CN107363589B - Multi-station machining device for valve core - Google Patents
Multi-station machining device for valve core Download PDFInfo
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- CN107363589B CN107363589B CN201710773997.8A CN201710773997A CN107363589B CN 107363589 B CN107363589 B CN 107363589B CN 201710773997 A CN201710773997 A CN 201710773997A CN 107363589 B CN107363589 B CN 107363589B
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- spindle
- support frame
- axial
- module
- butt joint
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/061—Work-clamping means adapted for holding a plurality of workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
Abstract
The invention discloses a valve core multi-station machining device which comprises a base, a support frame supported on the base, a turntable rotatably supported on the support frame, a plurality of clamps uniformly fixed on the circumferential surface of the turntable and an axial machining module supported on the support frame, wherein a plurality of stations corresponding to the clamps are arranged on two sides of the support frame along the rotation axis of the turntable, the axial machining module comprises a plurality of axial spindle systems, the axial spindle systems are respectively arranged on part of the stations of each side of the support frame, and the valve core multi-station machining device further comprises a butt joint module used for transferring workpieces from one side of the turntable to the other side of the support frame, the butt joint module comprises butt joint devices respectively arranged on two sides of the support frame, the two butt joint devices are arranged on the corresponding stations, and the two butt joint devices can be selectively butted or separated. The processing device has high production efficiency and high processing precision.
Description
Technical Field
The invention relates to the field of valve core machining, in particular to a valve core multi-station machining device.
Background
The valve inside is used in automobile industry in a large number, the outer surface of the valve inside is a machining surface, a traditional waterwheel needs to be subjected to transposition clamping, a clamp needs to be subjected to transposition clamping, the clamping surface is smaller, the clamping force is insufficient, the existing machining mode is to manufacture by two traditional waterwheels in a clamping mode for two times, the production efficiency is low, the separation machining precision is low, the repeated clamping is related to, the position precision is poor, the workpiece and the cutter are unstable, the labor cost is increased and the like.
Disclosure of Invention
The invention mainly aims to provide a valve core multi-station processing device which can realize automatic transposition in the valve core processing process without manual participation, and improves the processing precision and the production efficiency.
In order to achieve the above purpose, the invention adopts the following technical scheme: the utility model provides a valve core multistation processingequipment, includes the base, supports the support frame on the base, rotatably supports the carousel on the support frame, evenly fixes a plurality of anchor clamps on the periphery of carousel and supports the axial processing module on the support frame, all is provided with a plurality of stations that correspond with a plurality of anchor clamps on the both sides along the rotation axis of carousel on the support frame, the axial processing module includes a plurality of axial spindle system, and a plurality of axial spindle system set up respectively on the partial station of a plurality of stations of each side on the support frame, its characterized in that still includes the butt joint module that is used for shifting the work piece to the opposite side from one side of carousel, the butt joint module includes the butt joint device that sets up respectively in the support frame both sides, two butt joint devices set up on corresponding station, two the butt joint device can selectively dock or separate.
Preferably, the axial spindle system comprises an electric spindle, an axial driving system for driving the electric spindle to axially move along the rotation axis of the turntable, and cutters detachably fixed at one end of the electric spindle near the clamp, and the cutters of the axial spindle system positioned at different stations are at least partially different.
Preferably, two sides of the supporting frame are provided with mutually aligned butt joint main shaft fixing holes, the butt joint main shaft fixing holes are bar-shaped holes extending along the diameter direction of a circle taking the rotation axis of the turntable as the center of the circle, and the driving shaft of the butt joint device penetrates through the butt joint main shaft fixing holes and can move along the diameter direction.
Preferably, the docking device further comprises a fixing cylinder for supporting the driving shaft and a waterproof structure fixed on the end part of the fixing cylinder, which is close to one side of the turntable, and the waterproof structure is further fixed on the supporting frame.
