CN107287947A - The method that a kind of traditional batik of combination prints T-shirt with digital thermal transfer printing stamp - Google Patents

Abstract

The invention discloses the method that a kind of traditional batik of combination prints T-shirt with digital thermal transfer printing stamp, not good to solve batik Color in the prior art, digit printing cost is high, the technical problem such as Maintenance Difficulty.The present invention combines traditional wax printing technology and digital heat transfer printing technological perfectionism, increases thermally transferred pattern, novel design, excellent, more personalized, particularization on the pattern of batik；Batik dyestuff uses cold dyeing type XS ferment dyestuffs, and fixation efficiency high, colouring is uniform, and reactive good, dye-uptake is high, good penetrability, shortens wax-dyeing process flow, the batik efficiency greatly improved；Digital thermal transfer printing is combined with traditional wax printing technology, and step is few, and technological process is short, reduces production cost；Simple to operate, color accuracy is higher, and pattern effect is greatly improved, with higher market value.

Description

A method of printing T-shirts by combining traditional batik printing with digital thermal transfer printing

technical field

The invention relates to the specific field of manufacturing technology, in particular to a method for printing T-shirts in combination with traditional batik printing and digital thermal transfer printing.

Background technique

Batik is an ancient folk traditional textile printing and dyeing handicraft of ethnic minorities in my country. Batik is to paint melted wax on the cloth and then dye it for dip-dyeing. After dyeing and removing the wax, the cloth surface will show a pattern. In dip-dyeing, the wax as a resist dye is naturally Cracks make the cloth surface present a special "ice pattern", which is particularly attractive. At present, the traditional batik technique is widely used, such as blue calico, silk scarves, pillows, etc. with ethnic characteristics, all of which are batik. The main dyes are reactive dyes, fermentation dyes, vegetable dyes. The dyeing method has low cost, less investment in equipment, less restrictions on site and production environment, and quick results. However, the colors in traditional batik are relatively monotonous, and the shapes are unreal and difficult to control.

With the advancement of science and technology, the level of digital printing technology has gradually improved. The production process of digital printing has greatly shortened the original process route, the speed of receiving orders is fast, and the cost of proofing is greatly reduced, which makes its products break the traditional production. The limitation of textile fabrics can realize the printing effect of high-grade printing. Digital printing production truly realizes the production process of small batch and quick response. The production batch is not subject to any restrictions. No color paste. Digital printing technology has rich colors, high pattern precision, and true pattern, but the technical pattern of digital printing is relatively single, the input cost is high, the color is not deep, and the color fixing rate is low.

Contents of the invention

In view of the deficiencies of the above-mentioned background technology, the present invention provides a method for printing T-shirts by combining traditional batik printing and digital thermal transfer printing to solve the problem of poor batik dyeing effect in the prior art, low pattern accuracy, and relative digital printing patterns. Single, high input cost.

The technical solution of the present invention is: a method for printing T-shirts in combination with traditional batik printing and digital thermal transfer printing, comprising the following steps:

(1) Pattern design: Design the pattern on the T-shirt, and then determine the batik process and batik color according to the shape and color relationship of the pattern on the T-shirt;

(2) Batik: Carry out waxing treatment according to the pattern on the T-shirt in step (1), add the dye to water and stir until dissolved to obtain a dye solution, soak the wax-painted T-shirt in the dye solution, and stir to make it The T-shirt absorbs the dye solution. After the T-shirt fully absorbs the dye solution, remove the excess dye solution, as long as there is no dye solution dripping, then put the T-shirt with the dye solution removed into a plastic bag, and discharge the air to tie the bag tightly. After sealing and fermenting for a period of time, hang and dry the T-shirt, then put the T-shirt in water to boil to remove wax, and then rinse; put the rinsed T-shirt into the color-fixing solution to fix the color, and dry the T-shirt after fixing the color Dry;

(3) Digital thermal transfer printing: digitally print the T-shirts dried in step (2), and use the digital printing machine to perform the following operations:

C1. Power-on test: print test strips to check that the machine is running normally;

C2. Design printing pattern: edit printing pattern;

C3. Print the printing pattern on the transfer paper;

C4. Use a lithographic heat press machine to transfer the pattern on the transfer paper to the T-shirt; you can get a T-shirt that combines traditional batik and digital heat transfer printing.

The dye in the step (2) is cold dyeing type XS enzyme dye, which is purchased from Shaoxing Nuanxu Textile Co., Ltd. The mass ratio of dye to water is (3~5): (90~110).

The color-fixing liquid in the step (2) is formed by mixing the color-fixing agent and water, wherein the mass ratio of the color-fixing agent to water is (2-8): (100-200); the temperature of the color-fixing liquid is 20~40℃.

