CN107297790A - Full-automatic chopping block Xiyanping injection center - Google Patents
Full-automatic chopping block Xiyanping injection center Download PDFInfo
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- CN107297790A CN107297790A CN201710464714.1A CN201710464714A CN107297790A CN 107297790 A CN107297790 A CN 107297790A CN 201710464714 A CN201710464714 A CN 201710464714A CN 107297790 A CN107297790 A CN 107297790A
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- Prior art keywords
- chopping block
- milling
- assembly
- processing
- control system
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/10—Portable hand-operated wood-milling machines; Routers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention belongs to technical field of board processing, a kind of full-automatic chopping block Xiyanping injection center, including chopping block transmission system assembly and milling system assembly are disclosed;The chopping block transmission system assembly includes feed system and discharge system, and the feed system includes two sets, and two sets of feed systems are arranged side by side, and often covering feeding transmission system includes the processing stations that processing action is completed for cutter;Milling system assembly only includes a set of milling cutter into total, the milling cutter assembly round execution work between the processing stations of two sets of feeding transmission systems, and milling cutter assembly is per round trip, each one piece of chopping block on the processing stations of two sets of feeding transmission systems of processing;When milling cutter assembly performs processing in the processing stations of a set of feed mechanism, one piece of chopping block to be processed is sent into processing stations by another set of feed mechanism.The transmission and processing of chopping block are staggered in two sets of feed systems and completed, processing efficiency can be doubled by the way of two sets of feed systems are arranged side by side by the present invention.
Description
Technical field
The invention belongs to technical field of board processing, it is related to the plant equipment for processing chopping block, more particularly to chopping block
The equipment that surface is processed.
Background technology
Chopping block is a kind of aily life necessitys, is divided from material, common mainly has Wood chopping block and the major class of bamboo chopping block two,
Plastic chopping block is comparatively used less.The shape of chopping block is based on square and circular, wherein minimal waste during the processing of square chopping block, and
Process is simple, relatively the most common.
The processing on Wood chopping block or bamboo chopping block surface is main based on Milling Process, and the Milling Process on chopping block surface mainly has table
Face pattern engraving, the processing of gutter, the processing for being embedded in picture mosaic caulking groove, processing of upright opening etc., currently for chopping block table
The equipment of face processing is main by workbench and to be arranged at workbench and fixes a cutting tool and constitute, from manner of execution point, movable workbench type
With two kinds of stationary work-table formula, its processing action of the equipment of mobile work platform is completed by movable workbench, and cutter can only on Z axis
Mobile, its processing action of the equipment of stationary work-table is moved by cutter and completed, and cutter need to configure three axle mobile systems.With workbench
Compare, cutter movement is got up then more flexibly, thus for more than relative complex chopping block Surface Machining using stationary work-table
Mode designs process equipment.Stationary work-table formula chopping block film forming system also has the advantages that to facilitate chopping block loading and unloading.
More than the milling equipment of current existing chopping block surface by the way of manual loading and unloading, it is unfavorable for chopping block processing
Work continuously, processing efficiency is relatively low.A small amount of chopping block film forming system using self-feeding mode, uses conveyer belt more
Or delivery tray etc. completes feeding, feeding transmission precision is difficult to be guaranteed.The progress moreover, its feeding and processing can only stagger the time,
Tooling system needs to wait for chopping block and is admitted to after machining position just to start processing, and cutter is during being processed, feed mechanism
It can only stop etc. machining.Processing efficiency is not still high.
The content of the invention
The purpose of the present invention is inefficient for chopping block Surface Machining in the prior art, and transmission and positioning precision difference etc. are asked
Topic, proposes a kind of full-automatic chopping block Xiyanping injection center of double.The equipment is applied to the various complicated flute profiles in chopping block surface
Working process, can be achieved chopping block feeding, processing, the automation of blanking overall process, and help to realize chopping block front and continued, subsequent treatment
Overall process flowing water automation.
For above-mentioned purpose, technical scheme proposed by the present invention is:A kind of full-automatic chopping block Xiyanping injection center, including anvil
Plate transmission system assembly and milling system assembly;
The chopping block transmission system assembly includes feed system and discharge system, and the feed system includes two sets, two sets of feedings
System is arranged side by side, and often covering feeding transmission system includes the processing stations that processing action is completed for cutter;
Milling system assembly only includes a set of milling cutter into total, and the milling cutter assembly adds two sets feeding transmission systems
Come and gone between work station and perform work, milling cutter assembly is per round trip, on the processing stations for processing two sets of feeding transmission systems
Each one piece of chopping block;
When milling cutter assembly performs processing in the processing stations of a set of feed mechanism, another set of feed mechanism is to be added by one piece
Work chopping block sends into processing stations.
