CN107288671A - Reinforcing soft broken coal rock body bores the integrated extensible anchor pole of envelope note and its construction method - Google Patents
Reinforcing soft broken coal rock body bores the integrated extensible anchor pole of envelope note and its construction method Download PDFInfo
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- CN107288671A CN107288671A CN201710718310.0A CN201710718310A CN107288671A CN 107288671 A CN107288671 A CN 107288671A CN 201710718310 A CN201710718310 A CN 201710718310A CN 107288671 A CN107288671 A CN 107288671A
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- anchor rod
- rear end
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- 239000011435 rock Substances 0.000 title claims abstract description 37
- 239000003245 coal Substances 0.000 title claims abstract description 28
- 238000010276 construction Methods 0.000 title claims abstract description 16
- 230000003014 reinforcing effect Effects 0.000 title claims 6
- 238000007789 sealing Methods 0.000 claims abstract description 27
- 238000005553 drilling Methods 0.000 claims abstract description 25
- 239000011440 grout Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- 238000004873 anchoring Methods 0.000 claims description 4
- 239000002002 slurry Substances 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000007569 slipcasting Methods 0.000 claims 9
- 235000008331 Pinus X rigitaeda Nutrition 0.000 claims 1
- 235000011613 Pinus brutia Nutrition 0.000 claims 1
- 241000018646 Pinus brutia Species 0.000 claims 1
- 231100000241 scar Toxicity 0.000 claims 1
- 238000002347 injection Methods 0.000 abstract description 8
- 239000007924 injection Substances 0.000 abstract description 8
- 230000010354 integration Effects 0.000 abstract description 7
- 230000002787 reinforcement Effects 0.000 abstract description 4
- 238000011900 installation process Methods 0.000 abstract description 2
- 238000006243 chemical reaction Methods 0.000 description 12
- 238000010586 diagram Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 3
- 101100334009 Caenorhabditis elegans rib-2 gene Proteins 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005065 mining Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D21/00—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
- E21D21/0026—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection characterised by constructional features of the bolts
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D20/00—Setting anchoring-bolts
- E21D20/003—Machines for drilling anchor holes and setting anchor bolts
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D20/00—Setting anchoring-bolts
- E21D20/02—Setting anchoring-bolts with provisions for grouting
- E21D20/028—Devices or accesories for injecting a grouting liquid in a bore-hole
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D21/00—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
- E21D21/0093—Accessories
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- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Piles And Underground Anchors (AREA)
Abstract
松软破碎煤岩体钻封注一体化可接长锚杆,包括同轴向由前端到后端依次设置的锚杆钻头、中空端头锚杆、第一锚杆连接件、中空可接锚杆、第二锚杆连接件和锚杆钻机转换接头;锚杆钻头的后端与中空端头锚杆的前端连接,第一锚杆连接件的前端部和后端部分别与中空端头锚杆的后端和中空可接锚杆的前端连接,第二锚杆连接件的前端部和后端部分别中空可接锚杆的后端和锚杆钻机转换接头的前端连接。本发明还公开了可接长锚杆的施工方法,本发明既能够实现对煤矿巷道松散破碎围岩的加固支护,又可以接长以适应不同的松散破碎区范围且能够适应巷道围岩的大变形,设计精巧合理,安装工艺简单,主要适用于煤矿巷道松散破碎区或软岩巷道加固工程。
Drilling, sealing and injection integration of soft and broken coal and rock mass can be connected to long bolts, including bolt bits arranged in sequence from the front end to the rear end in the same axis, hollow end bolts, first bolt connectors, and hollow connectable bolts , the second anchor rod connector and the rocker drilling rig adapter; the rear end of the rocker drill bit is connected to the front end of the hollow end bolt, and the front end and rear end of the first anchor rod connector are respectively connected to the hollow end bolt The rear end of the second anchor rod connector is connected to the front end of the hollow anchor rod, and the front end and rear end of the second anchor rod connector are respectively connected to the front end of the hollow anchor rod adapter joint. The invention also discloses a construction method for connecting long anchor rods. The invention can not only realize the reinforcement and support of the loose and broken surrounding rocks of the coal mine roadway, but also can be extended to adapt to different ranges of loose and broken areas and can adapt to the surrounding rocks of the roadway. Large deformation, exquisite and reasonable design, simple installation process, mainly suitable for loose and broken areas of coal mine roadways or soft rock roadway reinforcement projects.