Preferably, the workpiece feeding device further comprises a feeding module for feeding the workpiece, wherein the feeding module is arranged on one side of the supporting frame and is positioned at the next station of the corresponding station of the docking device positioned on the same side as the feeding module.
Preferably, the loading module comprises an upper loading module, a lower loading module and an axial loading module, wherein the upper loading module and the lower loading module are supported on a supporting frame and are used for lifting workpieces, the workpieces are received by the upper loading module and the lower loading module, and the received workpieces are conveyed to the position of the clamp along the rotation axis direction of the turntable.
Preferably, a blanking module for receiving the processed workpiece is arranged on the opposite side of the supporting frame to the feeding device, and the blanking module is arranged on the last station of the corresponding station of the butting device on the same side.
Preferably, the radial machining module comprises two radial spindle systems which are arranged on the supporting frame and extend along the radial direction of the turntable, and the two radial spindle systems respectively correspond to workpieces on two sides of the clamp.
Preferably, two radial spindle fixing holes for passing through the cutters of two radial spindle systems are formed in the support frame, and the radial spindle systems are fixed on the support frame around the radial spindle fixing holes through an XY platform capable of moving on an XY plane.
Compared with the prior art, the invention has the following beneficial effects:
the two sides of the clamp of the processing device can clamp the workpiece, and during processing, the workpiece on the clamp can sequentially pass through different stations through rotation to realize processing of different processes, so that the production efficiency is improved; meanwhile, the machining device is further provided with a butt joint module, a workpiece on one side can automatically move to the other side through the butt joint module, machining of an unprocessed end can be achieved through movement, meanwhile, the accuracy in the butt joint process can be guaranteed through automatic butt joint on the same machine tool, and further the machining accuracy is higher than that of the prior art.
Drawings
FIGS. 1-3 are overall block diagrams of a preferred embodiment according to the present invention
FIGS. 4-5 are block diagrams of a support stand according to a preferred embodiment of the present invention
FIG. 6 is a block diagram of a removal support bracket in accordance with a preferred embodiment of the present invention
FIGS. 7-12 are block diagrams of an axial spindle system in accordance with a preferred embodiment of the present invention
FIG. 13 is a block diagram of a radial spindle system in accordance with a preferred embodiment of the present invention
Fig. 14-22 are block diagrams of a docking device in accordance with a preferred embodiment of the present invention
FIG. 23 is a block diagram of a loading apparatus according to a preferred embodiment of the present invention
FIG. 24 is a block diagram of a discharging device according to a preferred embodiment of the present invention
Detailed Description
The following description is presented to enable one of ordinary skill in the art to make and use the invention. The preferred embodiments in the following description are by way of example only and other obvious variations will occur to those skilled in the art.
A valve core multi-station processing apparatus as shown in fig. 1 to 24 comprises a base 1, a support frame 2 supported on the base 1, a turntable 3 rotatably supported on the support frame 2, a plurality of jigs 33 fixed on the circumferential surface of the turntable 3, and an axial processing module 4 and a radial processing module 5 supported on the support frame 2.
The plurality of jigs 33 are uniformly arranged on the circumferential surface of the turntable 3, and both ends of the jigs 33 in the axial direction of the turntable 3 can hold the workpiece 100 (valve core blank), specifically, each of the jigs 33 is fixed to the turntable 3 by the jig support member 32. The clamping of the workpiece 100 by the clamp 33 is similar to a three-jaw chuck, except that the present invention employs pneumatic drive to drive three jaws to effect clamping or unclamping of the workpiece 100.
The axial processing module 4 processes the workpiece 100 by an axial feeding mode, and mainly comprises the processing of external threads on the surface of the workpiece 100, the processing of internal threads on the inner surface of the workpiece 100, the processing of end face chamfer angles of the workpiece 100 and the like. The axial processing module 4 includes a plurality of axial spindle systems parallel to the rotation axis direction of the turntable 3, and the plurality of axial spindle systems are supported on two sides of the support frame 2 and the axial spindle systems on each side are in one-to-one correspondence with the clamps 33, that is, two ends of each clamp 33 correspond to one axial spindle system, so that each workpiece 100 fixed on the clamp 33 can be processed. Each spindle system is provided with a tool for machining the workpiece 100 in different processes, and during machining, the clamp 33 rotates along with the turntable 3 so that the workpiece 100 can be correspondingly provided with different tools to finish machining in different processes.