Further, for chopping block transmission system assembly and milling system assembly be respectively equipped with chopping block conveying control system and
Milling control system.The chopping block conveying control system controls the feeding work of two sets of feed systems, the milling control system
Control the work of milling system assembly.The chopping block conveying control system and milling control system are in communication with each other, chopping block transmission control
System sends chopping block transmission, and signal gives milling control system in place, and milling control system sends single-station and machines signal to anvil
Plate conveying control system.
After one piece of chopping block to be processed is sent to processing stations by certain set feed system, the collection of chopping block conveying control system should
The chopping block of set feed system transmits signal in place and is sent to milling control system, milling control system control milling system assembly
Processing is performed, milling control system control milling system assembly completes the processing of certain set feed system processing stations lastblock chopping block
Afterwards, transmission machines signal and gives chopping block conveying control system;Milling control system control milling system assembly is held to certain station
Before row processing, verify to should station chopping block transmission signal in place;Chopping block conveying control system control feed system performs biography
Before sending, verify to should feed system processing stations machine signal.
Further, the chopping block conveying control system and milling control system mutually transmit fault-signal to other side, receive
Control system to other side's fault-signal controls its controlled device to shut down.
Further, often set feeding transmission system can also stack the feeding station of polylith chopping block, one for that will treat including one
Processing chopping block carries out position correction before being sent to the clamping delivery mechanism of processing stations, one for processing from feeding station to chopping block
Detent mechanism, one be used to flatten the pressing mechanism of processed chopping block.
It is provided with the feeding station in front of the retainer structure for placing chopping block, feeding station and sets front apron, front apron
There is only one piece of appearance to keep flat the spacing that chopping block passes through between base and retainer plane.
The detent mechanism is arranged at feeding station, including correspondence chopping block is set close to the side of another set of feed system
The first keeper, the second keeper, and the 3rd keeper that side of the correspondence chopping block away from another set of feed system is set.
First keeper and the second keeper are separately positioned on the first positioning cylinder and the second positioning cylinder, and the 3rd keeper is set
Put on the 3rd positioning cylinder.
First positioning cylinder and the second positioning cylinder are vertically obliquely installed, and the first keeper and the second keeper are descending
During to lowest order(Stroke end), its side positioning action face is located at the positioning reference plane of this side, reversely up, leaves this side
Positioning reference plane.3rd positioning cylinder is set perpendicular to this side positioning reference plane, and the 3rd keeper, which is securely fitted in the 3rd, to be determined
The piston rod front end of position cylinder, includes one between the 3rd keeper front end positioning action point and rear end and piston rod fixed connection point
Compliant section, the compliant section is flexible when positioning action point in front end is by radial load.
The clamping delivery mechanism is arranged on below chopping block transport plane, including a pair of clamp assemblies, for setting clamping
The clamp assemblies installing plate of component, driving clamp assemblies installing plate and thereon clamp assemblies between feeding station and processing stations
The transmission drive mechanism moved back and forth(Air cylinder device/leading screw and nut mechanism), the clamp assemblies installing plate passes through longitudinal straight line
Guide rail mechanism movement set, the clamp assemblies include relative to clamp assemblies installing plate vertically move setting clip claw assembly and
Clip claw assembly is driven relative to the clamp drive mechanism that clamp assemblies installing plate is vertically moved(Air cylinder device/feed screw nut's machine
Structure).Clip claw assembly includes the clamping jaw that liftable is set.When clamping jaw drops to low level, its upper end is less than chopping block transport plane, clamping jaw
When being raised to a high position, its upper end is higher by thickness of the height less than one piece of chopping block of the anti-transport plane of anvil.
The pressing mechanism is arranged at processing stations, and anvil is processed for being flattened at the both sides of the edge of processed chopping block
Plate, it includes pressing plate and top pressure component, and the pressing plate level is fixedly installed, and the pressing plate, which is arranged on, is sent to processing stations
The non-processing overlying regions of chopping block both lateral sides;The top pressure component be arranged on be sent to processing stations chopping block both lateral sides it is non-
Below machining area, the top pressure component includes the top pin that liftable is set and the top pressure drive mechanism for driving top pin to move up and down
(Top pressure cylinder/other).
