CN107298395A - Combination cantilevered hoisting apparatus easy to assemble - Google Patents

Combination cantilevered hoisting apparatus easy to assemble Download PDF

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Publication number
CN107298395A
CN107298395A CN201710741670.2A CN201710741670A CN107298395A CN 107298395 A CN107298395 A CN 107298395A CN 201710741670 A CN201710741670 A CN 201710741670A CN 107298395 A CN107298395 A CN 107298395A
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frame
plate
boom
pulley
horizontal frame
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CN107298395B (en
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刘德波
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Liu Yue
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Huanghe Science and Technology College
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62—Constructional features or details
    • B66C23/64—Jibs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/28—Other constructional details

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

易拆装组合悬臂式起重装置,包括设置在高架桥的桥面右侧上整体呈长方体形状的支撑框架,上水平框架顶部通过若干个U型抱箍及螺栓组件沿左右水平方向设置有一根吊臂,上水平框架顶部前侧设置有卷扬机;支撑框架上设置有抽风机、气缸、压缩空气储气罐、抽风电机和吸盘;上水平框架右侧、设置有位于桥面护栏底座右侧的垂直框架,垂直框架左侧设置有沿桥面护栏底座水平移动的右限位轮。本发明的各个零配件均采用分体组装的结构,随用随装,具有一定的起重量,在高架桥的桥面上固定牢靠性好,且可沿桥面移动,安装起来方便快捷,特别对于吊臂,为了便于搬运和存放,在使用后经常需要拆卸,不仅安全可靠性强,而且相当方便快捷。

The easy-to-assemble and disassemble combined cantilever lifting device includes a support frame in the shape of a cuboid set on the right side of the bridge deck of the viaduct. The top of the upper horizontal frame is provided with a hoist along the left and right horizontal directions through several U-shaped hoops and bolt assemblies. Arm, the front side of the top of the upper horizontal frame is provided with a winch; the supporting frame is provided with an exhaust fan, cylinder, compressed air storage tank, exhaust motor and suction cup; the right side of the upper horizontal frame is provided with a vertical Frame, the left side of the vertical frame is provided with a right limit wheel that moves horizontally along the bridge deck guardrail base. Each spare part of the present invention adopts the structure of split assembly, which can be assembled as needed, has a certain lifting capacity, has good fixing reliability on the bridge deck of the viaduct, and can move along the bridge deck, and is convenient and quick to install, especially for In order to facilitate handling and storage, the boom often needs to be disassembled after use, which is not only safe and reliable, but also quite convenient and quick.

Description

易拆装组合悬臂式起重装置Easy to disassemble combined cantilever lifting device

技术领域technical field

本发明属于路桥施工技术领域,具体涉及一种易拆装组合悬臂式起重装置。The invention belongs to the technical field of road and bridge construction, and in particular relates to an easily disassembled and assembled cantilever type lifting device.

背景技术Background technique

现如今的交通道路中高架桥已经变得越来越多,因为高架桥一般凌驾于普通地面道路上,避免了一些十字路口等,可以提高道路的通畅度,高架桥在桥面在混净土浇筑施工完成后要对高架桥的上表面进行铺装沥青路面以及对底面进行比如架线、抹灰等施工,桥面和桥下之间的施工器具、施工材料的运送相当不便,目前的方式是工人推着载有施工器具以及施工原料的推车从上桥路口或下桥路口进行运输,少则几百米,远则几公里的路程,而且还要上下坡,工人劳动强度大,而且也影响工作效率的提高。There are more and more viaducts in today's traffic roads, because viaducts are generally above ordinary ground roads, avoiding some intersections, etc., which can improve the smoothness of the road. To pave asphalt pavement on the upper surface of the viaduct and carry out construction such as wiring and plastering on the bottom surface, it is quite inconvenient to transport construction equipment and construction materials between the bridge deck and under the bridge. The current method is that workers push and carry Carts with construction equipment and construction materials are transported from the upper bridge crossing or the lower bridge crossing, ranging from a few hundred meters to a few kilometers, and going up and down slopes. The labor intensity of workers is high, and it also affects work efficiency. improve.

发明内容Contents of the invention

本发明为了解决现有技术中的不足之处,提供一种可减轻工人劳动强度、提高工作效率、安全可靠性强的易拆装组合悬臂式起重装置。In order to solve the deficiencies in the prior art, the present invention provides an easy-to-disassemble combined cantilever lifting device that can reduce the labor intensity of workers, improve work efficiency, and has high safety and reliability.

为解决上述技术问题,本发明采用如下技术方案:易拆装组合悬臂式起重装置,包括设置在高架桥的桥面右侧上整体呈长方体形状的支撑框架,支撑框架包括下水平框架,下水平框架底部设置有支撑轮,下水平框架上垂直设置有立柱,立柱上端固定设置有上水平框架,上水平框架顶部通过若干个U型抱箍及螺栓组件沿左右水平方向设置有一根吊臂,吊臂右侧为悬臂结构,每根支撑梁上均设置有一个用于固定吊臂的手动定位机构,上水平框架顶部前侧水平设置有安装板,安装板上设置有卷扬机,吊臂右端固定设置有第一滑轮架,第一滑轮架上通过水平设置的第一滑轮轴转动连接有第一定滑轮,吊臂后侧部在邻近第一定滑轮处固定设置有钢丝绳锁紧件,吊臂前侧部在上水平框架上方固定设置有第二滑轮架,第二滑轮架上通过沿竖向设置的第二滑轮轴转动连接有第二定滑轮,上水平框架顶部在吊臂后侧设置有立架,卷扬机上缠绕有钢丝绳,钢丝绳的牵拉端依次穿过第二定滑轮、第一定滑轮和钢丝绳锁紧件后通过U形卡固定在立架上,钢丝绳上在第一定滑轮和钢丝绳锁紧件之间设置有用于吊挂重物的吊钩组件;In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions: the easy-to-disassemble combined cantilever lifting device includes a support frame that is generally in the shape of a cuboid arranged on the right side of the bridge deck of the viaduct, and the support frame includes a lower horizontal frame. The bottom of the frame is provided with support wheels, the lower horizontal frame is vertically provided with uprights, the upper end of the uprights is fixedly provided with an upper horizontal frame, and the top of the upper horizontal frame is provided with a boom along the left and right horizontal directions through several U-shaped hoops and bolt assemblies. The right side of the arm is a cantilever structure, and each supporting beam is provided with a manual positioning mechanism for fixing the boom. A mounting plate is installed horizontally on the front side of the top of the upper horizontal frame, and a hoist is installed on the mounting plate. A pulley frame, the first fixed pulley is connected to the first pulley shaft through the first pulley shaft arranged horizontally, the rear side of the boom is fixedly provided with a wire rope locking piece adjacent to the first fixed pulley, and the front side of the boom A second pulley frame is fixedly arranged above the upper horizontal frame, and a second fixed pulley is connected to the second pulley frame through the rotation of the second pulley shaft arranged vertically. The top of the upper horizontal frame is provided with a stand on the rear side of the boom. A wire rope is wound on the winch, and the pulling end of the wire rope passes through the second fixed pulley, the first fixed pulley and the wire rope locking piece in turn, and is fixed on the stand by a U-shaped card, and the wire rope is locked on the first fixed pulley and the wire rope. There is a hook assembly for hanging heavy objects between the parts;

下水平框架上设置有抽风机、气缸、压缩空气储气罐、抽风电机和吸盘,抽风电机的主轴与抽风机的主轴传动连接,气缸沿垂直方向设置,吸盘位于下水平框架下方且吸盘的开口朝下设置,气缸的下端通过连接盘与吸盘顶部连接,吸盘的下端口边沿设置有耐磨橡胶环,吸盘的顶部中心处与抽风机的抽风口连接,抽风机的出风口连接有三通管,三通管的第一个出风管上设置有第一风阀和气体增压阀,第一个出风管的出风口与压缩空气储气罐连接,压缩空气储气罐与气缸通过气管及气阀组件连接,三通管的第二个出风管上设置有第二风阀;The lower horizontal frame is provided with an exhaust fan, a cylinder, a compressed air tank, an exhaust motor and a suction cup. The main shaft of the exhaust motor is connected to the main shaft of the exhaust fan. The cylinder is arranged vertically. The suction cup is located below the lower horizontal frame and the opening Set downwards, the lower end of the cylinder is connected to the top of the suction cup through the connecting plate, the edge of the lower port of the suction cup is provided with a wear-resistant rubber ring, the center of the top of the suction cup is connected to the air outlet of the exhaust fan, and the air outlet of the exhaust fan is connected to a three-way pipe. The first air outlet pipe of the three-way pipe is provided with a first air valve and a gas booster valve. The air outlet of the first air outlet pipe is connected to the compressed air storage tank, and the compressed air storage tank and the cylinder pass through the air pipe and the air cylinder. The air valve assembly is connected, and the second air valve is arranged on the second air outlet pipe of the three-way pipe;

上水平框架右侧底部沿垂直方向设置有位于桥面护栏底座右侧的垂直框架,垂直框架上部左侧与上水平框架底部右侧之间设置有加强肋板,垂直框架左侧下部设置有右轮架,右轮架上设置有与桥面护栏底座右侧面接触并沿桥面护栏底座水平移动的右限位轮。The bottom right side of the upper horizontal frame is provided with a vertical frame located on the right side of the bridge deck guardrail base along the vertical direction. A reinforcing rib is set between the left side of the upper part of the vertical frame and the right side of the bottom right side of the upper horizontal frame. On the wheel frame, the right wheel frame is provided with a right limiting wheel which contacts the right side of the bridge deck guardrail base and moves horizontally along the bridge deck guardrail base.