Description
技术领域technical field
本发明属于煤矿巷道松软破碎煤岩体支护领域,特别涉及一种松软破碎煤岩体钻封注一体化可接长锚杆及其施工方法。The invention belongs to the field of support for soft and broken coal and rock masses in coal mine roadways, and in particular relates to a long anchor rod with integration of drilling, sealing and injection for soft and broken coal and rock masses and a construction method thereof.
背景技术Background technique
煤炭是我国主要能源形式,其在我国一次能源消费比例长期占据50%以上的份额。煤炭开采需要开掘一系列巷道,煤矿高产高效的重要一环就是这些巷道的有效支护。在众多的巷道之中,受采动、地质构造及成煤环境等影响,松散破碎围岩巷道占据很大比例,支护难度较大且成本较高。现有技术条件下,多采用以注浆锚杆为核心的支护方式来改变巷道松散破碎围岩的状态,使之成为完整的结构,从而具有良好的承载能力。传统的注浆锚杆结构复杂,成本较高且其长度受巷道高度与宽度的影响致使锚注长度受到限制,锚杆施工过程工艺复杂,杆体延伸率低无法适应围岩大变形,对设备及现场工作人员技术水平要求较高,因而无法在煤矿巷道松软破碎煤岩体支护方面取得广泛应用,进而导致此类巷道支护面临瓶颈问题,威胁工作人员生命安全与矿井高产高效的实现。Coal is the main form of energy in my country, and its proportion of primary energy consumption in my country has occupied more than 50% of the share for a long time. Coal mining needs to dig a series of roadways, and an important part of high production and high efficiency in coal mines is the effective support of these roadways. Among the many roadways, due to the influence of mining, geological structure and coal-forming environment, loose and broken surrounding rock roadways account for a large proportion, and the support is difficult and costly. Under the existing technical conditions, the support method with grouting bolt as the core is mostly used to change the state of the loose and broken surrounding rock of the roadway, making it a complete structure, so that it has a good bearing capacity. The traditional grouting bolt has complex structure, high cost, and its length is limited by the height and width of the roadway, so the length of the bolt is limited. The technical level of on-site workers is relatively high, so it cannot be widely used in the support of soft and broken coal and rock mass in coal mine roadways, which leads to the bottleneck problem of such roadway support, threatening the safety of staff and the realization of high production and high efficiency in mines.
发明内容Contents of the invention
为解决现有技术的不足之处,本发明提供一种结构简单、便于施工、成本低、支护牢靠、能适应围岩大变形的松软破碎煤岩体钻封注一体化可接长锚杆及其施工方法。In order to solve the deficiencies of the prior art, the present invention provides a soft and broken coal and rock body that integrates drilling, sealing and injecting, and can be connected to a long bolt with a simple structure, convenient construction, low cost, reliable support, and can adapt to large deformation of surrounding rocks. and its construction method.
为解决上述技术问题,本发明采用如下技术方案:松软破碎煤岩体钻封注一体化可接长锚杆,包括同轴向由前端到后端依次设置的锚杆钻头1、中空端头锚杆3、第一锚杆连接件4、中空可接锚杆5、第二锚杆连接件8和锚杆钻机转换接头9;锚杆钻头1的后端伸入并螺纹连接在中空端头锚杆3的前端内部,第一锚杆连接件4的前端部和后端部分别伸入并螺纹连接在中空端头锚杆3的后端内部和中空可接锚杆5的前端内部,第二锚杆连接件8的前端伸入并螺纹连接在中空可接锚杆5的后端内部,第二锚杆连接件8的后端伸入并螺纹连接在锚杆钻机转换接头9的前端内部,锚杆钻机转换接头9的后部为与锚杆钻机传动连接的六棱柱结构14,中空可接锚杆5的后端部外圆设置有外螺纹。In order to solve the above-mentioned technical problems, the present invention adopts the following technical scheme: soft and broken coal and rock mass drilling, sealing and injection integration can be connected to a long anchor rod, including a coaxial anchor drill bit 1, a hollow end anchor Rod 3, the first anchor rod connector 4, the hollow anchor rod 5, the second anchor rod connector 8 and the anchor drill adapter 9; the rear end of the anchor drill bit 1 is inserted and threaded into the hollow end anchor Inside the front end of the rod 3, the front end and the rear end of the first anchor rod connector 4 respectively extend into and are screwed into the rear end inside of the hollow end anchor rod 3 and the front end inside of the hollow connectable anchor rod 5, and the second The front end of the anchor rod connector 8 extends into and is threaded inside the rear end of the hollow connectable anchor rod 5, and the rear end of the second anchor rod connector 8 extends into and is threaded inside the front end of the rocker drill conversion joint 9, The rear portion of the rocker drill conversion joint 9 is a hexagonal prism structure 14 connected with the drive of the rocker driller, and the outer circle of the rear end of the hollow rod 5 that can be connected is provided with an external thread.