The milling system assembly includes milling cutter assembly and driving milling cutter assembly X-axis, Y-axis, the motion of Z axis three-dimensional
Three-axis drive system.
The milling cutter assembly includes milling cutter head, the main shaft for installing milling cutter head, main shaft rotating driving device,
The Three-axis drive system includes being mutually related first to motion, second to motion, three-dimensional motion.Often
One drive mechanism moved along a straight line to motion by motion portion and powered motion portion is constituted.First to the motion portion of motion
It is movably arranged by guiding rail mechanism relative to frame, second passes through guiding rail mechanism phase to the motion portion of motion
It is movably arranged to first to the motion portion of motion, the motion portion of three-dimensional motion is relative by guiding rail mechanism
Second is movably arranged to the motion portion of motion.The milling cutter system is arranged on the motion portion of three-dimensional motion
On.
Further, the main shaft rotating driving device is a spindle motor, the vertical court of output shaft of the spindle motor
The lower main shaft as installing milling cutter head, the milling cutter head is fixedly installed on the output shaft lower end of spindle motor, described
Milling cutter head is made up of cutter chuck and milling cutter.
Further, a dust shield is provided with the milling cutter head, the dust shield includes cylinder of the enclosing in cutter head side
Shape portion, the cylindrical portion side is provided with dust discharge interface, and the dust discharge interface connects dust discharge pipeline.The cylindrical portion upper end and main shaft
The housing lower end outside face sealing of motor, the cylindrical portion lower end includes one section of software cylinder portion, the software cylinder portion and cylindrical portion
Main part is tightly connected.
Present invention has the advantages that:1st, by the way of two sets of feed systems are arranged side by side, by the transmission and processing of chopping block
It is staggered in two sets of feed systems and completes, milling system can continuously performs processing operation without waiting for feed system transmit process,
Processing efficiency can be doubled substantially.2nd, combination sets detent mechanism and clamping delivery mechanism, and detent mechanism is arranged on by realization
Outside processing stations, position fixing process can be completed among process, and processing operation is completed without waiting toward positioning.3rd, clamping transmission
High accuracy linear motion of the chopping block in transmit process has been effectively ensured to two kinds of functions of clamping and transmission of chopping block in Mechanism Combination;
4th, special set flattens mechanism, the problem of solution influences machining accuracy because of chopping block out-of-flatness, while playing certain to chopping block
Corrective action.
Brief description of the drawings
Fig. 1,2 are full-automatic chopping block Xiyanping injection center overall structure diagrams of the present invention.
Fig. 3,4 be full-automatic chopping block Xiyanping injection center shown in Fig. 1 part-structure schematic diagram.
Fig. 5,6 are full-automatic chopping block Xiyanping injection center feed system structural representations shown in Fig. 1.
Fig. 7,8 are detent mechanism part keeper set-up mode schematic diagrames.
Fig. 9,10,11 are detent mechanism principle schematics.
Figure 12,13,14 are the setting structure schematic diagrames for flattening mechanism.
Description of symbols:
11st, frame;12nd, work top;13rd, portal frame;
21st, left plate;211st, the first front apron;212nd, side block bar;22nd, intermediate riser shelf;221st, the second front apron;222nd, side block
Plate;23rd, right plate;
31st, clamp assemblies installing plate;311st, stroke haptic element;32nd, gripper cylinder;33rd, clamping jaw cylinder;34th, connecting plate;35th, stroke
Switch;36th, cylinder is transmitted;
41st, positioning cylinder installing plate;42nd, flexible positioning cylinder;421st, flexible member;43rd, tilting positioning cylinder;431st, positioning gear
Piece;432nd, mounting bracket;
51st, gripper cylinder is flattened;52nd, left and right plate;53rd, intermediate press plate;54th, right pressing plate;
61st, dust discharge interface;62nd, software cylinder portion;63rd, spindle motor;64th, the 3rd lead screw motor;
7th, discharging mechanism;71 discharging machines.
Embodiment
With reference to the accompanying drawings, with an instantiation to the structure at full-automatic chopping block Xiyanping injection center of the present invention and
Operation principle is further explained explanation.