第一滑轮架上穿设有位于第一定滑轮上方用于防脱绳的第一定位销。On the first pulley frame, a first positioning pin positioned above the first fixed pulley and used to prevent the rope from coming off is pierced.

吊钩组件包括动滑轮、第三滑轮架和吊钩,动滑轮通过第三滑轮轴转动连接在第三滑轮架上,第三滑轮架下部设置有两个位于动滑轮下方用于防脱绳的第二定位销,第三滑轮架底部沿水平方向固定设置有平板,平板中部设置有圆孔,吊钩上部伸入并转动连接在圆孔内,吊钩上端固定设置有位于平板上方的限位块,限位块大于圆孔。The hook assembly includes a movable pulley, a third pulley frame and a hook. The movable pulley is connected to the third pulley frame through the rotation of the third pulley shaft, and the lower part of the third pulley frame is provided with two second positioners located below the movable pulley for preventing the rope from falling off. Pin, the bottom of the third pulley frame is fixedly arranged with a flat plate along the horizontal direction, the middle of the flat plate is provided with a round hole, the upper part of the hook is inserted into and rotated to be connected in the round hole, and the upper end of the hook is fixedly arranged with a limit block on the top of the flat plate. Bit blocks are larger than round holes.

钢丝绳锁紧件包括U型板、楔形板、第三定位销和第四定位销,U型板的顶部、底部和左侧均敞口,U型板的前侧上部与吊臂后侧固定连接,第三定位销位于第四定位销上方,第三定位销和第四定位销均沿前后方向水平穿过U型板,第三定位销距离U型板底部的距离大于第四定位销距离U型板底部的距离,楔形板呈上宽下窄的结构,楔形板伸入到U型板内且楔形板左侧均与第三定位销及第四定位销顶压接触,钢丝绳沿U型板内底部自下而上穿过U型板,楔形板的后侧通过钢丝绳与U型板底部顶压接触,楔形板的后侧面和U型板的内壁均设置有钢丝绳紧密压接的防滑摩擦纹。The wire rope locking piece includes a U-shaped plate, a wedge-shaped plate, the third positioning pin and the fourth positioning pin. The top, bottom and left side of the U-shaped plate are open, and the upper front side of the U-shaped plate is fixedly connected to the rear side of the boom. , the third locating pin is located above the fourth locating pin, both the third locating pin and the fourth locating pin pass through the U-shaped plate horizontally along the front-to-back direction, and the distance between the third locating pin and the bottom of the U-shaped plate is greater than the distance U of the fourth locating pin The distance between the bottom of the profile plate, the wedge plate has a structure with a wide top and a narrow bottom. The wedge plate extends into the U-shaped plate and the left side of the wedge plate is in contact with the third positioning pin and the fourth positioning pin. The wire rope runs along the U-shaped plate. The inner bottom passes through the U-shaped plate from bottom to top, and the rear side of the wedge-shaped plate is in pressure contact with the bottom of the U-shaped plate through the steel wire rope. .

下水平框架下部右侧设置有左轮架,左轮架上转动连接有与桥面护栏底座的左侧面顶压接触且沿桥面护栏底座的内侧面移动的左限位轮;The right side of the lower part of the lower horizontal frame is provided with a left wheel frame, and the left wheel frame is rotatably connected with a left limit wheel that is in pressure contact with the left side of the bridge deck guardrail base and moves along the inner side of the bridge deck guardrail base;

下水平框架底部左侧的一个支撑轮同轴向设置有从动链轮,下水平框架上设置有电机减速机,电机减速机的动力输出轴上设置有主动链轮,主动链轮与从动链轮通过链条传动连接。A supporting wheel on the left side of the bottom of the lower horizontal frame is coaxially provided with a driven sprocket, the lower horizontal frame is provided with a motor reducer, and the power output shaft of the motor reducer is provided with a driving sprocket, and the driving sprocket and the driven sprocket The sprockets are connected by a chain drive.

垂直框架的右侧设置有下耳板,吊臂右侧底部设置有上耳板,下耳板和上耳板之间设置有左低右高倾斜设置的斜撑杆。The right side of the vertical frame is provided with a lower ear plate, the bottom of the right side of the boom is provided with an upper ear plate, and between the lower ear plate and the upper ear plate is arranged a diagonal brace with a low left and a high right.

斜撑杆包括下套管、上套管和螺柱,下套管下端通过下销轴与下耳板铰接,上套管上端通过上销轴与上耳板铰接,螺柱中部固定设置有六棱柱卡头,螺柱在六棱柱卡头上方的部分的螺纹旋向与六棱柱卡头下方的部分的螺纹旋向相反,螺柱的上部伸入并螺纹连接在上套管内,螺柱的下部伸入并螺纹连接在下套管内,螺柱上螺纹连接有上背紧螺母和下背紧螺母,上背紧螺母上端面与上套管下端顶压配合,下背紧螺母下端面与下套管上端顶压配合。The diagonal bracing rod includes lower casing, upper casing and stud. The lower end of the lower casing is hinged with the lower ear plate through the lower pin shaft, and the upper end of the upper casing is hinged with the upper ear plate through the upper pin shaft. The middle part of the stud is fixed with six Prismatic chuck, the thread direction of the part of the stud above the hexagonal prism chuck is opposite to that of the part below the hexagonal prism chuck, the upper part of the stud extends into and is threaded in the upper casing, and the lower part of the stud It is inserted into and threaded into the lower casing. The upper back tightening nut and the lower back tightening nut are threaded on the stud. Press fit on top.

上水平框架顶部右侧设置分别位于吊臂前侧和后侧的两根立杆,两根立杆的上部之间设置有位于吊臂上方的左连接板,两根立杆左侧分别通过左加强筋板与上水平框架顶部连接,吊臂右侧顶部沿垂直方向固定设置有右加强筋板,右加强筋板右侧与第一滑轮架的左侧固定连接,右加强筋板左侧边沿固定连接有与左连接板平行并接触的右连接板,左连接板和右连接板之间通过紧固螺栓连接。On the right side of the top of the upper horizontal frame, there are two uprights respectively located at the front and rear of the boom, between the upper parts of the two uprights there is a left connecting plate above the boom, and the left sides of the two uprights respectively pass through the left stiffener plate It is connected with the top of the upper horizontal frame, and the top of the right side of the boom is fixedly provided with a right rib plate along the vertical direction, and the right side of the right rib plate is fixedly connected with the left side of the first pulley frame, and the left edge of the right rib plate is fixedly connected with a The right connecting plate parallel to and in contact with the left connecting plate is connected by fastening bolts between the left connecting plate and the right connecting plate.