中空端头锚杆3和中空可接锚杆5的前部及后部的圆周表面上均中心对称设置有两个扳手卡槽6。Two wrench slots 6 are symmetrically arranged on the front and rear circumferential surfaces of the hollow end anchor rod 3 and the hollow connectable anchor rod 5 .
第一锚杆连接件4和第二锚杆连接件8的圆周表面上均中心对称设置有两个扳手卡接平面15。Two wrench engagement planes 15 are symmetrically arranged on the circumferential surfaces of the first anchor connecting part 4 and the second anchor connecting part 8 .
锚杆钻头1内开设有中空端头锚杆3内部连通的通孔,中空端头锚杆3的外圆周表面固定设置有螺旋排渣凸棱条2。The anchor drill bit 1 is provided with a through hole through which the hollow end anchor 3 communicates with the inside, and the outer circumferential surface of the hollow end anchor 3 is fixedly provided with a spiral slag discharge rib 2 .
松软破碎煤岩体钻封注一体化可接长锚杆的施工方法,包括以下步骤,The construction method of drilling, sealing and injecting integration of soft and broken coal and rock mass, which can be connected to a long bolt, comprises the following steps,
(a)将锚杆钻机转换接头9的六棱柱结构14插入到锚杆钻机的动力输出接口内;(a) Insert the hexagonal prism structure 14 of the rocker drill conversion joint 9 into the power output interface of the rocker drill;
(b)将锚杆钻机转换接头9与第二锚杆连接件8连接,将锚杆钻头1拧到中空端头锚杆3前端,接着使用第一锚杆连接件4将中空端头锚杆3与中空可接锚杆5组装至所需长度,然后将中空可接锚杆5的后端与第二锚杆连接件8的前端螺纹连接并拧紧;当所需钻进长度超过巷道宽度或高度时需在钻进过程中采用不断采用第一锚杆连接件4连接中空可接锚杆5以达到长度要求;(b) Connect the rocker drill conversion joint 9 with the second rocker connector 8, screw the rocker bit 1 to the front end of the hollow end anchor rod 3, and then use the first anchor rod connector 4 to connect the hollow end anchor rod 3. Assemble with the hollow connectable anchor rod 5 to the required length, then screw the rear end of the hollow connectable anchor rod 5 with the front end of the second anchor rod connector 8 and tighten; when the required drilling length exceeds the roadway width or When the height is high, it is necessary to continuously use the first anchor rod connector 4 to connect the hollow and connectable anchor rod 5 during the drilling process to meet the length requirement;
(c)锚杆钻头1对准设定的钻孔点,启动锚杆钻机,将步骤2中组装的长锚杆钻入松软破碎煤岩体至最后一节中空可接锚杆5的后部外露至设计长度后,然后取下钻机并卸下锚杆钻机转换接头9与第二锚杆连接件8;(c) Align the rock bolt bit 1 with the set drilling point, start the rock bolt machine, and drill the long anchor rod assembled in step 2 into the soft and broken coal rock mass to the rear part of the last section, which is hollow and connectable to the anchor rod 5 After being exposed to the designed length, the drilling rig is then removed and the bolter rig conversion joint 9 and the second bolt connector 8 are removed;
(d)清理整平锚固孔周围岩面后将封孔托盘7安装到中空可接锚杆5上,在中空可接锚杆5的后端部的外螺纹上拧上螺母10并压紧封孔托盘7,然后将注浆止浆阀门11与中空可接锚杆5的后端连接,注浆止浆阀门11的前端连接注浆泵连接管,接着开启注浆止浆阀门11,启动注浆泵,浆液依次由注浆止浆阀门11、中空可接锚杆5、第一锚杆连接件4、中空端头锚杆3和锚杆钻头1后注入到长锚杆的外壁与钻孔之间飞环形间隙内,封孔托盘7阻挡浆液在钻孔内外溢;(d) After cleaning and leveling the rock surface around the anchor hole, install the sealing tray 7 on the hollow connectable anchor rod 5, screw the nut 10 on the external thread of the rear end of the hollow connectable bolt 5 and press the seal tightly. Hole tray 7, then connect the grouting stop valve 11 with the rear end of the