The axial spindle system comprises a mounting plate 41, a spindle fixing seat 42 fixed on the mounting plate 41, a fixing sleeve 43 fixed on the spindle fixing seat 42, and an electric spindle 44 supported in the fixing sleeve 43, wherein the electric spindle 44 is coaxially arranged with the fixing sleeve 43 and can move back and forth within a certain range relative to the axis of the fixing sleeve 43. The entire power unit can be fixed to other structures of the waterwheel machine by the spindle fixing base 42 and the mounting plate 41.
Specifically, a plurality of spindle rails 451 parallel to the line of the electric spindle 44 are provided on the outer surface of the electric spindle 44, the plurality of spindle rails 451 are uniformly provided in the circumferential direction, and the spindle rails 451 are fixed to the electric spindle 44 by screws. To facilitate the fixation of spindle rail 451 to motorized spindle 44, rail grooves 441 that mate with spindle rail 451 are provided on the outer surface of motorized spindle 44, and the sides and bottom surfaces of rail grooves 441 are preferably planar to more stably mate with spindle rail 451. The spindle guide rails 451 and 452 are respectively provided with a spindle slider 452 matched with the spindle guide rails 451, and the spindle sliders 452 are fixed on the fixed sleeve 43, so that when the electric spindle 44 slides relative to the fixed sleeve 43, the spindle guide rails 451 and 452 play a guiding role, and the stability of the electric spindle 44 in moving and rotating can be ensured by the spindle guide rails 451 and 452, so that shaking is reduced, and further, the machining precision is improved. The spindle guide 451 is preferably four, so that the motorized spindle 44 is fixed from four angles, thereby ensuring accuracy and not increasing cost and manufacturing difficulty due to excessive spindle guide 451. To further ensure stability of motorized spindle 44, two spindle sliders 452 are associated with each spindle rail 451.
The fixing sleeve 43 includes a connection portion 432 fixedly connected with the spindle fixing base 42 and a slider fixing portion 431 remote from the spindle fixing base 42, and the connection portion 432 and the slider fixing portion 431 may be integrally formed.
A slider hole 4311 for the spindle sliders 452 to pass through is provided in the slider fixing portion 431, and each spindle slider 452 corresponds to one slider hole 4311, and the shape of the slider hole 4311 is matched with that of the spindle slider 452. The side of the spindle slider 452 remote from the motorized spindle 44 is secured to the outer surface of the stationary sleeve 43 by a slider mounting block 453. The fixing sleeve 43 is provided with a mounting surface 4312 at a position matching with the slider mounting block 453, and the mounting surface 4312 is consistent with the lower surface of the slider mounting block 453, preferably a plane, which is convenient to manufacture and can manufacture with high precision. In order to ensure the mounting accuracy in the axial direction, a shoulder 4314 is provided on the fixed sleeve 43 and at both ends of each slider mounting block 453 in the axial direction along the fixed sleeve 43, and the shoulder 4314 can share the force applied to the slider mounting block 453 in the axial direction to some extent.
In order to further realize stable matching between the fixing sleeve 43 and the motorized spindle 44, a guide groove 4313 is provided on the inner side wall of the fixing sleeve 43 at a position matching with the spindle guide 451, and other parts of the inner side wall of the fixing sleeve 3 can be more stably attached to the motorized spindle 44 through the guide groove 4313.
