CN107373920B - Zipper online error detection marking device - Google Patents
Zipper online error detection marking device Download PDFInfo
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- CN107373920B CN107373920B CN201710585372.9A CN201710585372A CN107373920B CN 107373920 B CN107373920 B CN 107373920B CN 201710585372 A CN201710585372 A CN 201710585372A CN 107373920 B CN107373920 B CN 107373920B
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- zipper
- adhesive tape
- seat
- main table
- plate
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- A—HUMAN NECESSITIES
- A44—HABERDASHERY; JEWELLERY
- A44B—BUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
- A44B19/00—Slide fasteners
- A44B19/42—Making by processes not fully provided for in one other class, e.g. B21D53/50, B21F45/18, B22D17/16, B29D5/00
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- Slide Fasteners (AREA)
Abstract
The invention discloses an on-line error detection marking device for a zipper, wherein a positioning seat, a recovery seat and a guide seat are all arranged on a main table surface, a film is sleeved on the positioning seat and leads out an adhesive tape from the positioning seat, and the adhesive tape is guided and limited by the guide seat and finally wound on the recovery seat. The transverse telescopic device is arranged on a base fixedly connected with the chain guide plate, and the movable end of the transverse telescopic device drives the main table-board to translate, so that the pressure-sensitive adhesive tape is pressed on the zipper. The front of the chain guide plate is provided with an industrial camera for monitoring whether the zipper is qualified or not, human eye recognition can be replaced, when an unqualified zipper is detected, the controller controls the transverse telescopic device to stretch out to drive the main table board to move, when the unqualified zipper moves to the chain guide plate, the adhesive tape is pasted on the zipper, the marking operation of the unqualified zipper is completed, and after the marking is completed, the transverse telescopic device drives the main table board to retract. The device does not need manual intervention, can greatly reduce the labor intensity of workers, simultaneously ensures the detection precision, and avoids the occurrence of omission phenomenon.
Description
Technical Field
The invention relates to the technical field of zipper production, in particular to a zipper online error detection marking device.
Background
After the chain tooth of zip fastener was made out, hourglass tooth and incomplete problem can appear occasionally, all select unqualified zip fastener through the mode of artifical detection at present, because of there is the problem of artificial subjective judgement in the visual observation, appear easily lou examining, workman's intensity of labour is big. The manual detection is usually performed after the zipper is cut, the zipper is manufactured, and for the zipper teeth with the tooth leakage problem, the subsequent processing process is still performed, so that the resource waste is caused.
Therefore, it is a technical problem to be solved by those skilled in the art how to design a device capable of detecting whether the zipper teeth are faulty or not on line and marking the zipper teeth for screening.
Disclosure of Invention
The invention provides an on-line error detection marking device for a zipper, which can automatically identify whether zipper teeth make mistakes or not, automatically complete marking operation and improve identification accuracy, and the specific scheme is as follows:
an online zipper error detection marking device comprises a main table top, wherein a positioning seat, a recovery seat and a guide seat are arranged on the main table top, a film is sleeved on the positioning seat and led out of a tape from the positioning seat, and the tape is guided and limited by the guide seat and is finally wound on the recovery seat which is rotatably arranged;
a transverse telescopic device is arranged on a base fixedly connected with the chain guide plate, and the movable end of the transverse telescopic device drives the main table top to translate, so that the pressure-sensitive adhesive tape guided by the guide seat is pressed on the zipper in the guide groove of the chain guide plate;
the front of the chain guide plate is provided with an industrial camera for monitoring whether the zipper is qualified or not, the industrial camera is connected with the controller through a signal, and when an unqualified zipper is detected, the controller controls the transverse telescopic device to extend out, so that the surface adhesive of the adhesive tape is adhered to the zipper.
Optionally, an upper pressing plate and a lower pressing plate extend outwards from the main table top, and an adhesive tape passes through a gap formed by the upper pressing plate and the lower pressing plate and winds around the surface of the lower pressing plate; the lower pressing plate enables the adhesive tape to make a turning direction larger than 90 degrees, so that the surface adhesive in the adhesive tape is separated from the bottom adhesive.
Optionally, the tail end of the upper pressing plate is longer than the lower pressing plate, and the tail end of the upper pressing plate is used for pressing the separated surface glue on the zipper in the chain guide groove.
Optionally, a recovery motor is arranged on the lower surface of the main table top, a rotating shaft of the recovery base penetrates through the main table top, and the recovery motor drives the recovery base to rotate through a transmission belt so as to drive the adhesive tape to move; the recovery motor is controlled by the controller to operate.
