CN107366748B - A VW mechanical seal end face structure - Google Patents
A VW mechanical seal end face structure Download PDFInfo
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- CN107366748B CN107366748B CN201710604607.4A CN201710604607A CN107366748B CN 107366748 B CN107366748 B CN 107366748B CN 201710604607 A CN201710604607 A CN 201710604607A CN 107366748 B CN107366748 B CN 107366748B
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- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 33
- 238000007789 sealing Methods 0.000 claims abstract description 21
- 239000012530 fluid Substances 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 10
- 230000003068 static effect Effects 0.000 abstract description 9
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 230000017105 transposition Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/34—Sealings between relatively-moving surfaces with slip-ring pressed against a more or less radial face on one member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/20—Hydro energy
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mechanical Sealing (AREA)
Abstract
Description
技术领域technical field
本发明属于端面机械密封结构设计技术领域,特别涉及一种具有V型槽和W型槽复合而成的深端面密封结构,属于流体密封技术领域,适用于各种类型压缩机,工业用泵,釜等旋转机械轴端密封转置。The invention belongs to the technical field of end face mechanical seal structure design, in particular to a deep end face seal structure composed of a V-shaped groove and a W-shaped groove, belongs to the technical field of fluid sealing, and is suitable for transposition of shaft end seals of various types of compressors, industrial pumps, kettles and other rotating machines.
背景技术Background technique
机械密封是各种流体机械、动力机械等旋转机械中不可缺少的组件。而其中的非接触式机械密封凭借着低磨损、低能耗,抗高压以及泄漏小等优点广泛应用于各种高参数旋转式流体机械上。可双向旋转的密封端面种类繁多,如T型槽、王字槽、双螺旋槽等。这些流体型槽具有低摩擦功耗和较好的稳定性,但其在流体膜的承载能力和控制泄漏率上的表现一般,启动性能不理想。通过研制和优化密封端面流体型槽结构。此类密封双向旋转泵送回流效果明显,动压效应好承载能力大耐磨损同时可减小泄漏。Mechanical seals are indispensable components in various fluid machinery, power machinery and other rotating machinery. Among them, the non-contact mechanical seal is widely used in various high-parameter rotary fluid machines due to its advantages of low wear, low energy consumption, high pressure resistance and small leakage. There are many types of sealing end faces that can rotate in both directions, such as T-shaped grooves, king-shaped grooves, double-helical grooves, etc. These fluid-type grooves have low friction power consumption and good stability, but their performance in the bearing capacity of the fluid film and control of the leakage rate is average, and the start-up performance is not ideal. By developing and optimizing the fluid-type groove structure of the sealing end face. This kind of sealed two-way rotary pump has obvious return flow effect, good dynamic pressure effect, large bearing capacity, high wear resistance and can reduce leakage at the same time.
发明内容Contents of the invention
为了克服现有可双向旋转机械密封型槽中回流效果不明显,防泄漏和承载能力不足等缺点,本发明提供一种具有较好回流效果,流体动压效应强耐磨损且在控制泄漏和流体膜承载能力上都表现优异的VW型机械密封端面结构。In order to overcome the disadvantages of the existing two-way rotating mechanical seal groove, such as insignificant backflow effect, insufficient leakage prevention and insufficient bearing capacity, the present invention provides a VW type mechanical seal end face structure with good backflow effect, strong fluid dynamic pressure effect, wear resistance, and excellent performance in leakage control and fluid film bearing capacity.
