CN107298392B - Multifunctional hoisting and hanging basket combination device for later construction of urban viaduct - Google Patents
Multifunctional hoisting and hanging basket combination device for later construction of urban viaduct Download PDFInfo
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- CN107298392B CN107298392B CN201710741813.XA CN201710741813A CN107298392B CN 107298392 B CN107298392 B CN 107298392B CN 201710741813 A CN201710741813 A CN 201710741813A CN 107298392 B CN107298392 B CN 107298392B
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- 238000010276 construction Methods 0.000 title claims abstract description 50
- 229910000831 Steel Inorganic materials 0.000 claims description 33
- 239000010959 steel Substances 0.000 claims description 33
- 238000003825 pressing Methods 0.000 claims description 30
- 238000009434 installation Methods 0.000 claims description 17
- 238000003860 storage Methods 0.000 claims description 14
- 230000007246 mechanism Effects 0.000 claims description 12
- 239000003638 chemical reducing agent Substances 0.000 claims description 10
- 230000003014 reinforcing effect Effects 0.000 claims description 9
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- 238000005096 rolling process Methods 0.000 claims description 3
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- 238000000034 method Methods 0.000 description 7
- 238000005728 strengthening Methods 0.000 description 7
- 239000000725 suspension Substances 0.000 description 6
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- 239000004035 construction material Substances 0.000 description 4
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- 239000002994 raw material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/18—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
- B66C23/20—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes with supporting couples provided by walls of buildings or like structures
- B66C23/202—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes with supporting couples provided by walls of buildings or like structures with supporting couples provided from below, e.g. by floors of buildings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C2700/00—Cranes
- B66C2700/03—Cranes with arms or jibs; Multiple cranes
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Abstract
城市高架桥后期施工用多功能起吊和吊篮组合装置,包括设置在高架桥的桥面右侧上整体呈长方体形状的支撑框架、位于高架桥右侧的垂直框架和设置在高架桥下方的水平设置的作业平台,支撑框架顶部设置有卷扬机和向右伸出并悬臂的吊臂,卷扬机上缠绕的钢丝绳通过吊臂连接有吊钩组件;上水平框架的右侧与垂直框架的上侧固定连接,垂直框架的下侧与作业平台右侧固定连接。本发明各个零配件均采用分体组装的结构,随用随装,在高架桥的桥面上固定牢靠性好,且可沿桥面移动,安装起来方便快捷,本发明功能多样,既可以起吊重物,而且可以对高架桥的底面进行施工,充分降低了道路施工中工人的劳动强度,提高了工作效率,并且更加安全、可靠。
The multifunctional hoisting and hanging basket combination device for the post-construction of urban viaducts, including a rectangular parallelepiped support frame set on the right side of the bridge deck of the viaduct, a vertical frame located on the right side of the viaduct, and a horizontal operating platform set under the viaduct , the top of the supporting frame is provided with a winch and a boom protruding to the right and cantilevered. The wire rope wound on the winch is connected to a hook assembly through the boom; the right side of the upper horizontal frame is fixedly connected with the upper side of the vertical frame, and the vertical frame The lower side is fixedly connected with the right side of the working platform. Each spare part of the invention adopts the structure of separate assembly, which can be assembled as needed, and can be fixed on the bridge deck of the viaduct with good reliability, and can be moved along the bridge deck, so it is convenient and quick to install. objects, and can carry out construction on the bottom surface of the viaduct, which fully reduces the labor intensity of workers in road construction, improves work efficiency, and is safer and more reliable.
Description
技术领域technical field
本发明属于路桥施工技术领域,具体涉及一种城市高架桥后期施工用多功能起吊和吊篮组合装置。The invention belongs to the technical field of road and bridge construction, and in particular relates to a multifunctional hoisting and hanging basket combination device for later construction of urban viaducts.
背景技术Background technique
现如今的交通道路中高架桥已经变得越来越多,因为高架桥一般凌驾于普通地面道路上,避免了一些十字路口等,可以提高道路的通畅度,高架桥在桥面在混净土浇筑施工完成后要对高架桥的上表面进行铺装沥青路面以及对底面进行比如架线、安装管道、抹灰等施工,桥面和桥下之间的施工器具、施工材料的运送相当不便,目前对施工器具和施工原料上下运送的方式一般是采用工人推着载有施工器具以及施工原料的推车从上桥路口或下桥路口进行运输,少则几百米,远则几公里的路程,而且还要上下坡,工人劳动强度大,而且也影响工作效率的提高;另外,对于高架桥底面进行比如架线、安装管道、抹灰等施工通常是在底面上架设作业平台,作业平台体积较大,这不仅组装繁琐,而且随着施工区域的变化需要的经常移动,移动起来很不方便。There are more and more viaducts in today's traffic roads, because viaducts are generally above ordinary ground roads, avoiding some intersections, etc., which can improve the smoothness of the road. It is necessary to pave the asphalt pavement on the upper surface of the viaduct and carry out constructions such as wiring, pipe installation, and plastering on the bottom surface. The transportation of construction equipment and construction materials between the bridge deck and the bridge is quite inconvenient. At present, construction equipment and The method of transporting construction materials up and down is generally to use the workers to push the carts loaded with construction equipment and construction materials from the upper or lower bridge intersections. The labor intensity of the workers is high, and it also affects the improvement of work efficiency; in addition, for the construction of the bottom surface of the viaduct, such as wiring, pipe installation, plastering, etc., the work platform is usually erected on the bottom surface, and the work platform is relatively large. It is cumbersome and needs to be moved frequently as the construction area changes, making it inconvenient to move.
发明内容Contents of the invention
本发明为了解决现有技术中的不足之处,提供一种可沿高架桥移动且可对高架桥底面进行施工、并可进行吊装作业、减轻工人劳动强度、提高工作效率、安全可靠性强的城市高架桥后期施工用多功能起吊和吊篮组合装置。In order to solve the deficiencies in the prior art, the present invention provides an urban viaduct that can move along the viaduct, construct the bottom surface of the viaduct, and perform hoisting operations, reduce labor intensity of workers, improve work efficiency, and have strong safety and reliability. It is a combination device of multi-function hoisting and hanging basket for post-construction.
为解决上述技术问题,本发明采用如下技术方案:城市高架桥后期施工用多功能起吊和吊篮组合装置,包括设置在高架桥的桥面右侧上整体呈长方体形状的支撑框架、位于高架桥右侧的垂直框架和设置在高架桥下方的水平设置的作业平台,支撑框架包括下水平框架,下水平框架底部设置有支撑轮,下水平框架上垂直设置有立柱,立柱上端固定设置有上水平框架,上水平框架顶部沿前后方向设置有至少两根支撑梁,支撑梁顶部沿左右水平方向设置有一根吊臂,吊臂右侧为悬臂结构,每根支撑梁上均设置有一个用于固定吊臂的手动定位机构,上水平框架顶部前侧水平设置有安装板,安装板上设置有卷扬机,吊臂右端固定设置有第一滑轮架,第一滑轮架上通过水平设置的第一滑轮轴转动连接有第一定滑轮,吊臂后侧部在邻近第一定滑轮处固定设置有钢丝绳锁紧件,吊臂前侧部在上水平框架上方固定设置有第二滑轮架,第二滑轮架上通过沿竖向设置的第二滑轮轴转动连接有第二定滑轮,上水平框架顶部在吊臂后侧设置有立架,卷扬机上缠绕有钢丝绳,钢丝绳的牵拉端依次穿过第二定滑轮、第一定滑轮和钢丝绳锁紧件后通过U形卡固定在立架上,钢丝绳上在第一定滑轮和钢丝绳锁紧件之间设置有用于吊挂重物的吊钩组件;In order to solve the above-mentioned technical problems, the present invention adopts the following technical scheme: the multi-functional hoisting and hanging basket combination device for the construction of the urban viaduct in the later stage, including a support frame that is arranged on the right side of the bridge deck of the viaduct and is in the shape of a cuboid as a whole, and is located on the right side of the viaduct. The vertical frame and the horizontally arranged work platform arranged under the viaduct, the supporting frame includes the lower horizontal frame, the bottom of the lower horizontal frame is provided with supporting wheels, the lower horizontal frame is vertically provided with columns, and the upper end of the columns is fixedly provided with an upper horizontal frame, and the upper horizontal frame There are at least two supporting beams on the top of the frame along the front and rear directions, and a boom is arranged on the top of the supporting beams along the left and right horizontal directions. The right side of the boom is a cantilever structure, and each supporting beam is equipped with a manual positioning mechanism for fixing the boom. , a mounting plate is horizontally arranged on the front side of the top of the upper horizontal frame, a winch is arranged on the mounting plate, a first pulley frame is fixedly installed at the right end of the boom, and a first fixed pulley frame is connected to the first pulley frame through the rotation of the horizontally arranged first pulley shaft. The pulley, the rear side of the boom is fixed with a wire rope locking piece adjacent to the first fixed pulley, the front side of the boom is fixed with a second pulley frame above the upper horizontal frame, and the second pulley frame is installed vertically The shaft of the second pulley is connected with the second fixed pulley, and the top of the upper horizontal frame is provided with a stand on the rear side of the boom, and a wire rope is wound on the hoist, and the pulling end of the wire rope passes through the second fixed pulley and the first fixed pulley in turn. After being connected with the wire rope locking part, it is fixed on the stand through a U-shaped card, and a hook assembly for hanging heavy objects is arranged between the first fixed pulley and the wire rope locking part on the wire rope;