The power means further comprise a servo drive system for driving the motorized spindle 44 to reciprocate along the axis of the fixed sleeve 43. The servo drive system includes a screw 455 parallel to the axis of the motorized spindle 44, a nut pair 456 mated with the screw 455, and a servo motor 46 that drives the screw 455 in rotation. One end of the screw 455 is rotatably fixed on the fixed sleeve 43 through a screw seat 454, the other end is rotatably fixed on the spindle fixing base 42, and the servo motor 46 is fixed on the spindle fixing base 42 and is in transmission connection with the screw 455. The nut pair 456 is connected with the electric spindle 44 through a connecting rod 457, specifically, a communication hole 4321 extending along the axis of the fixed sleeve 3 is formed at a position corresponding to the screw rod 455 on the connecting portion 432 of the fixed sleeve 43, the length of the communication hole 4321 is larger than the maximum length of the electric spindle 44 to be moved, and the connecting rod 457 passes through the communication hole 4321 to realize the connection of the nut pair 456 with the electric spindle 44 so as to drive the electric spindle 44 to reciprocate through the movement of the nut pair 456.
The electric spindle 44 is provided with an encoder 442 near one end of the mounting plate 41, an encoder slide 443 is provided on one side of the encoder 442 near the mounting plate 41, an encoder slide 444 matched with the encoder slide 443 is provided on the mounting plate 41, the encoder slide 444 is parallel to the axial direction of the electric spindle 44, and the encoder slide 444 has two functions to ensure the stability of supporting the encoder 442. The stability of the motorized spindle 44 during movement can be further enhanced by the provision of the encoder sled 444 and encoder sled 443. Wherein the motorized spindle 44 and encoder 442 are of prior art and will not be described in detail herein.
A tool fixing structure 47 and a tool 48 fixed on the tool fixing structure 47 are detachably arranged at the front end of the motorized spindle 44, and the tool fixing structure 47 and the tool 48 can be replaced by a required tool 48 and a tool fixing structure 47 for fixing the tool 48 so as to meet the machining of different processes of different stations.
In order to facilitate the mounting of each axial spindle system to the support frame 2, a fixing ring 4315 is provided on the slide fixing portion 431 of the fixing sleeve 43 of each axial spindle system and on the shoulders 4314 of the two spindle slides 452, and axial spindle fixing holes 21 corresponding to the axial spindle systems one by one are provided on both sides of the support frame 2 in the rotation axis direction of the turntable 3, and the fixing ring 4315 is fixed to the corresponding axial spindle fixing holes 21 by screws. The axial main shaft fixing holes 21 on two sides of the support frame 2 are aligned one by one, so that the corresponding axial main shaft systems on two sides of the support frame 2 can be ensured to process the workpieces 100 on two ends of the same clamp 33 at the same time, and the production efficiency is improved.
Since one end of the workpiece 100 held by the jig 33 cannot be machined, in order to machine both ends of the workpiece 100, it is necessary to move the workpiece 100 to the other end of the jig 33 after machining of the unclamped portion of the workpiece 100 at one end of the jig 33 is completed, at which time the jig 33 holds the workpiece 100 to the end that has been machined, and the end that has not been machined protrudes from the jig 33 to enable machining of the end that has not been machined. For this purpose, the docking modules 6 are provided on both sides of the support frame 2 in the direction of the rotation axis of the turntable 3, by means of which docking modules 6 the workpiece 100 on one side of the gripper 33 can be transferred to the other side of the gripper 33, whereby a replacement of the gripped end of the workpiece 100 is achieved.
Specifically, the docking module 6 includes docking devices respectively provided at both sides of the support frame 2, each docking device including a support plate 61 having a bar-shaped hole 611 extending up and down, an axial driving structure supported on the support plate 61, and a driving shaft 64 supported on the axial driving structure, the driving shaft 64 passing through the bar-shaped hole 611, and the axial driving structure being capable of driving the driving shaft 64 to move back and forth along the axis of the driving shaft 4. The support plate 61 can be mounted on a corresponding machine tool and then the docking device can be fixed on the machine tool for use with other devices on the machine tool. A chuck 67 for holding a workpiece is mounted on the end of the drive shaft 64 remote from the axial drive structure.
