CN107331642A - A kind of automatic production line for producing solar components long margin frame - Google Patents
A kind of automatic production line for producing solar components long margin frame Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 25
- 238000004080 punching Methods 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 8
- 238000003825 pressing Methods 0.000 abstract description 5
- 238000009434 installation Methods 0.000 description 12
- 230000032258 transport Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
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- 238000012986 modification Methods 0.000 description 1
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- 230000005855 radiation Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/68—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67739—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
- H01L21/67742—Mechanical parts of transfer devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67739—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
- H01L21/6776—Continuous loading and unloading into and out of a processing chamber, e.g. transporting belts within processing chambers
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S30/00—Structural details of PV modules other than those related to light conversion
- H02S30/10—Frame structures
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F71/00—Manufacture or treatment of devices covered by this subclass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
Description
技术领域technical field
本发明涉及一种太阳能组件长边框的生产设备，尤其是涉及一种生产太阳能组件长边框的自动化生产线。The invention relates to a production equipment for a long frame of a solar module, in particular to an automatic production line for producing a long frame of a solar module.
背景技术Background technique
太阳能电池板是太阳能发电系统中的核心部分，也是太阳能发电系统中价值最高的部分。其作用是将太阳的辐射能力转换为电能，或送往蓄电池中存储起来，或推动负载工作，太阳能电池板安装于太阳能组件长边框中。中国专利公开了一种太阳能组件安装用型材及太阳能组件安装支架（公开号：CN101873086A），是等截面的任意长度的型材，其截面形状为一个由顶板、底板和竖板构成的左右不对称的“工形”，即在其截面上，竖板左侧部分的顶板和底板宽度分别大于竖板右侧部分的顶板和底板宽度；在竖板两侧的底板上分别具有拱起的安置面，左侧安置面与竖板的距离大于右侧安置而与竖板的距离；在左侧安置面的下方由于安置面的拱起而形成安装槽，安装槽的槽口部分宽度小于其内部宽度；该太阳能组件安装支架包括有至少两个型材，各型材并排同向固定在基板上，即每一个型材的竖板左侧较宽的部分朝向相邻型材竖板右侧较窄的部分；在型材左侧设置有截面呈“C形”的卡扣，型材左侧边的安置面和安装槽部分均插入到卡扣的C形开口中，卡槽的下面板上开有与安装槽的槽口相对的安装孔；卡扣与型材通过穿过安装槽槽口和安装孔的安装螺栓连接，卡扣的上面板与型材的安置面形成可对太阳能组件的翻边部分进行夹持的一对夹持面；安装孔为光孔，螺栓的头部卡在安装槽内，螺栓的螺杆部分从上方依次穿过安装槽的槽口和安装孔后与一个螺母配合固定，使卡扣的上面板与型材的安置面之间形成一个与太阳能组件的翻边厚度相适应的间隙；安装孔是与螺栓配合的螺纹孔，螺栓的螺杆部分从下方依次穿过安装孔和安装槽的槽口后顶在安置面的内侧面上。但是目前生产太阳能组件时需要人工进行翻转、输送、定位等操作，压孔时工序较为繁杂，生产成本较高。The solar panel is the core part of the solar power generation system, and it is also the most valuable part of the solar power generation system. Its function is to convert the sun's radiation ability into electrical energy, or store it in the storage battery, or push the load to work. The solar panel is installed in the long frame of the solar module. Chinese patent discloses a solar module installation profile and a solar module installation bracket (publication number: CN101873086A), which is a profile of any length with equal cross-section, and its cross-sectional shape is a left-right asymmetrical structure consisting of a top plate, a bottom plate and a vertical plate. "I shape", that is, in its cross-section, the width of the top plate and bottom plate of the left part of the vertical plate is greater than the width of the top plate and bottom plate of the right part of the vertical plate; there are arched placement surfaces on the bottom plates on both sides of the vertical plate, The distance between the left placement surface and the riser is greater than the distance between the right placement and the riser; the installation groove is formed under the left placement surface due to the arching of the placement surface, and the width of the notch part of the installation groove is smaller than its internal width; The solar module installation bracket includes at least two profiles, and each profile is fixed side by side on the base plate in the same direction, that is, the wider part on the left side of the vertical plate of each profile faces the narrower part on the right side of the adjacent profile vertical plate; There is a buckle with a "C-shaped" section on the left side. The placement surface and the installation groove part on the left side of the profile are inserted into the C-shaped opening of the buckle. Opposite mounting holes; the buckle and the profile are connected by mounting bolts passing through the notch of the installation groove and the mounting hole, and the upper panel of the buckle and the placement surface of the profile form a pair of clips that can clamp the flanged part of the solar module Mounting surface; the mounting hole is a light hole, the head of the bolt is stuck in the mounting groove, the screw part of the bolt passes through the notch of the mounting groove and the mounting hole from above and is fixed with a nut, so that the upper panel of the buckle and the profile A gap suitable for the thickness of the flange of the solar module is formed between the installation surfaces; the installation hole is a threaded hole matched with the bolt, and the screw part of the bolt passes through the installation hole and the notch of the installation groove from below in turn, and then pushes against the installation surface on the inner side. However, at present, the production of solar modules requires manual operations such as turning, conveying, and positioning. The process of pressing holes is relatively complicated and the production cost is relatively high.
