CN107265962B - A kind of super insulating aerogel foam concrete and preparation method thereof - Google Patents
A kind of super insulating aerogel foam concrete and preparation method thereof Download PDFInfo
- Publication number
- CN107265962B CN107265962B CN201610214826.7A CN201610214826A CN107265962B CN 107265962 B CN107265962 B CN 107265962B CN 201610214826 A CN201610214826 A CN 201610214826A CN 107265962 B CN107265962 B CN 107265962B
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- Prior art keywords
- aerogel
- sio
- aerogel powder
- powder
- water
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- 239000004964 aerogel Substances 0.000 title claims abstract description 221
- 239000011381 foam concrete Substances 0.000 title claims abstract description 100
- 238000002360 preparation method Methods 0.000 title claims abstract description 17
- 239000000843 powder Substances 0.000 claims abstract description 143
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 83
- 239000000203 mixture Substances 0.000 claims abstract description 71
- 239000004088 foaming agent Substances 0.000 claims abstract description 54
- 230000002209 hydrophobic effect Effects 0.000 claims abstract description 43
- 238000002156 mixing Methods 0.000 claims abstract description 24
- 238000007580 dry-mixing Methods 0.000 claims abstract description 14
- 238000003756 stirring Methods 0.000 claims abstract description 12
- 230000004048 modification Effects 0.000 claims description 93
- 238000012986 modification Methods 0.000 claims description 93
- 239000000243 solution Substances 0.000 claims description 69
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 42
- 239000006260 foam Substances 0.000 claims description 29
- 239000003638 chemical reducing agent Substances 0.000 claims description 26
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 claims description 22
- 239000000377 silicon dioxide Substances 0.000 claims description 22
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- FFUAGWLWBBFQJT-UHFFFAOYSA-N hexamethyldisilazane Chemical compound C[Si](C)(C)N[Si](C)(C)C FFUAGWLWBBFQJT-UHFFFAOYSA-N 0.000 claims description 12
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- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 4
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Floor Finish (AREA)
- Silicon Compounds (AREA)
Abstract
本发明公开了一种超级绝热气凝胶泡沫混凝土及其制备方法,其特征在于,气凝胶泡沫混凝土由气凝胶粉体和泡沫混凝土组成,所述气凝胶粉体由内部疏水层和表面亲水层构成,所述表面亲水层厚度为0.1~100μm。本发明的超级绝热气凝胶泡沫混凝土的制备方法包括以下步骤:(1)气凝胶粉体改性;(2)将步骤(1)得到的气凝胶粉体与胶凝材料干混,然后加水湿混;(3)将步骤(2)得到的湿混合料与发泡剂混合,搅拌。本发明的气凝胶泡沫混凝土可广泛应用于墙体保温、防火、隔音以及钢结构防火等领域。The invention discloses a super-insulation aerogel foamed concrete and a preparation method thereof, characterized in that the aerogel foamed concrete is composed of aerogel powder and foamed concrete, and the aerogel powder is composed of an internal hydrophobic layer and a foamed concrete. The surface hydrophilic layer is formed, and the thickness of the surface hydrophilic layer is 0.1-100 μm. The preparation method of the super-insulation aerogel foam concrete of the present invention comprises the following steps: (1) modifying the aerogel powder; (2) dry mixing the aerogel powder obtained in step (1) with a cementitious material, Then add water for wet mixing; (3) mix the wet mixture obtained in step (2) with a foaming agent, and stir. The aerogel foamed concrete of the invention can be widely used in the fields of wall body heat preservation, fire prevention, sound insulation and steel structure fire prevention.
Description
技术领域technical field
本发明涉及一种建筑保温材料的制备方法,尤其涉及一种超级绝热气凝胶泡沫混凝土及其制备方法,属于轻质、绝热、防火、隔音材料等领域。The invention relates to a preparation method of a building thermal insulation material, in particular to a super thermal insulation aerogel foamed concrete and a preparation method thereof, belonging to the fields of lightweight, thermal insulation, fire prevention, sound insulation materials and the like.
背景技术Background technique
随着社会的进步,能源危机、环境恶化等问题日趋严重。2006年,《国民经济和社会发展第十一个五年规划纲要》首次提出“节能减排”概念,提出了“十一五”期间(2006-2010年)单位国内生产总值能耗降低20%左右,主要污染物排放总量减少10%的约束性指标。“节能”促进“减排”,在国内生产总能耗中,建筑能耗占33%,建筑节能是我国节能减排事业的重中之重。据统计,墙体结构的热损失相对最高,对墙体采取保温隔热措施是建筑节能的关键步骤。With the progress of society, the problems of energy crisis and environmental deterioration are becoming more and more serious. In 2006, the Outline of the Eleventh Five-Year Plan for National Economic and Social Development put forward the concept of "energy saving and emission reduction" for the first time, and proposed that the energy consumption per unit of GDP should be reduced by 20% during the "Eleventh Five-Year" period (2006-2010). %, the binding target of reducing the total discharge of major pollutants by 10%. "Energy saving" promotes "emission reduction". In the total energy consumption of domestic production, building energy consumption accounts for 33%. Building energy saving is the top priority of my country's energy saving and emission reduction. According to statistics, the heat loss of the wall structure is relatively the highest, and taking thermal insulation measures to the wall is a key step in building energy conservation.
