CN107343421B - Electric harvester and working method thereof - Google Patents

Electric harvester and working method thereof Download PDF

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Publication number
CN107343421B
CN107343421B CN201610292233.2A CN201610292233A CN107343421B CN 107343421 B CN107343421 B CN 107343421B CN 201610292233 A CN201610292233 A CN 201610292233A CN 107343421 B CN107343421 B CN 107343421B
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China
Prior art keywords
threshing
motor
harvester
control unit
battery
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CN201610292233.2A
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CN107343421A (en
Inventor
刘波
李明
黄超
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Zhuofei Dongying Agricultural Science and Technology Research Institute Co Ltd
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Zhuofei Dongying Agricultural Science and Technology Research Institute Co Ltd
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Priority to CN201610292233.2A priority Critical patent/CN107343421B/en
Priority to PCT/CN2017/083317 priority patent/WO2017190699A1/en
Priority to JP2019510742A priority patent/JP2019516402A/en
Publication of CN107343421A publication Critical patent/CN107343421A/en
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D69/00Driving mechanisms or parts thereof for harvesters or mowers
    • A01D69/02Driving mechanisms or parts thereof for harvesters or mowers electric
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D41/00Combines, i.e. harvesters or mowers combined with threshing devices
    • A01D41/02Self-propelled combines
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D75/00Accessories for harvesters or mowers
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D82/00Crop conditioners, i.e. machines for crushing or bruising stalks

Abstract

The invention discloses an electric harvester and a working method thereof, wherein the electric harvester comprises a machine body, a harvesting device and a walking device which are respectively arranged at the front end and the bottom end of the machine body, a control system and a driving system which are connected with the harvesting device, the control system is connected with the harvesting device and the walking device to control the harvesting device and the walking device to operate, the driving system comprises a motor and a power supply device which are connected with the control system, the harvesting device and the walking device to provide power for the driving system, the electric harvester is driven to work, a traditional internal combustion engine is replaced, and the electric harvester is energy-saving and environment-friendly.

Description

Electric harvester and working method thereof
Technical Field
The invention relates to the field of agricultural machinery, in particular to an electric harvester and a motor working method thereof.
Background
With the continuous development of agricultural industry and the continuous progress of science and technology in recent years, the means of farmers for developing agricultural production is continuously increased, the agricultural machinery industry also presents good development momentum, and in order to improve the agricultural economic benefit and promote the development of economic society, various agricultural machines emerge like bamboo shoots in spring after rain, enter thousands of households in rural areas, and bring the benefit of being tailored to the farmers. All links from seeding, plant protection to harvesting and the like of modern agriculture are almost completely finished by agricultural machinery, so that certain effects are achieved for rapidly improving labor productivity and promoting economic development. The agricultural mechanization improves the efficiency of agricultural production, brings great convenience to farmers and plays an important role in the rapid development process of agriculture.
However, with the increasing awareness of human environmental protection, the pollution brought by agricultural machinery to the environment at present causes the environment to bear a heavy burden, and people pay attention to the pollution. Because the prior agricultural machinery mostly uses a diesel engine as power, not only energy waste is caused, but also more waste gas is generated, the environment is seriously polluted, the human health is seriously harmed after a long time, the environment is a comprehensive body of space and all substance elements thereof which are depended on survival and development of human beings, and the environment is a substance basis for the development of human beings, and therefore, the pollution treatment of the agricultural machinery is increased, and the problem to be solved is urgently needed.
The harvester is one of agricultural machines, plays an important role in the harvesting operation of crops, improves the harvesting efficiency of the crops, reduces the labor burden of farmers, and is one of indispensable agricultural equipment in modern agricultural harvesting. At present, however, more than 95% of the harvester is equipped with a diesel engine, when the diesel engine works, the main components of the waste gas formed by the combustion and work of combustible mixed gas (diesel oil and air) are mainly carbon dioxide, carbon monoxide, hydrocarbons, nitrogen oxides, soot particles and the like, and the waste gas is discharged through an exhaust pipe and then enters the air, so that the waste gas damages crops, pollutes the environment, and seriously harms the human health after being absorbed by the human body. In the harvesting season, when a plurality of harvesters work in the field, the discharged carbon dioxide can cause the greenhouse effect to the atmospheric environment, and the earth is gradually warmed; the carbon monoxide discharged by the device is toxic gas, reduces the blood oxygen transfer capability of people and animals, and is harmful to the health of people; the discharged hydrocarbon is a compound with strong toxicity formed by mixing a plurality of compounds, thus causing harm to the health of people; nitrogen oxides discharged by gas can form ozone when being heated and directly irradiated by sunlight, the ozone on the ground surface appears in the form of smoke, respiratory system diseases can be caused, the growth and the reproduction of plants are inhibited, and the nitrogen oxides are the main causes of cardiopulmonary diseases and environmental smoke of people; the carbon particles discharged by the device contain many carcinogenic substances, and are easy to be inhaled by human bodies and deposited in the lungs, so that the device can cause long-term damage to the human bodies and directly harm the health and the life of the human bodies.