发明内容Contents of the invention
本发明是提供一种生产太阳能组件长边框的自动化生产线，其主要是解决现有技术所存在的生产太阳能组件时需要人工进行翻转、输送、定位等操作，压孔时工序较为繁杂，生产成本较高等的技术问题。The present invention provides an automatic production line for producing long frames of solar modules, which mainly solves the existing problems in the prior art that the production of solar modules requires manual operations such as flipping, conveying, positioning, etc., and the process of pressing holes is relatively complicated and the production cost is relatively high. advanced technical issues.
本发明的上述技术问题主要是通过下述技术方案得以解决的：Above-mentioned technical problem of the present invention is mainly solved by following technical scheme:
本发明的一种生产太阳能组件长边框的自动化生产线，包括机架，所述的机架上设有摆放长边框的承料架，机架上设有一对电机，每个电机都连接有一条输送带，每条输送带的一侧设有导轨，导轨上滑动连接有滑条，滑条的前端连接有一个翻转块，滑条通过连杆连接有进给油缸，翻转块前方的机架上设有多个冲模凹模，机架的左右两端设有支承架，支承架上固定有液压缸，液压缸上连接有横梁，横梁上设有多个冲模凸模，冲模凹模的一侧设有下料传送带，横梁的外表面固定有气缸，气缸连接有可接触长边框的轴向定位轮，液压缸连接液压站，电机、进给油缸、气缸、液压站都通过线路连接数控机构。输送带可以将单根长边框向前运输，当长边框被运送到翻转块时，翻转块会托住长边框，由于长边框的为L型，因此翻转块会将长边框翻转90度，进给油缸推动滑条沿着导轨向前，翻转块便会推动长边框到达冲压处。长边框被运送到冲模凹模上时，液压缸可以驱动横梁下压，气缸驱动轴向定位轮向下运动接触长边框外表面进行轴向定位，然后冲模凸模向下运动，与冲模凹模一起配合，在长边框上冲压出孔。加工完毕后长边框掉落到下料传送带上，长边框便会被运送到下一道工序。An automatic production line for producing long frames of solar modules according to the present invention comprises a frame, the frame is provided with a material holder for placing the long frame, a pair of motors are arranged on the frame, and each motor is connected to a Conveyor belt, one side of each conveyor belt is provided with a guide rail, slidingly connected with a slide bar on the guide rail, a flip block is connected to the front end of the slide bar, the slide bar is connected to a feed cylinder through a connecting rod, and the rack in front of the flip block There are multiple punching dies, and the left and right ends of the frame are provided with a support frame. A hydraulic cylinder is fixed on the support frame. A beam is connected to the hydraulic cylinder. There are multiple punching dies on the beam. There is a feeding conveyor belt, the outer surface of the beam is fixed with a cylinder, the cylinder is connected with an axial positioning wheel that can contact the long frame, the hydraulic cylinder is connected with the hydraulic station, the motor, the feed cylinder, the cylinder, and the hydraulic station are all connected to the numerical control mechanism through lines. The conveyor belt can transport a single long frame forward. When the long frame is transported to the turning block, the turning block will support the long frame. Since the long frame is L-shaped, the turning block will turn the long frame 90 degrees, and then Push the slide bar forward along the guide rail to the oil cylinder, and the flip block will push the long frame to the stamping place. When the long frame is transported to the die die, the hydraulic cylinder can drive the crossbeam to press down, and the cylinder drives the axial positioning wheel to move downward to contact the outer surface of the long frame for axial positioning, and then the die punch moves downward to match the die die Fitting together, punch holes in the long border. After processing, the long frame falls onto the unloading conveyor belt, and the long frame will be transported to the next process.