采用上述技术方案,本发明在工作使用时,由于桥面在浇筑混凝土后是非常平整的,压缩空气储气罐为气缸提供动力,气缸驱动吸盘按压到桥面上,这样就可将支撑框架稳稳地固定在桥面上,从而避免吊臂右端的吊钩所起吊的重物的重力太大而使支撑框架翘起来影响安全施工。吊臂右侧伸到高架桥的右侧,若本发明设置在高架桥桥面的左侧时,方向对应调整即可。吊臂可采用方钢管制作而成,方钢管避免转动,将吊钩挂接重物(施工器具或施工原料),操控卷扬机就可将重物从高架桥向下运送或将重物从地面吊装到高架桥上。重物向上运送过程中,当重物快与高架桥桥面持平时,高架桥上的工人手持一端设置有拉钩的长杆钩住吊钩向左拉,将重物拉到高架桥的桥面上方后,几个工人将重物从吊钩上取下即可。重物向下运送开始时,桥面上的重物先挂到吊钩上,使用带拉钩的长杆钩住吊钩,先操控卷扬机将重物向上提升,使重物离开桥面后,再操控卷扬机将重物慢慢向下落,长杆缓慢地将吊钩向左移动到稳定状态,在这个过程中,使用带拉钩的长杆可以稳定重物慢慢下落,避免重物猛烈晃动对吊臂产生较大冲击影响安全作业。By adopting the above technical scheme, when the present invention is in use, since the bridge deck is very smooth after pouring concrete, the compressed air storage tank provides power for the cylinder, and the cylinder drives the suction cup to press onto the bridge deck, so that the support frame can be stabilized. It is firmly fixed on the bridge surface, so as to avoid the heavy weight lifted by the hook at the right end of the boom, which will cause the supporting frame to tilt up and affect the safe construction. The boom right side stretches to the right side of the viaduct, if the present invention is arranged on the left side of the viaduct bridge deck, the corresponding adjustment of the direction gets final product. The boom can be made of square steel pipes. The square steel pipes prevent rotation. The hooks are attached to heavy objects (construction equipment or construction materials), and the hoist can be used to transport the heavy objects down from the viaduct or hoist the heavy objects from the ground to the On the viaduct. During the upward transport of heavy objects, when the heavy objects are almost level with the bridge deck of the viaduct, the workers on the viaduct hold a long pole with a hook at one end to hook the hook and pull to the left, and then pull the heavy objects above the bridge deck of the viaduct. Several workers can remove the heavy objects from the hooks. At the beginning of the downward transport of heavy objects, the heavy objects on the bridge surface are first hung on the hook, and the long rod with a pull hook is used to hook the hook. Control the hoist to slowly drop the heavy object, and the long pole slowly moves the hook to the left to a stable state. In this process, use the long pole with the hook to stabilize the heavy object and slowly fall to avoid the heavy object from shaking violently. The large impact of the arm will affect the safe operation.

隔一段时间,吸盘内的气压会升高,启动抽风电机,关闭第一风阀,开启第二风阀,抽风机对吸盘内进行抽气,从而使吸盘的吸附力增强,确保施工的安全性。After a period of time, the air pressure in the suction cup will rise, start the exhaust motor, close the first air valve, open the second air valve, and the exhaust fan will pump air into the suction cup, thereby increasing the suction force of the suction cup and ensuring the safety of construction .

当在桥面的一个地方吊装重物完成后,需要移动吊装重物的地点时,气缸将吸盘向上提起,电机减速机启动,驱动支撑轮在桥面上移动,限位轮也沿桥面护栏底座的左侧面,移动到位后,电机减速机停止,气缸再把吸盘压到桥面上将本发明定位。When the hoisting of heavy objects on a certain place on the bridge deck is completed and the location of the hoisting heavy objects needs to be moved, the cylinder will lift the suction cup upwards, the motor reducer will start, and the driving support wheels will move on the bridge deck, and the limit wheels will also move along the bridge deck guardrail. After the left side of the base moves in place, the motor reducer stops, and the cylinder presses the sucker onto the bridge deck to locate the present invention.

在吊装重物作业过程中,左限位轮和右限位轮也起到较强的支撑作用,避免支撑框架向右倾斜。下水平框架上的各个设备自身的重力也起到平衡吊臂悬臂吊装作业的作用。In the process of hoisting heavy objects, the left limit wheel and the right limit wheel also play a strong supporting role to prevent the support frame from tilting to the right. The gravity of each equipment on the lower horizontal frame also plays the role of balancing the boom cantilever hoisting operation.

当压缩空气储气罐内气压不够时,导致气缸的驱动性能减弱,会使吸盘不能牢牢地吸附到桥面上,此时需要关闭第二风管,开启第一风阀,抽风机通过气体增压阀向压缩空气储气罐内储气。When the air pressure in the compressed air storage tank is not enough, the driving performance of the cylinder will be weakened, and the suction cup will not be firmly adsorbed to the bridge surface. At this time, it is necessary to close the second air pipe, open the first air valve, and the exhaust fan passes through the air. The booster valve stores air in the compressed air storage tank.

本发明中钢丝绳的一端通过卷扬机进行牵拉,钢丝绳的另一端穿过U型板,用一个U形卡将穿过U型板的钢丝绳的一端卡在立架上,防止钢丝绳松动,起到终极保险的作用,然后在U型板上插入安装上第三定位销和第四定位销,楔形板由上而下插入到U型板内,使用锤子向下砸楔形板的上端,楔形板左侧均与第三定位销及第四定位销顶压接触,楔形板的后侧通过钢丝绳与U型板底部顶压接触。由于楔形板的后侧面和U型板的内壁均设置有钢丝绳紧密压接的防滑摩擦纹,钢丝绳受力向下拉楔形板,这样可使钢丝绳牢牢锁死。In the present invention, one end of the steel wire rope is pulled by a hoist, the other end of the steel wire rope passes through the U-shaped plate, and one end of the steel wire rope passing through the U-shaped plate is clamped on the stand with a U-shaped card to prevent the steel wire rope from loosening and achieve the ultimate goal. The role of insurance, then insert and install the third positioning pin and the fourth positioning pin on the U-shaped plate, insert the wedge-shaped plate into the U-shaped plate from top to bottom, use a hammer to hit the upper end of the wedge-shaped plate downward, and the left side of the wedge-shaped plate Both are in pressure contact with the third positioning pin and the fourth positioning pin, and the rear side of the wedge plate is in pressure contact with the bottom of the U-shaped plate through the steel wire rope. Because the rear side of the wedge-shaped plate and the inwall of the U-shaped plate are all provided with the anti-skid friction pattern that the steel wire rope is tightly crimped, the steel wire rope is stressed and pulls the wedge-shaped plate downward, so that the steel wire rope can be locked firmly.

本发明中的吊臂可以根据实际的位置进行长短的调节,调节时可取下U型抱箍及螺栓组件,使吊臂松开,再沿左右方向移动吊臂。吊臂的移动长度到位后,再安装上U型抱箍及螺栓组件锁紧吊臂。The boom in the present invention can be adjusted in length according to the actual position. During adjustment, the U-shaped hoop and the bolt assembly can be removed to loosen the boom, and then move the boom along the left and right directions. After the moving length of the boom is in place, install the U-shaped hoop and bolt assembly to lock the boom.

为了增加吊臂的强度,即起重量,可将两根方钢管并排焊接为一体。当然,这样需要提前设置好两根立杆之间的距离以放置两根方钢管。In order to increase the strength of the boom, that is, the lifting capacity, two square steel pipes can be welded side by side as a whole. Of course, it is necessary to set the distance between the two vertical poles in advance to place the two square steel pipes.

为了增强吊臂的强度,特地设置两根立杆,立杆通过左加强筋板与上水平框架顶部固定连接,两根立杆之间的左连接板通过右加强筋板与吊臂顶部固定连接。另外,右加强筋板右侧还与第一滑轮架的左侧固定连接,这样可以增强第一滑轮架连接在吊臂右端的强度。In order to enhance the strength of the boom, two uprights are specially set up, the uprights are fixedly connected to the top of the upper horizontal frame through the left stiffener plate, and the left connecting plate between the two uprights is fixedly connected to the top of the boom through the right stiffener plate. In addition, the right side of the right rib plate is also fixedly connected to the left side of the first pulley frame, which can enhance the strength of the first pulley frame connected to the right end of the boom.