In conclusion, agricultural production cannot trade environmental for the improvement of economic benefits of agricultural production. In the development process of modern agriculture, people face the problems of environmental pollution, resource consumption, imbalance of social resources and the like, people are required to explore a new development road to realize sustainable development, and therefore, agricultural machinery is urgently required to explore a new technical system in the development process to ensure the harmonious development of the human society and the environment. Therefore, manufacturers of harvesters still need to develop high and new technologies to solve the pollution problem of harvesters, so that agricultural production forms a green project of a system, and economic, social and ecological comprehensive benefits are maximized.
Disclosure of Invention
The invention aims to provide an electric harvester and a working method thereof, wherein a driving system of the electric harvester uses a motor to replace a traditional internal combustion engine, and the electric harvester is energy-saving and environment-friendly.
Another objective of the present invention is to provide an electric harvester and a working method thereof, wherein the electric harvester is powered by a storage battery, and can be charged at any time, so as to drive the electric harvester to perform corresponding operations, thereby effectively preventing and treating environmental pollution.
Another object of the present invention is to provide an electric harvester and a method for operating the same, in which a motor can be installed at a front end of the electric harvester, thereby effectively saving space and maintaining an appearance of the harvester.
The invention also aims to provide the electric harvester and the motor working method thereof, wherein all the modular storage batteries are connected in parallel, so that the later transformation is convenient, the electric harvester can continuously work for a long time, and the reduction of the failure rate is facilitated.
Another object of the present invention is to provide an electric harvester and a working method thereof, in which a hub motor is used to drive the electric harvester, so that the conventional mechanical structure is simplified, the number of transmission shafts of the electric harvester is reduced, the mechanical structure is simpler, and the failure rate and the later maintenance cost are reduced.
Another object of the present invention is to provide an electric harvester and a working method thereof, in which the electric harvester is driven by installing hub motors at different positions of each road wheel, and each road wheel can control the traveling speed thereof according to the actual situation, so that the electric harvester can freely steer and travel, and is suitable for various fields and has a wider application range.
Another object of the present invention is to provide an electric harvester and a method for operating the same, in which the height of the harvesting device can be adjusted according to the conditions of the harvested crops, so as to adapt to the harvesting of various crops, thereby reducing the agricultural harvesting cost.
Another object of the present invention is to provide an electric harvester and a working method thereof, wherein the electric harvester can pack straws into bundles, is favorable for secondary utilization of the straws, prevents environmental pollution, has multiple purposes, and is favorable for improving the harvesting efficiency of crops.
The invention also aims to provide the electric harvester and the working method thereof, which have low noise, small threshing loss and strong reliability and are indispensable agricultural machinery equipment in agricultural harvesting.
The invention also aims to provide the electric harvester and the working method thereof, the motor has high working efficiency, less environmental pollution, more intellectualization and humanization, simple operation and suitability for large-scale popularization and application.
Another object of the present invention is to provide an electric harvester and a working method thereof, which control the start and stop of the electric harvester and various operations by a control system, so that the operation of the electric harvester is more modern and meets the production mode of modern agriculture.
Another object of the present invention is to provide an electric harvester and a method for operating the same, in which a communication unit connects the electric harvesters to each other to transmit information, so that a plurality of electric harvesters can be controlled to operate at the same time, and the electric harvester is suitable for large farms.
To meet the above objects and other objects and advantages of the present invention, there is provided an electric harvester including:
a body;
the harvesting device is arranged at the front end of the machine body;
the walking device is arranged at the bottom end of the machine body and drives the machine body to move;
the control system is connected with the harvesting device and the walking device and controls the harvesting device and the walking device to work; and
and the driving system comprises at least one motor and a power supply device, the power supply device is connected with the motor and provides electric energy for the motor, and the motor is connected with the control system, the harvesting device and the walking device and provides power for the harvesting device and the walking device to drive the electric harvester to work.
According to an embodiment of the invention, the harvesting device comprises a header, a reel and at least one cutter, the cutter is mounted on the header, and the reel is connected with the cutter.
According to an embodiment of the invention, the harvesting device further comprises a lifting adjusting part, and the lifting adjusting part is connected with the harvesting platform, adjusts the height of the harvesting platform and controls the lifting of the harvesting platform.