Reference picture 1-4, longitudinal direction is slightly longer on the whole for the full-automatic chopping block Xiyanping injection center of this example, horizontal slightly short, each mechanism
Systematic unity is arranged in frame 11, and upper rack sets work top 12, and left and right two sets of feedings are arranged side by side in work top top
System, milling system assembly is located at frame front, and frame front end sets discharge system 7, and the main translator unit of discharge system is horizontal stroke
To the isometric discharging carrying roller of the row be arrangeding in parallel, the carrying roller that all discharges drives synchronous axial system by discharging machine 71.The carrying roller that discharges is long
Degree is more than the width side by side of two sets of feed systems.
Reference picture 5-6, two sets of feed systems are symmetrical, and two sets of feed systems share intermediate riser shelf 22, and intermediate riser shelf is straight
Connect and be fixed on work top, intermediate riser shelf arranged on left and right sides respectively sets side plate 21,23.Biside plate passes through horizontal slide rail machine respectively
Structure is arranged on work top, and biside plate is fixed by spiral shell peg or pin and work top.The intermediate riser shelf is on along both sides
L-shaped ledge structure is respectively equipped with, the side plate of both sides sets the L-shaped paired with intermediate riser shelf both sides ledge structure close to upper edge respectively
Ledge structure.The L-shaped ledge structure constitutes retainer structure, and the step surface of the L-shaped ledge structure is retainer plane, is also anvil
The reference plane of plate transmission.Chopping block is placed in feed system with transmit process, and its both lateral sides side is ridden on step surface respectively.
Feeding station is located above the latter half of of feed system, side plate 21,23 is equipped with side in the middle part of correspondence feeding station
Blend stop 212, side block bar upper end is to inclination on the outside of feeding station, and correspondence feeding station is provided with two pieces of side shields to intermediate riser shelf 22 above
222, the side shield is equally upper end to being obliquely installed on the outside of feeding station, side block bar and side shield upper end lateral separation relatively under
End distance is bigger, can facilitate in feeding station placing chopping block.The position of the front end of correspondence feeding station on side plate and intermediate riser shelf
One piece of front apron 211,221 is set respectively, and the front apron is vertically arranged, the front apron lower edge and the platform of L-shaped ledge structure
The chopping block for only holding one piece of horizontal between terrace passes through.A pair two-by-two of four side shields of two sets of feed systems, its upper end of each pair leads to
A connection short slab connection is crossed, the intensity of side shield can be effectively increased.
Clamping delivery mechanism is arranged between side plate and intermediate riser shelf, including a pair of clamp assemblies, the pair of clamping group
Part is arranged on clamp assemblies installing plate 31, and clamp assemblies installing plate is arranged on work top by longitudinal guiding rail mechanism
On.Transmit cylinder 36 longitudinally disposed, the transmission cylinder body of cylinder 36 is fixed with work top, transmit piston rod front end and the folder of cylinder 36
Unit installing board 31 is held to be fastenedly connected.Clamp assemblies are included by clip claw assembly and gripper cylinder 32, and clip claw assembly includes a clamping jaw
Cylinder, the clamping jaw cylinder 33 are fixedly installed on below a connecting plate 34, and benchmark is transmitted in the upper surface of connecting plate 34 with chopping block
Face one is flat.The piston rod of clamping jaw cylinder is vertical upward as clamping jaw, and the piston rod of correspondence clamping jaw cylinder sets one on connecting plate 34
Through hole, the piston rod of clamping jaw cylinder is up to be upward through connecting plate below connecting plate from through hole.Under the piston rod of clamping jaw cylinder
When row is to lowest order, its upper end is less than connecting plate upper surface, or flat with connecting plate upper surface one, and the piston rod of clamping jaw cylinder is up
During to highest order, its upper end is higher by thickness of the height less than one piece of chopping block of connecting plate upper surface.The connecting plate 34 passes through vertical
It is slidably arranged in guiding rail mechanism on clamp assemblies installing plate 31.Gripper cylinder 32 is longitudinally disposed, the cylinder of gripper cylinder 32
Body is fixed with clamp assemblies installing plate, and the piston rod front end of gripper cylinder 32 is fixedly connected with connecting plate.
To control the stroke of clamping delivery mechanism, one stroke haptic element 311, work is fixedly installed in the side of clamp assemblies installing plate 31
Make on table top in one travel switch 35 of each setting in stroke haptic element front and back.