作为优选，所述的翻转块的前端设有凸块，凸块内侧设有斜面，翻转块的后端为翻转轮。凸块上的斜面会将长边框的其中原本水平的一边进行翻转，从而这一边会翻转成垂直边并由翻转块后端的翻转轮推动。Preferably, the front end of the turning block is provided with a bump, the inner side of the bump is provided with a slope, and the rear end of the turning block is a turning wheel. The bevel on the bump will flip one of the sides of the long frame, which was originally horizontal, so that this side will flip to a vertical side and be pushed by the flip wheel at the rear end of the flip block.
作为优选，所述的输送带后端的一侧设有可推动长边框的送料油缸，送料油缸通过线路连接数控机构。待加工的长边框可以码放在承料架上，送料油缸为一对，其可以推动长边框向前移动到输送带处。As a preference, one side of the rear end of the conveyor belt is provided with a feeding cylinder that can push the long frame, and the feeding cylinder is connected to the numerical control mechanism through a line. The long frame to be processed can be stacked on the material support frame, and there is a pair of feeding cylinders, which can push the long frame forward to move to the conveyor belt.
作为优选，所述的承料架为升降式，承料架前端设有送料升降块，送料升降块通过油缸、线路与数控机构连接。承料架下降时，送料油缸可以将码放整齐的长边框向前输送，最前端的长边框到达送料升降块处，承料架上升，并且当送料升降块下降到低于输送带高度时，最前端的一根长边框会90度翻转到输送带上，由输送带运送到下一道工序。送料升降块的前端为斜面，这样可以引导最前端的长边框下落时翻转。As a preference, the material receiving frame is a lifting type, and the front end of the material receiving frame is provided with a feeding lifting block, and the feeding lifting block is connected to the numerical control mechanism through an oil cylinder and a line. When the material frame is lowered, the feeding cylinder can transport the neatly stacked long frames forward, the frontmost long frame reaches the feeding lifting block, the material frame rises, and when the feeding lifting block falls below the height of the conveyor belt, the most A long frame at the front end will be flipped 90 degrees to the conveyor belt, and then transported to the next process by the conveyor belt. The front end of the feeding lifting block is a slope, which can guide the long frame at the front end to turn over when it falls.
作为优选，所述的导轨固定在可将翻转块高度高于输送带高度的导轨升降块上，导轨升降块通过进给气缸、线路与数控机构连接。导轨升降块上升后到超过输送带高度时，翻转块的凸块斜面即可顶动长边框使其翻转，并且可以由滑块带动运送到下一道工序。Preferably, the guide rail is fixed on the guide rail lifting block that can make the height of the overturning block higher than that of the conveyor belt, and the guide rail lifting block is connected with the numerical control mechanism through a feed cylinder and a circuit. When the guide rail lifting block rises to exceed the height of the conveyor belt, the convex slope of the flipping block can push the long frame to make it overturned, and can be transported to the next process by the slider.
作为优选，所述的滑条为两对，两对滑条都通过连杆连接进给油缸，每根滑条前端都连接有一个翻转块。进给油缸通过连杆可以同时驱动两对滑条进行移动，这样运送效率较高。Preferably, there are two pairs of slide bars, both pairs of slide bars are connected to the feed oil cylinder through connecting rods, and a turning block is connected to the front end of each slide bar. The feed cylinder can simultaneously drive two pairs of slide bars to move through the connecting rod, so that the transportation efficiency is higher.