为了进一步增强吊臂右侧悬臂状态的强度,在垂直框架右侧与吊臂右侧底部之间设置长度可调节的斜撑杆,这样既可以便于拆卸吊臂,而且可以通过调节斜撑杆的长度,使斜撑杆完全支撑住吊臂使吊臂右侧的悬臂结构保持良好的稳定性。斜撑杆的调节过程为:先使用扳手松开上背紧螺母和下背紧螺母,使用扳手分别夹持住六棱柱卡头使螺柱转动,由于螺柱的上部和下部的螺纹旋向相反,在螺柱转动时,与螺柱螺纹连接的上套管和下套管会同时沿相反的方向移动,直到拧动螺柱比较吃力时,斜撑杆起到支撑效果,表示调整到位,再使用扳手拧紧上背紧螺母和下背紧螺母。In order to further enhance the strength of the cantilever state on the right side of the boom, an adjustable length diagonal brace is set between the right side of the vertical frame and the bottom of the right side of the boom, so that Length, so that the diagonal brace fully supports the boom so that the cantilever structure on the right side of the boom maintains good stability. The adjustment process of the diagonal brace is as follows: first use a wrench to loosen the upper back tightening nut and the lower back tightening nut, and then use a wrench to clamp the hexagonal prism chuck to rotate the stud, because the upper and lower parts of the stud have opposite threads , when the stud rotates, the upper casing and the lower casing threaded with the stud will move in opposite directions at the same time, until the screwing of the stud is difficult, the diagonal strut will play a supporting role, indicating that the adjustment is in place, and then Use a wrench to tighten the upper and lower backnuts.

吊臂通过U型抱箍及螺栓组件固定在支撑框架顶部,以及左连接板和右连接板之间通过紧固螺栓连接,便于制造和组装吊臂,并便于拆卸和维护,更换不同的吊臂。The boom is fixed on the top of the support frame through U-shaped hoops and bolt assemblies, and the left connecting plate and the right connecting plate are connected by fastening bolts, which is convenient for manufacturing and assembling the boom, and is convenient for disassembly and maintenance, and replacement of different booms .

综上所述,本发明设计合理、结构简单、各个零配件均采用分体组装的结构,随用随装,具有一定的起重量,在高架桥的桥面上固定牢靠性好,且可沿桥面移动,安装起来方便快捷,特别对于吊臂,为了便于搬运和存放,在使用后经常需要拆卸,拆卸也相当方便快捷。总之,本发明充分降低了道路施工中工人的劳动强度,提高了工作效率,并且更加安全、可靠。To sum up, the present invention has reasonable design, simple structure, and each spare parts adopts the structure of separate assembly, which can be assembled as needed, has a certain lifting capacity, and has good fixing reliability on the bridge surface of the viaduct, and can be installed along the bridge. It is convenient and quick to install, especially for the boom, in order to facilitate handling and storage, it often needs to be disassembled after use, and the disassembly is also quite convenient and quick. In a word, the present invention fully reduces the labor intensity of workers in road construction, improves work efficiency, and is safer and more reliable.

附图说明Description of drawings

图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2是图1中吊臂的俯视图;Fig. 2 is a top view of the boom in Fig. 1;

图3是图1中A处的放大图;Fig. 3 is an enlarged view of place A in Fig. 1;

图4是图2中B处的放大图。Fig. 4 is an enlarged view at B in Fig. 2 .

具体实施方式detailed description

如图1-图4所示,本发明的易拆装组合悬臂式起重装置,包括设置在高架桥68的桥面右侧上整体呈长方体形状的支撑框架,支撑框架包括下水平框架47,下水平框架47底部设置有支撑轮2,下水平框架47上垂直设置有立柱48,立柱48上端固定设置有上水平框架53,上水平框架53顶部通过若干个U型抱箍及螺栓组件5沿左右水平方向设置有一根吊臂4,吊臂4右侧为悬臂结构,每根支撑梁3上均设置有一个用于固定吊臂4的手动定位机构5,上水平框架53顶部前侧水平设置有安装板6,安装板6上设置有卷扬机7,吊臂4右端固定设置有第一滑轮架8,第一滑轮架8上通过水平设置的第一滑轮轴转动连接有第一定滑轮9,吊臂4后侧部在邻近第一定滑轮9处固定设置有钢丝绳锁紧件10,吊臂4前侧部在上水平框架53上方固定设置有第二滑轮架11,第二滑轮架11上通过沿竖向设置的第二滑轮轴转动连接有第二定滑轮12,上水平框架53顶部在吊臂4后侧设置有立架13,卷扬机7上缠绕有钢丝绳14,钢丝绳14的牵拉端依次穿过第二定滑轮12、第一定滑轮9和钢丝绳14锁紧件10后通过U形卡15固定在立架13上,钢丝绳14上在第一定滑轮9和钢丝绳14锁紧件10之间设置有用于吊挂重物的吊钩组件;As shown in Figures 1-4, the easy-to-disassemble combined cantilever lifting device of the present invention includes a support frame that is generally in the shape of a cuboid on the right side of the bridge deck of the viaduct 68, and the support frame includes a lower horizontal frame 47. The bottom of the horizontal frame 47 is provided with a support wheel 2, and the lower horizontal frame 47 is vertically provided with a column 48. The upper end of the column 48 is fixedly provided with an upper horizontal frame 53, and the top of the upper horizontal frame 53 passes through several U-shaped hoops and bolt assemblies 5 along the left and right sides. A boom 4 is arranged in the horizontal direction, and the right side of the boom 4 is a cantilever structure. Each supporting beam 3 is provided with a manual positioning mechanism 5 for fixing the boom 4. The front side of the upper horizontal frame 53 is horizontally arranged with a Mounting plate 6, hoisting machine 7 is arranged on the mounting plate 6, the first pulley frame 8 is fixedly arranged on the right end of the boom 4, and the first fixed pulley 9 is connected to the first pulley shaft through the horizontally arranged first pulley shaft on the first pulley frame 8. The rear side of the arm 4 is fixedly provided with a wire rope locking member 10 adjacent to the first fixed pulley 9, and the front side of the boom 4 is fixedly provided with a second pulley frame 11 above the upper horizontal frame 53, on which the second pulley frame 11 passes A second fixed pulley 12 is rotatably connected to the second pulley shaft arranged vertically. A stand 13 is arranged on the top of the upper horizontal frame 53 at the rear side of the boom 4. A wire rope 14 is wound on the winch 7. The pulling ends of the wire rope 14 are in turn After passing through the second fixed pulley 12, the first fixed pulley 9 and the wire rope 14 locking piece 10, it is fixed on the stand 13 by a U-shaped card 15, and the wire rope 14 is placed between the first fixed pulley 9 and the wire rope 14 locking piece 10. A hook assembly for hanging heavy objects is arranged between;

下水平框架47上设置有抽风机50、气缸51、压缩空气储气罐52、抽风电机54和吸盘55,抽风电机54的主轴与抽风机50的主轴传动连接,气缸51沿垂直方向设置,吸盘55位于下水平框架47下方且吸盘55的开口朝下设置,气缸51的下端通过连接盘56与吸盘55顶部连接,吸盘55的下端口边沿设置有耐磨橡胶环,吸盘55的顶部中心处与抽风机50的抽风口连接,抽风机50的出风口连接有三通管57,三通管57的第一个出风管上设置有第一风阀58和气体增压阀59,第一个出风管的出风口与压缩空气储气罐52连接,压缩空气储气罐52与气缸51通过气管及气阀组件连接,三通管57的第二个出风管上设置有第二风阀60。The lower horizontal frame 47 is provided with an exhaust fan 50, a cylinder 51, a compressed air storage tank 52, an exhaust motor 54 and a suction cup 55, the main shaft of the exhaust motor 54 is connected with the main shaft transmission of the exhaust fan 50, and the cylinder 51 is arranged in a vertical direction, and the suction cup 55 is located below the lower horizontal frame 47 and the opening of the suction cup 55 is set downwards. The lower end of the cylinder 51 is connected to the top of the suction cup 55 through the connection plate 56. The edge of the lower port of the suction cup 55 is provided with a wear-resistant rubber ring. The exhaust port of the exhaust fan 50 is connected, and the air outlet of the exhaust fan 50 is connected with a three-way pipe 57. The first air outlet pipe of the three-way pipe 57 is provided with a first air valve 58 and a gas booster valve 59. The air outlet of the air pipe is connected to the compressed air storage tank 52, the compressed air storage tank 52 is connected to the cylinder 51 through the air pipe and the air valve assembly, and the second air outlet pipe of the three-way pipe 57 is provided with a second air valve 60 .

上水平框架53右侧底部沿垂直方向设置有位于桥面护栏底座62右侧的垂直框架34,垂直框架34上部左侧与上水平框架53底部右侧之间设置有加强肋板35,垂直框架34左侧下部设置有右轮架36,右轮架36上设置有与桥面护栏底座62右侧面接触并沿桥面护栏底座62水平移动的右限位轮37。The bottom right side of the upper horizontal frame 53 is provided with a vertical frame 34 positioned at the right side of the bridge deck guardrail base 62 along the vertical direction, and a reinforcing rib 35 is arranged between the left side of the vertical frame 34 top and the right side of the bottom of the upper horizontal frame 53, and the vertical frame 34 left side bottom is provided with right wheel frame 36, and right wheel frame 36 is provided with the right limit wheel 37 that contacts with bridge deck guardrail base 62 right sides and moves horizontally along bridge deck guardrail base 62.