The milling system assembly includes milling cutter assembly and driving milling cutter assembly X-axis, Y-axis, the motion of Z axis three-dimensional
Three-axis drive system.
The milling cutter assembly includes milling cutter, spindle motor 63, and the output shaft of spindle motor is holded up down, described
Milling cutter fastens the output shaft lower end for being assemblied in spindle motor by clamping head.The spindle motor is fixedly mounted on main shaft electricity
Machine is installed on riser.
The Three-axis drive system includes the work relative to the longitudinally movable setting of frame by longitudinal guiding rail mechanism
For first to the motion portion of motion portal frame 13, the portal frame sets below workbench across above frame front
There is portal frame bottom girder, the first leading screw and nut mechanism is longitudinally disposed in frame, and the bottom girder of feed screw nut and portal frame is fixed, first
Screw mandrel connects the first lead screw motor, and the first leading screw and nut mechanism drives portal frame to be moved relative to stands longitudinal.
As second to the motion portion of motion row riser by horizontal guiding rail mechanism can transverse shifting set
Put in the crossbeam side of the portal frame, the second leading screw and nut mechanism is horizontally set on portal frame crossbeam, and feed screw nut fixes
At the row riser back side, the second screw mandrel connects the second lead screw motor, and the second leading screw and nut mechanism drives row riser relative to dragon
Door frame transverse shifting.Spindle motor installs riser can by vertical straight line guide rail mechanism as the motion portion of three-dimensional motion
The row riser front is arranged on up and down, and the 3rd leading screw and nut mechanism is vertically arranged on row riser, and feed screw nut is solid
It is scheduled on spindle motor and the riser back side is installed, the 3rd screw mandrel connects the 3rd lead screw motor 64, the 3rd leading screw and nut mechanism drive shaft
Motor is installed riser and vertically moved relative to row riser.
A dust shield is provided with the milling cutter head, the dust shield includes cylindrical portion of the enclosing in cutter head side, described
Cylindrical portion side is provided with dust discharge interface 61, and the dust discharge interface connects dust discharge pipeline.The cylindrical portion upper end and spindle motor
Housing lower end outside face is sealed, and the cylindrical portion lower end includes one section of software cylinder portion 62, the software cylinder portion and cylindrical portion main body
Part is tightly connected.
Reference picture 7-11, detent mechanism is arranged at feeding station, is often covered feed system and is configured a set of detent mechanism, including
It is arranged on the flexible positioning component on side plate, and two sets of spacer components being arranged on intermediate riser shelf.
The spacer component is arranged on the outside of side shield, including locating stop piece 431 as first/second keeper,
As the tilting positioning cylinder 43 of first/second positioning cylinder, tilting positioning cylinder is tilted and set down, the locating stop piece
431 connect firmly the piston-rod lower end in tilting positioning cylinder 43, and the cylinder body of tilting positioning cylinder is fixedly mounted on mounting bracket 432
On, mounting bracket 432 is fixed with intermediate riser shelf 22.The locating stop piece 431 passes through side shield 222 from outside to inside.
The flexible positioning component is arranged on the outside of side plate 21, including is used as the flexible positioning cylinder 42 of the 3rd positioning cylinder
With the flexible member 421 as the 3rd keeper, the flexible piston rod lateral inward of positioning cylinder 42 is set, and cylinder body is fixed on
On one positioning cylinder mounting plate 41, the rear end of flexible member 421 is connected firmly with the flexible piston rod front end of positioning cylinder 42, and front end is inwardly worn
Cross side plate.
Reference picture 11-14, processing stations are located at the first half of feed system, and the processing work of two sets of feed systems is corresponded to respectively
Position set two casing pressure flattening mechanisms, altogether including three block pressur plates and eight top pressure cylinders 51, three block pressur plates be respectively left pressing plate 52, in
Between pressing plate 53, right pressing plate 54, left pressing plate level be fixedly mounted on left plate correspondence processing stations at upper edge, left pressing plate right edge
Extension is suspended from above the step surface of left plate L-shaped ledge structure on the inside of to processing stations, during intermediate press plate level is fixedly mounted on
Between upper edge at riser correspondence processing stations, intermediate press plate left and right sides are respectively to the processing stations inner side of two sets feed systems
Extension is suspended from above the step surface of the both sides L-shaped ledge structure of intermediate riser shelf, and right pressing plate level is fixedly mounted on right plate correspondence
Upper edge at processing stations, right pressing plate left side is suspended from the step surface of right plate L-shaped ledge structure to extension on the inside of processing stations
Top.