下水平框架上设置有抽风机、气缸、压缩空气储气罐、抽风电机和吸盘,抽风电机的主轴与抽风机的主轴传动连接,气缸沿垂直方向设置,吸盘位于下水平框架下方且吸盘的开口朝下设置,气缸的下端通过连接盘与吸盘顶部连接,吸盘的下端口边沿设置有耐磨橡胶环,吸盘的顶部中心处与抽风机的抽风口连接,抽风机的出风口连接有三通管,三通管的第一个出风管上设置有第一风阀和气体增压阀,第一个出风管的出风口与压缩空气储气罐连接,压缩空气储气罐与气缸通过气管及气阀组件连接,三通管的第二个出风管上设置有第二风阀;The lower horizontal frame is provided with an exhaust fan, a cylinder, a compressed air tank, an exhaust motor and a suction cup. The main shaft of the exhaust motor is connected to the main shaft of the exhaust fan. The cylinder is arranged vertically. The suction cup is located below the lower horizontal frame and the opening Set downwards, the lower end of the cylinder is connected to the top of the suction cup through the connecting plate, the edge of the lower port of the suction cup is provided with a wear-resistant rubber ring, the center of the top of the suction cup is connected to the air outlet of the exhaust fan, and the air outlet of the exhaust fan is connected to a three-way pipe. The first air outlet pipe of the three-way pipe is provided with a first air valve and a gas booster valve. The air outlet of the first air outlet pipe is connected to the compressed air storage tank, and the compressed air storage tank and the cylinder pass through the air pipe and the air cylinder. The air valve assembly is connected, and the second air valve is arranged on the second air outlet pipe of the three-way pipe;
上水平框架的右侧与垂直框架的上侧固定连接,上水平框架的底部与垂直框架的左侧之间设置有三角形结构的加强肋板,垂直框架的下侧与作业平台右侧固定连接,作业平台顶部的前侧和后侧均与垂直框架的左侧之间设置有外高内低倾斜设置的斜撑梁;The right side of the upper horizontal frame is fixedly connected with the upper side of the vertical frame, a triangular structure reinforcing rib is arranged between the bottom of the upper horizontal frame and the left side of the vertical frame, and the lower side of the vertical frame is fixedly connected with the right side of the working platform. Between the front side and the rear side of the top of the work platform and the left side of the vertical frame, there are diagonal brace beams with high outer height and lower inner slope;
垂直框架的右侧设置有下耳板,吊臂右侧底部设置有上耳板,下耳板和上耳板之间设置有左低右高倾斜设置的斜撑杆。The right side of the vertical frame is provided with a lower ear plate, the bottom of the right side of the boom is provided with an upper ear plate, and between the lower ear plate and the upper ear plate is arranged a diagonal brace with a low left and a high right.
第一滑轮架上穿设有位于第一定滑轮上方用于防脱绳的第一定位销。On the first pulley frame, a first positioning pin positioned above the first fixed pulley and used to prevent the rope from coming off is pierced.
吊钩组件包括动滑轮、第三滑轮架和吊钩,动滑轮通过第三滑轮轴转动连接在第三滑轮架上,第三滑轮架下部设置有两个位于动滑轮下方用于防脱绳的第二定位销,第三滑轮架底部沿水平方向固定设置有平板,平板中部设置有圆孔,吊钩上部伸入并转动连接在圆孔内,吊钩上端固定设置有位于平板上方的限位块,限位块大于圆孔。The hook assembly includes a movable pulley, a third pulley frame and a hook. The movable pulley is connected to the third pulley frame through the rotation of the third pulley shaft, and the lower part of the third pulley frame is provided with two second positioners located below the movable pulley for preventing the rope from falling off. Pin, the bottom of the third pulley frame is fixedly arranged with a flat plate along the horizontal direction, the middle of the flat plate is provided with a round hole, the upper part of the hook is inserted into and rotated to be connected in the round hole, and the upper end of the hook is fixedly arranged with a limit block on the top of the flat plate. Bit blocks are larger than round holes.
钢丝绳锁紧件包括U型板、楔形板、第三定位销和第四定位销,U型板的顶部、底部和左侧均敞口,U型板的前侧上部与吊臂后侧固定连接,第三定位销位于第四定位销上方,第三定位销和第四定位销均沿前后方向水平穿过U型板,第三定位销距离U型板底部的距离大于第四定位销距离U型板底部的距离,楔形板呈上宽下窄的结构,楔形板伸入到U型板内且楔形板左侧均与第三定位销及第四定位销顶压接触,钢丝绳沿U型板内底部自下而上穿过U型板,楔形板的后侧通过钢丝绳与U型板底部顶压接触,楔形板的后侧面和U型板的内壁均设置有钢丝绳紧密压接的防滑摩擦纹。The wire rope locking piece includes a U-shaped plate, a wedge-shaped plate, the third positioning pin and the fourth positioning pin. The top, bottom and left side of the U-shaped plate are open, and the upper front side of the U-shaped plate is fixedly connected to the rear side of the boom. , the third locating pin is located above the fourth locating pin, both the third locating pin and the fourth locating pin pass through the U-shaped plate horizontally along the front-to-back direction, and the distance between the third locating pin and the bottom of the U-shaped plate is greater than the distance U of the fourth locating pin The distance between the bottom of the profile plate, the wedge plate has a structure with a wide top and a narrow bottom. The wedge plate extends into the U-shaped plate and the left side of the wedge plate is in contact with the third positioning pin and the fourth positioning pin. The wire rope runs along the U-shaped plate. The inner bottom passes through the U-shaped plate from bottom to top, and the rear side of the wedge-shaped plate is in pressure contact with the bottom of the U-shaped plate through the steel wire rope. .
手动定位机构包括前立板、后立板、锁定螺杆、手柄杆、U型垫圈、下销轴和上销轴,前立板和后立板垂直设置在支撑梁顶面上,前立板和后立板分别位于吊臂的前侧和后侧,后立板通过铰链转动连接有压板;The manual positioning mechanism includes a front vertical board, a rear vertical board, a locking screw, a handle rod, a U-shaped washer, a lower pin shaft and an upper pin shaft. The front vertical board and the rear vertical board are vertically arranged on the top surface of the support beam. The front vertical board and the The rear vertical boards are respectively located on the front side and the rear side of the boom, and the rear vertical boards are connected with pressure plates through hinge rotation;
前立板上端部中间开设有前侧、后侧和顶部均敞口的下安装槽,压板前侧中部开设有顶部、底部和前侧均敞口的导向槽,下销轴沿前后方向穿过下安装槽并转动连接在压板上,下销轴的外径大于锁定螺杆的外径,锁定螺杆沿下销轴的径向方向穿过下销轴并与下销轴螺纹连接,手柄杆前端部的中间开设有底部和前侧均敞口的上安装槽,锁定螺杆上端位于上安装槽内,上销轴沿左右方向穿过锁定螺杆并转动连接在手柄杆右端部,上销轴的外径小于锁定螺杆的外径,U型垫圈底部固定连接在压板上表面并位于导向槽正上方,U型垫圈上下通透且前侧敞口,上安装槽、U型垫圈的内孔、导向槽和下安装槽上下依次对应;锁定螺杆处于垂直状态时,锁定螺杆自上而下依次位于上安装槽、U型垫圈、导向槽和下安装槽的内部,手柄杆的前端部的外轮廓围绕上销轴的中心线自前侧表面上部到底部呈逐渐增大的变径弧面结构,U型垫圈顶部设置有与变径弧面结构相对应吻合并压接配合的弧形槽。There is a lower installation groove with open front, rear and top in the middle of the top of the front vertical plate, and a guide groove with open top, bottom and front in the middle of the front side of the pressure plate, and the lower pin shaft passes through in the front and rear direction. The lower installation groove is connected to the pressure plate by rotation. The outer diameter of the lower pin is larger than that of the locking screw. The locking screw passes through the lower pin along the radial direction of the lower pin and is threadedly connected with the lower pin. The front end of the handle rod There is an upper installation groove with open bottom and front side in the middle of the center. The upper end of the locking screw is located in the upper installation groove. The upper pin passes through the locking screw along the left and right direction and is connected to the right end of the handle rod by rotation. The outer diameter of the upper pin is Smaller than the outer diameter of the locking screw, the bottom of the U-shaped washer is fixedly connected to the upper surface of the pressure plate and is located directly above the guide groove. The U-shaped washer is transparent up and down and the front side is open. The upper mounting groove, the inner hole of the U-shaped washer, the guide groove and The lower installation groove corresponds to the upper and lower sides; when the locking screw is in a vertical state, the locking screw is located in the upper installation groove, U-shaped washer, guide groove and lower installation groove from top to bottom, and the outer contour of the front end of the handle rod surrounds the upper pin The center line of the shaft is in the form of a tapered arcuate structure gradually increasing from the top to the bottom of the front side surface, and the top of the U-shaped gasket is provided with an arc-shaped groove corresponding to the arcuate structure of the variable diameter and fitted with pressure.