第一滑轮架8上穿设有位于第一定滑轮9上方用于防脱绳的第一定位销16。The first positioning pin 16 which is positioned above the first fixed pulley 9 and is used to prevent the rope from coming off is pierced on the first pulley frame 8 .

吊钩组件包括动滑轮17、第三滑轮架18和吊钩19,动滑轮17通过第三滑轮轴转动连接在第三滑轮架18上,第三滑轮架18下部设置有两个位于动滑轮17下方用于防脱绳的第二定位销20,第三滑轮架18底部沿水平方向固定设置有平板21,平板21中部设置有圆孔,吊钩19上部伸入并转动连接在圆孔内,吊钩19上端固定设置有位于平板21上方的限位块22,限位块22大于圆孔。The hook assembly includes a movable pulley 17, a third pulley frame 18 and a suspension hook 19. The movable pulley 17 is rotatably connected to the third pulley frame 18 through the third pulley shaft. The bottom of the third pulley frame 18 is provided with two The second positioning pin 20 of anti-off rope, the bottom of the third pulley frame 18 is fixedly provided with a flat plate 21 along the horizontal direction, the middle part of the flat plate 21 is provided with a circular hole, the top of the suspension hook 19 is stretched into and rotated in the circular hole, the suspension hook 19 The upper end is fixedly provided with a limiting block 22 above the plate 21, and the limiting block 22 is larger than the round hole.

钢丝绳14锁紧件10包括U型板23、楔形板24、第三定位销25和第四定位销26,U型板23的顶部、底部和左侧均敞口,U型板23的前侧上部与吊臂4后侧固定连接,第三定位销25位于第四定位销26上方,第三定位销25和第四定位销26均沿前后方向水平穿过U型板23,第三定位销25距离U型板23底部的距离大于第四定位销26距离U型板23底部的距离,楔形板24呈上宽下窄的结构,楔形板24伸入到U型板23内且楔形板24左侧均与第三定位销25及第四定位销26顶压接触,钢丝绳14沿U型板23内底部自下而上穿过U型板23,楔形板24的后侧通过钢丝绳14与U型板23底部顶压接触,楔形板24的后侧面和U型板23的内壁均设置有钢丝绳14紧密压接的防滑摩擦纹。The wire rope 14 locking part 10 comprises a U-shaped plate 23, a wedge-shaped plate 24, a third positioning pin 25 and a fourth positioning pin 26, the top, bottom and left side of the U-shaped plate 23 are open, and the front side of the U-shaped plate 23 The upper part is fixedly connected with the rear side of the boom 4, the third positioning pin 25 is located above the fourth positioning pin 26, the third positioning pin 25 and the fourth positioning pin 26 pass through the U-shaped plate 23 horizontally along the front and rear direction, the third positioning pin The distance between 25 and the bottom of the U-shaped plate 23 is greater than the distance between the fourth positioning pin 26 and the bottom of the U-shaped plate 23. The wedge-shaped plate 24 is a structure that is wide at the top and narrow at the bottom. The wedge-shaped plate 24 stretches into the U-shaped plate 23 and the wedge-shaped plate 24 The left side is in pressure contact with the third positioning pin 25 and the fourth positioning pin 26, and the steel wire rope 14 passes through the U-shaped plate 23 from bottom to top along the inner bottom of the U-shaped plate 23, and the rear side of the wedge-shaped plate 24 passes through the steel wire rope 14 and the U-shaped plate. The bottom of the molded plate 23 is press-contacted, and the back side of the wedge-shaped plate 24 and the inner wall of the U-shaped plate 23 are all provided with anti-skid friction lines that the steel wire rope 14 is tightly crimped.

下水平框架47下部右侧设置有左轮架61,左轮架61上转动连接有与桥面护栏底座62的左侧面顶压接触且沿桥面护栏底座62的内侧面移动的左限位轮63;The right side of the lower horizontal frame 47 bottom is provided with a left wheel frame 61, and the left wheel frame 61 is rotatably connected with a left limiter wheel 63 which presses against the left side of the bridge deck guardrail base 62 and moves along the inner surface of the bridge deck guardrail base 62 ;

下水平框架47底部左侧的一个支撑轮2同轴向设置有从动链轮64,下水平框架47上设置有电机减速机65,电机减速机65的动力输出轴上设置有主动链轮66,主动链轮66与从动链轮64通过链条67传动连接。A supporting wheel 2 on the left side of the bottom of the lower horizontal frame 47 is coaxially provided with a driven sprocket 64, the lower horizontal frame 47 is provided with a motor reducer 65, and the power output shaft of the motor reducer 65 is provided with a driving sprocket 66 , the driving sprocket 66 is connected to the driven sprocket 64 through a chain 67 in transmission.

垂直框架34的右侧设置有下耳板38,吊臂右侧底部设置有上耳板39,下耳板38和上耳板39之间设置有左低右高倾斜设置的斜撑杆。The right side of the vertical frame 34 is provided with a lower lug 38 , the bottom of the right side of the boom is provided with an upper lug 39 , and between the lower lug 38 and the upper lug 39 is provided with a slanting strut with a low left and a high right.

斜撑杆包括下套管40、上套管41和螺柱42,下套管40下端通过下销轴与下耳板38铰接,上套管41上端通过上销轴与上耳板39铰接,螺柱42中部固定设置有六棱柱卡头43,螺柱42在六棱柱卡头43上方的部分的螺纹旋向与六棱柱卡头43下方的部分的螺纹旋向相反,螺柱42的上部伸入并螺纹连接在上套管41内,螺柱42的下部伸入并螺纹连接在下套管40内,螺柱42上螺纹连接有上背紧螺母44和下背紧螺母45,上背紧螺母44上端面与上套管41下端顶压配合,下背紧螺母45下端面与下套管40上端顶压配合。The diagonal brace comprises a lower sleeve 40, an upper sleeve 41 and a stud 42, the lower end of the lower sleeve 40 is hinged with the lower ear plate 38 through the lower pin, and the upper end of the upper sleeve 41 is hinged with the upper ear plate 39 through the upper pin, The middle part of the stud 42 is fixedly provided with a hexagonal prism chuck 43, and the screw thread direction of the part above the hexagonal prism chuck 43 of the stud 42 is opposite to that of the part below the hexagonal prism chuck 43, and the upper part of the stud 42 extends Inserted and threaded in the upper casing 41, the bottom of the stud 42 is inserted and threaded in the lower casing 40, the upper back tightening nut 44 and the lower back tightening nut 45 are threaded on the stud 42, the upper back tightening nut 44 upper end faces press fit with upper casing 41 lower ends, and the lower end faces of lower back tightening nuts 45 press fit with lower sleeve pipe 40 upper ends.

上水平框架53顶部右侧设置分别位于吊臂4前侧和后侧的两根立杆46,两根立杆46的上部之间设置有位于吊臂4上方的左连接板,两根立杆46左侧分别通过左加强筋板27与上水平框架53顶部连接,吊臂4右侧顶部沿垂直方向固定设置有右加强筋板28,右加强筋板28右侧与第一滑轮架8的左侧固定连接,右加强筋板28左侧边沿固定连接有与左连接板平行并接触的右连接板29,左连接板和右连接板29之间通过紧固螺栓30连接。The top right side of the upper horizontal frame 53 is provided with two uprights 46 respectively positioned at the front side and the rear side of the boom 4, and a left connecting plate positioned at the top of the boom 4 is arranged between the tops of the two uprights 46, and the left side of the two uprights 46 is The left stiffener plate 27 is connected to the top of the upper horizontal frame 53 respectively, and the top of the right side of the boom 4 is fixedly provided with a right stiffener plate 28 along the vertical direction, and the right side of the right stiffener plate 28 is fixed to the left side of the first pulley frame 8 Connection, the left edge of the right stiffener plate 28 is fixedly connected with the right connecting plate 29 parallel to and in contact with the left connecting plate, and the left connecting plate and the right connecting plate 29 are connected by fastening bolts 30 .