Eight top pressure cylinders are holded up and set upward, the top of each piston rod upper end fixing assembling one pin, and top pin upper surface is put down
It is whole.Wherein first, second top pressure cylinder is fixedly mounted on below the inner side left pressing plate at left plate correspondence processing stations, the 3rd,
4th top pressure cylinder and the five, the 6th top pressure cylinders are respectively and fixedly installed in the middle of the both sides at intermediate riser shelf correspondence processing stations
Below pressing plate, the seven, the 8th top pressure cylinders are fixedly mounted on below the inner side right pressing plate at right plate correspondence processing stations.
Chopping block conveying control system controls two sets of feed systems and discharge system to operate respectively, specifically includes:Capture setting
In each sensor signal of feed system, corresponding response is made according to program setting;Control tilting positioning cylinder 43, flexibility fixed
Forward and reverse action of position cylinder 42, completes the located lateral of chopping block;Gripper cylinder 32, the forward and reverse of clamping jaw cylinder 33 is controlled to move
Make, complete the clamping to chopping block and release to clamp;Control transmission cylinder 36 forward and reverse action, complete chopping block from feeding station to
The transmission of processing stations, and clamping delivery mechanism reset;Forward and reverse action of top pressure cylinder 51 is controlled, execution is held out against to chopping block
Flatten and release top pressure;Control the start and stop of discharging machine 71.
The control milling system assembly action of milling control system, is specifically included:Capture setting is each in milling system assembly
Sensor signal, and corresponding response is made according to program setting;Control the start and stop of spindle motor;Control the first lead screw motor,
Second lead screw motor, the rotating of the 3rd lead screw motor and output angle, to control the feed path of cutter.
To start shooting first exemplified by processing the chopping block of left side, the course of work at chopping block Xiyanping injection center described in this example is such as
Under:
Initialization prepares:Chopping block conveying control system resets the clamping delivery mechanism of two sets of feed systems, milling control system respectively
System controls milling cutter to be awaited orders into left side processing stations by Three-axis drive system.Operation element stacks polylith in feeding station
Chopping block;
First, chopping block conveying control system control left positioner mechanism is positioned to bottom one piece of chopping block, then controls left side
One piece of bottom chopping block after positioning is sent to front processing stations by clamping transmission system, and then control flattens mechanism by chopping block
Compress, then sending left side chopping block transmission, signal gives milling control system in place, then controls left side clamping delivery mechanism backward
Reset;
Milling control system detection left side chopping block transmits signal in place, and after confirming chopping block in place, control spindle motor starts, then controls
Three-axis drive system work processed performs the processing to chopping block on the processing stations of left side;
Meanwhile, chopping block conveying control system controls right positioner mechanism to position bottom one piece of chopping block, then controls right side
One piece of bottom chopping block after positioning is sent to front processing stations by clamping delivery mechanism, and then control flattens mechanism by chopping block
Compress, then sending right side chopping block transmission, signal gives milling control system in place, then controls right side clamping delivery mechanism backward
Reset;
Complete on the processing stations of left side after the processing of chopping block, transmission left side station machines signal and gives chopping block transmission control system
System, then chopping block transmits signal in place on the right side of detection, and after confirming chopping block in place, milling control system is by controlling Three-axis drive system
The second lead screw motor control milling cutter in system enters to the right right side processing stations, performs processing;
Chopping block conveying control system receives left side station and machined after signal, and control left positioner mechanism is to bottom one piece of anvil
Plate is positioned, then controls left side clamping transmission system that one piece of the bottom chopping block after positioning is sent into front processing stations.