According to one embodiment of the invention, the walking device comprises four walking wheels and four hub motors, wherein each walking wheel is internally provided with one hub motor, and the hub motors are electrically connected with the motors and the control system, are controlled by the control system and are driven by the motors to drive the walking wheels to move.
According to an embodiment of the invention, the electric harvester further comprises a bundling device mounted at the rear end of the machine body, wherein the bundling device is connected with the output system, the control system and the driving system, and is controlled by the control system to receive power provided by the driving system, so as to bundle the straws output by the output system.
According to an embodiment of the present invention, the power supply device includes at least one modular battery, an output terminal connector, and a battery management module, the modular battery is connected to the motor and the control system through the output terminal connector to provide power for the motor and the control system, and the battery management module is connected to the modular battery to monitor and manage the modular battery.
According to an embodiment of the present invention, the battery management module includes a temperature sensor and a control unit, the control unit is connected to the modular battery, the temperature sensor is connected to the modular battery and the control unit, detects the temperature of the modular battery and feeds the detected temperature back to the control unit, and the control unit analyzes and processes the received command and allocates the use of the modular battery in time.
According to an embodiment of the present invention, the battery management module further includes a current sensor and a voltage sensor, the current sensor and the voltage sensor are both connected to the output terminal connector and the control unit, and detect the current and voltage conditions of the output terminal connector and feed back the current and voltage conditions to the control unit, and the control unit analyzes and processes the received instruction, and allocates the use of the modular battery in time.
According to an embodiment of the present invention, the power supply device further includes a housing, the modular batteries are installed inside the housing, and each of the modular batteries is suitable for being disassembled and assembled into battery modules with different sizes to be installed on different agricultural equipment.
According to an embodiment of the present invention, the control system further comprises a display unit, which is connected to the control platform, the controller and the control unit, and displays information related to the operation of the electric harvester.
According to an embodiment of the present invention, the control system further includes a communication unit connected to the controller for transmitting information between the plurality of electric harvesters.
According to another aspect of the present invention, there is also provided a drive system adapted for use in a harvesting machine such that the harvesting machine is driven by the drive system to perform a corresponding operation, wherein the drive system comprises:
a motor; and
the power supply device is connected with the motor and provides electric energy for the motor, and the motor is arranged in the harvester and provides power for the harvester to drive the harvester to work.
According to an embodiment of the present invention, the power supply device includes at least one modular battery, an output terminal connector, and a battery management module, the modular battery is connected to the motor through the output terminal connector to provide power for the motor, and the battery management module is connected to the modular battery to monitor and manage the modular battery.
According to an embodiment of the present invention, the battery management module includes a temperature sensor and a control unit, the control unit is connected to the modular battery, the temperature sensor is connected to the modular battery and the control unit, detects the temperature of the modular battery and feeds the detected temperature back to the control unit, and the control unit analyzes and processes the received command and allocates the use of the modular battery in time.
According to an embodiment of the present invention, the battery management module includes a current sensor and a voltage sensor, the current sensor and the voltage sensor are both connected to the output terminal connector and the control unit, and detect the current and voltage conditions of the output terminal connector and feed back the current and voltage conditions to the control unit, and the control unit analyzes and processes the received instruction and allocates the use of the modular battery in time.
According to an embodiment of the present invention, each of the modular batteries is adapted to be one or more selected from the group consisting of a lead-acid battery, a lithium ion battery, a nickel hydrogen battery, a nickel cadmium battery, a solar battery, a bio-battery, and a fuel cell.
According to an embodiment of the invention, the motor further comprises at least one in-wheel motor, and the in-wheel motor is powered to drive the in-wheel motor, so that the harvester moves.
According to another aspect of the present invention, there is also provided a method of operating a motor harvester, wherein the method comprises the steps of:
(A) operating a control platform to start a controller and sending an instruction to the controller;
(B) the controller receives the instruction, analyzes and transmits the instruction to a control unit;
(C) The control unit receives an instruction to start at least one modular storage battery;
(E) the modularized storage battery supplies power to the motor so as to start the motor; and
(E) and after the motor is started, the harvester is enabled to work.
According to an embodiment of the present invention, in the step (a), the control platform includes a plurality of buttons, and the buttons are operated by a user to activate the controller and send corresponding instructions to the controller.
According to an embodiment of the present invention, in the step (B), the controller analyzes the received command and transmits the analyzed command to the control unit, wherein the control unit is connected to the controller and analyzes the received command.
According to an embodiment of the present invention, in the step (C) and the step (D), the control unit starts the modular battery, so that the modular battery is started to supply power to the motor connected thereto, and the motor is started, thereby performing corresponding operations.
According to an embodiment of the present invention, in the step (E), the motor is connected to a traveling device, a harvesting device, and a baling device included in the harvester to provide power thereto, so that the harvester harvests the crops.