hollow anchor rod 5, connect the front end of the grouting stop valve 11 to the grouting pump connection pipe, then open the grouting stop valve 11, start the injection Grouting pump, the grout is poured into the outer wall of the long anchor and the drill hole by the grouting stop grout valve 11, the hollow connectable anchor 5, the first anchor connector 4, the hollow end anchor 3 and the anchor drill 1. In the annular gap between the holes, the sealing tray 7 prevents the slurry from overflowing inside and outside the drill hole;
(e)注浆泵连接管上设置有压力表,当压力表上的压力达到设定值后,关闭注浆止浆阀门11,拆卸注浆泵连接管和注浆泵,待浆液凝固后再取下注浆止浆阀门11,即完成长锚杆的锚固施工。(e) A pressure gauge is installed on the connecting pipe of the grouting pump. When the pressure on the pressure gauge reaches the set value, close the grouting stop valve 11, disassemble the connecting pipe and the grouting pump, and wait until the grout solidifies. Take off the grouting stop grouting valve 11, namely complete the anchoring construction of the long anchor rod.
所述的注浆止浆阀门11后端的出口端设置有具有外螺纹的注浆管接头12,注浆管接头12伸入并螺纹连接在中空可接锚杆5的后端内部。The outlet end of the rear end of the grouting stop valve 11 is provided with a grouting pipe joint 12 with an external thread, and the grouting pipe joint 12 extends into and is threaded inside the rear end of the hollow anchor rod 5 .
封孔托盘7前端固定连接有伸入到钻孔内的中空橡胶塞13,中空橡胶塞13的内径、中空端头锚杆3的外径和中空可接锚杆5的外径相等,中空橡胶塞13的外圆周呈前细后粗的圆锥形结构,中空橡胶塞13前端部的最细端的外径等于钻孔的内径。The front end of the sealing tray 7 is fixedly connected with a hollow rubber plug 13 extending into the drilled hole. The inner diameter of the hollow rubber plug 13, the outer diameter of the hollow end anchor rod 3 and the outer diameter of the hollow connectable anchor rod 5 are equal. The outer circumference of the plug 13 is a conical structure that is thinner at the front and thicker at the back, and the outer diameter of the thinnest end of the front end of the hollow rubber plug 13 is equal to the inner diameter of the drilled hole.
采用上述技术方案,本发明相对于现有技术,具有以下技术效果:Adopt above-mentioned technical scheme, the present invention has following technical effect with respect to prior art:
1、本发明中的注浆止浆阀门为可循环利用部件,相较传统注浆锚杆来说可以节省成本。1. The grouting stop valve in the present invention is a recyclable component, which can save costs compared with traditional grouting anchors.
2、本发明的长锚杆杆体包含中空端头锚杆与中空可接锚杆(,其标准长度均为1.0m,可以根据围岩松散破碎区宽度进行利用第一锚杆连接件合理组装使其较传统注浆锚杆应用范围更广,且由于采用高强、高延伸率钢材,加之接长部位高延伸率使得锚固后杆体具有良好的延伸率,从而能适应围岩的大变形。2. The long anchor rod body of the present invention includes a hollow end anchor rod and a hollow connectable anchor rod (the standard length of which is 1.0m, which can be reasonably assembled using the first anchor rod connector according to the width of the surrounding rock loose crushing area. Compared with the traditional grouting bolt, it has a wider application range, and because of the high strength and high elongation steel material, coupled with the high elongation of the extension part, the rod body has good elongation after anchoring, so that it can adapt to the large deformation of the surrounding rock.
