CN107377201B - A kind of perforation returns sediment outflow recyclable device and method - Google Patents

A kind of perforation returns sediment outflow recyclable device and method Download PDF

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Publication number
CN107377201B
CN107377201B CN201710768106.XA CN201710768106A CN107377201B CN 107377201 B CN107377201 B CN 107377201B CN 201710768106 A CN201710768106 A CN 201710768106A CN 107377201 B CN107377201 B CN 107377201B
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China
Prior art keywords
perforation
sand
sediment outflow
water
returns
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CN201710768106.XA
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CN107377201A (en
Inventor
段晓军
马新东
王春峰
袁理生
李铁轮
徐俊芳
刘永峰
钱军利
马小东
罗锐
王彦伟
廖明
张延涛
邹小军
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China National Petroleum Corp
CNPC Chuanqing Drilling Engineering Co Ltd
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Changqing Downhole Operation Co of CNPC Chuanqing Drilling Engineering Co Ltd
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Priority to CN201710768106.XA priority Critical patent/CN107377201B/en
Publication of CN107377201A publication Critical patent/CN107377201A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B9/00General arrangement of separating plant, e.g. flow sheets
    • B03B9/02General arrangement of separating plant, e.g. flow sheets specially adapted for oil-sand, oil-chalk, oil-shales, ozokerite, bitumen, or the like

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Geology (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Processing Of Solid Wastes (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The present invention provides a kind of perforations to return sediment outflow recyclable device and method, it further include hydrocyclone, water adsorption type dust catcher, rear screw conveyer and rotary screen including sequentially connected hopper, rotary disc feeder, preceding screw conveyor, heating furnace, three gentle sand separators of drying oven;The top exit of gas sand separator is connected to the entrance of hydrocyclone, the air inlet of the outlet connection dampening adsorption type dust catcher of hydrocyclone;The outlet at bottom of gas sand separator is connected to the feed inlet of rear screw conveyer, and the discharge port slidable of rear screw conveyer sieves feed inlet.Perforation returns sediment outflow recovery method and successively realizes that perforation returns the sediment transport, feeding, drying, dedusting, screening of sediment outflow, and the sand filtered out is collected recycling, solves pollution problem of the perforation sand to environment, while having saved cost.And entire production process is without waste liquid, solid waste outlet, is recyclable, environmental protection a production technology and process units.