The time for soaking the T-shirts in the step (2) after the waxing operation in the dye solution is 25-45 minutes; the sealing fermentation time is 10-15 hours, and the temperature during sealing fermentation is 20-25°C; the T-shirts When it is put into water and boiled, the water temperature is 100-120°C, and the boiling time is 3-10 minutes.

In the step (3) C3 operation, the printing software is used to print the printing pattern on the transfer paper, and the printing software is Montai Color Electronic Publishing System. The process is as follows:

a. Click the file, then create a new file, set the paper type and size, and then confirm;

b. Click the file, load the image, adjust the size and position of the image;

c. Click the file, click Print, and select the "print as mirror image" method;

d. Printing; print the printing pattern on the transfer paper.

The pattern on the transfer paper in step (3) C4 is transferred to the batik pattern on the dried T-shirt in step (2).

The digital printing machine in the step (3) is a HJ-4182 digital printing machine.

The invention perfectly combines traditional batik technology and digital thermal transfer printing technology, and adds heat transfer printing pattern to batik pattern, which has novel pattern, excellent effect, more individualization and specialization; batik dye adopts cold dyeing type XS enzyme Dye, high color fixing efficiency, uniform coloring, good reactivity, high dyeing rate, good permeability, shortening the batik process, greatly improving the efficiency of batik; digital thermal transfer printing combined with traditional batik technology, fewer steps, more efficient process Short, lower production costs; simple operation, higher color accuracy, greatly improved pattern effect, with high market value.

detailed description

Embodiment 1: A method of printing T-shirts by combining traditional batik printing with digital thermal transfer printing, including the following steps: (1) Pattern design: Design patterns on T-shirts according to requirements, and then design the shape of patterns on T-shirts and color relationship to determine the batik process and batik color;

(2) Batik: make batik on the T-shirt; the batik process includes: drawing wax—soaking—dyeing—sealed fermentation—rinsing and drying; the specific steps are as follows: perform waxing operation according to the pattern on the T-shirt in step (1) , use a wax knife dipped in melted wax to draw on the pattern, then dissolve 40 grams of cold-dyeing type XS enzyme dye (purchased from Shaoxing Nuanxu Textile Co., Ltd.) in 1000 ml of water evenly, and dissolve the dye in water to obtain a dye solution. Soak the wax-painted T-shirt in the dye solution for 35 minutes, and turn it to make the T-shirt fully absorb the dye solution. After the T-shirt fully absorbs the dye solution, wring off the excess dye solution manually, as long as there is no dye solution dripping; then Put the T-shirt with the dye solution removed into a plastic bag, discharge the air and tie the bag tightly, seal and ferment in an environment with a fermentation temperature of 22°C for 12 hours, then hang it to dry; then put the T-shirt in water at 110°C and boil 6 minutes to remove the wax, subject to completely removing the wax, and then rinse; put the rinsed T-shirt into the color-fixing solution to fix the color, the color-fixing solution is made by mixing 50ml of color-fixing agent and 1500ml of water The color agent is a cationic quaternary ammonium salt, such as cetylpyridinium chloride, the temperature of the color fixing solution is 35°C, and the T-shirt after color fixing is dried;

(3) Digital thermal transfer printing: digitally print the T-shirts dried in step (2), and use the digital printing machine to perform the following operations:

C1. Power-on test: print test strips to check that the machine is running normally;

C2. Design printing pattern: edit printing pattern;

C3. Print the printing pattern on the transfer paper;

C4. Use a lithographic heat press machine to transfer the pattern on the transfer paper to the T-shirt; you can get a T-shirt that combines traditional batik and digital heat transfer printing.

In the step (3) C3 operation, the printing software is used to print the printing pattern on the transfer paper, and the printing software is Montai Color Electronic Publishing System. The process is as follows:

a. Click the file, then create a new file, set the paper type and size, and then confirm;

b. Click the file, load the image, adjust the size and position of the image;

c. Click the file, click Print, and select the "print as mirror image" method;

d. Printing; print the printing pattern on the transfer paper.

The pattern on the transfer paper in step (3) C4 is transferred to the batik pattern on the dried T-shirt in step (2). The digital printing machine in the step (3) is a HJ-4182 digital printing machine.

The color fixation rate of the T-shirt obtained in this embodiment is 89%, the color uptake rate is 95%, and the hue number is 4.