The axial drive structure comprises a fixed cylinder 63 supported on a support plate 61 and passing through a strip-shaped hole 611, and the drive shaft 64 is coaxially supported in the fixed cylinder 63 and is movable back and forth along its axis relative to the fixed cylinder 3. Specifically, the drive shaft 64 is slidably supported in the fixed cylinder 63 by a linear bearing 635. In order to prevent the linear bearing 635 from sliding in the axial direction of the fixed cylinder 63, an annular inner flange 632 is provided on the inner surface of the fixed cylinder 63, the linear bearing 635 abutting against the inner flange 632. At the end of the fixed cylinder 63 where the linear bearing 635 is provided, a bearing end cap 636 is provided, the bearing end cap 636 being abutted against one end of the linear bearing 635, so that the fixation of the linear bearing 635 is achieved by the bearing end cap 636 and the inner flange 632.
The axial driving structure further includes a screw rod 652 rotatably supported on the fixing cylinder 63 and located at one side of the support plate 61, and a nut pair 653 engaged with the screw rod 652, and an axis of the screw rod 652 is parallel to an axis of the driving shaft 64, the nut pair 653 is connected with the driving shaft 64 through a link 657 so as to be capable of driving the driving shaft 64 to move back and forth by the nut pair 653 when the screw rod 652 rotates, an upper end of the link 657 is fixed to the nut pair 653, and a lower end is fixed to an end of the driving shaft 64 through a screw.
Specifically, one end of the screw 652 is supported on the fixed cylinder 63 at a position close to the support plate 61, the other end is supported on one end of the fixed cylinder 63 away from the linear bearing 635 through the mounting plate 654, and both ends of the screw 652 are supported on the fixed cylinder 63 through bearings. Further, an upper groove 634 extending along the axis of the driving shaft 64 is provided on the fixed cylinder 63 at a position corresponding to the screw rod 652, and the screw rod 652 is supported at both ends of the upper groove 634. The link 657 passes through the upper groove 634 to connect the nut pair 653 with the drive shaft 64, and the link 657 is movable back and forth within the length of the upper groove 634 by the nut pair 643. The mounting plate 654 is fixed to the end of the fixing cylinder 63 remote from the linear bearing 635 by screws. In order to facilitate the fixation of the link 657 to the driving shaft 64, a through hole 6541 is provided at a portion of the lower end of the mounting plate 654 connected to the fixing cylinder 63, and an installation tool can be inserted into an end portion of the driving shaft 64 through the through hole 6541 to effect the installation or removal of the link 657. Also, in order to ensure that the link 657 can be placed in the upper groove 634, at least one of the width and thickness of the link 657 is smaller than the width of the upper groove 634.
The axial driving structure further comprises a motor 651 arranged on the mounting plate 654, and the motor 651 is in transmission connection with the screw rod 652 so as to drive the screw rod 652 to rotate.
The quick docking apparatus also includes a Y-axis moving structure for driving the drive shaft 64 to move up and down. The Y-axis moving structure includes a interlocking plate 62 supported on a support plate 61 to be movable up and down, and the axial driving structure is fixed to the interlocking plate 62. Specifically, the support plate 61 is provided with a slide rail 621 extending vertically, and the interlocking plate 2 is provided with a slider 622 engaged with the slide rail 621.
The Y-axis moving structure further comprises an air cylinder 662, wherein a cylinder body of the air cylinder 662 is fixed on the linkage plate 62, and an air cylinder rod of the air cylinder 662 is fixed on the support plate 61, so that the linkage plate 62 can move up and down by controlling the extension and contraction of the air cylinder rod of the air cylinder 662, and the driving shaft 64 can be driven to move up and down. Specifically, a cylinder fixing base 661 is provided on the linking plate 62, a cylinder rod connecting base 663 is provided on the support plate 61 at an up-down position with respect to the cylinder fixing base 661, the cylinder body of the cylinder 662 is fixed on the cylinder fixing base 661, and the cylinder rod is fixed on the cylinder rod connecting base 663.