Description

A kind of perforation returns sediment outflow recyclable device and method
Technical field
The invention belongs to petroleum exploration and development engineering fields, and in particular to and a kind of perforation returns sediment outflow recyclable device and method, For returning the recycling and recycling of sediment outflow to the perforation for returning out pit shaft.
Background technique
In petroleum exploration and development neck engineering field, as hydraulic jet perforation technique is in the popularization of horizontal well, well site heap For product largely because of solid waste --- the perforation sand that abrasive perforating is returned out by pit shaft, traditional processing method is to fill out it on the spot It buries, certain pollution is caused to environment, be formed simultaneously certain waste.The implementation of " Law on Environmental Protection " at present, environmental pollution More stringent requirements are proposed, is unfavorable for the production of pressure break cleaned in situ metaplasia, extremely urgent to the processing for returning the perforation sand ejected, International oil price declines to a great extent simultaneously, and enterprise's cost efficiency is badly in need of carrying out, so, the recycling and reusing that perforation returns sediment outflow has important Meaning.
Summary of the invention
The purpose of the present invention is overcome existing perforation to return sediment outflow to cause environmental pollution, the wasting of resources to be asked using landfill on the spot Topic.
For this purpose, the present invention provides a kind of perforations to return sediment outflow recyclable device, including sequentially connected hopper, disk feeding Machine, preceding screw conveyor, heating furnace, three gentle sand separators of drying oven further include hydrocyclone, water absorption type dedusting Device, rear screw conveyer and rotary screen;
The top exit of the gas sand separator is connected to the entrance of hydrocyclone, and the outlet of hydrocyclone is connected to The air inlet pipe of water adsorption type dust catcher;
The outlet at bottom of the gas sand separator is connected to the feed inlet of rear screw conveyer, the discharging of rear screw conveyer Mouth slidable sieves feed inlet.
It further include air blower, the air inlet of blower outlet face heating furnace.
It further include air-introduced machine, the escape pipe of water adsorption type dust catcher is connected to the air inlet of air-introduced machine.
The water adsorption type dust catcher is made of air inlet pipe, water tank and escape pipe, and water tank is connected by high flush tank and low flush tank The L-shaped structure of logical composition, high flush tank and low flush tank connectivity part are equipped with the partition protruded into water, and air inlet pipe is inserted by high flush tank upper surface Enter in water tank, escape pipe is welded on high flush tank side, and low flush tank upper surface is open, which is sand removing hole, and water tank bottom opens up There is sewage draining exit.
The hopper, rotary disc feeder, preceding screw conveyor, air blower, heating furnace, three drying ovens, gas sand separator, Hydrocyclone, water adsorption type dust catcher, air-introduced machine, rear screw conveyer and the equal skid of rotary screen are on bottom is prized.
The preceding screw conveyor is identical with rear screw conveyor construction, equal slant setting, and discharge port is above charging Mouthful.
A kind of perforation returns sediment outflow recovery method, comprising the following steps:
Perforation is returned sediment outflow with screw conveyor and is delivered to hopper by step 1, and the perforation in hopper returns sediment outflow and is discharged into disk Feeder, rotary disc feeder return perforation before sediment outflow is transported in screw conveyor, and perforation is returned sediment outflow and mentioned by preceding screw conveyor It is raised to heating furnace top, then three drying ovens are entered by heating furnace) it is dried, the perforation after drying returns sediment outflow through gas sand point Gas solid separation is carried out from device;
Step 2, perforation returns the dry sand in sediment outflow and is flowed out by gas sand separator bottom, and is promoted by rear screw conveyer It is delivered to rotary screen, rotary screen sieves dry sand, and the sand of 20~40 mesh screened out, 40~70 mesh is collected weight It is multiple to utilize;
Step 3, the hot gas and dust for the carrying sand isolated are removed by discharge at the top of gas sand separator, and into eddy flow Sand device, sand are leaked out from hydrocyclone bottom, and hot gas and dust enter water absorption type dedusting by hydrocyclone sidewall exit Device, hot gas and dust are adsorbed with water the absorption of the water in formula deduster, are deposited in bottom after precipitation, air-introduced machine takes water absorption type away Hot gas in deduster.
Beneficial effects of the present invention:
1, traditional conveyer is conveyer belt, and for angled conveyor less than 30 degree, volume is larger, is not easy to transport, and screw conveyer Small in size, angled conveyor is put flexibly in the range of 0-90 degree, has saved the space of skid-mounted device, and transfer efficiency is high, is convenient for Transport.
2, using water adsorption type dust catcher, hot gas carries dust and enters the rear face water surface, is adsorbed with water, accumulates after precipitation In bottom, deposit cleaning is convenient.