Example 2: Dissolve 30 grams of dye cold-dyeing type XS enzyme dye in 900 milliliters of water evenly, soak the wax-painted T-shirt in the dye solution for 25 minutes, turn it over to make the T-shirt fully absorb the dye solution, and the T-shirt is fully After absorbing the dye solution, wring off the excess dye solution manually, as long as there is no dripping of the dye solution; then put the T-shirt with the twisted dye solution into a plastic bag, exhaust the air and tie the bag tightly, and ferment at a temperature of 20°C Seal and ferment in the environment for 10 hours, hang and dry in the sun; then boil the T-shirt in 100°C water for 3 minutes to remove the wax, subject to completely removing the wax, and then rinse; put the rinsed T-shirt into the color-fixing solution The color fixing solution is made by mixing 20ml color fixing agent and 1000ml water. The color fixing agent is a resin-type formaldehyde-free color fixing agent, such as the color fixing agent DX of Shanghai Daxiang Company. The temperature of the color fixing solution is Dry the T-shirt after fixing the color at 20°C.

Other steps are identical with embodiment 1.

The color fixation rate of the T-shirt obtained in this embodiment is 88%, the color uptake rate is 94%, and the hue number is 3.

Example 3: Dissolve 50 grams of dye cold-dyeing type XS enzyme dye in 1100 milliliters of water evenly, soak the wax-painted T-shirt in the dye solution for 45 minutes, turn it over to make the T-shirt fully absorb the dye solution, and the T-shirt fully absorbs the dye solution. After absorbing the dye solution, wring off the excess dye solution manually, as long as there is no dripping of the dye solution; then put the T-shirt with the twisted dye solution into a plastic bag, exhaust the air and tie the bag tightly, and ferment at 25°C Seal and ferment in the environment for 15 hours, hang and dry in the sun; then put the T-shirt in 120°C water and boil for 10 minutes to remove the wax, subject to completely removing the wax, then rinse; put the rinsed T-shirt into the color fixing solution The color fixing solution is made by mixing 80ml color fixing agent and 2000ml water. The color fixing agent is a cationic quaternary ammonium salt, such as cetylpyridinium chloride. The temperature of the color fixing solution is 40°C. Dry the T-shirt after fixing the color.

Other steps are identical with embodiment 1.

The color fixation rate of the T-shirt obtained in this embodiment is 90%, the color uptake rate is 96%, and the hue number is 4.

Embodiment 4: Evenly dissolve 50 grams of dye cold-dyeing type XS enzyme dye in 1100 milliliters of water, soak the wax-painted T-shirt in the dye solution for 45 minutes, stir to make the T-shirt fully absorb the dye solution, and the T-shirt is fully After absorbing the dye solution, wring out the excess dye solution manually, as long as there is no dripping of the dye solution; then put the T-shirt with the twisted dye solution into a plastic bag, exhaust the air and tie the bag tightly, and ferment at a temperature of 22°C Seal and ferment in the environment for 12 hours, hang and dry in the sun; then put the T-shirt in water at 110°C and boil for 6 minutes to remove the wax, subject to completely removing the wax, then rinse; put the rinsed T-shirt into the color fixing solution The color fixing solution is made by mixing 80ml color fixing agent and 1500ml water. The color fixing agent is a resin-type formaldehyde-free color fixing agent, such as the color fixing agent DX of Shanghai Daxiang Company. The temperature of the color fixing solution is Dry the fixed T-shirt at 40°C.

Other steps are identical with embodiment 1.

The color fixing rate of the T-shirt obtained in the present embodiment is 90%, and the coloring rate is 96%.

Example 5: Dissolve 30 grams of dye cold-dyeing type XS enzyme dye in 900 milliliters of water evenly, soak the wax-painted T-shirt in the dye solution for 30 minutes, stir to make the T-shirt fully absorb the dye solution, and the T-shirt fully absorbs the dye solution. After absorbing the dye solution, wring out the excess dye solution manually, as long as there is no dripping of the dye solution; then put the T-shirt with the twisted dye solution into a plastic bag, exhaust the air and tie the bag tightly, and ferment at a temperature of 22°C Seal and ferment in the environment for 12 hours, hang and dry in the sun; then put the T-shirt in water at 110°C and boil for 6 minutes to remove the wax, subject to completely removing the wax, then rinse; put the rinsed T-shirt into the color fixing solution The color fixing solution is made by mixing 80ml color fixing agent and 1500ml water. The color fixing agent is a resin-type formaldehyde-free color fixing agent, such as the color fixing agent DX of Shanghai Daxiang Company. The temperature of the color fixing solution is Dry the fixed T-shirt at 40°C.

Other steps are identical with embodiment 1.

The color fixation rate of the T-shirt obtained in this embodiment is 90%, the color uptake rate is 95%, and the hue number is 4.