压板下表面设置有若干个用于压紧吊臂上表面的橡胶块;手柄杆后端向上弯折形成上翘部,压板上表面通过紧固螺栓设置有可水平转动的弹性压片,弹性压片前端设置有与上翘部顶压压接配合的定位钩,弹性压片上设置有手持部。The lower surface of the pressing plate is provided with several rubber blocks for pressing the upper surface of the boom; The front end of the piece is provided with a positioning hook which fits with the upturned part for pressing and crimping, and the elastic pressing piece is provided with a handle part.
前立板的前侧与支撑梁上表面之间、后立板的后侧与支撑梁上表面之间均设置有加强筋板。Rib plates are arranged between the front side of the front vertical board and the upper surface of the supporting beam, and between the rear side of the rear vertical board and the upper surface of the supporting beam.
下水平框架下部右侧设置有轮架,轮架上转动连接有与桥面护栏底座的左侧面顶压接触且沿桥面护栏底座的内侧面移动的左限位轮;The right side of the lower part of the lower horizontal frame is provided with a wheel frame, and the wheel frame is rotatably connected with a left limit wheel that is in pressure contact with the left side of the bridge deck guardrail base and moves along the inner side of the bridge deck guardrail base;
下水平框架底部左侧的一个支撑轮同轴向设置有从动链轮,下水平框架上设置有电机减速机,电机减速机的动力输出轴上设置有主动链轮,主动链轮与从动链轮通过链条传动连接。A supporting wheel on the left side of the bottom of the lower horizontal frame is coaxially provided with a driven sprocket, the lower horizontal frame is provided with a motor reducer, and the power output shaft of the motor reducer is provided with a driving sprocket, and the driving sprocket and the driven sprocket The sprockets are connected by a chain drive.
垂直框架左侧上部在同一高度上沿前后方向设置有至少三个右限位轮,右限位轮与高架桥右侧面滚动接触。The upper left side of the vertical frame is provided with at least three right spacer wheels along the front and back directions at the same height, and the right spacer wheels are in rolling contact with the right side of the viaduct.
垂直框架下部左侧在高架桥桥面下方沿前后水平方向设置有至少两层的护栏管,作业平台由型钢焊接成为矩形的框架并在框架顶部铺设花纹钢板制成,作业平台上表面左侧通过合页铰接有防护栏,防护栏在垂直状态时,防护栏的上部右侧通过支撑杆与斜撑梁连接,支撑杆两端分别与防护栏和斜撑梁通过销轴插接,斜撑梁右侧与平台之间沿垂直方向设置有护栏杆。On the left side of the lower part of the vertical frame, there are at least two layers of guardrail pipes along the front and back horizontal directions under the viaduct deck. There is a guardrail hinged on the page. When the guardrail is in a vertical state, the upper right side of the guardrail is connected to the slanting beam through the support rod. Guard railings are arranged vertically between the side and the platform.
采用上述技术方案,本发明在工作使用时,由于桥面在浇筑混凝土后是非常平整的,压缩空气储气罐为气缸提供动力,气缸驱动吸盘按压到桥面上,这样就可将支撑框架稳稳地固定在桥面上,从而避免吊臂右端的吊钩所起吊的重物的重力太大而使支撑框架翘起来影响安全施工。吊臂右侧伸到高架桥的右侧,若本申请设置在高架桥桥面的左侧时,方向对应调整即可。吊臂可采用方钢管制作而成,方钢管避免转动,将吊钩挂接重物(施工器具或施工原料),操控卷扬机就可将重物从高架桥向下运送或将重物从地面吊装到高架桥上。重物向上运送过程中,当重物快与高架桥桥面持平时,高架桥上的工人手持一端设置有拉钩的长杆钩住吊钩向左拉,将重物拉到高架桥的桥面上方后,几个工人将重物从吊钩上取下即可。重物向下运送开始时,桥面上的重物先挂到吊钩上,使用带拉钩的长杆钩住吊钩,先操控卷扬机将重物向上提升,使重物离开桥面后,再操控卷扬机将重物慢慢向下落,长杆缓慢地将吊钩向左移动到稳定状态,在这个过程中,使用带拉钩的长杆可以稳定重物慢慢下落,避免重物猛烈晃动对吊臂产生较大冲击影响安全作业。By adopting the above technical scheme, when the present invention is in use, since the bridge deck is very smooth after pouring concrete, the compressed air storage tank provides power for the cylinder, and the cylinder drives the suction cup to press onto the bridge deck, so that the support frame can be stabilized. It is firmly fixed on the bridge surface, so as to avoid the heavy weight lifted by the hook at the right end of the boom, which will cause the supporting frame to tilt up and affect the safe construction. The right side of the boom extends to the right side of the viaduct, and if the application is set on the left side of the viaduct deck, the direction can be adjusted accordingly. The boom can be made of square steel pipes. The square steel pipes prevent rotation. The hooks are attached to heavy objects (construction equipment or construction materials), and the hoist can be used to transport the heavy objects down from the viaduct or hoist the heavy objects from the ground to the On the viaduct. During the upward transport of heavy objects, when the heavy objects are almost level with the bridge deck of the viaduct, the workers on the viaduct hold a long pole with a hook at one end to hook the hook and pull to the left, and then pull the heavy objects above the bridge deck of the viaduct. Several workers can remove the heavy objects from the hooks. At the beginning of the downward transport of heavy objects, the heavy objects on the bridge surface are first hung on the hook, and the long rod with a pull hook is used to hook the hook. Control the hoist to slowly drop the heavy object, and the long pole slowly moves the hook to the left to a stable state. In this process, use the long pole with the hook to stabilize the heavy object and slowly fall to avoid the heavy object from shaking violently. The large impact of the arm will affect the safe operation.
在提升或下放重物的同时,在作业平台的前侧部或后侧部设置有悬梯吊挂件,施工人员将悬梯吊挂在悬梯吊挂件上,施工人员就可以通过悬梯上到作业平台上,通过操控卷扬机将施工器械和材料提升到作业平台上方,施工人员在作业平台上将重物放置到施工平台上。施工人员在平台上对高架桥底部进行施工作业。While lifting or lowering heavy objects, a hanging ladder hanger is provided on the front or rear side of the work platform, and the construction workers hang the hanging ladder on the hanging ladder hanger, and the construction workers can go up to it through the hanging ladder. On the work platform, the construction equipment and materials are lifted above the work platform by manipulating the winch, and the construction personnel place heavy objects on the work platform on the work platform. Construction workers are working on the bottom of the viaduct on the platform.
隔一段时间,吸盘内的气压会升高,启动抽风电机,关闭第一风阀,开启第二风阀,抽风机对吸盘内进行抽气,从而使吸盘的吸附力增强,确保施工的安全性。After a period of time, the air pressure in the suction cup will rise, start the exhaust motor, close the first air valve, open the second air valve, and the exhaust fan will pump air into the suction cup, thereby increasing the suction force of the suction cup and ensuring the safety of construction .
当在桥面的一个地方吊装重物完成后,需要移动作业平台和吊臂的位置时,气缸将吸盘向上提起,电机减速机启动,驱动支撑轮在桥面上移动,左限位轮也沿桥面护栏底座的左侧面,移动到位后,电机减速机停止,气缸再把吸盘压到桥面上将本申请定位。When the hoisting of heavy objects on a place on the bridge deck is completed, and the position of the work platform and the boom needs to be moved, the cylinder lifts the suction cup upwards, the motor reducer starts, and the driving support wheel moves on the bridge deck, and the left limit wheel also moves along the bridge deck. After the left side of the bridge deck guardrail base moves in place, the motor reducer stops, and the cylinder presses the suction cup to the bridge surface to position the application.
在吊装重物作业过程中,左限位轮也起到较强的支撑作用,避免支撑框架向右倾斜。下水平框架上的各个设备自身的重力也起到平衡吊臂悬臂吊装作业的作用。In the process of hoisting heavy objects, the left limit wheel also plays a strong supporting role to prevent the support frame from tilting to the right. The gravity of each equipment on the lower horizontal frame also plays the role of balancing the boom cantilever hoisting operation.