作为优选，所述的输送带前端的一侧设有翻转传感器，翻转传感器通过线路连接数控机构。翻转传感器通过线路连接数控机构。当输送带将长边框运送到前端时，翻转传感器发出信号到数控机构，数控机构即可使得翻转块升起，自动将长边框翻转。Preferably, an overturn sensor is provided on one side of the front end of the conveyor belt, and the overturn sensor is connected to the numerical control mechanism through a line. The overturn sensor is connected to the numerical control mechanism through a line. When the conveyor belt transports the long frame to the front end, the flip sensor sends a signal to the numerical control mechanism, and the numerical control mechanism can raise the flip block and automatically flip the long frame.
作为优选，所述的机架的两端设有导向块，导向块内穿接有横向设置的横向夹持块与斜向设置的斜向夹持块。长边框的端部为尖部，通过横向夹持块与斜向夹持块一起伸出后，可以夹持住长边框的端部，形成径向定位。As a preference, guide blocks are provided at both ends of the frame, and a transverse clamping block arranged transversely and an oblique clamping block arranged obliquely pass through the guide block. The end of the long frame is a pointed portion, and after the transverse clamping block and the oblique clamping block protrude together, the end of the long frame can be clamped to form radial positioning.
作为优选，所述的机架上设有可感应长边框的冲压感应器。当长边框被运送到冲模凹模处时，冲压感应器便会发出信号到数控机构，从而驱动横梁下降进行定位并且进行冲压。Preferably, the frame is provided with a stamping sensor capable of sensing the long frame. When the long frame is transported to the die, the stamping sensor will send a signal to the numerical control mechanism, thereby driving the beam to descend for positioning and stamping.
作为优选，所述的下料传送带一侧的机架上设有可顶落长边框的下料顶杆。冲压完成后，冲模凸模上升，下料顶杆便会伸出将长边框顶落到下料传送带上。As a preference, the frame on one side of the unloading conveyor belt is provided with an unloading ejector pin capable of pushing down the long frame. After the stamping is completed, the punch of the punching die rises, and the blanking ejector pin will stretch out to push the long frame onto the blanking conveyor belt.
因此，本发明通过数控机构，可以将自动长边框单个运送，并且可以自动将其进行两次翻转，翻转后即可将长边框送入到冲压机构中进行加工，轴向定位机构与径向定位机构对长边框进行多个方位的定位，这样可以使得长边框在冲压时更加精确，所有工序都为自动完成，节约了人力，生产成本较低，结构简单、合理。Therefore, the present invention can transport the automatic long frame individually through the numerical control mechanism, and can automatically flip it twice. After the flip, the long frame can be sent into the stamping mechanism for processing. The mechanism performs multi-directional positioning on the long frame, which can make the long frame more accurate when stamping, all processes are automatically completed, saving manpower, low production cost, simple and reasonable structure.
附图说明Description of drawings
附图1是本发明的一种结构示意图；Accompanying drawing 1 is a kind of structural representation of the present invention;
附图2是图1的俯视结构示意图；Accompanying drawing 2 is the top view structure diagram of Fig. 1;
附图3是图1的侧面结构示意图；Accompanying drawing 3 is the side structure schematic diagram of Fig. 1;
附图4是本发明的立体结构示意图；Accompanying drawing 4 is the three-dimensional structure schematic diagram of the present invention;
附图5是本发明长边框的断面示意图。Accompanying drawing 5 is the schematic cross-sectional view of the long frame of the present invention.
图中零部件、部位及编号：机架1、承料架2、电机3、输送带4、导轨5、滑条6、翻转块7、连杆8、进给油缸9、冲模凹模10、支承架11、液压缸12、横梁13、冲模凸模14、下料传送带15、气缸16、轴向定位轮17、液压站18、凸块19、翻转轮20、送料油缸21、送料升降块22、导轨升降块23、进给气缸24、压料架25、翻转传感器26、导向块27、横向夹持块28、斜向夹持块29、冲压感应器30、下料顶杆31、长边框32。Parts, parts and numbers in the figure: Frame 1, material carrier 2, motor 3, conveyor belt 4, guide rail 5, slide bar 6, turning block 7, connecting rod 8, feed cylinder 9, die die 10, Support frame 11, hydraulic cylinder 12, beam 13, die punch 14, feeding conveyor belt 15, cylinder 16, axial positioning wheel 17, hydraulic station 18, bump 19, turning wheel 20, feeding cylinder 21, feeding lifting block 22 , guide rail lifting block 23, feed cylinder 24, press frame 25, flip sensor 26, guide block 27, horizontal clamping block 28, oblique clamping block 29, stamping sensor 30, blanking ejector rod 31, long frame 32.