Embodiment 6: Dissolve 40 grams of dye cold-dyeing type XS enzyme dye in 1100 milliliters of water evenly, soak the wax-painted T-shirt in the dye solution for 30 minutes, stir to make the T-shirt fully absorb the dye solution, and the T-shirt is fully After absorbing the dye solution, wring out the excess dye solution manually, as long as there is no dripping of the dye solution; then put the T-shirt with the twisted dye solution into a plastic bag, exhaust the air and tie the bag tightly, and ferment at a temperature of 22°C Seal and ferment in the environment for 12 hours, hang and dry in the sun; then put the T-shirt in water at 110°C and boil for 6 minutes to remove the wax, subject to completely removing the wax, then rinse; put the rinsed T-shirt into the color fixing solution The color fixing solution is made by mixing 60ml color fixing agent and 1500ml water. The color fixing agent is a resin-type formaldehyde-free color fixing agent, such as the color fixing agent DX of Shanghai Daxiang Company. The temperature of the color fixing solution is Dry the fixed T-shirt at 35°C.

Other steps are identical with embodiment 1.

The color fixation rate of the T-shirt obtained in this embodiment is 89%, the color uptake rate is 94%, and the hue number is 3.

The above are only part of the specific implementation methods of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. All should be covered within the protection scope of the present invention.

Claims (7)

1. the method that a kind of traditional batik of combination prints T-shirt with digital thermal transfer printing stamp, it is characterised in that：Comprise the following steps：

（1）Design：The layout on T-shirt, then according to the shape and color relations of the pattern on T-shirt, it is determined that Wax-dyeing process and batik color；

（2）Batik：According to step（1）Pattern on middle T-shirt carries out picture Lasaxing Oilfield, and dyestuff is added into stirring in water extremely dissolves, Dye liquor is obtained, the T-shirt that picture Lasaxing Oilfield is crossed is immersed in dye liquor, stirring makes T-shirt absorb dye liquor, T-shirt fully absorbs dye After liquid, unnecessary dye liquor is removed, is defined, the T-shirt for twisting off dye liquor is put into polybag by no dye liquor drip then, arranged Go out air and tighten sack, sealing and fermenting for a period of time dried by rear hanging, and then T-shirt is put into water and boils wax, is then floated Wash；T-shirt after rinsing is put into fixation liquid and carries out fixation, the T-shirt after fixation is dried；

（3）Digital thermal transfer printing：By step（2）The T-shirt of middle drying carries out digit printing operation, enters with digital decorating machine The following operation of row：

C1, start test：Printing test bar, inspection machine normal operation；

C2, design decalcomania：Edit decalcomania；

C3, decalcomania printed on transfer paper；

C4, with lithographic plate Pyrograph machine the pattern on transfer paper is transferred on T-shirt；It can obtain with reference to traditional batik and number The T-shirt of code heat transfer printing.

2. the method that the traditional batik of combination according to claim 1 prints T-shirt with digital thermal transfer printing stamp, its feature exists In：The step（2）Middle dyestuff is cold dyeing type XS ferment dyestuffs, and the mass ratio of dyestuff and water is（3~5）：（90~110）.

3. the method that the traditional batik of combination according to claim 1 prints T-shirt with digital thermal transfer printing stamp, its feature exists In：The step（2）Middle fixation liquid is to be mixed by color fixing agent with water, wherein, the mass ratio of color fixing agent and water is（2~8）： （100~200）；The temperature of fixation liquid is 20 ~ 40 DEG C.

4. the method that the traditional batik of combination according to claim 1 prints T-shirt with digital thermal transfer printing stamp, its feature exists In：The step（2）The time that the middle T-shirt after drawing wax operation is immersed in dye liquor is 25 ~ 45 minutes；During sealing and fermenting Between be 10 ~ 15 hours, temperature during sealing and fermenting is 20 ~ 25 DEG C；The water temperature that T-shirt is put into when being boiled in water is 100 ~ 120 DEG C, The time boiled is 3 ~ 10 minutes.

5. the method that the traditional batik of combination according to claim 1 prints T-shirt with digital thermal transfer printing stamp, its feature exists In the step（3）Patterning software is used when decalcomania is printed on transfer paper in C3 operations, patterning software is safe color to cover Color electronic publishing system, flow is as follows：

A, click file, then set up new file, set paper type and size, it is then determined that；

B, click file, are loaded into image, adjustment dimension of picture and position；

C, click file, click on printing, select " being printed as mirror image " mode；

D, printing；Decalcomania is printed upon on transfer paper.

6. the method that the traditional batik of combination according to claim 1 prints T-shirt with digital thermal transfer printing stamp, its feature exists In：The step（3）Pattern in C4 on transfer paper is shifted in step（2）On the T-shirt of middle drying on the pattern of batik.

7. the method that the traditional batik of combination according to claim 1 prints T-shirt with digital thermal transfer printing stamp, its feature exists In：The step（3）In digital decorating machine be HJ-4182 type digital decorating machines.