In order to prevent collision with other structures during the vertical movement of the axial driving structure driven by the air cylinder 662, two-way buffer structures 664 are provided at the upper and lower ends of the linkage plate 62 to play a role of buffering. And limit switches (not shown) corresponding to the upper and lower end positions of the interlock plate 2 are provided on the support plate 1 to confirm that the interlock plate 2 is accurately in place. The limit switch adopts the prior art.
The collet 67 is secured to the other end of the drive shaft 64 opposite the mounting plate 654. The chuck 67 includes a transverse cylinder 671, two jaws 672 that are fixed to the transverse cylinder 671 so as to be movable toward each other, and an axial cylinder 673 provided between the two jaws 672, the cylinder rod of the axial cylinder 673 being coaxial with the drive shaft 64. The two clamping jaws 672 can be separated from or close to each other under the drive of the transverse cylinder 671 so as to release or clamp a workpiece. The axial cylinder 673 is capable of ejecting a workpiece from the two jaws 672 to a desired position. And further, the clamping jaw 672 and the axial air cylinder 673 can receive a workpiece and push out the workpiece so as to realize the butt joint with other structures.
The docking device further includes a waterproof structure 68 secured to the bearing end cap 636, the waterproof structure including a front cover 682 and a rear cover 681 detachably engaged with each other, the front cover 682 and the rear cover 681 forming a cavity therebetween. A through hole 686 is provided in the middle of each of the front cover 682 and the rear cover 681, the driving shaft 64 passes through the through hole 686, and the size of the through hole 686 is larger than the radial size of the driving shaft 64 so that the front cover 682 and the rear cover 681 can be fixed to other structures of the machine tool without affecting the movement of the driving shaft 64.
Further, in order to prevent water (cutting fluid or the like during processing) from splashing out of the space between the through hole 686 and the drive shaft 64, a movable shutter 684 is provided in the cavity, the drive shaft 64 passes through the shutter 684 and the shutter 684 is fixed to the end of the belt bearing cap 636 or the fixed cylinder 63 so that the shutter 684 can move together in the radial direction with the drive shaft 64. The dimensions of the baffle 684 are at least such that it will always cover the through hole 686 during movement of the drive shaft 64 within the through hole 686. Also, a one-way scraping plate 685 is provided on the baffle 684, and the one-way scraping plate 685 can scrape some debris and liquid out in a specific direction. The arrangement of the unidirectional scraping plate 685 can be set according to the specific situation.
The support frame 2 is provided with mutually aligned docking spindle fixing holes 22 on both sides in the axial direction of the turntable 3, the docking spindle fixing holes 22 are bar-shaped holes extending in the radial direction along a circle centered on the rotation axis of the turntable 3 so that the driving shaft 64 can move in the radial direction, the support plate 61 is mounted on the outer side of the corresponding side of the support frame 2, and the waterproof structure 68 is mounted on the inner side of the corresponding side of the support frame 2. When the drive shaft 64 is moved radially outermost, the jaws 67 of the two docking devices are located outside the circle formed by the outermost sides of the plurality of jigs 33 so that the two jaws 67 can approach each other to effect docking of the workpiece 100, and after docking is completed, the drive shaft 64 is moved radially innermost after being retracted along the axis, at which point the jaws 67 are aligned with the jigs 33 located at that position, and the workpiece 100 can be placed into the jigs 33 or removed from the jigs 33 for the next docking.