According to an embodiment of the present invention, in the above method, the control unit further processes commands sent by a detection unit, a temperature sensor, a current sensor and a voltage sensor, monitors the power supply state and the use condition of the modular battery, and allocates the power supply state and the use condition in time.
According to an embodiment of the invention, in the method, the motor further comprises at least one in-wheel motor, wherein the in-wheel motor is mounted in a road wheel included in the harvester to drive the harvester to move.
Drawings
Fig. 1 is a perspective view of a motor-driven harvester according to a preferred embodiment of the present invention.
Fig. 2A is a schematic structural view of a motor-driven harvester according to another preferred embodiment of the present invention.
Fig. 2B is a schematic structural view of a motor-driven harvester according to still another preferred embodiment of the present invention.
Fig. 3 is a schematic structural view of a power supply device of the electric harvester according to the above preferred embodiment of the present invention.
Fig. 4 is a block diagram of a structure of a motor-driven harvester according to a preferred embodiment of the present invention.
Fig. 5 is a block diagram of a driving system of the electric harvester according to the above preferred embodiment of the present invention.
Fig. 6 is a block diagram of a control system of the electric harvester according to the above preferred embodiment of the present invention.
Fig. 7 is a flowchart of an operating method of the electric harvester according to the above preferred embodiment of the present invention.
Fig. 8 is a schematic view of the hub motor of the electric harvester according to the above preferred embodiment of the present invention.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art. The basic principles of the invention, as defined in the following description, may be applied to other embodiments, variations, modifications, equivalents, and other technical solutions without departing from the spirit and scope of the invention.
Referring to figures 1 to 6 of the drawings accompanying this specification, there will be described an electric harvester according to the present invention. As shown in fig. 1 to 6, an electric harvester includes a machine body 10, a harvesting device 20, a traveling device 40, a driving system 50 and a control system 60, wherein the harvesting device 20 is installed at a front end of the machine body 10, the traveling device 40 is installed at a bottom of the machine body 10, the driving system 50 is installed at a front portion of the machine body 10, and the control system 60 is installed at a middle portion of the machine body 10 for facilitating operation, wherein the driving system 50 is connected to and provides power for the harvesting device 20, the traveling device 40 and the control system 60, and the components are driven to perform corresponding operations under the control of the control system 60.
In the present invention, it may be implemented as an electric binder, and in another embodiment, it may be further provided with a threshing function, i.e. it may include a threshing device 30, the threshing device 30 is installed at the middle end of the machine body 10, the harvested crops are transported from the harvesting device 20 to the threshing device 30 for threshing by a transporting system 31 included in the threshing device 30, and the straws are transported from the threshing device 30 by an output system 32 included in the threshing device 30.
As shown in fig. 2A, according to a preferred embodiment of the present invention, the electric harvester further includes a smashing device 70, the smashing device 70 is connected to the output system 32, the driving system 50 and the control system 60 of the threshing device 30, is installed at the rear end of the machine body 10, is controlled by the control system 60, and is driven by the driving system 50, receives the threshed straws conveyed by the output system 32, then smashes the straws, uniformly spreads the straws in the field, and fertilizes the straws as fertilizer for the field, thereby improving the utilization efficiency of crops, reducing the labor intensity of farmers, facilitating the improvement of the yield of crops, reducing the agricultural cost, having multiple purposes, and improving the working efficiency of the electric harvester.
As shown in fig. 2B, according to a preferred embodiment of the present invention, the electric harvester further includes a baling device 80, the baling device 80 is connected to the output system 32, the driving system 50 and the control system 60 of the threshing device 30, and is installed at the rear end of the machine body 10, controlled by the control system 60, receives the driving power provided by the driving system 50, and then bales the threshed straws received from the output system 32, so as to facilitate secondary utilization of the straws, such as feeding livestock, burning fire, biogas, and the like, and prevent environmental pollution, and effectively prevent the threshed straws from scattering in the field, so that farmers do not need to perform repeated labor, which is beneficial to reducing labor intensity.
Specifically, the machine body 10 includes a frame 11 and a cab 12, wherein the cab 12 is disposed at a front middle position of the frame 11, so that a driver can conveniently control the electric harvester in the cab 12, and can clearly see a road condition in front of the electric harvester, thereby facilitating better operation of the electric harvester.