Then control flattens mechanism and compresses chopping block, and then sending left side chopping block transmission, signal gives milling control system in place, then controls
System left side clamping delivery mechanism resets backward;Now, previous piece of machined chopping block is released processing stations by latter piece of chopping block and slided into
On the discharging carrying roller of discharge system, then the discharging carrying roller of rotation is sent out processed chopping block;
Complete on the processing stations of right side after the processing of chopping block, transmission right side station machines signal and gives chopping block transmission control system
System, then chopping block transmits signal in place on the left of detection, and after confirming chopping block in place, milling control system is by controlling Three-axis drive system
The second lead screw motor control milling cutter in system enters left side processing stations to the left again, performs processing;
Chopping block conveying control system receives right side station and machined after signal, and control right positioner mechanism is to bottom one piece of anvil
Plate is positioned, then controls right side clamping transmission system that one piece of the bottom chopping block after positioning is sent into front processing stations,
Then control flattens mechanism and compresses chopping block, and then sending right side chopping block transmission, signal gives milling control system in place, then controls
System right side clamping delivery mechanism resets backward;Now, previous piece of machined chopping block is released processing stations by latter piece of chopping block and slided into
On the discharging carrying roller of discharge system, then the discharging carrying roller of rotation is sent out processed chopping block;
Such repeatedly automatic continuous operation, realizes the high-efficiency automatic of chopping block surface Xiyanping injection;Between automatic processing base, behaviour
Make workman and new chopping block is put into feeding work in good time.
After chopping block conveying control system collects the fault-signal that sensor is sent, stop chopping block transmission system assembly and move
Make, and transmit stopping signal to give milling control system, milling control system, which is received, stops the action of milling system assembly after signal.
Similarly, after milling control system collects the fault-signal that sensor is sent, the action of milling system assembly is stopped, and transmit
Stopping signal gives chopping block conveying control system, and chopping block conveying control system receives stopping chopping block transmission system assembly after signal and moved
Make.
This example chopping block Xiyanping injection center feed system rear end uses open architecture, can connect the discharging of preamble process equipment
System, then can form multiple operation chopping block process line.
Claims (10)
1. a kind of full-automatic chopping block Xiyanping injection center, it is characterised in that total including chopping block transmission system assembly and milling system
Into;The chopping block transmission system assembly includes feed system and discharge system, and the feed system includes two sets, two sets of feeding systems
System is arranged side by side, and often covering feeding transmission system includes the processing stations that processing action is completed for cutter;Milling system assembly is only
Including a set of milling cutter into total, the milling cutter assembly comes and goes between the processing stations of two sets of feeding transmission systems and performs work
Make, milling cutter assembly processes each one piece of chopping block on the processing stations of two sets of feeding transmission systems per round trip;Work as milling cutter
Has assembly when the processing stations of a set of feed mechanism perform processing, another set of feed mechanism adds one piece of chopping block feeding to be processed
Work station.
2. full-automatic chopping block Xiyanping injection center according to claim 1, it is characterised in that total for chopping block transmission system
Chopping block conveying control system and milling control system are respectively equipped with into milling system assembly;The chopping block conveying control system control
The feeding work of two sets of feed systems of system, the milling control system control milling system assembly work;The chopping block transmission control
System processed and milling control system are in communication with each other, and chopping block conveying control system sends chopping block transmission, and signal controls system to milling in place
System, milling control system transmission single-station machines signal and gives chopping block conveying control system;
After one piece of chopping block to be processed is sent to processing stations by certain set feed system, chopping block conveying control system gathers the set and sent
The chopping block of material system transmits signal in place and is sent to milling control system, and milling control system control milling system assembly is performed
Processing, milling control system control milling system assembly is completed after the processing of certain set feed system processing stations lastblock chopping block,
Transmission machines signal and gives chopping block conveying control system;Milling control system controls milling system assembly to add the execution of certain station
Before work, verify to should station chopping block transmission signal in place;Chopping block conveying control system control feed system is performed before transmission,
Verify to should feed system processing stations machine signal.
3. full-automatic chopping block Xiyanping injection center according to claim 1, it is characterised in that often cover feeding transmission system also
Feeding station, a folder for chopping block to be processed to be sent to processing stations from feeding station for polylith chopping block can be stacked including one
Detent mechanism, a pressure for flattening processed chopping block for position correction is carried out before transport mechanism, one are held for processing to chopping block
Flattening mechanism.
4. full-automatic chopping block Xiyanping injection center according to claim 3, it is characterised in that be provided with the feeding station
For the retainer structure of placing chopping block, front apron is set in front of feeding station, has between front apron base and retainer plane and only holds
One piece keeps flat the spacing that chopping block passes through.