3, can be by solid waste --- perforation sand, high-efficiency sieve select the stone for meeting YS/T5108-2014 professional standard Sand.
4, each functional unit (collection, feeding, conveying, drying, dedusting, screening) realizes integrated, with production line side Formula forms skid-mounted device, is readily transported, safety and environmental protection.
The present invention is described in further details below with reference to attached drawing.
Detailed description of the invention
Fig. 1 is the main view that perforation returns sediment outflow recyclable device.
Fig. 2 is the top view that perforation returns sediment outflow recyclable device.
Fig. 3 is the main view of water adsorption type dust catcher.
Fig. 4 is the top view of water adsorption type dust catcher.
Description of symbols: 1, bottom is prized;2, hopper;3, rotary disc feeder;4, preceding screw conveyor;5, air blower;6, add Hot stove;7, three drying ovens;8, gas sand separator;9, hydrocyclone;10, water adsorption type dust catcher;11, air-introduced machine;12, after Screw conveyor;13, rotary screen;
10.1, air inlet pipe;10.2, water tank;10.3, escape pipe;10.4, partition;10.5, sewage draining exit;10.6, sand removing hole; 10.7, high flush tank;10.8, low flush tank.
Specific embodiment
Embodiment 1:
Environmental pollution, the wasting of resources, this implementation are led to using landfill on the spot in order to overcome the problems, such as that existing perforation returns sediment outflow Example provides a kind of perforation as depicted in figs. 1 and 2 and returns sediment outflow recyclable device, including sequentially connected hopper 2, rotary disc feeder 3, preceding screw conveyor 4, the gentle sand separator 8 of 6, three drying ovens of heating furnace 7 further include that hydrocyclone 9, water absorption type remove Dirt device 10, rear screw conveyer 12 and rotary screen 13;The top exit of the gas sand separator 8 is connected to hydrocyclone 9 Entrance, the air inlet pipe 10.1 of the outlet connection dampening adsorption type dust catcher 10 of hydrocyclone 9;The bottom of the gas sand separator 8 Portion exports the feed inlet for being connected to rear screw conveyer 12, and the discharge port slidable of rear screw conveyer 12 sieves 13 feed inlets.
The course of work that perforation returns sediment outflow recyclable device is as follows:
The damp sand that perforation returns row is delivered in hopper 2 with external screw conveyor, distributes to preceding spiral shell through rotary disc feeder 3 It revolves conveyer 4 to be promoted to the top of heating furnace 6, be entered in three drying ovens 7 by 6 tip circle pipe of heating furnace, the sand warp after drying It is sieved by rear screw conveyer 12 into rotary screen 13 after gas sand separator 8;Hot gas is generated by heating furnace 6, through three Drying oven 7 enters gas sand separator 8, enters back into hydrocyclone 9, and a small amount of sand is leaked out from 9 bottom of hydrocyclone, and gas is again Into water adsorption type dust catcher 10, hot gas carries dust and enters the rear face water surface, is adsorbed with water, is deposited in bottom after precipitation, Deposit cleaning is convenient.
It should be noted that the present embodiment is small in size using screw conveyer, angled conveyor is in the range of 0-90 degree, pendulum It puts flexibly, has saved the space of skid-mounted device, transfer efficiency is high, is readily transported.Rotary screen 13 is by the sand after drying, through difference The sieve of mesh number classify filling, and sieve is from carefully to slightly totally three kinds, can screening out the sand of 3 kinds of different-diameter ranges, meet YS/T5108-2014 professional standard can reuse, and the big partial size sundries that cannot be sieved is discharged from end.Three drying ovens 7 Built-in three layers of cylinder, damp sand are rotationally advancing back and forth in furnace, and increasing stroke and drying time, exit sand can be rapidly achieved Drying regime, the sand that three drying ovens 7 come out, through gas sand separator 8, sand leans on gravity, leaks out from outlet at bottom, and hot gas is taken Enter hydrocyclone 9 from top exit with traces of sand and dust.
The present invention, in order to be recycled to the perforation sand for returning discharge, is developed for pressing crack construction demand is cleaned The above perforation returns sediment outflow recyclable device, is collected, dries, screens recycling to the perforation sand for draining into ground is returned, solves Solid waste --- perforation sand the problem of to the pollution of environment, while being reused, saved cost.It is entire raw Production process is recyclable, environmental protection a production technology, realizes apparatus of the present invention of the method without waste liquid, solid waste outlet Have the characteristics that be readily transported, is environmentally protective, being the product line device of a sustainable circulation.
Embodiment 2:
On the basis of embodiment 1, it further includes air blower 5 that perforation, which returns sediment outflow recyclable device, and 5 air outlet face of air blower adds The air inlet of hot stove 6.Air blower 5 is prosperous by the baked wheaten cake in heating furnace, and heating furnace 6 burns smokeless coal cinder, generates hot gas, is subsequent baking It is dry that heat source is provided.
Embodiment 3:
On the basis of embodiment 1, it further includes air-introduced machine 11 that perforation, which returns sediment outflow recyclable device, water adsorption type dust catcher 10 Escape pipe 10.3 is connected to the air inlet of air-introduced machine 11.Air-introduced machine 11 is entire air-channel system power source, guarantees that heating furnace generates Hot gas be discharged after the devices such as three drying ovens 7, gas sand separator 8, hydrocyclone 9, water adsorption type dust catcher 10.Gas Into after water adsorption type dust catcher 10, it is discharged by air-introduced machine 11.
Embodiment 4:
On the basis of embodiment 1 or embodiment 3, as shown in Figure 3 and Figure 4, the water adsorption type dust catcher 10 is by air inlet Pipe 10.1, water tank 10.2 and escape pipe 10.3 form, and water tank 10.2 is connected to the L formed with low flush tank 10.8 by high flush tank 10.7 Shape structure, high flush tank 10.7 and 10.8 connectivity part of low flush tank are equipped with the partition 10.4 protruded into water, and air inlet pipe 10.1 is by high flush tank 10.7 upper surfaces are inserted into water tank 10.2, and escape pipe 10.3 is welded on 10.7 side of high flush tank, and 10.8 upper surface of low flush tank is open, The opening is sand removing hole 10.6, and 10.2 bottom of water tank offers sewage draining exit 10.5.
Hot gas and dust enter water adsorption type dust catcher 10 by 9 sidewall exit of hydrocyclone, and hot gas and dust are inhaled by water Water absorption in attached formula deduster 10, is deposited in bottom, air-introduced machine 11 takes the heat in water adsorption type dust catcher 10 away after precipitation Gas.It should be noted that 10.4 role of partition is, the water in partition 10.4, high flush tank 10.7 and high flush tank 10.7 The space of relative closure is formed, accordingly even when sand removing hole 10.6 is opening, still ensures that escape pipe is smoothly discharged in air-introduced machine 11 10.3 hot gas.
Embodiment 5:
On the basis of embodiment 1 or embodiment 2 or embodiment 3, the hopper 2, rotary disc feeder 3, preceding helical feed Machine 4, air blower 5, heating furnace 6, three drying ovens 7, gas sand separator 8, hydrocyclone 9, water adsorption type dust catchers 10, air inducing Machine 11, rear screw conveyer 12 and the equal skid of rotary screen 13 are on bottom sled 1.
Specific placement location is as depicted in figs. 1 and 2, and skid in above each part set has been saved skid on bottom sled 1 The space of device, transfer efficiency is high, is readily transported.
Embodiment 6:
On the basis of embodiment 1, the preceding screw conveyor 4 is identical with 12 structure of rear screw conveyer, and inclination is put It sets, and discharge port is above feed inlet.Traditional conveyer is conveyer belt, and for angled conveyor less than 30 degree, volume is larger, is not easy to transport It is defeated, and screw conveyer is small in size, angled conveyor is put flexibly in the range of 0-90 degree, the space of skid-mounted device has been saved, Transfer efficiency is high, is readily transported.
Embodiment 7:
A kind of perforation returns sediment outflow recovery method, comprising the following steps:
Perforation is returned sediment outflow with screw conveyor and is delivered to hopper 2 by step 1, and the perforation in hopper 2 returns sediment outflow and is discharged into circle Disk feeder 3, rotary disc feeder 3 return perforation before sediment outflow is transported in screw conveyor 4, and preceding screw conveyor 4 returns perforation Sediment outflow is promoted to 6 top of heating furnace, then is dried by heating furnace 6 into three drying ovens 7, and the perforation after drying returns sediment outflow Gas solid separation is carried out through gas sand separator 8;
Step 2, perforation returns the dry sand in sediment outflow and is flowed out by 8 bottom of gas sand separator, and is mentioned by rear screw conveyer 12 It rises and is delivered to rotary screen 13, rotary screen 13 sieves dry sand, and the sand of 20~40 mesh screened out, 40~70 mesh is carried out Collect recycling;
Step 3, the hot gas and dust for the carrying sand isolated are removed by being discharged at the top of gas sand separator 8, and into eddy flow Sand device 9, sand are leaked out from 9 bottom of hydrocyclone, and hot gas and dust enter water absorption type by 9 sidewall exit of hydrocyclone and remove Dirt device 10, hot gas and dust are adsorbed with water the absorption of the water in formula deduster 10, are deposited in bottom after precipitation, air-introduced machine 11 is taken away Hot gas in water adsorption type dust catcher 10.
Process above method successively realizes that perforation returns the sediment transport, feeding, drying, dedusting, screening of sediment outflow, 20 filtered out~ 40 mesh, 40~70 mesh sand be collected recycling, solve solid waste --- perforation sand, to the pollution of environment Problem, while being reused, save cost.And entire production process is without waste liquid, solid waste outlet, being can Circulation, the production technology of environmental protection, realize that apparatus of the present invention of the method have the characteristics that be readily transported, is environmentally protective, be it is a can The product line device of persistent loop.
The foregoing examples are only illustrative of the present invention, does not constitute the limitation to protection scope of the present invention, all It is within being all belonged to the scope of protection of the present invention with the same or similar design of the present invention.The portion that the present embodiment does not describe in detail The well-known components and common structure or conventional means of part and the structure category industry, do not describe one by one here.