3、本发明种的封孔托盘是在传统封孔托盘基础上加装一定长度的中空橡胶塞,在螺母压紧封孔托盘时,将中空橡胶塞压入到钻孔的孔口内,中空橡胶塞外圆周呈前细后粗的圆锥形结构,螺母顶压封孔托盘越压的紧,密封性就越强,这样可充分提高封孔效果,其解决了传统注浆锚杆封孔工艺问题。3. The sealing tray of the present invention is a hollow rubber plug of a certain length added on the basis of the traditional sealing tray. When the nut presses the sealing tray, the hollow rubber plug is pressed into the hole of the drilled hole, and the hollow rubber The outer circumference of the plug is a conical structure that is thinner at the front and thicker at the back. The tighter the nut is pressed against the sealing tray, the stronger the sealing performance will be. This can fully improve the sealing effect and solve the problem of the traditional grouting bolt sealing process.
4、本发明中的各个构件均采用螺纹连接的方式,这样不仅便于分体式制造,而且能起便于组装的效果。4. All components in the present invention are connected by threads, which not only facilitates split manufacturing, but also facilitates assembly.
5、本发明中的长锚杆既有钻杆钻孔的功能,又具有封孔管的作用,一举两得,避免了钻孔后抽出钻杆后塌孔的情况发生,一举两得,节省了锚固施工的时间,也节约了施工成本。5. The long anchor rod in the present invention not only has the function of drill pipe drilling, but also has the function of sealing pipe. time and save construction costs.
综上所述,本发明既能够实现对煤矿巷道松散破碎围岩的加固支护,又可以接长以适应不同的松散破碎区范围且能够适应巷道围岩的大变形,锚杆钻入岩体后作为注浆锚杆使用,设计精巧合理,安装工艺简单,解决了传统注浆锚杆支护施工工艺复杂、结构复杂等问题,主要适用于煤矿巷道松散破碎区或软岩巷道加固工程。In summary, the present invention can not only realize the reinforcement and support of the loose and broken surrounding rock of the coal mine roadway, but also can be extended to adapt to different loose broken area ranges and can adapt to the large deformation of the roadway surrounding rock, and the bolt can be drilled into the rock mass Afterwards, it is used as a grouting bolt. The design is exquisite and reasonable, and the installation process is simple. It solves the problems of complex construction technology and complex structure of the traditional grouting bolt support. It is mainly suitable for loose and broken areas of coal mine roadways or soft rock roadway reinforcement projects.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是本发明中注浆止浆阀门的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of the grouting stop grouting valve in the present invention;
图3是本发明中锚杆钻机转换接头的立体结构示意图;Fig. 3 is a three-dimensional structural schematic diagram of a rocker drilling rig conversion joint in the present invention;
图4是本发明中的中空端头锚杆的立体结构示意图;Fig. 4 is the schematic diagram of the three-dimensional structure of the hollow end anchor rod in the present invention;
图5是本发明中的中空可接锚杆的立体结构示意图;Fig. 5 is a schematic diagram of the three-dimensional structure of the hollow connectable anchor rod in the present invention;
图6是本发明中封孔托盘的立体结构示意图;Fig. 6 is a schematic diagram of the three-dimensional structure of the sealing tray in the present invention;
图7是本发明中锚杆钻头的结构示意图。Fig. 7 is a structural schematic diagram of the rock-bolt drill bit in the present invention.
具体实施方式detailed description
如图1-图7所示,本发明的松软破碎煤岩体钻封注一体化可接长锚杆,松软破碎煤岩体钻封注一体化可接长锚杆,包括同轴向由前端到后端依次设置的锚杆钻头1、中空端头锚杆3、第一锚杆连接件4、中空可接锚杆5、第二锚杆连接件8和锚杆钻机转换接头9;锚杆钻头1的后端伸入并螺纹连接在中空端头锚杆3的前端内部,第一锚杆连接件4的前端部和后端部分别伸入并螺纹连接在中空端头锚杆3的后端内部和中空可接锚杆5的前端内部,第二锚杆连接件8的前端伸入并螺纹连接在中空可接锚杆5的后端内部,第二锚杆连接件8的后端伸入并螺纹连接在锚杆钻机转换接头9的前端内部,锚杆钻机转换接头9的后部为与锚杆钻机传动连接的六棱柱结构14,中空可接锚杆5的后端部外圆设置有外螺纹。As shown in Figures 1 to 7, the soft and broken coal and rock mass drilling, sealing and injection integration of the present invention can be connected to a long anchor rod, and the soft and broken coal and rock mass drilling and sealing and injection integration can be extended. Bolt drill bit 1, hollow end bolt 3, first bolt connector 4, hollow connectable bolt 5, second bolt connector 8 and rocker drill conversion joint 9 arranged in sequence to the rear end; The rear end of the drill bit 1 extends into and is threaded inside the front end of the hollow end anchor rod 3, and the front end and the rear end of the first anchor rod connector 4 respectively extend into and thread connected to the rear end of the hollow end anchor rod 3. end inside and the front end of the hollow connectable anchor rod 5, the front end of the second anchor rod connector 8 extends into and is screwed into the rear end inside of the hollow connectable anchor rod 5, and the rear end of the second anchor rod connector 8 extends Inserted and threaded inside the front end of the rocker drill conversion joint 9, the rear part of the rocker drill conversion joint 9 is a hexagonal prism structure 14 connected with the drive of the rocker drill machine, and the outer circle of the rear end of the hollow bolt 5 can be connected With external thread.