具体实施方式detailed description
下面通过实施例，并结合附图，对本发明的技术方案作进一步具体的说明。The technical solution of the present invention will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.
实施例：本例的一种生产太阳能组件长边框的自动化生产线，如图1、图2、图3、图4，包括机架1，其特征在于所述的机架上设有摆放如图5长边框32的承料架11，承料架为升降式，承料架前端设有送料升降块22，送料升降块通过油缸、线路与数控机构连接。机架上设有一对电机3，每个电机都连接有一条输送带4，输送带前端的一侧设有翻转传感器26，翻转传感器通过线路连接数控机构。输送带4后端的一侧设有可推动长边框的送料油缸21，送料油缸通过线路连接数控机构。每条输送带的一侧设有导轨5，导轨固定在可将翻转块7高度高于输送带4高度的导轨升降块23上，导轨升降块通过进给气缸24、线路与数控机构连接。导轨上滑动连接有滑条6，滑条的前端连接有一个翻转块7，翻转块的前端设有凸块19，凸块内侧设有斜面，翻转块的后端为翻转轮20。滑条6为两对，两对滑条都通过连杆8连接进给油缸25，每根滑条前端都连接有一个翻转块7。承料架2的一侧设有压料架25，压料架可以升降，从而将长边框上表面压住，防止其移动。翻转块前方的机架1上设有多个冲模凹模10，机架的左右两端设有支承架11，支承架上固定有液压缸12，液压缸上连接有横梁13，横梁上设有多个冲模凸模14，冲模凹模的一侧设有下料传送带15，横梁的外表面固定有气缸16，气缸连接有可接触长边框的轴向定位轮17，液压缸连接液压站18，电机、进给油缸、气缸、液压站都通过线路连接数控机构。机架的两端设有导向块27，导向块内穿接有横向设置的横向夹持块28与斜向设置的斜向夹持块29。机架上设有可感应长边框的冲压感应器30。下料传送带15一侧的机架上设有可顶落长边框的下料顶杆31。Embodiment: the automatic production line of a kind of production solar module long frame of this example, as Fig. 1, Fig. 2, Fig. 3, Fig. 4, comprise frame 1, it is characterized in that described frame is provided with and placed as shown in Fig. 5. The material receiving frame 11 of the long frame 32, the material receiving frame is a lifting type, and the material receiving frame front end is provided with a feeding lifting block 22, and the feeding lifting block is connected with the numerical control mechanism by an oil cylinder and a circuit. A pair of motors 3 are arranged on the frame, each motor is connected with a conveyer belt 4, and one side of the front end of the conveyer belt is provided with an overturning sensor 26, and the overturning sensor is connected to the numerical control mechanism through a line. One side of the rear end of the conveyor belt 4 is provided with a feeding oil cylinder 21 that can promote a long frame, and the feeding oil cylinder is connected to the numerical control mechanism through a line. One side of every conveyor belt is provided with guide rail 5, and guide rail is fixed on the guide rail elevating block 23 that can turn over block 7 height higher than conveyer belt 4 heights, and guide rail elevating block is connected with numerical control mechanism by feed cylinder 24, circuit. Slide bar 6 is slidably connected on the guide rail, and the front end of slide bar is connected with an overturning block 7, and the front end of overturning block is provided with projection 19, and the inboard of projection is provided with inclined-plane, and the rear end of overturning block is overturning wheel 20. There are two pairs of slide bars 6, both pairs of slide bars are connected to the feed oil cylinder 25 through the connecting rod 8, and each slide bar front end is connected with a turning block 7. One side of material bearing frame 2 is provided with pressing material frame 25, and material pressing frame can lift, thereby pushes down the long frame upper surface, prevents it from moving. The frame 1 in front of the overturning block is provided with a plurality of die dies 10, and the left and right ends of the frame are provided with a support frame 11, and a hydraulic cylinder 12 is fixed on the support frame, and a crossbeam 13 is connected on the hydraulic cylinder. A plurality of die punches 14, one side of the die die is provided with a blanking conveyor belt 15, the outer surface of the beam is fixed with a cylinder 16, the cylinder is connected with an axial positioning wheel 17 that can contact the long frame, and the hydraulic cylinder is connected with a hydraulic station 18, The motor, feed oil cylinder, air cylinder, and hydraulic station are all connected to the numerical control mechanism through lines. Both ends of the frame are provided with guide blocks 27, and the guide blocks are connected with a transverse clamping block 28 arranged horizontally and an oblique clamping block 29 arranged obliquely. The frame is provided with a stamping sensor 30 that can sense the long frame. The frame on one side of the blanking conveyor belt 15 is provided with the blanking push rod 31 that can top the long frame.