本发明在工作使用时,由于桥面在浇筑混凝土后是非常平整的,压缩空气储气罐52为气缸51提供动力,气缸51驱动吸盘55按压到桥面上,这样就可将支撑框架稳稳地固定在桥面上,从而避免吊臂4右端的吊钩19所起吊的重物的重力太大而使支撑框架翘起来影响安全施工。吊臂4右侧伸到高架桥68的右侧,若本发明设置在高架桥68桥面的左侧时,方向对应调整即可。吊臂4可采用方钢管制作而成,方钢管避免转动,将吊钩19挂接重物(施工器具或施工原料),操控卷扬机7就可将重物从高架桥68向下运送或将重物从地面吊装到高架桥68上。重物向上运送过程中,当重物快与高架桥68桥面持平时,高架桥68上的工人手持一端设置有拉钩的长杆钩住吊钩19向左拉,将重物拉到高架桥68的桥面上方后,几个工人将重物从吊钩19上取下即可。重物向下运送开始时,桥面上的重物先挂到吊钩19上,使用带拉钩的长杆钩住吊钩19,先操控卷扬机7将重物向上提升,使重物离开桥面后,再操控卷扬机7将重物慢慢向下落,长杆缓慢地将吊钩19向左移动到稳定状态,在这个过程中,使用带拉钩的长杆可以稳定重物慢慢下落,避免重物对吊臂4产生较大冲击影响安全作业。When the present invention is in use, since the bridge deck is very smooth after pouring concrete, the compressed air storage tank 52 provides power for the cylinder 51, and the cylinder 51 drives the suction cup 55 to press onto the bridge deck, so that the support frame can be stabilized Ground is fixed on the bridge deck, thereby avoids the gravity of the weight that the suspension hook 19 of boom 4 right-hand ends is hoisted is too big and makes support frame warp and influences safe construction. Boom 4 right side stretches to the right side of viaduct 68, if the present invention is arranged on the left side of viaduct 68 bridge decks, direction corresponding adjustment gets final product. Boom 4 can adopt square steel pipe to make, and square steel pipe avoids rotating, and suspension hook 19 is articulated heavy object (construction equipment or construction raw material), and control winch 7 just can carry heavy object downwards from viaduct 68 or heavy object It is hoisted on the viaduct 68 from the ground. During the upward transportation of the heavy object, when the heavy object is almost equal to the bridge deck of the viaduct 68, the worker on the viaduct 68 holds a long pole with a pull hook at one end to hook the hook 19 and pull it to the left to pull the heavy object to the bridge of the viaduct 68. After above the surface, several workmen will take off heavy object from suspension hook 19 and get final product. When the weight is transported downwards, the weight on the bridge deck is first hung on the hook 19, and the hook 19 is hooked with a long rod with a pull hook, and the hoist 7 is first manipulated to lift the weight upwards so that the weight leaves the bridge deck. Finally, the hoist 7 is controlled to slowly drop the weight, and the long pole slowly moves the hook 19 to the left to a stable state. Objects produce larger impact on the boom 4 and affect the safe operation.

隔一段时间,吸盘55内的气压会升高,启动抽风电机54,关闭第一风阀58,开启第二风阀60,抽风机50对吸盘55内进行抽气,从而使吸盘55的吸附力增强,确保施工的安全性。After a period of time, the air pressure in the suction cup 55 will rise, start the suction motor 54, close the first damper 58, open the second damper 60, and the suction fan 50 will suck air in the suction cup 55, so that the adsorption force of the suction cup 55 Enhanced to ensure the safety of construction.

当在桥面的一个地方吊装重物完成后,需要移动吊装重物的地点时,气缸51将吸盘55向上提起,电机减速机65启动,驱动支撑轮2在桥面上移动,限位轮63也沿桥面护栏底座62的左侧面,移动到位后,电机减速机65停止,气缸51再把吸盘55压到桥面上将本发明定位。After the hoisting of the heavy object in a place on the bridge deck is completed, when the place of the hoisting weight needs to be moved, the cylinder 51 lifts the suction cup 55 upwards, the motor reducer 65 starts, and the driving support wheel 2 moves on the bridge deck, and the limit wheel 63 Also along the left side of the bridge deck guardrail base 62, after moving in place, the motor speed reducer 65 stops, and the cylinder 51 presses the suction cup 55 to the bridge deck again to locate the present invention.

在吊装重物作业过程中,左限位轮63和右限位轮37也起到较强的支撑作用,避免支撑框架向右倾斜。下水平框架47上的各个设备自身的重力也起到平衡吊臂4悬臂吊装作业的作用。During the operation process of hoisting heavy objects, the left spacer wheel 63 and the right spacer wheel 37 also play a stronger supporting role, preventing the support frame from tilting to the right. The gravity of each equipment self on the lower horizontal frame 47 also plays the effect of balance boom 4 cantilever hoisting operation.

当压缩空气储气罐52内气压不够时,导致气缸51的驱动性能减弱,会使吸盘55不能牢牢地吸附到桥面上,此时需要关闭第二风管,开启第一风阀58,抽风机50通过气体增压阀59向压缩空气储气罐52内储气。When the air pressure in the compressed air storage tank 52 is not enough, the driving performance of the cylinder 51 is weakened, and the suction cup 55 cannot be firmly adsorbed on the bridge surface. At this time, it is necessary to close the second air pipe and open the first air valve 58. The blower 50 stores gas in the compressed air storage tank 52 through the gas booster valve 59 .

本发明中钢丝绳14的一端通过卷扬机7进行牵拉,钢丝绳14的另一端穿过U型板23,用一个U形卡15将穿过U型板23的钢丝绳14的一端卡在立架13上,防止钢丝绳14松动,起到终极保险的作用,然后在U型板23上插入安装上第三定位销25和第四定位销26,楔形板24由上而下插入到U型板23内,使用锤子向下砸楔形板24的上端,楔形板24左侧均与第三定位销25及第四定位销26顶压接触,楔形板24的后侧通过钢丝绳14与U型板23底部顶压接触。由于楔形板24的后侧面和U型板23的内壁均设置有钢丝绳14紧密压接的防滑摩擦纹,钢丝绳14受力向下拉楔形板24,这样可使钢丝绳14牢牢锁死。In the present invention, one end of the steel wire rope 14 is pulled by the winch 7, the other end of the steel wire rope 14 passes through the U-shaped plate 23, and one end of the steel wire rope 14 passing through the U-shaped plate 23 is stuck on the stand 13 with a U-shaped clamp 15 , prevent the wire rope 14 from loosening, and play the role of ultimate insurance, then insert and install the third positioning pin 25 and the fourth positioning pin 26 on the U-shaped plate 23, and the wedge-shaped plate 24 is inserted into the U-shaped plate 23 from top to bottom, Use a hammer to smash the upper end of the wedge-shaped plate 24 downward, the left side of the wedge-shaped plate 24 is pressed against the third positioning pin 25 and the fourth positioning pin 26, and the rear side of the wedge-shaped plate 24 is pressed against the bottom of the U-shaped plate 23 through the steel wire rope 14 touch. Because the rear side of wedge-shaped plate 24 and the inwall of U-shaped plate 23 are all provided with the anti-slip friction pattern that steel rope 14 is tightly crimped, steel rope 14 is stressed and pulls wedge-shaped plate 24 downwards, and steel rope 14 can be locked firmly like this.

本发明中的吊臂4可以根据实际的位置进行长短的调节,调节时可取下U型抱箍及螺栓组件5,使吊臂4松开,再沿左右方向移动吊臂4。吊臂4的移动长度到位后,再再安装上U型抱箍及螺栓组件5锁紧吊臂4。Boom 4 among the present invention can carry out the regulation of length according to actual position, can take off U-shaped hoop and bolt assembly 5 during adjustment, makes boom 4 unclamp, then moves boom 4 along left-right direction. After the moving length of boom 4 is in place, U-shaped hoop and bolt assembly 5 are installed to lock boom 4 again.

另外,为了增加吊臂4的强度,即起重量,可将两根方钢管并排焊接为一体。当然,这样需要提前设置好两根立杆46之间的距离以放置两根方钢管。In addition, in order to increase the strength of the boom 4, that is, the lifting capacity, two square steel pipes can be welded side by side as a whole. Of course, it is necessary to set the distance between the two vertical poles 46 in advance so as to place the two square steel pipes.

