CN107350599A - A kind of method of work of intermetallic composite coating safety protective spot-welding equipment - Google Patents
A kind of method of work of intermetallic composite coating safety protective spot-welding equipment Download PDFInfo
- Publication number
- CN107350599A CN107350599A CN201710520644.7A CN201710520644A CN107350599A CN 107350599 A CN107350599 A CN 107350599A CN 201710520644 A CN201710520644 A CN 201710520644A CN 107350599 A CN107350599 A CN 107350599A
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- China
- Prior art keywords
- cutter mechanism
- automated exchanged
- exchanged cutter
- spot welding
- guide rail
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000003466 welding Methods 0.000 title claims abstract description 63
- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000001681 protective effect Effects 0.000 title claims abstract description 21
- 238000000576 coating method Methods 0.000 title claims abstract description 17
- 239000002131 composite material Substances 0.000 title claims abstract description 17
- 239000011248 coating agent Substances 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 230000008014 freezing Effects 0.000 claims abstract description 8
- 238000007710 freezing Methods 0.000 claims abstract description 8
- 238000007664 blowing Methods 0.000 claims abstract description 4
- 230000008859 change Effects 0.000 claims description 4
- 239000002184 metal Substances 0.000 abstract description 6
- 208000027418 Wounds and injury Diseases 0.000 abstract description 2
- 230000006378 damage Effects 0.000 abstract description 2
- 208000014674 injury Diseases 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 description 7
- 239000000428 dust Substances 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 230000003628 erosive effect Effects 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/007—Spot arc welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
- B23K9/321—Protecting means
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
Abstract
A kind of method of work the invention discloses intermetallic composite coating with safety protective spot-welding equipment, it is related to the technical field of automation equipment；When first automated exchanged cutter mechanism slips are to top, spot welding manipulator, which is moved to the left, to be started to carry out spot welding operation to workpiece to be processed, while the second automated exchanged cutter mechanism starts to slide by the second slide bar after clamping workpiece to be processed on the second guide rail；After the completion of the workpiece spot welding of first automated exchanged cutter mechanism gripping, first automated exchanged cutter mechanism starts slide downward, second automated exchanged cutter mechanism starts upward sliding, when the second automated exchanged cutter mechanism slips are to top, spot welding manipulator, which moves right, to be started to carry out workpiece to be processed operation of freezing, while the first automated exchanged cutter mechanism carries out blowing work；Method of work of the present invention greatly improves the spot welding efficiency and quality of metal works, reduces arc light and injury of the smog to staff, and human users are simple, and security is good.
Description
Technical field
The present invention relates to the technical field of automation equipment, specifically a kind of intermetallic composite coating safety protective spot-welding equipment
Method of work.
Background technology
Automatic spot welding equipment is built upon motor control technologies, single-chip microcomputer control technology, PLC control technology and number control technology
A kind of automatic welding machine Deng on the basis of, it is mainly by workpiece automatic charging, cutting agency and Automation of Welding system etc.
Composition；Nowadays stitch welding machine has been widely used holds in plastics, auto manufacturing, intermetallic composite coating, hardware household electrical appliances, steel structure, pressure
The fields such as device, machining manufacture, shipbuilding, space flight, it greatly improves the outward appearance of weldment and inherent quality, and ensure that matter
The stability of amount, reduces labor intensity.In recent years, with the continuous development of scientific technology, demand of the relevant industries to metal
Amount and technical requirements also more and more higher, thus also the essential automatic spot that can be used is set the processing for metal works
It is standby.
However, with the continuous development of scientific technology, spot-welding equipment while updating there is also it is certain the drawbacks of,
For example there is following defect in the method for work for being currently used for intermetallic composite coating spot-welding equipment：
1st, during intermetallic composite coating, its workpiece needs artificial clamping to fix, and larger arc light and smog can be also produced when freezing operation,
So as to cause staff to stop over rest, operating efficiency is reduced, and influence the working environment in workshop；
2nd, process safety is poor, can not safeguard work personnel life security.
The content of the invention
Goal of the invention：In order to overcome the above insufficient, it is an object of the invention to provide a kind of intermetallic composite coating safety protective
The method of work of spot-welding equipment, the method for work greatly improve the spot welding efficiency and quality of metal works, reduce arc light
With injury of the smog to staff, human users are simple, and security is good.