Optionally, the device further comprises a longitudinal expansion device arranged perpendicular to the expansion direction of the transverse expansion device, and the longitudinal expansion device is fixed on a base fixedly connected with the chain guide plate; the longitudinal telescopic device can drive the transverse telescopic device and the main table top to longitudinally stretch and translate.
Optionally, the extending direction of the longitudinal extending device is parallel to the plate surface of the chain guide plate, and the extending direction of the transverse extending device is perpendicular to the plate surface of the chain guide plate.
Optionally, the transverse expansion device and the longitudinal expansion device are both cylinders.
Optionally, a slide rail is arranged at the joint of the transverse telescopic device and the longitudinal telescopic device, and the slide rail is in sliding fit with the base for guiding.
The invention provides an on-line error detection marking device for a zipper, which comprises a main table top, a positioning seat, a recovery seat, a guide chain plate, a transverse telescopic device, an industrial camera and other structures, wherein the main table top is a main bearing structure and is used for bearing and installing a plurality of parts, the positioning seat, the recovery seat and the guide seat are all arranged on the main table top, a film is sleeved on the positioning seat, the adhesive tape is led out from the positioning seat, the adhesive tape is guided and limited by the guide seat and is finally wound on the recovery seat, the recovery seat can rotate, and the adhesive tape is driven to move when the recovery seat. The transverse telescopic device is arranged on the base fixedly connected with the chain guide plate, the movable end of the transverse telescopic device drives the main table top to translate, the adhesive tape guided by the guide seat is pressed on the zipper in the guide groove of the chain guide plate, and the surface adhesive of the adhesive tape can be adhered on the zipper.
The front of the chain guide plate is provided with an industrial camera for monitoring whether the zipper is qualified or not, the industrial camera can replace human eyes for identification, when the industrial camera detects an unqualified zipper, a signal is sent to the controller, the controller controls the transverse telescopic device to stretch out to drive the main table top and the auxiliary structures to move, when the unqualified zipper moves to the chain guide plate, the adhesive tape is pasted on the zipper, so that the marking operation of the unqualified zipper is completed, and after the marking is completed, the transverse telescopic device drives the main table top to retract so as to prepare for next operation.
According to the invention, the industrial camera replaces human eye recognition, manual intervention is not required, the labor intensity of workers can be greatly reduced, the detection precision is ensured, and the omission phenomenon is avoided. The adhesive tape is driven to move by the stretching of the transverse stretching device, and the zipper is marked by the adhesive tape.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a front view of a specific structure of the zipper on-line error detection and marking device provided by the invention;
FIG. 2 is a back view of a specific structure of the zipper on-line error detection and marking device provided by the present invention;
FIG. 3 is a bottom view of the perspective of FIG. 1;
FIG. 4 is a top view of the perspective of FIG. 1;
FIG. 5 is an isometric view of an in-line error detection and marking apparatus for a zipper provided by the present invention.
Which comprises the following steps:
the device comprises a main table board 1, an upper pressing plate 2, a chain guide plate 3, a lower pressing plate 4, a sliding rail 5, a transverse expansion device 6, a longitudinal expansion device 7, a recovery motor 8, a recovery base 9, a positioning base 10 and a guide base 11.
Detailed Description
The core of the invention is to provide an on-line error detection marking device for a zipper, which can automatically identify whether a zipper tooth makes a mistake or not, and simultaneously automatically complete marking operation, thereby improving identification accuracy.
In order to make those skilled in the art better understand the technical solution of the present invention, the zipper on-line error detection and marking device of the present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
Fig. 1 is a front view showing a specific structure of the zipper on-line error detection marking device provided by the present invention, and fig. 2 is a back view; fig. 3 is a bottom view of the view of fig. 1, and fig. 4 is a top view of the view of fig. 1. The invention discloses an on-line error detection marking device for a zipper, which comprises a main table top 1, a positioning seat 10, a recovery seat 9, a guide seat 11, a chain guide plate 3, a transverse expansion device 6, an industrial camera and the like, wherein the main table top 1 is a main supporting structure, a plurality of other components are arranged on the main table top, the positioning seat 10, the recovery seat 9 and the guide seat 11 are arranged on the main table top 1, a film is sleeved on the positioning seat 10, the position of the film is limited by the positioning seat 10, the film can rotate on the positioning seat 10 to draw out the adhesive tape, the film has two layers, one layer is surface glue, the other layer is bottom glue, the bottom glue is in a continuous strip shape, and the surface glue is arranged on the bottom glue in a discontinuous way. The adhesive tape is led out from the positioning seat 10, guided and limited by the guide seat 11, the guide seat 11 is rotatably arranged on the main table board 1, the rotating shaft is vertical to the surface of the main table board 1, the adhesive tape is attached to the roller of the guide seat 11, the roller is driven to rotate during movement, the adhesive tape is led out from the positioning seat 10 and finally wound on the rotatably arranged recovery seat 9, the positioning seat 10 and the guide seat 11 are used as driven rotating structures, the adhesive tape is only driven to rotate through the recovery seat 9, and the recovery seat 9 drives the adhesive tape to move for the driving wheel; certainly, the positioning seat 10 and the guide seat 11 are provided as rotatable rollers only as a specific embodiment of the present invention, so as to improve the smoothness of the guide, and if the rollers are provided in a stationary manner, the same technical effect can be achieved; in addition, it is also possible to provide the positioning seat 10 and the guide seat 11 as an active rotation structure; these specific arrangements are all intended to be included within the scope of the present invention.