The processing device further comprises a feeding module 7 arranged on one side of the support frame 2 along the rotation axis direction of the turntable 3, the feeding module 7 comprises an upper feeding module, a lower feeding module and an axial feeding module, the upper feeding module, the lower feeding module comprises an upper feeding cylinder fixing seat 76 and a lower feeding cylinder fixing seat 76 which are fixed on the base 1, a rodless cylinder 75 which is supported on the upper feeding cylinder fixing seat 76 and extends up and down, a workpiece seat supporting plate 77 which is supported on a sliding block of the rodless cylinder 75, and a workpiece seat 74 which is supported on the workpiece seat supporting plate 77, the workpiece seat 74 is used for placing a workpiece 100, and the position of the workpiece 100 can be lifted to the height of the axial feeding module through the upper feeding module and the lower feeding module so as to convey the workpiece 100 to the axial feeding module.
The axial feeding module comprises a fixed plate 71, a fixed groove 72 fixed on the fixed plate 71 and extending along one side of the rotation axis direction of the turntable 3, a rodless cylinder 75 fixed in the fixed groove 72, and a feeding clamp head 73 fixed on a slide block of the rodless cylinder 75. The fixing plate 71 is fixed at one side of the support frame 2, and a loading hole 24 is provided at a corresponding position on the support frame 2, the fixing plate 72 is fixed around the loading hole 24, and the fixing groove 72 passes through the loading hole 24, and the loading clamp 73 can also pass through the loading hole 24 to convey the workpiece 100 received from the loading and unloading module to the position of the clamp 33. The loading jaw 73 and the jaw 67 are identical in structure and will not be described in detail herein. Limit switches are arranged at two ends of the fixed groove 72 to ensure that the feeding clamp head 73 is accurate in position.
The loading and unloading module is located at one side of the axial loading module far away from the supporting frame 2, that is, the axial loading module receives the workpiece 100 sent by the loading and unloading module at one end, and then conveys the workpiece 100 to the corresponding fixture 33 at the other end. In actual use, the workpiece 100 may be transported to the workpiece holder 74 by a transport device, for example, by a conveyor belt or the like as is known in the art.
The loading module 7 is disposed at the next station of the docking device located at the same side of the loading module, so that after the docking device takes away the workpiece on one fixture 33, the turntable 3 enters the next loading station by rotating the fixture from which the workpiece 100 is taken away, and loading is achieved through the loading module 7.
The processing device further comprises a blanking module 8 arranged on the support frame 2 and located on the opposite side of the feeding module 7. The blanking module 8 includes a blanking fixing plate 81, a blanking fixing groove 82 fixed on the blanking fixing plate 81, a rodless cylinder 83 fixed in the blanking fixing groove 82, a blanking chuck 84 fixed on a slide block of the rodless cylinder 83, and a conveyor belt 85 for receiving the workpiece 100 on the blanking chuck 84. A blanking hole 23 is formed in the support frame 2 on the side opposite to the feeding module 7, the blanking fixing plate 81 is fixed on the support frame 2 around the blanking hole 23, the blanking fixing groove 82 penetrates through the blanking hole 23, the blanking clamp 84 can penetrate through the blanking hole 23 to take out the workpiece 100 on the clamp 33, after the workpiece is taken out, the blanking clamp 84 moves in a direction away from the support frame 2, and when the workpiece is moved above the conveyor belt, the workpiece 100 is pushed out and falls on the conveyor belt 85 to be sent out. All rodless cylinders above use the prior art.
The blanking module 8 is located at the last station of the station where the docking device on the same side is located, after the blanking module 8 blanks the workpiece on the fixture 33, the workpiece enters the station corresponding to the docking device on the side, the tested docking device receives the workpiece 100 conveyed from the docking device on the other side, and then the docking device on the side conveys the workpiece 100 to the fixture 33. Since the end of the workpiece 100 on the side of the feeding module 7 and the end of the discharging module 8 clamped on the clamp 33 are opposite, processing of different ends can be achieved when the clamp is clamped on different sides of the clamp 33.