Technical scheme：In order to realize the above object a kind of intermetallic composite coating of the present invention is set with safety protective spot welding
Standby method of work, include fuselage, the first guide rail, the second guide rail, the first automated exchanged cutter mechanism, the second automated exchanged cutter mechanism and
Spot welding manipulator；The waist is respectively arranged on the left side and the right side the first guide rail and the second guide rail, the first automated exchanged cutter machine
The first slide bar that structure is provided with by bottom is slidably reciprocated on the first guide rail, and the second automated exchanged cutter mechanism is provided with by bottom
The second slide bar slidably reciprocated on the second guide rail；The closing means are located at fuselage center, and the left and right sides is equipped with through hole；Institute
State fuselage both ends and be respectively equipped with electrical control panel and spot welding manipulator；Protective cover is provided with outside the spot welding manipulator, it is described
Protective cover is fixedly connected by mosaic mode with fuselage；The fuselage side is connected to sonar sensor, the sonar sensor top
Portion is provided with autoalarm.
Specific job step is as follows：
（1）, startup power supply first switch, staff sets running parameter, the first automated exchanged cutter by electrical control panel
Mechanism starts to slide by the first slide bar after clamping workpiece to be processed on the first guide rail；
（2）, the first automated exchanged cutter mechanism slips to top when, spot welding manipulator, which is moved to the left, to be started to workpiece progress to be processed
Spot welding operation, while the second automated exchanged cutter mechanism starts to slide by the second slide bar after clamping workpiece to be processed on the second guide rail
It is dynamic；
（3）, the gripping of the first automated exchanged cutter mechanism workpiece spot welding after the completion of, the first automated exchanged cutter mechanism starts slide downward, the
Two automated exchanged cutter mechanisms start upward sliding, and when the second automated exchanged cutter mechanism slips are to top, spot welding manipulator moves right
Start to carry out workpiece to be processed operation of freezing, while the first automated exchanged cutter mechanism carries out blowing work；
（4）, repeat step（1）- step（3）.
Wherein, spot welding manipulator is driven by AC torque motor, and positioning precision is high, and coordinates sonar sensor, from
And can quickly be stopped by the change of electric current, spot welding manipulator when running into human body, while autoalarm is sent immediately
Audible and visible alarm, security are very high.
In method of work of the present invention, operating personnel's craft clamping workpiece is replaced by left and right Liang Ge automated exchanged cutters mechanism,
The alternately feeding rewinding of Liang Ge automated exchanged cutters mechanism works, along with its spot welding manipulator or so circulation moves, so as to
Coordinate left and right Liang Ge automated exchanged cutters mechanism to carry out operation of freezing, therefore clamped by hand without operating personnel, operate letter
It is single quick, it is easily laborsaving, the time of intermediate hold is shortened, greatly improves the efficiency and precision of spot welding processing；And its
Closing means, after arc of recess light, and absorb smog in operation of freezing, and have ensured the health and safety of staff, have decreased simultaneously
The environmental pollution in workshop；In addition its greatly prevented by protective cover equipment when idle mash welder tool hand by external dust etc.
The erosion of impurity, sealing greatly improve, and ensure that the quality and efficiency of workpiece spot welding processing well.
Through hole automatic sensing and openings of sizes is adjusted in the inventive method, when workpiece freeze work, its both sides leads to
The opening in hole is contracted to guide rail size size automatically, so as to thoroughly isolate arc light.
Staff is by the overall speed of service of electrical control panel control device in the inventive method, so as to ensure
The spot welding quality of metal works is improved on the premise of spot welding efficiency as far as possible.
Beneficial effect：Compared with prior art, the present invention has advantages below：
1st, the method for work of heretofore described a kind of intermetallic composite coating safety protective spot-welding equipment, during work, mash welder
Tool hand is driven by AC torque motor, and positioning precision is high, and coordinates sonar sensor, so as to pass through electricity when running into human body
The change of stream, spot welding manipulator can quickly stop, while autoalarm sends audible and visible alarm immediately, and security is very
It is high.
2nd, the method for work of heretofore described a kind of intermetallic composite coating safety protective spot-welding equipment, during work, borrow
Left and right Liang Ge automated exchanged cutters mechanism is helped to replace operating personnel's craft clamping workpiece, the alternately feeding of Liang Ge automated exchanged cutters mechanism
Rewinding works, along with its spot welding manipulator or so circulation moves, so as to coordinate left and right Liang Ge automated exchanged cutters mechanism to carry out
Freeze operation, therefore clamped by hand without operating personnel, operate simple and fast, easily laborsaving, shortens centre and stops
The time paused, greatly improve the efficiency and precision of spot welding processing.
3rd, the method for work of heretofore described a kind of intermetallic composite coating safety protective spot-welding equipment, during work, envelope
Mechanism is closed in operation of freezing after arc of recess light, and absorbs smog, has ensured the health and safety of staff, while decrease car
Between environmental pollution, and its through hole automatic sensing and adjust openings of sizes, when workpiece freeze work, its two side through hole
Opening be contracted to guide rail size size automatically, so as to thoroughly isolating arc light.