当压缩空气储气罐内气压不够时,导致气缸的驱动性能减弱,会使吸盘不能牢牢地吸附到桥面上,此时需要关闭第二风管,开启第一风阀,抽风机通过气体增压阀向压缩空气储气罐内储气。When the air pressure in the compressed air storage tank is not enough, the driving performance of the cylinder will be weakened, and the suction cup will not be firmly adsorbed to the bridge surface. At this time, it is necessary to close the second air pipe, open the first air valve, and the exhaust fan passes through the air. The booster valve stores air in the compressed air storage tank.
斜撑杆用于支撑悬臂作业的吊臂强度的作用,右限位轮不仅起到导向沿高架桥移动的作用,而且起到在吊装重物时,限定垂直框架保持稳定的作用,并为斜撑杆提供基础支撑。The diagonal brace is used to support the boom strength of the cantilever operation. The right limit wheel not only guides the movement along the viaduct, but also limits the stability of the vertical frame when lifting heavy objects. Rods provide foundation support.
作业平台左侧的防护栏在不用时可将支撑杆拆卸掉,然后将防护栏翻转到作业平台上,这样便于将本申请从高架桥上移除或转移到高架桥的左进行施工。The protective fence on the left side of the working platform can be dismantled when not in use, and then the protective fence is turned over on the working platform, which is convenient for the application to be removed from the viaduct or transferred to the left side of the viaduct for construction.
加强肋板起到加强垂直框架与上水平框架之间的连接强度的作用,斜撑梁起到增强垂直框架和作业平台之间强度的作用,均提高在作业平台上施工的安全系数。The reinforcing ribs play the role of strengthening the connection strength between the vertical frame and the upper horizontal frame, and the diagonal braces play the role of strengthening the strength between the vertical frame and the work platform, both of which improve the safety factor of construction on the work platform.
斜撑梁和支撑杆在作业平台的相对两侧均设置,起到加强作用的同时,也起到防护作用。Diagonal brace beams and support rods are arranged on opposite sides of the work platform, which not only play a strengthening role, but also play a protective role.
由于作业平台(主题中的吊篮)是为施工人员提供作业的,因此,作业平台与、垂直框架和上水平框架均采用固定连接的方式。当仅仅需要高架桥底部施工作业时,可将吊臂以及上水平框架上的各个部件均拆卸。Since the working platform (the hanging basket in the theme) is for the construction personnel to work, the working platform, the vertical frame and the upper horizontal frame are all fixedly connected. When only the bottom construction work of the viaduct is required, the boom and the components on the upper horizontal frame can be disassembled.
本发明中钢丝绳的一端通过卷扬机进行牵拉,钢丝绳的另一端穿过U型板,用一个U形卡将穿过U型板的钢丝绳的一端卡在立架上,防止钢丝绳松动,起到终极保险的作用,然后在U型板上插入安装上第三定位销和第四定位销,楔形板由上而下插入到U型板内,使用锤子向下砸楔形板的上端,楔形板左侧均与第三定位销及第四定位销顶压接触,楔形板的后侧通过钢丝绳与U型板底部顶压接触。由于楔形板的后侧面和U型板的内壁均设置有钢丝绳紧密压接的防滑摩擦纹,钢丝绳受力向下拉楔形板,这样可使钢丝绳牢牢锁死。In the present invention, one end of the steel wire rope is pulled by a hoist, the other end of the steel wire rope passes through the U-shaped plate, and one end of the steel wire rope passing through the U-shaped plate is clamped on the stand with a U-shaped card to prevent the steel wire rope from loosening and achieve the ultimate goal. The role of insurance, then insert and install the third positioning pin and the fourth positioning pin on the U-shaped plate, insert the wedge-shaped plate into the U-shaped plate from top to bottom, use a hammer to hit the upper end of the wedge-shaped plate downward, and the left side of the wedge-shaped plate Both are in pressure contact with the third positioning pin and the fourth positioning pin, and the rear side of the wedge plate is in pressure contact with the bottom of the U-shaped plate through the steel wire rope. Because the rear side of the wedge-shaped plate and the inwall of the U-shaped plate are all provided with the anti-skid friction pattern that the steel wire rope is tightly crimped, the steel wire rope is stressed and pulls the wedge-shaped plate downward, so that the steel wire rope can be locked firmly.
本发明中的吊臂可以根据实际的位置进行长短的调节,调节时可操作手动定位机构,使吊臂松开,再沿左右方向移动吊臂。吊臂的移动长度到位后,再操控手动定位机构锁紧吊臂,具体操控过程为:手持手柄杆以下销轴为转轴向上转动,当锁定螺杆转动到垂直状态时,手柄杆右端部位于U型垫圈上方,另一只手向下按压压板,使压板下表面的橡胶块向下紧压手柄杆,然后旋转手柄杆带动锁定螺杆旋转,由于锁定螺杆与下销轴螺纹连接,锁定螺杆的旋转就使手柄杆的右端部向下移动,当手柄杆的右端部与U型垫圈接触并手动转动手柄杆比较费力时,松开按压压板的手,按压手柄杆使手柄杆以上销轴为中心线向左下转动,使手柄杆左端底部与压板上表面接触,由于手柄杆的右端部的外轮廓围绕上销轴的中心线自右侧上部到左侧下部呈逐渐增大的变径弧面结构,随着手柄杆向左转动,手柄杆的右端部的外轮廓就会通过U型垫圈逐渐压紧压板,压板下表面设置的若干个橡胶块就会进一步紧压吊臂的上表面,从而将吊臂固定牢靠。最后再用手扳动弹性压片上的手持部,驱动弹性压片以紧固螺栓为中心线水平转动,当接触到手柄杆左端的上翘部时,向上提弹性压片,使弹性压片的定位钩向下紧压住手柄杆的上翘部,这样可确保手柄杆定位不动。The boom in the present invention can be adjusted in length according to the actual position. During adjustment, the manual positioning mechanism can be operated to loosen the boom, and then move the boom along the left and right directions. After the moving length of the boom is in place, then control the manual positioning mechanism to lock the boom. The specific control process is: the pin shaft below the handle rod is used as the rotating shaft to rotate upward. When the locking screw rotates to the vertical state, the right end of the handle rod is located in the U-shaped On the top of the washer, the other hand presses down the pressure plate, so that the rubber block on the lower surface of the pressure plate presses the handle rod downward, and then the handle rod is rotated to drive the locking screw to rotate. Since the locking screw is threadedly connected with the lower pin shaft, the rotation of the locking screw is Move the right end of the handle rod downward. When the right end of the handle rod is in contact with the U-shaped washer and it is laborious to turn the handle rod manually, release the hand pressing the pressure plate, and press the handle rod so that the pin shaft above the handle rod is the center line. Rotate left and right to make the bottom of the left end of the handle rod contact the upper surface of the pressure plate. Since the outer contour of the right end of the handle rod surrounds the center line of the upper pin shaft, it forms a gradually increasing arcuate surface structure of variable diameter from the upper part of the right side to the lower part of the left side. As the handle bar turns to the left, the outer contour of the right end of the handle bar will gradually press the pressure plate through the U-shaped washer, and several rubber blocks set on the lower surface of the pressure plate will further press the upper surface of the boom, so that the crane The arm is fixed securely. Finally, pull the hand-held part on the elastic pressing piece by hand to drive the elastic pressing piece to rotate horizontally with the fastening bolt as the centerline. The positioning hook presses down the upturned part of the handle bar tightly, which can ensure that the handle bar is fixed in place.
由于U型垫圈顶部设置有与变径弧面结构上相对应吻合并压接配合的弧形槽,这一结构可确手柄杆在不动的情况下锁定螺柱不会向前移动脱离U型垫圈,从而使压板牢靠地紧压吊臂,使吊臂与支撑框架保持一体结构,从而起到良好安全可靠性。Since the top of the U-shaped gasket is provided with an arc-shaped groove corresponding to the structure of the variable-diameter arc surface and press-fitted, this structure can ensure that the locking stud will not move forward and break away from the U-shape when the handle rod does not move. Washers, so that the pressure plate firmly presses the boom, so that the boom and the supporting frame maintain an integral structure, thus achieving good safety and reliability.
加强筋板起到增强前立板、后立板与支撑梁之间连接强度的作用,确保定位吊臂的可靠性。另外,为了增加吊臂的强度,即起重量,可将两根方钢管并排焊接为一体。当然,这样需要适当调整前立板和后立板之间的距离以放置两根方钢管。The reinforcing ribs play the role of strengthening the connection strength between the front vertical board, the rear vertical board and the support beam, so as to ensure the reliability of positioning the boom. In addition, in order to increase the strength of the boom, that is, the lifting capacity, two square steel pipes can be welded side by side as a whole. Of course, it is necessary to properly adjust the distance between the front vertical board and the rear vertical board to place two square steel pipes.