Claims (7)

1. a kind of perforation returns sediment outflow recyclable device, it is characterised in that: including sequentially connected hopper (2), rotary disc feeder (3), Preceding screw conveyor (4), heating furnace (6), three gentle sand separators of drying oven (7) (8), further include hydrocyclone (9), water Adsorption type dust catcher (10), rear screw conveyer (12) and rotary screen (13);
The top exit of the gas sand separator (8) is connected to the entrance of hydrocyclone (9), the outlet of hydrocyclone (9) Connect the air inlet pipe (10.1) of dampening adsorption type dust catcher (10);
The outlet at bottom of the gas sand separator (8) is connected to the feed inlet of rear screw conveyer (12), rear screw conveyer (12) discharge port slidable sieves (13) feed inlet.
2. perforation as described in claim 1 returns sediment outflow recyclable device, it is characterised in that: further include air blower (5), air blower (5) air inlet of air outlet face heating furnace (6).
3. perforation as claimed in claim 2 returns sediment outflow recyclable device, it is characterised in that: further include air-introduced machine (11), water absorption The escape pipe (10.3) of formula deduster (10) is connected to the air inlet of air-introduced machine (11).
4. perforation as claimed in claim 1 or 3 returns sediment outflow recyclable device, it is characterised in that: the water adsorption type dust catcher (10) be made of air inlet pipe (10.1), water tank (10.2) and escape pipe (10.3), water tank (10.2) be by high flush tank (10.7) and The L-shaped structure of low flush tank (10.8) connection composition, high flush tank (10.7) and low flush tank (10.8) connectivity part are equipped with and protrude into water Partition (10.4), air inlet pipe (10.1) is by high flush tank (10.7) upper surface insertion water tank (10.2), escape pipe (10.3) is welded In high flush tank (10.7) side, low flush tank (10.8) upper surface is open, which is sand removing hole (10.6), water tank (10.2) bottom Offer sewage draining exit (10.5).
5. perforation as claimed in claim 3 returns sediment outflow recyclable device, it is characterised in that: the hopper (2), rotary disc feeder (3), preceding screw conveyor (4), air blower (5), heating furnace (6), three drying ovens (7), gas sand separator (8), Swirling flow sand-removing The skid of device (9), water adsorption type dust catcher (10), air-introduced machine (11), rear screw conveyer (12) and rotary screen (13) is prized the bottom of at (1) on.
6. perforation as described in claim 1 returns sediment outflow recyclable device, it is characterised in that: the preceding screw conveyor (4) and after Screw conveyor (12) structure is identical, equal slant setting, and discharge port is above feed inlet.
7. a kind of perforation as described in any claim in claim 1~6 returns sediment outflow recovery method, which is characterized in that packet Include following steps:
Perforation is returned sediment outflow with screw conveyor and is delivered to hopper (2) by step 1, and the perforation in hopper (2) returns sediment outflow and is discharged into circle Perforation is returned sediment outflow and is transported in preceding screw conveyor (4) by disk feeder (3), rotary disc feeder (3), preceding screw conveyor (4) Perforation is returned sediment outflow to be promoted to heating furnace (6) top, then enters three drying ovens (7) by heating furnace (6) and is dried, is dried Perforation afterwards returns sediment outflow and carries out gas solid separation through gas sand separator (8);
Step 2, perforation returns the dry sand in sediment outflow and is flowed out by gas sand separator (8) bottom, and is mentioned by rear screw conveyer (12) It rises and is delivered to rotary screen (13), rotary screen (13) sieves dry sand, by 20~40 mesh screened out, the sand of 40~70 mesh It is collected recycling;
Step 3, the hot gas and dust for the carrying sand isolated enter Swirling flow sand-removing by being discharged at the top of gas sand separator (8) Device (9), sand are leaked out from hydrocyclone (9) bottom, and hot gas and dust enter water by hydrocyclone (9) sidewall exit and adsorb Formula deduster (10), hot gas and dust are adsorbed with water the absorption of the water in formula deduster (10), are deposited in bottom, air inducing after precipitation Machine (11) takes the hot gas in water adsorption type dust catcher (10) away.
CN201710768106.XA 2017-08-31 2017-08-31 A kind of perforation returns sediment outflow recyclable device and method Active CN107377201B (en)

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CN110482250B (en) * 2019-07-25 2024-11-15 四川宏华石油设备有限公司 Automatic sand conveying system
CN113103153A (en) * 2021-04-07 2021-07-13 江西东方昊为科技股份有限公司 Effectual sandblast room removes ash
CN114812183B (en) * 2022-04-22 2024-06-11 驻马店市新创业管桩附件有限公司 Precoated sand regenerating furnace capable of utilizing heat

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