A transverse expansion device 6 is arranged on a base fixedly connected with the chain guide plate 3, namely the fixed end of the transverse expansion device 6 is connected with the chain guide plate 3, and the movable end of the transverse expansion device 6 drives the main table board 1 to translate, so that the pressure-sensitive adhesive tape guided by the guide seat 11 is pressed on the zipper in the guide groove of the chain guide plate 3; an industrial camera for monitoring whether the zipper is qualified or not is arranged in front of the chain guide plate 3, the industrial camera is connected with the controller through signals, when the unqualified zipper is detected, the controller controls the transverse telescopic device 6 to extend out, the surface adhesive of the adhesive tape is adhered to the zipper, and the controller can adopt a PLC.
The zipper after zipper closing passes through the chain guide plate 3, is dragged forwards by the dragging motor, is detected by an industrial camera, when abnormal conditions such as incomplete single zipper tooth or tooth missing of the zipper tooth are detected, an abnormal signal is sent to the PLC, the PLC controls the dragging motor to stop, the PLC controls the transverse expansion device 6 to extend out, so that the adhesive tape is pressed on the unqualified zipper, a single piece of surface adhesive in the adhesive tape is separated from the bottom adhesive, and the surface adhesive is smoothly pressed on a cloth belt of the zipper; after the rubberizing is finished, the transverse telescopic device 6 returns, the zipper is dragged again to move, and the detection is started again.
According to the invention, the industrial camera replaces human eye recognition, manual intervention is not required, the labor intensity of workers can be greatly reduced, the detection precision is ensured, and the omission phenomenon is avoided. The tape is driven to move by the extension of the transverse telescopic device 6, and the zipper is marked by the mode of sticking the tape, so that the operation of free detection and marking is realized, and the large-scale industrial production can be carried out.
On the basis of the scheme, an upper pressing plate 2 and a lower pressing plate 4 are arranged on a main table board 1 in an outward extending mode, the upper pressing plate 2 and the lower pressing plate 4 are matched with each other, the plate surfaces of the upper pressing plate 2 and the lower pressing plate 4 are close to each other, only the extending tail ends of the upper pressing plate and the lower pressing plate are tightly attached or the plate surfaces of the upper pressing plate and the lower pressing plate are completely tightly attached, an adhesive tape penetrates through a gap between the upper pressing plate 2 and the lower pressing plate 4 and winds on the plate surface of the lower pressing plate 4, the adhesive tape is guided by a guide seat 11, after penetrating through the gap between the upper pressing plate 2 and the lower pressing plate 4, the adhesive tape turns around the edge of the plate surface of the lower pressing plate 4 and is tightly attached to the other side plate surface of the lower pressing plate 4, if the lower pressing plate 4 is in a thin plate shape, the adhesive tape turns approximately 180 degrees, if the thickness of the lower pressing plate 4 is larger. The upper pressing plate 2 and the lower pressing plate 4 are close to each other, when the adhesive tape passes through the turning part at the edge of the lower pressing plate 4, the surface adhesive is separated from the bottom adhesive, when the surface adhesive is not completely separated from the bottom adhesive, the upper pressing plate 2 and the lower pressing plate 4 clamp the surface adhesive to prevent the surface adhesive from falling down, when the majority of the surface adhesive is separated from the bottom adhesive, the surface adhesive is pasted on the zipper, the adhesive tape is continuously dragged after the surface adhesive is pasted, the surface adhesive can be completely separated from the bottom adhesive, and all the surface adhesive is pasted on the zipper.