综上所述,本发明设计合理、结构简单、各个零配件均采用分体组装的结构,随用随装,具有一定的起重量,在高架桥的桥面上固定牢靠性好,且可沿桥面移动,安装起来方便快捷,特别对于吊臂,为了便于搬运和存放,在使用后经常需要拆卸,可通过手动定位机构进行锁紧和拆卸,不仅安全可靠性强,而且相当方便快捷。总之,本发明功能多样,既可以起吊重物,而且可以对高架桥的底面进行施工,充分降低了道路施工中工人的劳动强度,提高了工作效率,并且更加安全、可靠。To sum up, the present invention has reasonable design, simple structure, and each spare parts adopts the structure of separate assembly, which can be assembled as needed, has a certain lifting capacity, and has good fixing reliability on the bridge surface of the viaduct, and can be installed along the bridge. It is convenient and quick to install, especially for the boom, in order to facilitate handling and storage, it often needs to be disassembled after use. It can be locked and disassembled by the manual positioning mechanism, which is not only safe and reliable, but also quite convenient and quick. In a word, the present invention has multiple functions, not only can lift heavy objects, but also can construct the bottom surface of the viaduct, fully reduces the labor intensity of workers in road construction, improves work efficiency, and is safer and more reliable.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是图1中支撑框架的放大图;Figure 2 is an enlarged view of the support frame in Figure 1;
图3是图1中吊臂的俯视图;Fig. 3 is a top view of the boom in Fig. 1;
图4是图1中A处的放大图;Fig. 4 is the enlarged view of place A in Fig. 1;
图5是图3中B处的放大图Figure 5 is an enlarged view of B in Figure 3
图6是图1中手动定位机构的左视图;Fig. 6 is a left view of the manual positioning mechanism in Fig. 1;
图7是图6中C向视图。Fig. 7 is a view from arrow C in Fig. 6 .
具体实施方式Detailed ways
如图1-图7所示,本发明的城市高架桥后期施工用多功能起吊和吊篮组合装置,包括设置在高架桥68的桥面右侧上整体呈长方体形状的支撑框架1、位于高架桥68右侧的垂直框架69和设置在高架桥68下方的水平设置的作业平台70,支撑框架1包括下水平框架47,下水平框架47底部设置有支撑轮2,下水平框架47上垂直设置有立柱48,立柱48上端固定设置有上水平框架53,上水平框架53顶部沿前后方向设置有至少两根支撑梁3,支撑梁3顶部沿左右水平方向设置有一根吊臂4,吊臂4右侧为悬臂结构,每根支撑梁3上均设置有一个用于固定吊臂4的手动定位机构5,上水平框架53顶部前侧水平设置有安装板6,安装板6上设置有卷扬机7,吊臂4右端固定设置有第一滑轮架8,第一滑轮架8上通过水平设置的第一滑轮轴转动连接有第一定滑轮9,吊臂4后侧部在邻近第一定滑轮9处固定设置有钢丝绳锁紧件10,吊臂4前侧部在上水平框架53上方固定设置有第二滑轮架11,第二滑轮架11上通过沿竖向设置的第二滑轮轴转动连接有第二定滑轮12,上水平框架53顶部在吊臂4后侧设置有立架13,卷扬机7上缠绕有钢丝绳14,钢丝绳14的牵拉端依次穿过第二定滑轮12、第一定滑轮9和钢丝绳14锁紧件10后通过U形卡15固定在立架13上,钢丝绳14上在第一定滑轮9和钢丝绳14锁紧件10之间设置有用于吊挂重物的吊钩组件;As shown in Fig. 1-Fig. 7, urban viaduct later stage construction of the present invention uses multi-functional hoisting and hanging basket combined device, comprises the support frame 1 that is arranged on the bridge deck right side of viaduct 68 and is rectangular parallelepiped as a whole, is positioned at viaduct 68 right sides The vertical frame 69 on the side and the work platform 70 arranged horizontally below the viaduct 68, the support frame 1 includes a lower horizontal frame 47, the bottom of the lower horizontal frame 47 is provided with a support wheel 2, and the lower horizontal frame 47 is vertically provided with a column 48, The upper end of the column 48 is fixedly provided with an upper horizontal frame 53, and the top of the upper horizontal frame 53 is provided with at least two support beams 3 along the front and rear directions, and a boom 4 is arranged on the top of the support beam 3 along the left and right horizontal directions, and the right side of the boom 4 is a cantilever structure, each supporting beam 3 is provided with a manual positioning mechanism 5 for fixing the boom 4, and a mounting plate 6 is horizontally provided on the top front side of the upper horizontal frame 53, and a winch 7 is arranged on the mounting plate 6, and the boom 4 The right end is fixedly provided with the first pulley frame 8, the first pulley frame 8 is connected with the first fixed pulley 9 through the rotation of the first pulley shaft arranged horizontally on the first pulley frame 8, and the rear side of the boom 4 is fixedly arranged at the place adjacent to the first fixed pulley 9. The wire rope locking part 10, the front side of the boom 4 is fixedly provided with a second pulley frame 11 above the upper horizontal frame 53, and the second pulley frame 11 is connected with a second fixed pulley through a second pulley shaft arranged vertically. 12. The top of the upper horizontal frame 53 is provided with a stand 13 on the rear side of the boom 4, and a wire rope 14 is wound on the hoist 7, and the pulling end of the wire rope 14 passes through the second fixed pulley 12, the first fixed pulley 9 and the wire rope 14 in turn The locking part 10 is fixed on the stand 13 through a U-shaped card 15, and a hook assembly for hanging heavy objects is arranged between the first fixed pulley 9 and the locking part 10 of the steel wire rope 14 on the wire rope 14;
下水平框架47上设置有抽风机50、气缸51、压缩空气储气罐52、抽风电机54和吸盘55,抽风电机54的主轴与抽风机50的主轴传动连接,气缸51沿垂直方向设置,吸盘55位于下水平框架47下方且吸盘55的开口朝下设置,气缸51的下端通过连接盘56与吸盘55顶部连接,吸盘55的下端口边沿设置有耐磨橡胶环,吸盘55的顶部中心处与抽风机50的抽风口连接,抽风机50的出风口连接有三通管57,三通管57的第一个出风管上设置有第一风阀58和气体增压阀59,第一个出风管的出风口与压缩空气储气罐52连接,压缩空气储气罐52与气缸51通过气管及气阀组件连接,三通管57的第二个出风管上设置有第二风阀60。The lower horizontal frame 47 is provided with an exhaust fan 50, a cylinder 51, a compressed air storage tank 52, an exhaust motor 54 and a suction cup 55, the main shaft of the exhaust motor 54 is connected with the main shaft transmission of the exhaust fan 50, and the cylinder 51 is arranged in a vertical direction, and the suction cup 55 is located below the lower horizontal frame 47 and the opening of the suction cup 55 is set downwards. The lower end of the cylinder 51 is connected to the top of the suction cup 55 through the connection plate 56. The edge of the lower port of the suction cup 55 is provided with a wear-resistant rubber ring. The exhaust port of the exhaust fan 50 is connected, and the air outlet of the exhaust fan 50 is connected with a three-way pipe 57. The first air outlet pipe of the three-way pipe 57 is provided with a first air valve 58 and a gas booster valve 59. The air outlet of the air pipe is connected to the compressed air storage tank 52, the compressed air storage tank 52 is connected to the cylinder 51 through the air pipe and the air valve assembly, and the second air outlet pipe of the three-way pipe 57 is provided with a second air valve 60 .
上水平框架47的右侧与垂直框架69的上侧固定连接,上水平框架47的底部与垂直框架69的左侧之间设置有三角形结构的加强肋板71,垂直框架69的下侧与作业平台70右侧固定连接,作业平台70顶部的前侧和后侧均与垂直框架69的左侧之间设置有外高内低倾斜设置的斜撑梁72;The right side of the upper horizontal frame 47 is fixedly connected with the upper side of the vertical frame 69, and a reinforcing rib 71 of a triangular structure is arranged between the bottom of the upper horizontal frame 47 and the left side of the vertical frame 69, and the lower side of the vertical frame 69 is connected to the working The right side of the platform 70 is fixedly connected, and between the front side and the rear side of the top of the working platform 70 and the left side of the vertical frame 69, a diagonal brace beam 72 with an outer height and an inner lower slope is arranged;
垂直框架69的右侧设置有下耳板73,吊臂右侧底部设置有上耳板74,下耳板73和上耳板74之间设置有左低右高倾斜设置的斜撑杆75。The right side of the vertical frame 69 is provided with a lower lug 73 , the bottom of the right side of the boom is provided with an upper lug 74 , and between the lower lug 73 and the upper lug 74 is provided with a diagonal strut 75 slantingly arranged on the left and right.
第一滑轮架8上穿设有位于第一定滑轮9上方用于防脱绳的第一定位销16。The first positioning pin 16 which is positioned above the first fixed pulley 9 and is used to prevent the rope from coming off is pierced on the first pulley frame 8 .