For the purpose of machining radially extending holes or the like in the circumferential surface of the workpiece 100, a radial machining module 5 is provided at the top of the support frame 2, said radial machining module 5 comprising two radial spindle systems supported on the support frame 2, the radial spindle systems being substantially identical in structure to the axial spindle systems, the tools being set as desired. The radial spindle systems are arranged on the support frame 2 through the XY stage 51, each radial spindle system corresponding to a workpiece 100 on one side of the jig. Two radial spindle fixing holes 26 are provided at the top end of the support frame 2, and an xy stage 51 is supported on the support frame 2 around the radial spindle fixing holes 26, from which radial spindle fixing holes 26 the tool is extended to the position of the workpiece 100.
The radial main shaft system is also provided with a waterproof structure which is basically the same as the waterproof structure of the docking device, but has slightly different shapes.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention, which is defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides a valve core multistation processingequipment, includes the base, support frame on the base, rotatable carousel on the support frame, evenly fix a plurality of anchor clamps on the periphery of carousel and support the axial processing module on the support frame, all be provided with a plurality of stations that correspond with a plurality of anchor clamps on the support frame along the both sides of the axis of rotation of carousel, the axial processing module includes a plurality of axial spindle system, a plurality of axial spindle system set up respectively on the partial station of a plurality of stations of each side on the support frame, the both ends along the axis direction of carousel of each anchor clamps are used for centre gripping work piece, characterized in that still includes the butt joint module that is used for transferring the work piece to the opposite side from one side of carousel, the butt joint module includes the butt joint device that sets up respectively in the support frame both sides, two butt joint devices set up on corresponding station, two butt joint devices can dock or separate selectively;
the valve core multi-station processing device further comprises a feeding module for feeding the workpiece, wherein the feeding module is arranged on one side of the support frame and is positioned at the next station of the corresponding station of the butt joint device positioned on the same side with the feeding module;
the feeding module comprises an upper feeding module, a lower feeding module and an axial feeding module, wherein the upper feeding module and the lower feeding module are supported on the supporting frame and are used for lifting workpieces, and the axial feeding module is used for receiving the workpieces of the upper feeding module and the lower feeding module and conveying the received workpieces to the position of the clamp along the direction of the rotation axis of the turntable;
and a blanking module for receiving the processed workpiece is arranged on the side, opposite to the feeding device, of the supporting frame, and the blanking module is arranged on the last station of the corresponding station of the butt joint device on the same side of the blanking module.
2. A valve core multi-station tooling assembly according to claim 1 wherein the axial spindle system comprises an electric spindle, an axial drive system for driving the electric spindle in axial motion along the axis of rotation of the turntable, and a tool removably secured to the electric spindle at an end thereof adjacent the fixture, the tools of the axial spindle system being at least partially different at different stations.
3. A valve inside multistation processing apparatus according to claim 2 wherein mutually aligned butt spindle fixing holes are provided on both sides of the supporting frame, the butt spindle fixing holes are bar-shaped holes extending in a diameter direction of a circle centered on a rotation axis of the turntable, and a driving shaft of the butt apparatus passes through the butt spindle fixing holes and is movable in the diameter direction.
4. A valve inside multistation processing apparatus according to claim 3 wherein the docking means further comprises a fixing cylinder for supporting the drive shaft and a waterproof structure fixed to an end of the fixing cylinder on a side close to the turntable, the waterproof structure being further fixed to the support frame.
5. A valve core multi-station tooling apparatus according to any one of claims 1-4, further comprising a radial tooling module comprising two radial spindle systems disposed on the support frame and extending in a radial direction of the turntable, the two radial spindle systems corresponding to the workpieces on either side of the fixture, respectively.
6. A valve inside multistation machining device according to claim 5 wherein two radial spindle fixing holes through which cutters of two radial spindle systems are passed are provided in the support frame, the radial spindle systems being fixed to the support frame around the radial spindle fixing holes by an XY stage movable in an XY plane.
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CN108453554B (en) * | 2018-05-22 | 2023-07-28 | 浙江双正机床有限公司 | Bidirectional machining system of machine tool |
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