The end of the upper press plate 2 is longer than the lower press plate 4, and the end of the upper press plate 2 is used for pressing the separated surface glue on the zipper in the guide groove of the chain guide plate 3. Can perk after face glue and primer separation, can be close to top board 2 this moment, support the face glue of separating through the terminal pair of top board 2, press the face glue on the zip fastener, paste the effect better.
Furthermore, the recovery motor 8 is arranged on the lower surface of the main table board 1, the rotating shaft of the recovery base 9 penetrates through the main table board 1 and extends to the lower part of the main table board 1, and the recovery motor 8 drives the lower part of the rotating shaft of the recovery base 9 to rotate through the transmission belt so as to drive the adhesive tape to move; the recycling motor 8 is controlled by the controller to operate, and the recycling motor 8 rotates to drive the adhesive tape to move, so that the surface adhesive is separated from the bottom adhesive. The rotation of retrieving motor 8 mutually supports with horizontal telescoping device 6, presses the face through horizontal telescoping device 6 on the zip fastener when the face is glued and is not totally separated yet, and horizontal telescoping device 6 keeps motionless after the pressfitting, continues to make and retrieves motor 8 rotatory, makes the face glue totally separate and laminate on the zip fastener.
On the basis of any one of the technical schemes and the mutual combination thereof, the invention also comprises a longitudinal expansion device 7 which is arranged perpendicular to the expansion direction of the transverse expansion device 6, as shown in fig. 5, the invention is an axonometric view of the zipper on-line error detection marking device provided by the invention, the fixed end of the longitudinal expansion device 7 is fixed on a base which is fixedly connected with the chain guide plate 3, the movable end of the longitudinal expansion device 7 can drive the transverse expansion device 6 and the main table board 1 to longitudinally expand and translate, and the transverse expansion device 6 and the main table board 1 are connected with the movable end of the longitudinal expansion device 7 as a whole and driven by the movable end to expand and contract. The longitudinal expansion device 7 and the transverse expansion device 6 are vertical in expansion direction, so that the main table board 1 can move to any position in the same plane within the range of motion of the longitudinal expansion device and the transverse expansion device.
The stretching direction of the longitudinal stretching device 7 is parallel to the plate surface of the chain guide plate 3, and the stretching direction of the transverse stretching device 6 is vertical to the plate surface of the chain guide plate 3. As shown in fig. 1, during operation, the longitudinal expansion device 7 drives the transverse expansion device 6 and the main table top 1 to move forward along a direction parallel to the chain guide plate 3, and after reaching the guide slot position of the chain guide plate 3, the transverse expansion device 6 is started to move the main table top 1 along a direction perpendicular to the chain guide plate 3 and approach the chain guide plate 3.
Specifically, the transverse expansion device 6 and the longitudinal expansion device 7 in the present invention are both air cylinders, but of course, other driving methods, such as a screw mechanism, may be adopted, and these specific setting methods should fall within the scope of the present invention.
Further, set up slide rail 5 in the junction of horizontal telescoping device 6 and vertical telescoping device 7, slide rail 5 and the corresponding structure sliding fit play the guide effect on the base to guarantee the stable in structure motion of vertical telescoping device 7 drive, the stiff end of horizontal telescoping device 6 is connected on slide rail 5, can make horizontal telescoping device 6 and main mesa 1 motion simultaneously when slide rail 5 moves.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (7)
1. The zipper online error detection marking device is characterized by comprising a main table top (1), wherein a positioning seat (10), a recovery seat (9) and a guide seat (11) are arranged on the main table top (1), a film is sleeved on the positioning seat (10) and an adhesive tape is led out from the positioning seat (10), and the adhesive tape is guided by the guide seat (11) to be limited and finally wound on the recovery seat (9) which is rotatably arranged;
a transverse telescopic device (6) is arranged on a base fixedly connected with the guide chain plate (3), and the movable end of the transverse telescopic device (6) drives the main table top (1) to translate, so that the adhesive tape guided by the guide seat (11) is pressed on the zipper in the guide groove of the guide chain plate (3);
an industrial camera for monitoring whether the zipper is qualified or not is arranged in front of the chain guide plate (3), the industrial camera is connected with a controller through signals, and when an unqualified zipper is detected, the controller controls the transverse telescopic device (6) to extend out, so that the surface adhesive of the adhesive tape is adhered to the zipper;
an upper pressing plate (2) and a lower pressing plate (4) extend outwards from the main table top (1), and an adhesive tape passes through a gap formed by the upper pressing plate (2) and the lower pressing plate (4) in a mutual close fit manner and winds around the surface of the lower pressing plate (4); the lower pressing plate (4) enables the adhesive tape to make a turning direction larger than 90 degrees so as to enable the surface adhesive in the adhesive tape to be separated from the bottom adhesive.