5. full-automatic chopping block Xiyanping injection center according to claim 3, it is characterised in that the detent mechanism is arranged on
At feeding station, including the first keeper, the second keeper that correspondence chopping block is set close to the side of another set of feed system, with
And the 3rd keeper that side of the correspondence chopping block away from another set of feed system is set;First keeper and the second keeper
It is separately positioned on the first positioning cylinder and the second positioning cylinder, the 3rd keeper is arranged on the 3rd positioning cylinder;
First positioning cylinder and the second positioning cylinder are vertically obliquely installed, and the first keeper and the second keeper come downwards to most
During low level, its side positioning action face is located at the positioning reference plane of this side, reversely up, leaves the positioning reference plane of this side;The
Three positioning cylinders are set perpendicular to this side positioning reference plane, and the 3rd keeper is securely fitted in before the piston rod of the 3rd positioning cylinder
End, includes a compliant section, the flexibility between the 3rd keeper front end positioning action point and rear end and piston rod fixed connection point
Section is flexible when positioning action point in front end is by radial load.
6. full-automatic chopping block Xiyanping injection center according to claim 3, it is characterised in that the clamping delivery mechanism is set
Put below chopping block transport plane, including a pair of clamp assemblies, the clamp assemblies installing plate for setting clamp assemblies, driving folders
Hold unit installing board and clamp assemblies move back and forth between feeding station and processing stations thereon transmission drive mechanism, it is described
Clamp assemblies installing plate is moved by longitudinal guiding rail mechanism and set, and the clamp assemblies include installing relative to clamp assemblies
Plate vertically moves the clip claw assembly and driving clip claw assembly of setting relative to the clamping driving that clamp assemblies installing plate is vertically moved
Mechanism;Clip claw assembly includes the clamping jaw that liftable is set, when clamping jaw drops to low level, and its upper end is less than chopping block transport plane, folder
When pawl is raised to a high position, its upper end is higher by thickness of the height less than one piece of chopping block of the anti-transport plane of anvil.
7. full-automatic chopping block Xiyanping injection center according to claim 3, it is characterised in that the pressing mechanism is arranged on
At processing stations, chopping block is processed for being flattened at the both sides of the edge of processed chopping block, it includes pressing plate and top pressure component, institute
State pressing plate level to be fixedly installed, the pressing plate is arranged on the non-processing region of chopping block both lateral sides for being sent to processing stations
Side;The top pressure component, which is arranged on, to be sent to below the non-processing region of the chopping block both lateral sides of processing stations, the top pressure group
Part includes the top pin that liftable is set and the top pressure drive mechanism for driving top pin to move up and down.
8. full-automatic chopping block Xiyanping injection center according to claim 1, it is characterised in that the milling system assembly bag
Include milling cutter assembly and driving milling cutter assembly X-axis, Y-axis, the Three-axis drive system of Z axis three-dimensional motion;
The milling cutter assembly includes milling cutter head, the main shaft for installing milling cutter head, main shaft rotating driving device, described
Three-axis drive system includes being mutually related first to motion, second to motion, three-dimensional motion, Mei Yixiang
The drive mechanism that motion is moved along a straight line by motion portion and powered motion portion is constituted;First passes through to the motion portion of motion
Guiding rail mechanism is movably arranged relative to frame, and second passes through guiding rail mechanism relative the to the motion portion of motion
One is movably arranged to the motion portion of motion, and the motion portion of three-dimensional motion passes through guiding rail mechanism relative second
It is movably arranged to the motion portion of motion;The milling cutter system is arranged in the motion portion of three-dimensional motion.
9. full-automatic chopping block Xiyanping injection center according to claim 8, it is characterised in that the main shaft rotation driving dress
A spindle motor is set to, the output shaft of the spindle motor is downwards as the main shaft for installing milling cutter head, the milling
Sharpener head is fixedly installed on the output shaft lower end of spindle motor, and the milling cutter head is made up of cutter chuck and milling cutter.
10. full-automatic chopping block Xiyanping injection center according to claim 9, it is characterised in that set at the milling cutter head
There is a dust shield, the dust shield includes cylindrical portion of the enclosing in cutter head side, and the cylindrical portion side is provided with dust discharge interface, institute
State dust discharge interface connection dust discharge pipeline;The cylindrical portion upper end and the housing lower end outside face of spindle motor are sealed, the tubular
Subordinate end includes one section of software cylinder portion, and the software cylinder portion is tightly connected with cylindrical portion main part.
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