使用时，多根长边框32码放在承料架2上，承料架上升托起长边框23，送料油缸21推动长边框向前移动，当最前端的长边框到达送料升降块22处时，承料架上升使其余长边框离开送料升降块，同时送料升降块下降，最前端的一根长边框会向前翻转90度落到输送带4上，输送带将长边框输送到翻转传感器26位置时，翻转感应器发出信号，输送带停止，进给气缸24驱动导轨升降块23上升，翻转块7上升后，凸块19顶动长边框向后翻转90度，由翻转轮20进行定位，进给油缸25驱动滑条6沿着导轨5向前运动，长边框便会被运送到冲模凹模10处，冲压感应器30发出信号到数控机构，数控机构控制液压缸12使得横梁13下降，气缸16驱动轴向定位轮17下降定位住长边框的外表面，横向夹持块28、斜向夹持块29伸出后夹持住长边框的端部，冲模凸模10下降在长边框上冲压出孔。冲压完后，下料顶杆31伸出，将长边框顶落到下料传送带15上，由下料传送带将长边框运送到下一道工序。When in use, a plurality of long frames 32 yards are placed on the material support frame 2, the material support frame rises to support the long frame 23, and the feeding cylinder 21 pushes the long frame to move forward. When the frontmost long frame reaches the feeding lifting block 22, The material frame rises to make the rest of the long frame leave the feeding lifting block, and at the same time the feeding lifting block descends, the frontmost long frame will turn forward 90 degrees and fall on the conveyor belt 4, and the conveyor belt will transport the long frame to the position of the flip sensor 26 , the overturning sensor sends a signal, the conveyor belt stops, and the feed cylinder 24 drives the guide rail lifting block 23 to rise. After the overturning block 7 rises, the bump 19 pushes the long frame to turn backwards 90 degrees, and the overturning wheel 20 is used for positioning. The oil cylinder 25 drives the slider 6 to move forward along the guide rail 5, and the long frame will be transported to the die 10. The stamping sensor 30 sends a signal to the numerical control mechanism, and the numerical control mechanism controls the hydraulic cylinder 12 to lower the crossbeam 13. 16 drives the axial positioning wheel 17 to descend to locate the outer surface of the long frame, the lateral clamping block 28 and the oblique clamping block 29 stretch out to clamp the end of the long frame, and the die punch 10 descends to stamp on the long frame out the hole. After punching, the blanking ejector rod 31 is stretched out, and the long frame is pushed onto the blanking conveyor belt 15, and the long frame is transported to the next process by the blanking conveyor belt.
以上所述仅为本发明的具体实施例，但本发明的结构特征并不局限于此，任何本领域的技术人员在本发明的领域内，所作的变化或修饰皆涵盖在本发明的专利范围之中。The above is only a specific embodiment of the present invention, but the structural features of the present invention are not limited thereto, any changes or modifications made by those skilled in the art within the field of the present invention are covered by the patent scope of the present invention among.
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| CN107331642B (en) | 2019-07-26 |
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