The harvesting device 20 comprises a header 21, a reel 22, at least one cutter 23 and a lifting adjusting portion 24, wherein the header 21 is connected to the cutter 23 to support the cutter 23, that is, the cutter 23 is installed in the header 21, so that the cutter 23 can cut crops, the cutter 23 can be implemented as a cutter or a cutting roller, the reel 22 is connected to the cutter 23 and further connected to the conveying system 31, and the reel 22 conveys the crops cut by the cutter 23 to the threshing box 34 through the conveying system 31, so as to thresh the crops. Further, the lifting adjusting portion 24 is connected to the harvesting platform 21, wherein the lifting adjusting portion 24 may be implemented as an adjusting knob and a transmission shaft to adjust the height of the harvesting platform 21, so that the harvesting platform 21 can be adjusted according to actual conditions, and the cutter 23 can be lifted and lowered along with the lifting of the harvesting platform 21, so that the electric harvester is suitable for harvesting crops of various heights, and the application range thereof is increased to meet the requirements of different users.
Threshing device 30 further includes a threshing cylinder 33, a threshing box 34, one unloads a grain section of thick bamboo 35 and a wiper mechanism 36, wherein threshing cylinder 33 install in inside threshing box 34, it is right to pass through conveying system 31 gets into threshing box 34 inside crops thresh, threshing box 34 has a discharge gate 341, discharge gate 341 connect in unload a grain section of thick bamboo 35, be convenient for with the grain that obtains after threshing box 34 inside threshes passes through discharge gate 341 with unload a grain section of thick bamboo 35 and transport away, can select the manual work and connect grain or be in unload that installation sack carries out automatic grain that connects on a grain section of thick bamboo 35, wiper mechanism 36 install in inside threshing box 34, it includes a shale shaker and a fan, works as threshing box 34 inside grain passes through unload a grain section of thick bamboo 35 and transport away the back, start the shale shaker with the fan, the remaining grains in the threshing cylinder 33 and the threshing box 34 are cleaned for the next use.
Running gear 40 includes at least one walking track 41 and at least one in-wheel motor 42, every at least one is all installed to walking track 41 inside in-wheel motor 42, for example, every install two in the track with the interval in the in-wheel motor 42, every in-wheel motor 42 controls respectively walking, turning to etc. of walking track 41 can make every walking track 41's walking speed different, and can control respectively every the angle that turns to of walking track 41 makes electric harvester can rationally control the walking speed and the angle that turns to of each side according to actual conditions, makes it not only can adapt to the plain, can adapt to unevenness region such as hills, mountain region, not only can adapt to large-scale farm, but also can adapt to small-size field, turns to easier control, and the operation is simpler.
In addition, the use of in-wheel motor 42, compare with traditional internal-combustion engine control's harvester, electric harvester's transmission structure is simpler, and transmission shaft quantity reduces, and the probability of damage is less, and life is longer, and the later maintenance number of times reduces moreover, and the maintenance cost reduces to the manufacturing cost of agricultural has been reduced. In addition, as shown in fig. 8, the in-wheel motor 42 may be a wheel hub configured with an in-wheel motor, thereby improving the handling performance of the electric harvester.
It is worth mentioning, walking track 41 also can trade the walking wheel, in-wheel motor 42 install in the walking wheel, for example four walking wheels, then every all install one in the walking wheel in-wheel motor 42 makes every the walking speed of walking wheel is different, and can control every respectively the angle that turns to of walking wheel makes electric harvester can rationally control the walking speed and the angle that turns to of each side according to actual conditions, makes it not only can adapt to the plain, can adapt to unevenness regions such as hills, mountain region moreover, not only can adapt to large-scale farm, can adapt to small-size field moreover, turns to easier control, operates simplyr.
The driving system 50 includes a motor 51 and a power supply device 52, the motor 51 is connected to the power supply device 52, and the power supply device 52 provides electric energy for the motor 51 to drive the motor 51 to perform corresponding operations. The motor 51 is connected to the control system 60, and the control system 60 is connected to control the steering wheel in the cab 12, the harvesting device 20, the threshing device 30 and the hub motor 42, so as to provide power for the harvesting device 20, the threshing device 30 and the walking device 40 to drive the same to perform corresponding operations.
The power supply device 52 includes at least one modular battery 521, an output terminal connector 522, a battery management module 523, and a housing 524, where the modular battery 521 is electrically connected to the motor 51 and the control system 60 through the output terminal connector 522 to provide power for the motor 51 and the control system 60, the battery management module 523 is connected to the modular battery 521 to monitor and manage the modular battery 521, so as to provide balanced power supply for the modular battery and operate normally, the modular battery 521 and the battery management module 523 are both installed inside the housing 524, and the output terminal connector 522 extends from a side surface of the housing 524 to facilitate connection with other components.
It should be noted that each of the modular batteries 521 is suitable for being disassembled and reassembled into different battery modules, and then installed on different agricultural equipment, that is, when the electric harvester is in an unused season, each of the modular batteries 521 can be disassembled from the electric harvester, and then reassembled and installed on other small agricultural machines for use, so as to increase the utilization rate of the electric harvester. In addition, each of the modular storage batteries 521 may be selected from a lead-acid storage battery, a lithium ion battery, a nickel-metal hydride battery, a nickel-cadmium battery, and the like, and each of the modular storage batteries 521 may be connected in parallel or in series, and may be adjusted according to the actual condition monitored by the battery management module 222.