吊钩组件包括动滑轮17、第三滑轮架18和吊钩19,动滑轮17通过第三滑轮轴转动连接在第三滑轮架18上,第三滑轮架18下部设置有两个位于动滑轮17下方用于防脱绳的第二定位销20,第三滑轮架18底部沿水平方向固定设置有平板21,平板21中部设置有圆孔,吊钩19上部伸入并转动连接在圆孔内,吊钩19上端固定设置有位于平板21上方的限位块22,限位块22大于圆孔。The hook assembly includes a movable pulley 17, a third pulley frame 18 and a suspension hook 19. The movable pulley 17 is rotatably connected to the third pulley frame 18 through the third pulley shaft. The bottom of the third pulley frame 18 is provided with two The second positioning pin 20 of anti-off rope, the bottom of the third pulley frame 18 is fixedly provided with a flat plate 21 along the horizontal direction, the middle part of the flat plate 21 is provided with a circular hole, the top of the suspension hook 19 is stretched into and rotated in the circular hole, the suspension hook 19 The upper end is fixedly provided with a limiting block 22 above the plate 21, and the limiting block 22 is larger than the round hole.
钢丝绳14锁紧件10包括U型板23、楔形板24、第三定位销25和第四定位销26,U型板23的顶部、底部和左侧均敞口,U型板23的前侧上部与吊臂4后侧固定连接,第三定位销25位于第四定位销26上方,第三定位销25和第四定位销26均沿前后方向水平穿过U型板23,第三定位销25距离U型板23底部的距离大于第四定位销26距离U型板23底部的距离,楔形板24呈上宽下窄的结构,楔形板24伸入到U型板23内且楔形板24左侧均与第三定位销25及第四定位销26顶压接触,钢丝绳14沿U型板23内底部自下而上穿过U型板23,楔形板24的后侧通过钢丝绳14与U型板23底部顶压接触,楔形板24的后侧面和U型板23的内壁均设置有钢丝绳14紧密压接的防滑摩擦纹。The wire rope 14 locking part 10 comprises a U-shaped plate 23, a wedge-shaped plate 24, a third positioning pin 25 and a fourth positioning pin 26, the top, bottom and left side of the U-shaped plate 23 are open, and the front side of the U-shaped plate 23 The upper part is fixedly connected with the rear side of the boom 4, the third positioning pin 25 is located above the fourth positioning pin 26, the third positioning pin 25 and the fourth positioning pin 26 pass through the U-shaped plate 23 horizontally along the front and rear direction, the third positioning pin The distance between 25 and the bottom of the U-shaped plate 23 is greater than the distance between the fourth positioning pin 26 and the bottom of the U-shaped plate 23. The wedge-shaped plate 24 is a structure that is wide at the top and narrow at the bottom. The wedge-shaped plate 24 stretches into the U-shaped plate 23 and the wedge-shaped plate 24 The left side is in pressure contact with the third positioning pin 25 and the fourth positioning pin 26, and the steel wire rope 14 passes through the U-shaped plate 23 from bottom to top along the inner bottom of the U-shaped plate 23, and the rear side of the wedge-shaped plate 24 passes through the steel wire rope 14 and the U-shaped plate. The bottom of the molded plate 23 is press-contacted, and the back side of the wedge-shaped plate 24 and the inner wall of the U-shaped plate 23 are all provided with anti-skid friction lines that the steel wire rope 14 is tightly crimped.
手动定位机构5包括前立板27、后立板28、锁定螺杆29、手柄杆30、U型垫圈31、下销轴32和上销轴33,前立板27和后立板28垂直设置在支撑梁3顶面上,前立板27和后立板28分别位于吊臂4的前侧和后侧,后立板28通过铰链34转动连接有压板35;Manual positioning mechanism 5 comprises front vertical plate 27, rear vertical plate 28, locking screw rod 29, handle bar 30, U-shaped washer 31, lower pin 32 and upper pin 33, and front vertical plate 27 and rear vertical plate 28 are vertically arranged on On the top surface of the support beam 3, the front vertical plate 27 and the rear vertical plate 28 are respectively located at the front side and the rear side of the boom 4, and the rear vertical plate 28 is connected with a pressing plate 35 through a hinge 34;
前立板27上端部中间开设有前侧、后侧和顶部均敞口的下安装槽36,压板35前侧中部开设有顶部、底部和前侧均敞口的导向槽37,下销轴32沿前后方向穿过下安装槽36并转动连接在压板35上,下销轴32的外径大于锁定螺杆29的外径,锁定螺杆29沿下销轴32的径向方向穿过下销轴32并与下销轴32螺纹连接,手柄杆30前端部的中间开设有底部和前侧均敞口的上安装槽38,锁定螺杆29上端位于上安装槽38内,上销轴33沿左右方向穿过锁定螺杆29并转动连接在手柄杆30右端部,上销轴33的外径小于锁定螺杆29的外径,U型垫圈31底部固定连接在压板35上表面并位于导向槽37正上方,U型垫圈31上下通透且前侧敞口,上安装槽38、U型垫圈31的内孔、导向槽37和下安装槽36上下依次对应;锁定螺杆29处于垂直状态时,锁定螺杆29自上而下依次位于上安装槽38、U型垫圈31、导向槽37和下安装槽36的内部,手柄杆30的前端部的外轮廓围绕上销轴33的中心线自前侧表面上部到底部呈逐渐增大的变径弧面结构39,U型垫圈31顶部设置有与变径弧面结构39相对应吻合并压接配合的弧形槽40。In the middle of the upper end of the front vertical plate 27, there is a lower installation groove 36 that is open on the front side, the rear side and the top. Pass through the lower mounting groove 36 along the front-rear direction and be rotatably connected to the pressing plate 35. The outer diameter of the lower pin shaft 32 is greater than the outer diameter of the locking screw 29, and the locking screw 29 passes through the lower pin shaft 32 along the radial direction of the lower pin shaft 32 And be threadedly connected with lower pin shaft 32, the middle of handle bar 30 front ends is provided with the upper mounting groove 38 that bottom and front side are all open, and the upper end of locking screw rod 29 is positioned in upper mounting groove 38, and upper pin shaft 33 passes through along left-right direction. Through the locking screw 29 and rotated to be connected to the right end of the handle bar 30, the outer diameter of the upper pin shaft 33 is smaller than the outer diameter of the locking screw 29, and the bottom of the U-shaped washer 31 is fixedly connected to the upper surface of the pressing plate 35 and is positioned directly above the guide groove 37. The type washer 31 is transparent up and down and the front side is open, and the upper mounting groove 38, the inner hole of the U-shaped washer 31, the guide groove 37 and the lower mounting groove 36 correspond up and down; when the locking screw 29 is in a vertical state, the locking screw 29 is from the top And the bottom is located in the inside of upper mounting groove 38, U-shaped washer 31, guide groove 37 and lower mounting groove 36 successively. For the enlarged diameter-reducing arc surface structure 39 , the top of the U-shaped gasket 31 is provided with an arc-shaped groove 40 corresponding to the reducing-diameter arc surface structure 39 and press-fitted.
压板35下表面设置有若干个用于压紧吊臂4上表面的橡胶块41;手柄杆30后端向上弯折形成上翘部42,压板35上表面通过紧固螺栓49设置有可水平转动的弹性压片43,弹性压片43前端设置有与上翘部42顶压压接配合的定位钩44,弹性压片43上设置有手持部45。The lower surface of the pressing plate 35 is provided with several rubber blocks 41 for pressing the upper surface of the boom 4; The elastic pressing piece 43, the front end of the elastic pressing piece 43 is provided with the positioning hook 44 which presses and fits with the upturned part 42, and the elastic pressing piece 43 is provided with a handle part 45.
前立板27的前侧与支撑梁3上表面之间、后立板28的后侧与支撑梁3上表面之间均设置有加强筋板46。Ribs 46 are provided between the front side of the front vertical board 27 and the upper surface of the support beam 3 , and between the rear side of the rear vertical board 28 and the upper surface of the support beam 3 .
下水平框架47下部右侧设置有轮架61,轮架61上转动连接有与桥面护栏底座62的左侧面顶压接触且沿桥面护栏底座62的内侧面移动的左限位轮63;The right side of the bottom of the lower horizontal frame 47 is provided with a wheel frame 61, and the wheel frame 61 is rotatably connected with a left limit wheel 63 that is pressed against the left side of the bridge deck guardrail base 62 and moves along the inner surface of the bridge deck guardrail base 62. ;
下水平框架47底部左侧的一个支撑轮2同轴向设置有从动链轮64,下水平框架47上设置有电机减速机65,电机减速机65的动力输出轴上设置有主动链轮66,主动链轮66与从动链轮64通过链条67传动连接。A supporting wheel 2 on the left side of the bottom of the lower horizontal frame 47 is coaxially provided with a driven sprocket 64, the lower horizontal frame 47 is provided with a motor reducer 65, and the power output shaft of the motor reducer 65 is provided with a driving sprocket 66 , the driving sprocket 66 is connected to the driven sprocket 64 through a chain 67 in transmission.