本发明采用的技术方案是:The technical scheme adopted in the present invention is:
一种VW型机械密封端面结构,包括机械密封的动环和静环,所述的动环和静环的一侧为高压侧即上游,所述动环和静环的另一侧为低压侧即下游,所述端面下游设有光滑平面的环形密封坝,密封端面高压侧设有多个周期性分布的动压型槽,所述动压型槽由V型槽和W型槽组成,所述V型槽和W型槽两侧槽呈径向延伸且由端面上游即高压侧至下游低压侧方向宽度逐渐变窄,深度逐渐变浅;所述W型槽内侧槽呈径向延伸且端面上游高压侧至下游低压侧宽度相等,深度相等,所述V型槽和W型槽之间未开槽区域是密封堰。A VW-type mechanical seal end face structure, including a dynamic ring and a static ring of a mechanical seal. One side of the dynamic ring and the static ring is the high pressure side, that is, the upstream, and the other side of the dynamic ring and the static ring is the low pressure side, that is, the downstream. The downstream of the end face is provided with a smooth and flat annular seal dam. The high pressure side of the seal end face is provided with a plurality of periodically distributed dynamic pressure grooves. The dynamic pressure grooves are composed of V-shaped grooves and W-shaped grooves. narrower and shallower in depth; the inner groove of the W-shaped groove extends radially and has the same width and depth from the upstream high-pressure side to the downstream low-pressure side of the end face, and the ungrooved area between the V-shaped groove and the W-shaped groove is a sealing weir.
进一步,所述的动压型槽在圆周方向上均匀分布,其数量为8~12个。Further, the dynamic pressure grooves are evenly distributed in the circumferential direction, and the number thereof is 8-12.
再进一步,所述的动压型槽中的V型槽内侧壁夹角α1为40°~60°,外侧壁夹角α2为80°~85°。所述V型槽两侧的长度有差异且槽上下游宽度和深度成线性变化,上游深度30~40μm,下游侧深度为5~15μm;上游宽度500~700μm,下游宽度200~300μm。Still further, the included angle α 1 of the inner wall of the V-shaped groove in the dynamic pressure groove is 40°-60°, and the included angle α 2 of the outer wall is 80°-85°. The lengths on both sides of the V-shaped groove are different, and the upstream and downstream widths and depths of the grooves change linearly.
更进一步,所述动压型槽的W型槽外侧槽两侧壁分别平行于V型槽两侧壁,两平行壁面间距1~3mm。所述W型槽外侧槽两侧的长度有差异且槽上下游宽度和深度成线性变化,上游深度40~50μm,下游侧深度为5~10μm。上游宽度500~700μm,下游宽度100~200μm。Furthermore, the two side walls of the W-shaped groove of the dynamic pressure groove are parallel to the two side walls of the V-shaped groove, and the distance between the two parallel walls is 1-3mm. The lengths of both sides of the outer groove of the W-shaped groove are different, and the upstream and downstream width and depth of the groove change linearly, the upstream depth is 40-50 μm, and the downstream depth is 5-10 μm. The upstream width is 500-700 μm, and the downstream width is 100-200 μm.
优选的,所述动压型槽的W型槽内侧槽上下游深度和宽度相等,深度为5~10μm;所述内侧槽槽壁夹角β为40°~60°。Preferably, the depth and width of the upper and lower sides of the inner side of the W-shaped groove of the dynamic pressure type groove are equal, and the depth is 5-10 μm; the included angle β of the inner side groove is 40°-60°.
优选的,所述动压型槽的V型槽下游端与W型槽内侧槽上游端间距为50~100μm。所述W型槽起于上游侧,终于密封坝。Preferably, the distance between the downstream end of the V-shaped groove and the upstream end of the inner groove of the W-shaped groove is 50-100 μm. The W-shaped groove starts on the upstream side and ends at the sealing dam.
本发明的V型槽和W型槽可沿径向呈渐变收敛或阶梯收敛的收敛型槽。The V-shaped groove and the W-shaped groove of the present invention can be converging grooves that gradually converge or converge in steps along the radial direction.
本发明的工作原理:VW型机械密封端面在启动时,端面的V型槽和W型槽的一侧能快速汲取密封腔内的密封介质,并汇集于型槽下游,形成高压区,V型槽中不断汲取的密封介质沿着型槽另一侧回流到密封腔内,而W型槽的密封介质在密封堰的作用下在径向方向形成多个高压区,增强了流体膜的动压效应,减少频繁启停工况下的磨损,最后回流至密封腔内,减少了泄漏。W型槽也可存储一定的密封介质,能够保证一定的流体膜刚度,密封坝的阻断作用可在机械密封运行期间减少泄漏。The working principle of the present invention: when the end face of the VW mechanical seal is started, one side of the V-shaped groove and one side of the W-shaped groove on the end face can quickly absorb the sealing medium in the sealing chamber, and gather it downstream of the groove to form a high-pressure area. The sealing medium continuously drawn from the V-shaped groove flows back into the sealing chamber along the other side of the groove, while the sealing medium of the W-shaped groove forms multiple high-pressure areas in the radial direction under the action of the sealing weir, which enhances the dynamic pressure effect of the fluid film, reduces wear under frequent start-stop conditions, and finally flows back into the sealing chamber. Leakage is reduced. The W-shaped groove can also store a certain sealing medium, which can ensure a certain fluid film stiffness, and the blocking effect of the sealing dam can reduce leakage during the operation of the mechanical seal.