Further, the battery management module 523 includes a temperature sensor 5231, a current sensor 5232, a voltage sensor 5233 and a control unit 5234, wherein the temperature sensor 5231 is connected to the modular battery 521 and the control unit 5234, detects the temperature of the modular battery 521 and feeds the temperature back to the control unit 5234, the control unit 5234 processes the received temperature information, and then allocates the power supply condition of the modular battery 521 connected to the control unit 5234 to make the temperature within a preset range, so as to ensure the normal operation of the battery; the current sensor 5232 and the voltage sensor 5233 are both connected to the output end connector 522 and the control unit 5234, detect the current and voltage conditions of the output end connector 522 and feed back the current and voltage information of other lines to the control unit 5234, the control unit 5234 processes the received information, and then allocates the modular storage battery 521 to supply power according with the demand condition, so as to ensure the normal operation of the electric harvester;
The power supply device 52 further includes a detection unit 525, and the detection unit 525 is connected to the modular storage battery 521 and the control unit 5234 to detect various conditions of the modular storage battery 521 and feed back the conditions to the control unit 5234, such as electricity usage, working time, battery allocation, etc., so as to make timely adjustments according to actual conditions, ensure the rational use of each modular storage battery 521, so as to perform the maximum function, further save resources and improve working efficiency.
The control system 60 includes a controller 61 and a control platform 62, the controller 61 is connected to the control unit 5234 of the battery management module 523, the control platform 62 is connected to the controller 61, the control platform 62 includes a plurality of buttons for respectively controlling the start and stop of the electric harvester and corresponding operation functions, when the relevant button of the control platform 62 is operated by a user, such as a start button, the controller 61 receives a corresponding operation command and transmits the operation command to the control unit 5234, the control unit 5234 sends a command to the motor 51 to start the electric harvester, and similarly, when other buttons of the control platform 62 are operated, the control platform also sends a command to the controller 61 and the battery management module 523 to further enable the electric harvester to execute a corresponding command, such as harvesting, and a corresponding operation command is executed by the electric harvester, Threshing, crushing, bundling and the like.
The control system 60 further includes a display unit 63, the display unit 63 is connected to the control platform 62 and the remote 5234 controlled by the battery management module 523, and displays other information such as the ongoing operation, the relevant condition of the modular battery 521 and the operation condition of the electric harvester, so that the user can know the relevant operation information of the electric harvester in time and make adjustments in time, thereby enabling the electric harvester to work more efficiently.
The control system 60 further comprises a communication unit 64, the communication unit 64 is connected to the controller 61, wherein the communication unit 64 is suitable for communicating and connecting a plurality of electric harvesters, so that information can be transmitted among the plurality of electric harvesters to control the conditions of the plurality of electric harvesters, the control system is suitable for large farms, harvesting field conditions can be mastered through a control room, problems occurring in the operation process can be timely treated, and centralized management and efficient operation are facilitated. In addition, the communication unit 64 can be further connected with a remote controller to remotely control the electric harvester, so that the electric harvester is more intelligent and humanized.
It should be noted that the control platform 62, the display unit 63 and the communication unit 64 are mounted in the cab 12, so as to be operated by the driver to control the components of the electric harvester and control the electric harvester to perform corresponding operations.
Referring to fig. 7 of the drawings, the present invention provides a method for operating a motor of an electric harvester. The motor working method (700) of the electric harvester comprises the following steps:
a step (701): operating the control platform 62 to start the controller 61 and sending instructions to the controller 61;
step (702): the controller 61 receives the instruction, analyzes and transmits the instruction to the control unit 5234;
step (703): the control unit 5234 receives instructions to start the modular battery 521;
step (704): after the modular storage battery 521 is started, the electric energy is supplied to the motor 51, and then the motor 51 is started; and
step (705): after the motor 51 is started, the electric harvester is enabled to perform corresponding work.
In the step (701), a user (for example, a driver) operates a corresponding button of the control platform 62, that is, an instruction is transmitted to the control platform 62, the control platform 62 transmits the instruction of the user to the controller 61 for the controller 62 to analyze and process, and then the instruction is transmitted so as to execute the instruction of the user, wherein the instruction transmitted by the user includes a start-stop instruction of the harvester, an advancing, retreating and steering instruction of the harvester, a harvesting instruction, a threshing instruction, a grain unloading instruction, a bundling instruction, a crushing instruction, a communication instruction and the like.