2. The zipper in-line error detection and marking device as claimed in claim 1, wherein the end of the upper pressing plate (2) is longer than the lower pressing plate (4), and the end of the upper pressing plate (2) is used for pressing the separated surface glue on the zipper in the guide groove of the guide chain plate (3).
3. The zipper on-line error detection and marking device according to claim 1, wherein a recovery motor (8) is arranged on the lower surface of the main table top (1), a rotating shaft of the recovery base (9) penetrates through the main table top (1), and the recovery motor (8) drives the recovery base (9) to rotate through a transmission belt so as to drive the adhesive tape to move; the recovery motor (8) is controlled by the controller to operate.
4. The zipper on-line error detection marking device according to any one of claims 1 to 3, further comprising a longitudinal expansion device (7) arranged perpendicular to the expansion direction of the transverse expansion device (6), wherein the longitudinal expansion device (7) is fixed on a base fixedly connected with the guide chain plate (3); the longitudinal telescopic device (7) can drive the transverse telescopic device (6) and the main table board (1) to longitudinally stretch and translate.
5. The zipper on-line error detection and marking device according to claim 4, wherein the longitudinal expansion device (7) has an expansion direction parallel to the plate surface of the chain guide plate (3), and the transverse expansion device (6) has an expansion direction perpendicular to the plate surface of the chain guide plate (3).
6. Zipper in-line error detection marking device according to claim 4, characterized in that the transverse telescoping device (6) and the longitudinal telescoping device (7) are both pneumatic cylinders.
7. A zipper on-line error detection and marking device as claimed in claim 4, wherein a sliding rail (5) is arranged at the joint of the transverse expansion device (6) and the longitudinal expansion device (7), and the sliding rail (5) is guided in sliding fit with the base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710585372.9A CN107373920B (en) | 2017-07-18 | 2017-07-18 | Zipper online error detection marking device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710585372.9A CN107373920B (en) | 2017-07-18 | 2017-07-18 | Zipper online error detection marking device |
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| Publication Number | Publication Date |
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| CN107373920A CN107373920A (en) | 2017-11-24 |
| CN107373920B true CN107373920B (en) | 2021-01-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710585372.9A Active CN107373920B (en) | 2017-07-18 | 2017-07-18 | Zipper online error detection marking device |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109580125B (en) * | 2018-12-28 | 2024-01-30 | 湖南航天远望科技有限公司 | Accurate detection device and method for leakage rate of airtight zipper |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2501076B2 (en) * | 1993-04-09 | 1996-05-29 | ワイケイケイ株式会社 | Fastener-Automatic inspection method and inspection device |
| US6729376B1 (en) * | 1997-06-19 | 2004-05-04 | Omron Corporation | Sheet sorting apparatus |
| JP4093460B2 (en) * | 2002-09-13 | 2008-06-04 | Ｙｋｋ株式会社 | Appearance inspection device for articles with complex shapes |
| CN201189791Y (en) * | 2008-05-05 | 2009-02-04 | 廖长庆 | Conveying paste apparatus for standardize answering card coating spot |
| CN102495076B (en) * | 2011-12-07 | 2013-06-19 | 广东辉丰科技股份有限公司 | Method for detecting defects of metal zipper teeth of zipper on basis of machine vision |
| CN202616353U (en) * | 2012-06-20 | 2012-12-19 | 东莞市雅康精密机械有限公司 | Battery cell tape-sticking device |
| CN105016066B (en) * | 2014-04-22 | 2017-06-13 | Ykk株式会社 | Pull head feedway with audit function |
| CN106461566B (en) * | 2014-06-24 | 2019-05-17 | Ykk株式会社 | The inspection condition enactment method and slide fastener coupling element inspection method of slide fastener coupling element |
| CN106706656B (en) * | 2017-03-14 | 2024-06-14 | 杭州汇萃智能科技有限公司 | Zipper detection device and method based on machine vision |
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Denomination of invention: A zipper online error detection and marking device Effective date of registration: 20210622 Granted publication date: 20210122 Pledgee: Industrial and Commercial Bank of China Limited Linhai Branch Pledgor: ZHEJIANG WEIXING INDUSTRIAL DEVELOPMAENT Co.,Ltd. Registration number: Y2021330000626 |
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Date of cancellation: 20221107 Granted publication date: 20210122 Pledgee: Industrial and Commercial Bank of China Limited Linhai Branch Pledgor: ZHEJIANG WEIXING INDUSTRIAL DEVELOPMAENT Co.,Ltd. Registration number: Y2021330000626 |
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