4th, the method for work of heretofore described a kind of intermetallic composite coating safety protective spot-welding equipment, during work, work
Make personnel by the overall speed of service of electrical control panel control device, so that on the premise of spot welding efficiency is ensured as far as possible
Improve the spot welding quality of metal works；In addition its greatly prevented by protective cover equipment when idle mash welder tool hand by outer
The erosion of the impurity such as boundary's dust, sealing greatly improve, and ensure that the quality and efficiency of workpiece spot welding processing well.
Brief description of the drawings
Fig. 1 is the overall structure diagram of spot-welding equipment in the present invention.
In figure：Fuselage 1, the first guide rail 21, the second guide rail 22, the first slide bar 31, the second slide bar 32, the first automated exchanged cutter machine
Structure 41, the second automated exchanged cutter mechanism 42, electrical control panel 5, closing means 6, spot welding manipulator 7, through hole 8, sonar sensor
9th, autoalarm 10, protective cover 11.
Embodiment
Below in conjunction with specific embodiment, the present invention is described in detail, but illustrates protection scope of the present invention simultaneously simultaneously
The specific scope of the present embodiment is not limited to, based on the embodiment in the present invention, those of ordinary skill in the art are not making
The every other embodiment obtained under the premise of creative work, belongs to the scope of protection of the invention.
Embodiment 1
As shown in figure 1, a kind of method of work of intermetallic composite coating safety protective spot-welding equipment of the present embodiment, specific work
Step is as follows：
（1）, startup power supply first switch, staff sets running parameter, the first automated exchanged cutter by electrical control panel 5
Mechanism 41 starts to slide by the first slide bar 31 after clamping workpiece to be processed on the first guide rail 21；
（2）, the first automated exchanged cutter mechanism 41 is when sliding into top, spot welding manipulator 7, which is moved to the left, to be started to workpiece to be processed
Carry out spot welding operation, while the second automated exchanged cutter mechanism 42 after clamping workpiece to be processed by the second slide bar 32 in the second guide rail
Start to slide on 22；
（3）, the first automated exchanged cutter mechanism 41 gripping workpiece spot welding after the completion of, the first automated exchanged cutter mechanism 41 starts to downslide
Dynamic, the second automated exchanged cutter mechanism 42 starts upward sliding, when the second automated exchanged cutter mechanism 42 slides into top, spot welding manipulator
7, which move right, starts to carry out workpiece to be processed operation of freezing, while the first automated exchanged cutter mechanism 41 carries out blowing work；
（4）, repeat step（1）- step（3）.
Wherein, spot welding manipulator 7 is driven by AC torque motor, and coordinates sonar sensor 9, so as to run into people
Can quickly it be stopped by the change of electric current, spot welding manipulator 7 during body, while autoalarm 10 sends acousto-optic police immediately
Report.
In the present embodiment method of work, the automatic sensing of through hole 8 simultaneously adjusts openings of sizes, when workpiece freeze work,
The opening of its two side through hole 8 is contracted to guide rail size size automatically.
In the present embodiment method of work, staff passes through the overall speed of service of the control device of electrical control panel 5.
Embodiments of the invention provide for the sake of example and description, and are not exhaustively or by this to send out
It is bright to be limited to disclosed form.Many modifications and variations are obvious for the ordinary skill in the art.Choosing
Select and describe embodiment and be to more preferably illustrate the principle and practical application of the present invention, and make one of ordinary skill in the art
It will be appreciated that the present invention is so as to designing the various embodiments with various modifications suitable for special-purpose.