In the step (702), the controller 61 analyzes the received command and then transmits the analyzed command to the control unit 5234, wherein the control unit 5234 is connected to the controller 61 and can process the received command. It should be noted that the instruction sent by the control unit 5234 includes, in addition to the instruction sent by the user, the information instruction of the modular battery 521 monitored by the 5231, the current sensor 5232, the voltage sensor 5233 and the detection unit 525, so as to allocate the modular battery 521 in time.
In the steps (703) and (704), after the modular battery 521 is started by the control unit 5234, the motor 51 connected to the modular battery is further started, and after the motor 51 is started, the electric harvester can be driven to perform corresponding operations, such as starting and stopping, advancing, retreating, steering, harvesting, threshing, bundling, crushing, grain unloading, communication, displaying related information, and the like.
In the step (705), the motor 51 is driven to perform the corresponding operations of the harvesting unit 20, the threshing unit 30, the traveling unit 40, the crushing unit 70, and the baling unit 80.
In addition, under the control of the control system 60, the driving system 50 can detect various conditions of the electric harvester, process and analyze the conditions in time, and display the conditions through the display unit 63, so that a user can know the conditions in time, and the electric harvester is more intelligent and humanized and conforms to the development mode of modern agriculture.
In the above method, the number of the modular batteries 521 used is reasonably allocated according to the analysis and processing conditions of the control unit 5234, that is, different numbers of the modular batteries 521 are allocated according to different instructions to operate, so as to achieve maximum utilization of electric energy, save more energy, and prolong the service life of the modular batteries.
It is worth mentioning that the electric harvester provided by the invention can be used for harvesting crops such as corn, wheat and rape, including common reaper-binder, can be made into a large-sized harvester according to requirements, and is suitable for farms, etc., and can also be made into a small-sized harvester according to requirements, so as to be suitable for small-sized farmlands taking families as units.
It will be appreciated by persons skilled in the art that the embodiments of the invention described above and shown in the drawings are given by way of example only and are not limiting of the invention. The objects of the present invention have been fully and effectively accomplished. The functional and structural principles of the present invention have been shown and described in the examples, and any variations or modifications of the embodiments of the present invention may be made without departing from the principles.

Claims (16)

1. An electric harvester, comprising: a body;
the harvesting device is arranged at the front end of the machine body;
the walking device is arranged at the bottom end of the machine body and drives the machine body to move;
the control system is connected with the harvesting device and the walking device and controls the harvesting device and the walking device to work; and
the driving system comprises at least one motor and a power supply device, the power supply device is connected with the motor and provides electric energy for the motor, and the motor is connected with the control system, the harvesting device, the threshing device, the crushing device, the bundling device, the power supply device and the walking device and provides power for the motor to drive the electric harvester to work;
the threshing device is arranged at the middle end of the machine body, harvested crops are conveyed from the harvesting device to the threshing device for threshing through a conveying system of the threshing device, and straws are conveyed out of the threshing device through an output system of the threshing device; the threshing device comprises a threshing cylinder, a threshing box, a grain unloading cylinder and a cleaning mechanism, wherein the threshing cylinder is arranged in the threshing box and used for threshing crops entering the threshing box through the conveying system, the threshing box is provided with a discharge hole, the discharge hole is connected with the grain unloading cylinder, the cleaning mechanism is arranged in the threshing box and comprises a vibrating screen and a fan, and after grains in the threshing box are conveyed out through the grain unloading cylinder, the vibrating screen and the fan are started to clean the threshing cylinder and the residual grains in the threshing box;
The crushing device is connected with the output system, the driving system and the control system of the threshing device, is arranged at the rear end of the machine body, is controlled by the control system, is driven by the driving system, receives the straws which are conveyed by the output system and are threshed, crushes the straws and then sprays the crushed straws;
the bundling device is arranged at the rear end of the machine body, is connected with the output system, the control system and the driving system, is controlled by the control system to receive power provided by the driving system, and bundles the straws output by the output system;
the harvesting device comprises a harvesting platform, a grain pulling wheel, at least one cutter and a lifting adjusting part, wherein the cutter is arranged on the harvesting platform, the grain pulling wheel is connected with the cutter and further connected with the conveying system, and the lifting adjusting part is connected with the harvesting platform so as to adjust the height of the harvesting platform;
wherein power supply unit includes an at least modularization battery, an output end connector and a battery management module, the modularization battery passes through output end connector connect in the motor with control system provides the electric energy for it, battery management module connect in the modularization battery monitors the management to it.
2. The electric harvester according to claim 1, wherein said traveling means includes four traveling wheels and four hub motors, one mounted in each of said traveling wheels.