为了增强吊臂4的强度,特地设置两根立杆46,立杆46通过左加强筋板27与上水平框架53顶部固定连接,两根立杆46之间的左连接板通过右加强筋板28与吊臂4顶部固定连接。另外,右加强筋板28右侧还与第一滑轮架8的左侧固定连接,这样可以增强第一滑轮架连接在吊臂4右端的强度。In order to enhance the strength of the boom 4, two vertical rods 46 are specially arranged, and the vertical rod 46 is fixedly connected with the top of the upper horizontal frame 53 through the left stiffener plate 27, and the left connecting plate between the two vertical rods 46 is connected with the right stiffener plate 28. The top of the boom 4 is fixedly connected. In addition, the right side of the right stiffener plate 28 is also fixedly connected to the left side of the first pulley frame 8, so that the strength of the first pulley frame connected to the right end of the boom 4 can be enhanced.

为了进一步增强吊臂4右侧悬臂状态的强度,在垂直框架34右侧与吊臂4右侧底部之间设置长度可调节的斜撑杆,这样既可以便于拆卸吊臂4,而且可以通过调节斜撑杆的长度,使斜撑杆完全支撑住吊臂4使吊臂4右侧的悬臂结构保持良好的稳定性。斜撑杆的调节过程为:先使用扳手松开上背紧螺母44和下背紧螺母45,使用扳手分别夹持住六棱柱卡头43使螺柱42转动,由于螺柱42的上部和下部的螺纹旋向相反,在螺柱42转动时,与螺柱42螺纹连接的上套管41和下套管40会同时沿相反的方向移动,直到拧动螺柱42比较吃力时,斜撑杆起到支撑效果,表示调整到位,再使用扳手拧紧上背紧螺母44和下背紧螺母45。In order to further enhance the strength of the cantilever state on the right side of the boom 4, a length-adjustable diagonal brace is set between the right side of the vertical frame 34 and the bottom of the right side of the boom 4, so that the boom 4 can be easily disassembled, and the The length of the diagonal brace makes the diagonal brace fully support the boom 4 so that the cantilever structure on the right side of the boom 4 maintains good stability. The adjustment process of the diagonal brace is as follows: first use a wrench to loosen the upper back tightening nut 44 and the lower back tightening nut 45, and then use a wrench to respectively clamp the hexagonal prism chuck 43 to rotate the stud 42, because the upper and lower parts of the stud 42 The helical direction of the thread is opposite. When the stud 42 rotates, the upper sleeve 41 and the lower sleeve 40 threaded with the stud 42 will move in the opposite direction at the same time, until the screwing of the stud 42 is difficult, and the diagonal strut It has a supporting effect, indicating that the adjustment is in place, and then use a wrench to tighten the upper back tightening nut 44 and the lower back tightening nut 45.

吊臂4通过U型抱箍及螺栓组件固定在支撑框架顶部,以及左连接板和右连接板29之间通过紧固螺栓30连接,便于制造和组装吊臂4,并便于拆卸和维护,更换不同的吊臂4。The boom 4 is fixed on the top of the support frame through a U-shaped hoop and a bolt assembly, and the left connecting plate and the right connecting plate 29 are connected by fastening bolts 30, which is convenient for manufacturing and assembling the boom 4, and is convenient for disassembly, maintenance, and replacement Different booms4.

本实施例并非对本发明的形状、材料、结构等作任何形式上的限制,凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均属于本发明技术方案的保护范围。This embodiment does not impose any formal restrictions on the shape, material, structure, etc. of the present invention. All simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention belong to the protection of the technical solution of the present invention. scope.

Claims (8)