Claims (3)
- A kind of 1. intermetallic composite coating method of work of safety protective spot-welding equipment, it is characterised in that：Including：Fuselage（1）, first Guide rail（21）, the second guide rail（22）, the first automated exchanged cutter mechanism（41）, the second automated exchanged cutter mechanism（42）With spot welding manipulator （7）；The fuselage（1）Middle part is respectively arranged on the left side and the right side the first guide rail（21）With the second guide rail（22）, the described first automatic dress Clamp mechanism（41）The first slide bar being provided with by bottom（31）In the first guide rail（21）On slidably reciprocate, second automated exchanged cutter Mechanism（42）The second slide bar being provided with by bottom（32）In the second guide rail（22）On slidably reciprocate；The closing means（6）If In fuselage（1）Center, the left and right sides are equipped with through hole（8）；The fuselage（1）Both ends are respectively equipped with electrical control panel（5）With Spot welding manipulator（7）；The spot welding manipulator（7）Outside is provided with protective cover（11）, the protective cover（11）Pass through mosaic mode With fuselage（1）It is fixedly connected；The fuselage（1）Side is connected to sonar sensor（9）, the sonar sensor（9）Top is provided with Autoalarm（10）；Specific job step is as follows：（1）, startup power supply first switch, staff passes through electrical control panel（5）Set running parameter, the first automatic dress Clamp mechanism（41）Pass through the first slide bar after clamping workpiece to be processed（31）In the first guide rail（21）On start to slide；（2）, the first automated exchanged cutter mechanism（41）When sliding into top, spot welding manipulator（7）It is moved to the left and starts to be processed Workpiece carries out spot welding operation, while the second automated exchanged cutter mechanism（42）Pass through the second slide bar after clamping workpiece to be processed（32） Second guide rail（22）On start to slide；（3）, the first automated exchanged cutter mechanism（41）After the completion of the workpiece spot welding of gripping, the first automated exchanged cutter mechanism（41）Start downward Slide, the second automated exchanged cutter mechanism（42）Start upward sliding, when the second automated exchanged cutter mechanism（42）When sliding into top, spot welding Manipulator（7）Move right and start to carry out workpiece to be processed operation of freezing, while the first automated exchanged cutter mechanism（41）Carry out Blowing works；（4）, repeat step（1）- step（3）；Wherein, spot welding manipulator（7）Driven by AC torque motor, and coordinate sonar sensor（9）, so as to run into people Pass through the change of electric current, spot welding manipulator during body（7）Can quickly it stop, while autoalarm（10）Acousto-optic is sent immediately Alarm.
- 2. a kind of method of work of intermetallic composite coating safety protective spot-welding equipment according to claim 1, its feature exist In：Through hole（8）Automatic sensing simultaneously adjusts openings of sizes, when workpiece freeze work, its two side through hole（8）Opening it is automatic It is contracted to guide rail size size.
- 3. a kind of method of work of intermetallic composite coating safety protective spot-welding equipment according to claim 1, its feature exist In：Staff passes through electrical control panel（5）The overall speed of service of control device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710520644.7A CN107350599A (en) | 2017-06-30 | 2017-06-30 | A kind of method of work of intermetallic composite coating safety protective spot-welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710520644.7A CN107350599A (en) | 2017-06-30 | 2017-06-30 | A kind of method of work of intermetallic composite coating safety protective spot-welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107350599A true CN107350599A (en) | 2017-11-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710520644.7A Pending CN107350599A (en) | 2017-06-30 | 2017-06-30 | A kind of method of work of intermetallic composite coating safety protective spot-welding equipment |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101590562A (en) * | 2009-06-24 | 2009-12-02 | 镇江泛沃汽车零部件有限公司（中外合资） | Resistance welding equipment and welding control method |
| CN203031116U (en) * | 2013-01-15 | 2013-07-03 | 江铃汽车股份有限公司 | Returned water temperature monitoring device of suspended point welding machine |
| CN104339104A (en) * | 2013-08-05 | 2015-02-11 | 苏州日邦自动化科技有限公司 | Automatic spot welding machine |
| CN104874907A (en) * | 2015-05-15 | 2015-09-02 | 上海新申金属制品有限公司 | Spot welding system of air-conditioner backboard robot |
| KR20160020698A (en) * | 2014-08-14 | 2016-02-24 | 김재은 | Method for quality judgment to spot welding |
| CN205111075U (en) * | 2015-10-22 | 2016-03-30 | 上海金杨金属表面处理有限公司 | Explosion -proof cover cap laser welding device for lithium cell |
| CN205309518U (en) * | 2015-12-09 | 2016-06-15 | 盛裕科技(苏州)有限公司 | A automatic spot welding device for sunroof guide rail |
-
2017
- 2017-06-30 CN CN201710520644.7A patent/CN107350599A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101590562A (en) * | 2009-06-24 | 2009-12-02 | 镇江泛沃汽车零部件有限公司（中外合资） | Resistance welding equipment and welding control method |
| CN203031116U (en) * | 2013-01-15 | 2013-07-03 | 江铃汽车股份有限公司 | Returned water temperature monitoring device of suspended point welding machine |
| CN104339104A (en) * | 2013-08-05 | 2015-02-11 | 苏州日邦自动化科技有限公司 | Automatic spot welding machine |
| KR20160020698A (en) * | 2014-08-14 | 2016-02-24 | 김재은 | Method for quality judgment to spot welding |
| CN104874907A (en) * | 2015-05-15 | 2015-09-02 | 上海新申金属制品有限公司 | Spot welding system of air-conditioner backboard robot |
| CN205111075U (en) * | 2015-10-22 | 2016-03-30 | 上海金杨金属表面处理有限公司 | Explosion -proof cover cap laser welding device for lithium cell |
| CN205309518U (en) * | 2015-12-09 | 2016-06-15 | 盛裕科技(苏州)有限公司 | A automatic spot welding device for sunroof guide rail |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20171117 |