本发明的有益效果是:1、在两种型槽的协同作用下可形成较强的回流,在低压条件下可实现零泄漏。2、多处收敛型槽产生的流体动压效应强,开启特性好延长密封使用寿命。W型槽区存储的密封介质可提高流体膜刚度并保证密封运行的稳定性。3、在密封转置无旋向要求时,可单向或双向旋转,可有效控制泄漏率。The beneficial effects of the present invention are as follows: 1. Strong backflow can be formed under the synergistic effect of the two types of grooves, and zero leakage can be realized under low pressure conditions. 2. The hydrodynamic pressure effect generated by multiple converging grooves is strong, and the opening characteristics are good to extend the service life of the seal. The sealing medium stored in the W-shaped groove area can improve the rigidity of the fluid film and ensure the stability of the sealing operation. 3. When the seal is transposed without rotation requirements, it can be rotated in one direction or two directions, which can effectively control the leakage rate.
附图说明Description of drawings
图1为本发明的端面结构示意图。Fig. 1 is a schematic view of the end face structure of the present invention.
图2为VW型阶梯收敛型槽示意图。Fig. 2 is a schematic diagram of a VW-type stepped converging groove.
图3为双V型槽端面结构示意图。Fig. 3 is a schematic diagram of the structure of the double V-groove end face.
图4为双V型槽阶梯收敛型槽示意图。Fig. 4 is a schematic diagram of double V-shaped grooves with stepped convergent grooves.
具体实施方案specific implementation plan
下面结合附图进一步说明本发明。Further illustrate the present invention below in conjunction with accompanying drawing.
实施例1Example 1
参照图1和图2,一种VW型机械密封端面结构,包括机械密封的动环和静环,所述的动环和静环的一侧为高压侧即上游,所述动环和静环的另一侧为低压侧即下游,所述端面下游设有光滑平面的环形密封坝3,密封端面高压侧设有多个周期性分布的动压型槽5,所述动压型槽由V型槽1和W型槽2组成,所述V型槽和W型槽两侧槽呈径向延伸且由端面上游即高压侧至下游低压侧方向宽度逐渐变窄,深度逐渐变浅;所述W型槽内侧槽呈径向延伸且端面上游高压侧至下游低压侧宽度相等,深度相等。所述V型槽和W型槽之间未开槽区域是密封堰4。Referring to Fig. 1 and Fig. 2, a VW type mechanical seal end face structure includes a dynamic ring and a static ring of a mechanical seal. One side of the dynamic ring and the static ring is the high pressure side, namely the upstream side, and the other side of the dynamic ring and the static ring is the low pressure side, the downstream side. A smooth and flat annular seal dam 3 is provided downstream of the end face, and a plurality of periodically distributed dynamic pressure grooves 5 are provided on the high pressure side of the seal end face. The dynamic pressure grooves are composed of V-shaped grooves 1 and W-shaped grooves 2. From the upstream, that is, from the high-pressure side to the downstream low-pressure side, the width gradually narrows and the depth gradually becomes shallower; the inner groove of the W-shaped groove extends radially, and the width and depth from the upstream high-pressure side to the downstream low-pressure side of the end face are equal. The ungrooved area between the V-shaped groove and the W-shaped groove is the sealing weir 4 .
进一步,所述的动压型槽5在圆周方向上均匀分布,其数量为8~12个。Further, the dynamic pressure grooves 5 are uniformly distributed in the circumferential direction, and the number thereof is 8-12.