中空端头锚杆3和中空可接锚杆5的前部及后部的圆周表面上均中心对称设置有两个扳手卡槽6。Two wrench slots 6 are symmetrically arranged on the front and rear circumferential surfaces of the hollow end anchor rod 3 and the hollow connectable anchor rod 5 .
第一锚杆连接件4和第二锚杆连接件8的圆周表面上均中心对称设置有两个扳手卡接平面15。扳手卡槽6和扳手卡接平面15均用于工人使用扳手卡住后进行轴向螺纹连接的作用。Two wrench engagement planes 15 are symmetrically arranged on the circumferential surfaces of the first anchor connecting part 4 and the second anchor connecting part 8 . Both the wrench clamping groove 6 and the wrench clamping plane 15 are used for the worker to perform axial screw connection after clamping with a wrench.
锚杆钻头1内开设有中空端头锚杆3内部连通的通孔,中空端头锚杆3的外圆周表面固定设置有螺旋排渣凸棱条2。The anchor drill bit 1 is provided with a through hole through which the hollow end anchor 3 communicates with the inside, and the outer circumferential surface of the hollow end anchor 3 is fixedly provided with a spiral slag discharge rib 2 .
本发明的松软破碎煤岩体钻封注一体化可接长锚杆的施工方法,包括以下步骤,The construction method for the integration of drilling, sealing and injection of soft and broken coal and rock mass of the present invention, which can be connected to a long anchor rod, comprises the following steps,
(a)将锚杆钻机转换接头9的六棱柱结构14插入到锚杆钻机的动力输出接口内;(a) Insert the hexagonal prism structure 14 of the rocker drill conversion joint 9 into the power output interface of the rocker drill;
(b)将锚杆钻机转换接头9与第二锚杆连接件8连接,将锚杆钻头1拧到中空端头锚杆3前端,接着使用第一锚杆连接件4将中空端头锚杆3与中空可接锚杆5组装至所需长度,然后将中空可接锚杆5的后端与第二锚杆连接件8的前端螺纹连接并拧紧;当所需钻进长度超过巷道宽度或高度时需在钻进过程中采用不断采用第一锚杆连接件4连接中空可接锚杆5以达到长度要求;(b) Connect the rocker drill conversion joint 9 with the second rocker connector 8, screw the rocker bit 1 to the front end of the hollow end anchor rod 3, and then use the first anchor rod connector 4 to connect the hollow end anchor rod 3. Assemble with the hollow connectable anchor rod 5 to the required length, then screw the rear end of the hollow connectable anchor rod 5 with the front end of the second anchor rod connector 8 and tighten; when the required drilling length exceeds the roadway width or When the height is high, it is necessary to continuously use the first anchor rod connector 4 to connect the hollow and connectable anchor rod 5 during the drilling process to meet the length requirement;
(c)锚杆钻头1对准设定的钻孔点,启动锚杆钻机,将步骤2中组装的长锚杆钻入松软破碎煤岩体至最后一节中空可接锚杆5的后部外露至设计长度后,然后取下钻机并卸下锚杆钻机转换接头9与第二锚杆连接件8;(c) Align the rock bolt bit 1 with the set drilling point, start the rock bolt machine, and drill the long anchor rod assembled in step 2 into the soft and broken coal rock mass to the rear part of the last section, which is hollow and connectable to the anchor rod 5 After being exposed to the designed length, the drilling rig is then removed and the bolter rig conversion joint 9 and the second bolt connector 8 are removed;
(d)清理整平锚固孔周围岩面后将封孔托盘7安装到中空可接锚杆5上,在中空可接锚杆5的后端部的外螺纹上拧上螺母10并压紧封孔托盘7,然后将注浆止浆阀门11与中空可接锚杆5的后端连接,注浆止浆阀门11的前端连接注浆泵连接管,接着开启注浆止浆阀门11,启动注浆泵,浆液依次由注浆止浆阀门11、中空可接锚杆5、第一锚杆连接件4、中空端头锚杆3和锚杆钻头1后注入到长锚杆的外壁与钻孔之间飞环形间隙内,封孔托盘7阻挡浆液在钻孔内外溢;(d) After cleaning and leveling the rock surface around the anchor hole, install the sealing tray 7 on the hollow connectable anchor rod 5, screw the nut 10 on the external thread of the rear end of the hollow connectable bolt 5 and press the seal tightly. Hole tray 7, then connect the grouting stop