3. The electric harvester according to claim 2, wherein said battery management module includes a temperature sensor and a control unit, said control unit is connected to said modular battery, said temperature sensor is connected to said modular battery and said control unit, detects the temperature of said modular battery and feeds back the detected temperature to said control unit, said control unit analyzes and processes the received command, and allocates the use of said modular battery in time.
4. The electric harvester according to claim 3, wherein said battery management module further comprises a current sensor and a voltage sensor, said current sensor and said voltage sensor are connected to said output-end connector and said control unit, and detect the current and voltage conditions of said output-end connector and feed them back to said control unit, said control unit analyzes and processes the received command, and allocates the use of said modular battery in time.
5. The motorized harvester of claim 1, wherein the power supply further comprises a housing, the modular battery being mounted within the housing.
6. The electric harvester according to claim 5, wherein each of said modular batteries is adapted to be assembled and disassembled into battery modules of different sizes for installation on different agricultural equipment.
7. The electric harvester according to claim 3, wherein said control system includes a controller and a control platform, said body includes a cab, said control platform is mounted inside said cab, said control platform is electrically connected to said controller, said controller is connected to said control unit, said control platform is operated to send commands to said controller, said controller is processed to send commands to said control unit, said modular battery and said motor are activated, and said harvester is enabled to execute corresponding commands to perform work.
8. The electric harvester according to claim 7, wherein said control system further comprises a display unit connected to said control platform, said controller and said control unit for displaying information about the work being performed by said electric harvester.
9. The motor harvester of claim 8, wherein said control system further comprises a communication unit, said communication unit being connected to said controller for communicating information between a plurality of said motor harvesters.
10. The electric harvester according to claim 1, wherein said modular battery is selected from one or more of lead-acid batteries, lithium ion batteries, nickel hydrogen batteries, nickel cadmium batteries, solar cells, bio-cells and fuel cells.
11. A method of operating a motor of an electric harvester as claimed in claim 1, the method comprising the steps of:
(A) operating a control platform to start a controller and sending an instruction to the controller;
(B) the controller receives the instruction, analyzes and transmits the instruction to a control unit;
(C) the control unit receives an instruction to start at least one modular storage battery;
(D) the modularized storage battery supplies power to the motor so as to start the motor; and
(E) after the motor is started, the harvester is enabled to work;
the threshing device is arranged at the middle end of the machine body, harvested crops are conveyed from the harvesting device to the threshing device for threshing through a conveying system of the threshing device, and straws are conveyed out of the threshing device through an output system of the threshing device; the threshing device comprises a threshing cylinder, a threshing box, a grain unloading cylinder and a cleaning mechanism, wherein the threshing cylinder is arranged in the threshing box and used for threshing crops entering the threshing box through the conveying system, the threshing box is provided with a discharge hole, the discharge hole is connected with the grain unloading cylinder, the cleaning mechanism is arranged in the threshing box and comprises a vibrating screen and a fan, and after grains in the threshing box are conveyed out through the grain unloading cylinder, the vibrating screen and the fan are started to clean the threshing cylinder and the residual grains in the threshing box;
The crushing device is connected with the output system, the driving system and the control system of the threshing device, is arranged at the rear end of the machine body, is controlled by the control system, is driven by the driving system, receives the straws which are conveyed by the output system and are threshed, crushes the straws and then sprays the crushed straws;
the motor is connected with a walking device, a harvesting device and a bundling device which are included by the harvester, and provides power for the motor, so that the harvester harvests crops.
12. The method of claim 11, wherein in step (a), the control platform comprises a plurality of buttons operable by a user to actuate the controller and send corresponding instructions to the controller.
13. The method of claim 12, wherein in step (B), the controller analyzes the received command and transmits the analyzed command to the control unit, wherein the control unit is connected to the controller and analyzes the received command.
14. The method of claim 11, wherein in the steps (C) and (D), the control unit starts the modular battery, so that the modular battery is started to supply power to the motor connected thereto, and the motor is started to perform corresponding work.
15. The method of claim 11, wherein in the method, the control unit further processes commands sent by a detection unit, a temperature sensor, a current sensor and a voltage sensor to monitor the power supply state and the use condition of the modular battery for timely deployment.
16. A method according to any one of claims 11 to 15, wherein in the method the motor further comprises a hub motor, wherein the hub motor is mounted in a road wheel included in the harvester so as to drive the harvester into a walking motion.
CN201610292233.2A 2016-05-05 2016-05-05 Electric harvester and working method thereof Active CN107343421B (en)

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CN201610292233.2A CN107343421B (en) 2016-05-05 2016-05-05 Electric harvester and working method thereof
PCT/CN2017/083317 WO2017190699A1 (en) 2016-05-05 2017-05-05 Electric-powered harvester
JP2019510742A JP2019516402A (en) 2016-05-05 2017-05-05 Electric reaper

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