1.易拆装组合悬臂式起重装置,其特征在于:包括设置在高架桥的桥面右侧上整体呈长方体形状的支撑框架,支撑框架包括下水平框架,下水平框架底部设置有支撑轮,下水平框架上垂直设置有立柱,立柱上端固定设置有上水平框架,上水平框架顶部通过若干个U型抱箍及螺栓组件沿左右水平方向设置有一根吊臂,吊臂右侧为悬臂结构,每根支撑梁上均设置有一个用于固定吊臂的手动定位机构,上水平框架顶部前侧水平设置有安装板,安装板上设置有卷扬机,吊臂右端固定设置有第一滑轮架,第一滑轮架上通过水平设置的第一滑轮轴转动连接有第一定滑轮,吊臂后侧部在邻近第一定滑轮处固定设置有钢丝绳锁紧件,吊臂前侧部在上水平框架上方固定设置有第二滑轮架,第二滑轮架上通过沿竖向设置的第二滑轮轴转动连接有第二定滑轮,上水平框架顶部在吊臂后侧设置有立架,卷扬机上缠绕有钢丝绳,钢丝绳的牵拉端依次穿过第二定滑轮、第一定滑轮和钢丝绳锁紧件后通过U形卡固定在立架上,钢丝绳上在第一定滑轮和钢丝绳锁紧件之间设置有用于吊挂重物的吊钩组件;1. The easy-to-assemble and disassemble combined cantilever lifting device is characterized in that: it includes a support frame that is arranged on the right side of the bridge deck of the viaduct and is in the shape of a cuboid as a whole. The support frame includes a lower horizontal frame, and the bottom of the lower horizontal frame is provided with support wheels. A column is vertically arranged on the lower horizontal frame, and an upper horizontal frame is fixedly installed on the upper end of the column. On the top of the upper horizontal frame, a boom is arranged along the left and right horizontal directions through several U-shaped hoops and bolt assemblies, and the right side of the boom is a cantilever structure. Each support beam is provided with a manual positioning mechanism for fixing the boom. A mounting plate is horizontally provided on the front side of the top of the upper horizontal frame. A hoist is provided on the mounting board. The first fixed pulley is rotatably connected to the frame through the first pulley shaft arranged horizontally, the rear side of the boom is fixedly provided with a wire rope locking piece adjacent to the first fixed pulley, and the front side of the boom is fixed above the upper horizontal frame There is a second pulley frame, on which the second fixed pulley is connected through the rotation of the second pulley shaft arranged vertically, the top of the upper horizontal frame is provided with a stand on the rear side of the boom, and a wire rope is wound on the winch, and the wire rope The pulling end of the pulley passes through the second fixed pulley, the first fixed pulley and the wire rope locking piece in turn, and is fixed on the stand through a U-shaped card. The wire rope is provided between the first fixed pulley and the wire rope locking piece. Hook assembly for hanging heavy objects; 下水平框架上设置有抽风机、气缸、压缩空气储气罐、抽风电机和吸盘,抽风电机的主轴与抽风机的主轴传动连接,气缸沿垂直方向设置,吸盘位于下水平框架下方且吸盘的开口朝下设置,气缸的下端通过连接盘与吸盘顶部连接,吸盘的下端口边沿设置有耐磨橡胶环,吸盘的顶部中心处与抽风机的抽风口连接,抽风机的出风口连接有三通管,三通管的第一个出风管上设置有第一风阀和气体增压阀,第一个出风管的出风口与压缩空气储气罐连接,压缩空气储气罐与气缸通过气管及气阀组件连接,三通管的第二个出风管上设置有第二风阀;The lower horizontal frame is provided with an exhaust fan, a cylinder, a compressed air tank, an exhaust motor and a suction cup. The main shaft of the exhaust motor is connected to the main shaft of the exhaust fan. The cylinder is arranged vertically. The suction cup is located below the lower horizontal frame and the opening Set downwards, the lower end of the cylinder is connected to the top of the suction cup through the connecting plate, the edge of the lower port of the suction cup is provided with a wear-resistant rubber ring, the center of the top of the suction cup is connected to the air outlet of the exhaust fan, and the air outlet of the exhaust fan is connected to a three-way pipe. The first air outlet pipe of the three-way pipe is provided with a first air valve and a gas booster valve. The air outlet of the first air outlet pipe is connected to the compressed air storage tank, and the compressed air storage tank and the cylinder pass through the air pipe and the air cylinder. The air valve assembly is connected, and the second air valve is arranged on the second air outlet pipe of the three-way pipe; 上水平框架右侧底部沿垂直方向设置有位于桥面护栏底座右侧的垂直框架,垂直框架上部左侧与上水平框架底部右侧之间设置有加强肋板,垂直框架左侧下部设置有右轮架,右轮架上设置有与桥面护栏底座右侧面接触并沿桥面护栏底座水平移动的右限位轮。The bottom right side of the upper horizontal frame is provided with a vertical frame located on the right side of the bridge deck guardrail base along the vertical direction. A reinforcing rib is set between the left side of the upper part of the vertical frame and the right side of the bottom right side of the upper horizontal frame. On the wheel frame, the right wheel frame is provided with a right limiting wheel which contacts the right side of the bridge deck guardrail base and moves horizontally along the bridge deck guardrail base. 2.根据权利要求1所述的易拆装组合悬臂式起重装置,其特征在于:第一滑轮架上穿设有位于第一定滑轮上方用于防脱绳的第一定位销。2. The easily disassembled combined cantilever lifting device according to claim 1, characterized in that: the first pulley frame is pierced with a first positioning pin located above the first fixed pulley for preventing the rope from coming off. 3.根据权利要求1所述的易拆装组合悬臂式起重装置,其特征在于:吊钩组件包括动滑轮、第三滑轮架和吊钩,动滑轮通过第三滑轮轴转动连接在第三滑轮架上,第三滑轮架下部设置有两个位于动滑轮下方用于防脱绳的第二定位销,第三滑轮架底部沿水平方向固定设置有平板,平板中部设置有圆孔,吊钩上部伸入并转动连接在圆孔内,吊钩上端固定设置有位于平板上方的限位块,限位块大于圆孔。3. The easy-to-disassemble combined cantilever lifting device according to claim 1, wherein the hook assembly includes a movable pulley, a third pulley frame and a suspension hook, and the movable pulley is rotatably connected to the third pulley frame through the third pulley shaft On the lower part of the third pulley frame, there are two second positioning pins located under the movable pulley for preventing the rope from falling off. The bottom of the third pulley frame is fixed with a flat plate along the horizontal direction. And it is rotatably connected in the circular hole, and the upper end of the hook is fixedly provided with a limit block positioned above the flat plate, and the limit block is larger than the circular hole. 4.根据权利要求1所述的易拆装组合悬臂式起重装置,其特征在于:钢丝绳锁紧件包括U型板、楔形板、第三定位销和第四定位销,U型板的顶部、底部和左侧均敞口,U型板的前侧上部与吊臂后侧固定连接,第三定位销位于第四定位销上方,第三定位销和第四定位销均沿前后方向水平穿过U型板,第三定位销距离U型板底部的距离大于第四定位销距离U型板底部的距离,楔形板呈上宽下窄的结构,楔形板伸入到U型板内且楔形板左侧均与第三定位销及第四定位销顶压接触,钢丝绳沿U型板内底部自下而上穿过U型板,楔形板的后侧通过钢丝绳与U型板底部顶压接触,楔形板的后侧面和U型板的内壁均设置有钢丝绳紧密压接的防滑摩擦纹。4. The easy-to-disassemble combined cantilever lifting device according to claim 1, characterized in that: the wire rope locking member includes a U-shaped plate, a wedge-shaped plate, a third positioning pin and a fourth positioning pin, and the top of the U-shaped plate , the bottom and the left side are both open, the upper front side of the U-shaped plate is fixedly connected to the rear side of the boom, the third positioning pin is located above the fourth positioning pin, and the third positioning pin and the fourth positioning pin are horizontally worn along the front and rear directions. Passing through the U-shaped plate, the distance between the third positioning pin and the bottom of the U-shaped plate is greater than the distance between the fourth positioning pin and the bottom of the U-shaped plate. The wedge-shaped plate has a structure with a wide top and a narrow bottom. The left side of the plate is in pressure contact with the third positioning pin and the fourth positioning pin, the steel wire rope passes through the U-shaped plate from bottom to top along the inner bottom of the U-shaped plate, and the rear side of the wedge-shaped plate is in pressure contact with the bottom of the U-shaped plate through the steel wire rope , The rear side of the wedge plate and the inner wall of the U-shaped plate are provided with anti-slip friction lines tightly crimped by the steel wire rope. 5.根据权利要求1所述的易拆装组合悬臂式起重装置,其特征在于:下水平框架下部右侧设置有左轮架,左轮架上转动连接有与桥面护栏底座的左侧面顶压接触且沿桥面护栏底座的内侧面移动的左限位轮;5. The easy-to-disassemble combined cantilever lifting device according to claim 1, characterized in that: a left wheel frame is arranged on the right side of the lower part of the lower horizontal frame, and the left wheel frame is rotatably connected with the left side top of the bridge deck guardrail base. The left limiting wheel that presses into contact and moves along the inner side of the bridge deck guardrail base; 下水平框架底部左侧的一个支撑轮同轴向设置有从动链轮,下水平框架上设置有电机减速机,电机减速机的动力输出轴上设置有主动链轮,主动链轮与从动链轮通过链条传动连接。A supporting wheel on the left side of the bottom of the lower horizontal frame is coaxially provided with a driven sprocket, the lower horizontal frame is provided with a motor reducer, and the power output shaft of the motor reducer is provided with a driving sprocket, and the driving sprocket and the driven sprocket The sprockets are connected by a chain drive. 6.根据权利要求1所述的易拆装组合悬臂式起重装置,其特征在于:垂直框架的右侧设置有下耳板,吊臂右侧底部设置有上耳板,下耳板和上耳板之间设置有左低右高倾斜设置的斜撑杆。6. The easily disassembled combined cantilever lifting device according to claim 1, characterized in that: the right side of the vertical frame is provided with a lower ear plate, the bottom of the right side of the boom is provided with an upper ear plate, the lower ear plate and the upper ear plate Diagonal struts with low left and right high slopes are arranged between the ear plates. 7.根据权利要求6所述的易拆装组合悬臂式起重装置,其特征在于:斜撑杆包括下套管、上套管和螺柱,下套管下端通过下销轴与下耳板铰接,上套管上端通过上销轴与上耳板铰接,螺柱中部固定设置有六棱柱卡头,螺柱在六棱柱卡头上方的部分的螺纹旋向与六棱柱卡头下方的部分的螺纹旋向相反,螺柱的上部伸入并螺纹连接在上套管内,螺柱的下部伸入并螺纹连接在下套管内,螺柱上螺纹连接有上背紧螺母和下背紧螺母,上背紧螺母上端面与上套管下端顶压配合,下背紧螺母下端面与下套管上端顶压配合。7. The easy-to-assemble and disassemble combined cantilever lifting device according to claim 6, characterized in that: the diagonal brace includes a lower casing, an upper casing and a stud, and the lower end of the lower casing passes through the lower pin shaft and the lower ear plate Hinged, the upper end of the upper casing is hinged with the upper ear plate through the upper pin shaft, and the middle part of the stud is fixed with a hexagonal prism chuck. The thread direction is opposite, the upper part of the stud extends into and is threaded in the upper casing, the lower part of the stud extends into and is threaded in the lower casing, the upper back nut and the lower back nut are threaded on the stud, and the upper back The upper end surface of the tight nut is press-fitted with the lower end of the upper casing, and the lower end surface of the lower back tight nut is press-fitted with the upper end of the lower casing. 8.根据权利要求1所述的易拆装组合悬臂式起重装置,其特征在于:上水平框架顶部右侧设置分别位于吊臂前侧和后侧的两根立杆,两根立杆的上部之间设置有位于吊臂上方的左连接板,两根立杆左侧分别通过左加强筋板与上水平框架顶部连接,吊臂右侧顶部沿垂直方向固定设置有右加强筋板,右加强筋板右侧与第一滑轮架的左侧固定连接,右加强筋板左侧边沿固定连接有与左连接板平行并接触的右连接板,左连接板和右连接板之间通过紧固螺栓连接。8. The easy-to-assemble and disassemble combined cantilever lifting device according to claim 1, characterized in that two vertical poles respectively located on the front and rear sides of the boom are arranged on the right side of the top of the upper horizontal frame, and the upper part of the two vertical poles There is a left connecting plate above the boom, the left sides of the two vertical rods are respectively connected to the top of the upper horizontal frame through the left rib plate, the right rib plate is fixed on the top of the right side of the boom along the vertical direction, and the right rib plate The right side is fixedly connected with the left side of the first pulley frame, and the left edge of the right rib plate is fixedly connected with the right connecting plate parallel to and in contact with the left connecting plate, and the left connecting plate and the right connecting plate are connected by fastening bolts.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117886229A (en) * 2024-03-13 2024-04-16 河南省第二建设集团有限公司 Multifunctional integrated rail type lifting mechanism

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CN207434910U (en) * 2017-08-25 2018-06-01 黄河科技学院 Combination cantilevered hoisting apparatus easy to assemble

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US8875829B2 (en) * 2012-07-09 2014-11-04 Kobelco Cranes Co., Ltd. Construction machine
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117886229A (en) * 2024-03-13 2024-04-16 河南省第二建设集团有限公司 Multifunctional integrated rail type lifting mechanism

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