valve 11 with the rear end of the hollow anchor rod 5, connect the front end of the grouting stop valve 11 to the grouting pump connection pipe, then open the grouting stop valve 11, start the injection Grouting pump, the grout is poured into the outer wall of the long anchor and the drill hole by the grouting stop grout valve 11, the hollow connectable anchor 5, the first anchor connector 4, the hollow end anchor 3 and the anchor drill 1. In the annular gap between the holes, the sealing tray 7 prevents the slurry from overflowing inside and outside the drill hole;
(e)注浆泵连接管上设置有压力表,当压力表上的压力达到设定值后,关闭注浆止浆阀门11,拆卸注浆泵连接管和注浆泵,待浆液凝固后再取下注浆止浆阀门11,即完成长锚杆的锚固施工。(e) A pressure gauge is installed on the connecting pipe of the grouting pump. When the pressure on the pressure gauge reaches the set value, close the grouting stop valve 11, disassemble the connecting pipe and the grouting pump, and wait until the grout solidifies. Take off the grouting stop grouting valve 11, namely complete the anchoring construction of the long anchor rod.
所述的注浆止浆阀门11后端的出口端设置有具有外螺纹的注浆管接头12,注浆管接头12伸入并螺纹连接在中空可接锚杆5的后端内部。The outlet end of the rear end of the grouting stop valve 11 is provided with a grouting pipe joint 12 with an external thread, and the grouting pipe joint 12 extends into and is threaded inside the rear end of the hollow anchor rod 5 .
封孔托盘7前端固定连接有伸入到钻孔内的中空橡胶塞13,中空橡胶塞13的内径、中空端头锚杆3的外径和中空可接锚杆5的外径相等,中空橡胶塞13的外圆周呈前细后粗的圆锥形结构,中空橡胶塞13前端部的最细端的外径等于钻孔的内径。The front end of the sealing tray 7 is fixedly connected with a hollow rubber plug 13 extending into the drilled hole. The inner diameter of the hollow rubber plug 13, the outer diameter of the hollow end anchor rod 3 and the outer diameter of the hollow connectable anchor rod 5 are equal. The outer circumference of the plug 13 is a conical structure that is thinner at the front and thicker at the back, and the outer diameter of the thinnest end of the front end of the hollow rubber plug 13 is equal to the inner diameter of the drilled hole.
本实施例并非对本发明的形状、材料、结构等作任何形式上的限制,凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均属于本发明技术方案的保护范围。This embodiment does not impose any formal restrictions on the shape, material, structure, etc. of the present invention. All simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention belong to the protection of the technical solution of the present invention. scope.
Claims (7)
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| CN110645033A (en) * | 2019-10-17 | 2020-01-03 | 中铁八局集团有限公司 | Device and method for deep grouting in sandy cobble stratum shield construction tunnel |
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| CN113586110A (en) * | 2021-07-21 | 2021-11-02 | 山西中煤担水沟煤业有限公司 | Drilling device and supporting method for soft and broken surrounding rock of mine |
| CN113863298A (en) * | 2021-10-08 | 2021-12-31 | 长沙理工大学 | A kind of multifunctional bolt structure and setting method |
| CN116607986A (en) * | 2023-05-31 | 2023-08-18 | 中国电建集团贵阳勘测设计研究院有限公司 | Multifunctional anchor rod with anchor rod body automatically detached from drilling machine |
| CN117583893A (en) * | 2023-07-10 | 2024-02-23 | 淮南市金德实业有限公司 | A high-strength anchor rod and its processing equipment |
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