垂直框架69左侧上部在同一高度上沿前后方向设置有至少三个右限位轮76,右限位轮76与高架桥68右侧面滚动接触。The upper left side of the vertical frame 69 is provided with at least three right spacer wheels 76 along the front and back directions at the same height, and the right spacer wheels 76 are in rolling contact with the right side of the viaduct 68 .
垂直框架69下部左侧在高架桥68桥面下方沿前后水平方向设置有至少两层的护栏管77,作业平台70由型钢焊接成为矩形的框架并在框架顶部铺设花纹钢板制成,作业平台70上表面左侧通过合页78铰接有防护栏79,防护栏79在垂直状态时,防护栏79的上部右侧通过支撑杆80与斜撑梁72连接,支撑杆80两端分别与防护栏79和斜撑梁72通过销轴插接,斜撑梁72右侧与平台之间沿垂直方向设置有护栏杆81。The left side of the lower part of the vertical frame 69 is provided with at least two layers of guardrail pipes 77 along the front and rear horizontal directions below the viaduct 68 bridge deck. Surface left side is hinged with guardrail 79 by hinge 78, and when guardrail 79 is in vertical state, the upper right side of guardrail 79 is connected with brace beam 72 by support bar 80, and support bar 80 two ends are respectively connected with guardrail 79 and The slanting beam 72 is inserted through a pin shaft, and a guardrail bar 81 is arranged between the right side of the slanting beam 72 and the platform along the vertical direction.
本发明在工作使用时,由于桥面在浇筑混凝土后是非常平整的,压缩空气储气罐52为气缸51提供动力,气缸51驱动吸盘55按压到桥面上,这样就可将支撑框架1稳稳地固定在桥面上,从而避免吊臂4右端的吊钩19所起吊的重物的重力太大而使支撑框架1翘起来影响安全施工。吊臂4右侧伸到高架桥68的右侧,若本申请设置在高架桥68桥面的左侧时,方向对应调整即可。吊臂4可采用方钢管制作而成,方钢管避免转动,将吊钩19挂接重物(施工器具或施工原料),操控卷扬机7就可将重物从高架桥68向下运送或将重物从地面吊装到高架桥68上。重物向上运送过程中,当重物快与高架桥68桥面持平时,高架桥68上的工人手持一端设置有拉钩的长杆钩住吊钩19向左拉,将重物拉到高架桥68的桥面上方后,几个工人将重物从吊钩19上取下即可。重物向下运送开始时,桥面上的重物先挂到吊钩19上,使用带拉钩的长杆钩住吊钩19,先操控卷扬机7将重物向上提升,使重物离开桥面后,再操控卷扬机7将重物慢慢向下落,长杆缓慢地将吊钩19向左移动到稳定状态,在这个过程中,使用带拉钩的长杆可以稳定重物慢慢下落,避免重物猛烈晃动对吊臂4产生较大冲击影响安全作业When the present invention is used in work, since the bridge deck is very smooth after pouring concrete, the compressed air storage tank 52 provides power for the cylinder 51, and the cylinder 51 drives the suction cup 55 to press onto the bridge deck, so that the support frame 1 can be stabilized. Be firmly fixed on the bridge deck, thereby avoiding the gravity of the heavy object hoisted by the suspension hook 19 at the right end of the boom 4 is too large to make the support frame 1 warp and affect the safe construction. Boom 4 right side stretches to the right side of viaduct 68, if the application is arranged on the left side of viaduct 68 bridge decks, direction corresponding adjustment gets final product. Boom 4 can adopt square steel pipe to make, and square steel pipe avoids rotating, and suspension hook 19 is articulated heavy object (construction equipment or construction raw material), and control winch 7 just can carry heavy object downwards from viaduct 68 or heavy object Hoist from the ground to the viaduct 68. During the upward transportation of the heavy object, when the heavy object is almost equal to the bridge deck of the viaduct 68, the worker on the viaduct 68 holds a long pole with a pull hook at one end to hook the hook 19 and pull it to the left to pull the heavy object to the bridge of the viaduct 68. After above the surface, several workmen will take off heavy object from suspension hook 19 and get final product. When the weight is transported downwards, the weight on the bridge deck is first hung on the hook 19, and the hook 19 is hooked with a long rod with a pull hook, and the hoist 7 is first manipulated to lift the weight upwards so that the weight leaves the bridge deck. Finally, the hoist 7 is controlled to slowly drop the weight, and the long pole slowly moves the hook 19 to the left to a stable state. The violent shaking of objects will have a large impact on the boom 4, which will affect the safe operation
在提升或下放重物的同时,在作业平台70的前侧部或后侧部设置有悬梯吊挂件82,施工人员将悬梯吊挂在悬梯吊挂件82上,施工人员就可以通过悬梯上到作业平台70上,通过操控卷扬机7将施工器械和材料提升到作业平台70上方,施工人员在作业平台70上将重物放置到施工平台上。施工人员在平台上对高架桥68底部进行施工作业。While lifting or lowering heavy objects, a hanging ladder hanger 82 is provided on the front or rear side of the work platform 70, and the construction workers hang the hanging ladder on the hanging ladder hanger 82, and the construction workers can pass the hanging ladder. The ladder goes up to the work platform 70, and the construction equipment and materials are lifted to the top of the work platform 70 by manipulating the winch 7, and the construction workers place heavy objects on the work platform 70 on the construction platform. Constructors carry out construction work on the bottom of the viaduct 68 on the platform.
隔一段时间,吸盘55内的气压会升高,启动抽风电机54,关闭第一风阀58,开启第二风阀60,抽风机50对吸盘55内进行抽气,从而使吸盘55的吸附力增强,确保施工的安全性。After a period of time, the air pressure in the suction cup 55 will rise, start the suction motor 54, close the first damper 58, open the second damper 60, and the suction fan 50 will suck air in the suction cup 55, so that the adsorption force of the suction cup 55 Enhanced to ensure the safety of construction.
当在桥面的一个地方吊装重物完成后,需要移动作业平台70和吊臂4的位置时,气缸51将吸盘55向上提起,电机减速机65启动,驱动支撑轮2在桥面上移动,左限位轮63也沿桥面护栏底座62的左侧面,移动到位后,电机减速机65停止,气缸51再把吸盘55压到桥面上将本申请定位。When the hoisting of heavy objects in a place on the bridge deck is completed, when the positions of the work platform 70 and the boom 4 need to be moved, the cylinder 51 lifts the suction cup 55 upwards, and the motor reducer 65 is started to drive the supporting wheel 2 to move on the bridge deck. Left spacer wheel 63 is also along the left side of bridge deck guardrail base 62, and after moving in place, motor speed reducer 65 stops, and cylinder 51 presses suction cup 55 on the bridge surface again and the application is positioned.
在吊装重物作业过程中,左限位轮63也起到较强的支撑作用,避免支撑框架1向右倾斜。下水平框架47上的各个设备自身的重力也起到平衡吊臂4悬臂吊装作业的作用。During the operation process of hoisting heavy objects, the left limit wheel 63 also plays a strong supporting role to prevent the support frame 1 from tilting to the right. The gravity of each equipment self on the lower horizontal frame 47 also plays the effect of balance boom 4 cantilever hoisting operation.
当压缩空气储气罐52内气压不够时,导致气缸51的驱动性能减弱,会使吸盘55不能牢牢地吸附到桥面上,此时需要关闭第二风管,开启第一风阀58,抽风机50通过气体增压阀59向压缩空气储气罐52内储气。When the air pressure in the compressed air storage tank 52 is not enough, the driving performance of the cylinder 51 is weakened, and the suction cup 55 cannot be firmly adsorbed on the bridge surface. At this time, it is necessary to close the second air pipe and open the first air valve 58. The blower 50 stores gas in the compressed air storage tank 52 through the gas booster valve 59 .
斜撑杆75用于支撑悬臂作业的吊臂4强度的作用,右限位轮76不仅起到导向沿高架桥68移动的作用,而且起到在吊装重物时,限定垂直框架69保持稳定的作用,并为斜撑杆75提供基础支撑。The diagonal strut 75 is used to support the strength of the boom 4 of the cantilever operation, and the right limit wheel 76 not only plays the role of guiding the movement along the viaduct 68, but also plays the role of limiting the vertical frame 69 to keep stable when lifting heavy objects , and provide basic support for the diagonal brace 75.
作业平台70左侧的防护栏79在不用时可将支撑杆80拆卸掉,然后将防护栏79翻转到作业平台70上,这样便于将本申请从高架桥上移除或转移到高架桥的左进行施工。The guardrail 79 on the left side of the work platform 70 can dismantle the support bar 80 when not in use, and then the guardrail 79 is turned over on the work platform 70, which is convenient for the application to be removed from the viaduct or transferred to the left side of the viaduct for construction .