进一步,所述的动压型槽5中的V型槽1内侧壁夹角α1为40°~60°,外侧壁夹角α2为80°~85°。所述V型槽1两侧的长度有差异且槽上下游宽度和深度成线性变化,上游深度30~40μm,下游侧深度为5~15μm;上游宽度500~700μm,下游宽度200~300μm。Further , the included angle α 1 of the inner wall of the V-shaped groove 1 in the dynamic pressure groove 5 is 40°-60°, and the included angle α 2 of the outer wall is 80°-85°. The lengths on both sides of the V-shaped groove 1 are different, and the upstream and downstream widths and depths of the grooves change linearly.
进一步,所述动压型槽5的W型槽外侧槽两侧壁分别平行于V型槽两侧壁,两平行壁面间距1~3mm。所述W型槽外侧槽两侧的长度有差异且槽上下游宽度和深度成线性变化,上游深度40~50μm,下游侧深度为5~10μm。上游宽度500~700μm,下游宽度100~200μm。Further, the two side walls of the W-shaped groove of the dynamic pressure groove 5 are parallel to the two side walls of the V-shaped groove, and the distance between the two parallel walls is 1-3mm. The lengths of both sides of the outer groove of the W-shaped groove are different, and the upstream and downstream width and depth of the groove change linearly, the upstream depth is 40-50 μm, and the downstream depth is 5-10 μm. The upstream width is 500-700 μm, and the downstream width is 100-200 μm.
所述动压型槽的W型槽2内侧槽上下游深度和宽度相等,深度为5~10μm;所述内侧槽槽壁夹角β为40°~60°。The depth and width of the upper and lower sides of the W-shaped groove 2 of the dynamic pressure groove are equal, and the depth is 5-10 μm; the angle β of the inner groove wall is 40°-60°.
所述动压型槽5的V型槽1下游端与W型槽2内侧槽上游端间距为50~100μm。所述W型槽2起于上游侧,终于密封坝3。The distance between the downstream end of the V-shaped groove 1 and the upstream end of the inner groove of the W-shaped groove 2 of the dynamic pressure groove 5 is 50-100 μm. The W-shaped groove 2 starts from the upstream side and ends at the sealing dam 3 .
实施例2Example 2
参照图3和图4,本实施例与实施例1的不同之处在于所述动压型槽由双V型槽组成,两个都呈现为上游深下游浅的收敛型结构,具体深度尺寸范围参考实施例1。小V型槽62内外侧壁夹角范围可参考实施例1,大V型槽的内侧壁与小V型槽的外侧壁平行,大V型槽61的外侧壁夹角α3为90°~95°。此种槽型可在两V型槽下游区产生高压区,位置各异,故能在整体端面上增强动压效应,提高流体液膜刚度,提高密封的启动特性。Referring to Fig. 3 and Fig. 4, the difference between this embodiment and embodiment 1 is that the dynamic pressure groove is composed of double V-shaped grooves, both of which present a convergent structure with a deep upstream and a shallow downstream. For the specific depth size range, refer to embodiment 1. The angle range of the inner and outer walls of the small V-shaped groove 62 can refer to embodiment 1, the inner wall of the large V-shaped groove is parallel to the outer wall of the small V-shaped groove, and the angle α 3 of the outer wall of the large V-shaped groove 61 is 90 ° ~ 95 °. This groove type can generate high-pressure areas in the downstream area of the two V-shaped grooves, and the positions are different, so it can enhance the dynamic pressure effect on the overall end surface, improve the rigidity of the fluid liquid film, and improve the start-up characteristics of the seal.
本说明书实施例所述的内容仅仅是对本发明构思的实现形式的列举,本发明的保护范围的不当应被视为仅限于实施例所陈述的具体形式,本发明的保护范围也及于本领域技术人员根据本发明构思所能想到的等同技术手段。The content described in the embodiments of this specification is only an enumeration of the implementation forms of the inventive concept, and the protection scope of the present invention should not be regarded as limited to the specific forms stated in the embodiments, and the protection scope of the present invention also covers equivalent technical means that those skilled in the art can think of according to the inventive concept.
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WO2017002691A1 (en) * | 2015-06-27 | 2017-01-05 | イーグル工業株式会社 | Sliding component |
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