加强肋板71起到加强垂直框架69与上水平框架47之间的连接强度的作用,斜撑梁72起到增强垂直框架69和作业平台70之间强度的作用,均提高在作业平台70上施工的安全系数。The reinforcing ribs 71 play the role of strengthening the connection strength between the vertical frame 69 and the upper horizontal frame 47, and the diagonal brace beams 72 play the role of strengthening the strength between the vertical frame 69 and the work platform 70, all of which are raised on the work platform 70 Construction safety factor.
斜撑梁72和支撑杆80在作业平台70的相对两侧均设置,起到加强作用的同时,也起到防护作用。Diagonal brace beams 72 and support rods 80 are arranged on opposite sides of the work platform 70, which not only play a reinforcing role, but also play a protective role.
由于作业平台70(主题中的吊篮)是为施工人员提供作业的,因此,作业平台70与、垂直框架69和上水平框架47均采用固定连接的方式。当仅仅需要高架桥底部施工作业时,可将吊臂以及上水平框架47上的各个部件均拆卸。Since the work platform 70 (the hanging basket in the theme) provides work for construction personnel, the work platform 70, the vertical frame 69 and the upper horizontal frame 47 are all fixedly connected. When only the construction work at the bottom of the viaduct is needed, each part on the boom and the upper horizontal frame 47 can be disassembled.
本发明中钢丝绳14的一端通过卷扬机7进行牵拉,钢丝绳14的另一端穿过U型板23,用一个U形卡15将穿过U型板23的钢丝绳14的一端卡在立架13上,防止钢丝绳14松动,起到终极保险的作用,然后在U型板23上插入安装上第三定位销25和第四定位销26,楔形板24由上而下插入到U型板23内,使用锤子向下砸楔形板24的上端,楔形板24左侧均与第三定位销25及第四定位销26顶压接触,楔形板24的后侧通过钢丝绳14与U型板23底部顶压接触。由于楔形板24的后侧面和U型板23的内壁均设置有钢丝绳14紧密压接的防滑摩擦纹,钢丝绳14受力向下拉楔形板24,这样可使钢丝绳14牢牢锁死。In the present invention, one end of the steel wire rope 14 is pulled by the winch 7, the other end of the steel wire rope 14 passes through the U-shaped plate 23, and one end of the steel wire rope 14 passing through the U-shaped plate 23 is stuck on the stand 13 with a U-shaped clamp 15 , prevent the wire rope 14 from loosening, and play the role of ultimate insurance, then insert and install the third positioning pin 25 and the fourth positioning pin 26 on the U-shaped plate 23, and the wedge-shaped plate 24 is inserted into the U-shaped plate 23 from top to bottom, Use a hammer to smash the upper end of the wedge-shaped plate 24 downward, the left side of the wedge-shaped plate 24 is pressed against the third positioning pin 25 and the fourth positioning pin 26, and the rear side of the wedge-shaped plate 24 is pressed against the bottom of the U-shaped plate 23 through the steel wire rope 14 touch. Because the rear side of wedge-shaped plate 24 and the inwall of U-shaped plate 23 are all provided with the anti-slip friction pattern that steel rope 14 is tightly crimped, steel rope 14 is stressed and pulls wedge-shaped plate 24 downwards, and steel rope 14 can be locked firmly like this.
本发明中的吊臂4可以根据实际的位置进行长短的调节,调节时可操作手动定位机构5,使吊臂4松开,再沿左右方向移动吊臂4。吊臂4的移动长度到位后,再操控手动定位机构5锁紧吊臂4,具体操控过程为:手持手柄杆30以下销轴32为转轴向上转动,当锁定螺杆29转动到垂直状态时,手柄杆30右端部位于U型垫圈31上方,另一只手向下按压压板35,使压板35下表面的橡胶块41向下紧压手柄杆30,然后旋转手柄杆30带动锁定螺杆29旋转,由于锁定螺杆29与下销轴32螺纹连接,锁定螺杆29的旋转就使手柄杆30的右端部向下移动,当手柄杆30的右端部与U型垫圈31接触并手动转动手柄杆30比较费力时,松开按压压板35的手,按压手柄杆30使手柄杆30以上销轴33为中心线向左下转动,使手柄杆30左端底部与压板35上表面接触,由于手柄杆30的右端部的外轮廓围绕上销轴33的中心线自右侧上部到左侧下部呈逐渐增大的变径弧面结构39,随着手柄杆30向左转动,手柄杆30的右端部的外轮廓就会通过U型垫圈31逐渐压紧压板35,压板35下表面设置的若干个橡胶块41就会进一步紧压吊臂4的上表面,从而将吊臂4固定牢靠。最后再用手扳动弹性压片43上的手持部45,驱动弹性压片43以紧固螺栓49为中心线水平转动,当接触到手柄杆30左端的上翘部42时,向上提弹性压片43,使弹性压片43的定位钩44向下紧压住手柄杆30的上翘部42,这样可确保手柄杆30定位不动。The boom 4 among the present invention can be adjusted in length according to the actual position, and the manual positioning mechanism 5 can be operated during adjustment to unclamp the boom 4, and then move the boom 4 along the left and right directions. After the moving length of the boom 4 is in place, the manual positioning mechanism 5 is manipulated to lock the boom 4. The specific control process is as follows: the pin shaft 32 below the handle bar 30 is rotated upwards, and when the locking screw 29 rotates to a vertical state, the handle The right end of the rod 30 is located above the U-shaped washer 31, and the other hand presses the pressing plate 35 downwards, so that the rubber block 41 on the lower surface of the pressing plate 35 presses the handle bar 30 downwards, and then the rotating handle bar 30 drives the locking screw 29 to rotate. The locking screw 29 is threadedly connected with the lower pin shaft 32, and the rotation of the locking screw 29 makes the right end of the handle bar 30 move downward. , release the hand pressing the pressing plate 35, press the handle bar 30 so that the handle bar 30 above the pin shaft 33 is the center line and rotate downward to the left, so that the bottom of the left end of the handle bar 30 contacts the upper surface of the pressing plate 35, because the outer surface of the right end of the handle bar 30 The contour surrounds the centerline of the upper pin shaft 33 from the upper right side to the lower left side to form a tapered arc surface structure 39 that gradually increases. As the handle bar 30 turns to the left, the outer contour of the right end of the handle bar 30 will By pressing the pressing plate 35 gradually by the U-shaped washer 31, several rubber blocks 41 arranged on the lower surface of the pressing plate 35 will further press the upper surface of the boom 4, thereby fixing the boom 4 firmly. Finally, pull the handle 45 on the elastic pressing piece 43 by hand, and drive the elastic pressing piece 43 to rotate horizontally with the fastening bolt 49 as the center line. sheet 43, so that the positioning hook 44 of the elastic pressing sheet 43 presses down the upturned portion 42 of the handle bar 30, so that the handle bar 30 can be fixed in place.
由于U型垫圈31顶部设置有与变径弧面结构39上相对应吻合并压接配合的弧形槽40,这一结构可确手柄杆30在不动的情况下锁定螺柱不会向前移动脱离U型垫圈31,从而使压板35牢靠地紧压吊臂4,使吊臂4与支撑框架1保持一体结构,从而起到良好安全可靠性。Since the top of the U-shaped washer 31 is provided with an arc-shaped groove 40 corresponding to and press-fitted on the variable-diameter arc surface structure 39, this structure can ensure that the locking stud of the handle rod 30 will not move forward when it is not moving. Move away from the U-shaped washer 31, so that the pressure plate 35 firmly presses the boom 4, so that the boom 4 and the support frame 1 maintain an integral structure, thereby achieving good safety and reliability.
加强筋板46起到增强前立板27、后立板28与支撑梁3之间连接强度的作用,确保定位吊臂4的可靠性。另外,为了增加吊臂4的强度,即起重量,可将两根方钢管并排焊接为一体。当然,这样需要适当调整前立板27和后立板28之间的距离以放置两根方钢管。The reinforcing rib plate 46 plays the role of strengthening the connection strength between the front vertical plate 27, the rear vertical plate 28 and the support beam 3, ensuring the reliability of positioning the boom 4. In addition, in order to increase the strength of the boom 4, that is, the lifting capacity, two square steel pipes can be welded side by side as a whole. Of course, it is necessary to properly adjust the distance between the front vertical board 27 and the rear vertical board 28 to place two square steel pipes.
本实施例并非对本发明的形状、材料、结构等作任何形式上的限制,凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均属于本发明技术方案的保护范围。This embodiment does not impose any formal restrictions on the shape, material, structure, etc. of the present invention. All simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention belong to the protection of the technical solution of the present invention. scope.
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CN110195411A (en) * | 2019-04-04 | 2019-09-03 | 中铁大桥局集团第六工程有限公司 | A kind of self-propelled bridge formwork Mobile workbench |
CN110550566A (en) * | 2019-08-24 | 2019-12-10 | 天津大学青岛海洋技术研究院 | installation equipment of reaction tower |
CN114195010B (en) * | 2021-11-25 | 2024-11-12 | 河北华丰能源科技发展有限公司 | A hoisting device and method for steel-based busbar |
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