常用的墙体保温材料有发泡聚苯乙烯、发泡聚氨酯、岩棉、保温砂浆、发泡玻璃、传统泡沫混凝土等。发泡聚苯乙烯和发泡聚氨酯隔热性能优异,但是其遇火易燃、产生窒息性烟雾,严重威胁业主安全;岩棉隔热性能优异,但遇水失效,并且施工难度大;保温砂浆防火性能好,但是导热系数相对较高;发泡玻璃容易掉渣,成本较高,影响其工程应用。Commonly used wall insulation materials include foamed polystyrene, foamed polyurethane, rock wool, thermal insulation mortar, foamed glass, traditional foamed concrete, etc. Foamed polystyrene and foamed polyurethane have excellent thermal insulation performance, but they are flammable in case of fire and produce suffocating smoke, which seriously threatens the safety of owners; rock wool has excellent thermal insulation performance, but it fails in water and is difficult to construct; thermal insulation mortar The fire resistance is good, but the thermal conductivity is relatively high; the foamed glass is easy to slag, and the cost is high, which affects its engineering application.
与现有保温材料相比,泡沫混凝土属于A级保温材料,且具有强度高、成本低等优势,但是,其隔热保温性能不及有机泡沫保温材料。因此,进一步提高泡沫混凝土的保温隔热性能具有重要意义。Compared with existing thermal insulation materials, foamed concrete belongs to A-level thermal insulation materials, and has the advantages of high strength and low cost, but its thermal insulation performance is not as good as that of organic foam thermal insulation materials. Therefore, it is of great significance to further improve the thermal insulation performance of foamed concrete.
气凝胶是一种具有三维网络骨架结构和纳米级孔洞的轻质无机固体材料,具有极高的孔隙率、比表面积,极低的密度和固含量,化学惰性和不燃性,表现出优异的轻质、保温隔热、防火、隔音、减震吸能等特性,导热系数可低至0.013W/m·K。因此,若将气凝胶添加到泡沫混凝土中有望突破制约进一步提高泡沫混凝土隔热保温性能的瓶颈。Aerogel is a lightweight inorganic solid material with a three-dimensional network skeleton structure and nano-scale pores, with extremely high porosity, specific surface area, extremely low density and solid content, chemical inertness and incombustibility, showing excellent It has the characteristics of light weight, thermal insulation, fire prevention, sound insulation, shock absorption and energy absorption, and the thermal conductivity can be as low as 0.013W/m·K. Therefore, if aerogel is added to foamed concrete, it is expected to break through the bottleneck that restricts further improving the thermal insulation performance of foamed concrete.
然而,在研发气凝胶泡沫混凝土时遇到以下技术瓶颈:(1)由于气凝胶粉体与混凝土密度差异大,在混合过程中,二者之间极易出现相分离现象,导致气凝胶很难均匀分布在混凝土体系中,造成泡沫混凝土力学性能严重下降,且保温性能提高不明显;(2)在泡沫混凝土制备过程中,气凝胶纳米多孔结构极易被混凝土中的水和水泥原料中的添加剂等破坏,失去气凝胶因纳米多孔结构特征带来的优异的绝热性能;(3)气凝胶与胶凝材料之间常常因为界面强度低,导致泡沫混凝土力学性能显著降低,且容易导致气凝胶粉体从混凝土基体中脱落。However, the following technical bottlenecks were encountered in the development of aerogel foamed concrete: (1) Due to the large difference in density between aerogel powder and concrete, during the mixing process, phase separation between the two is easy to occur, resulting in aerogelation. It is difficult for the glue to be evenly distributed in the concrete system, resulting in a serious decline in the mechanical properties of the foamed concrete, and an insignificant improvement in the thermal insulation performance; (2) During the preparation process of the foamed concrete, the aerogel nanoporous structure is easily affected by the water and cement in the concrete. Additives in the raw materials are damaged, and the excellent thermal insulation properties of the aerogel due to the nanoporous structure are lost; (3) The mechanical properties of the foamed concrete are significantly reduced due to the low interface strength between the aerogel and the cementitious material. And it is easy to cause the aerogel powder to fall off from the concrete matrix.
发明内容SUMMARY OF THE INVENTION
针对上述技术问题,本发明提出一种超级绝热气凝胶泡沫混凝土及其制备方法。In view of the above technical problems, the present invention proposes a super-insulation aerogel foamed concrete and a preparation method thereof.
一种超级绝热气凝胶泡沫混凝土,由气凝胶粉体和泡沫混凝土组成,所述气凝胶粉体由内部疏水层和表面亲水层构成,所述表面亲水层厚度为0.1~100μm。A super-insulation aerogel foam concrete is composed of aerogel powder and foam concrete, the aerogel powder is composed of an inner hydrophobic layer and a surface hydrophilic layer, and the thickness of the surface hydrophilic layer is 0.1-100 μm .
一种超级绝热气凝胶泡沫混凝土的制备方法,包括以下步骤:A preparation method of super insulating aerogel foam concrete, comprising the following steps:
(1)气凝胶粉体改性;(1) Modification of aerogel powder;
(2)将步骤(1)得到的气凝胶粉体与胶凝材料干混,然后加水湿混;(2) dry mixing the aerogel powder obtained in step (1) with the gelling material, and then adding water to wet mixing;
(3)将步骤(2)得到的湿混合料与发泡剂混合,搅拌。(3) Mix the wet mixture obtained in step (2) with the foaming agent, and stir.
在其中一个实施例中,所述步骤(1)包括疏水改性步骤;所述疏水改性为在密闭的疏水改性剂气相环境中对气凝胶粉体进行疏水改性;所述疏水改性剂为三甲基氯硅烷、六甲基二硅氮烷、六甲基二硅氧烷、甲基三甲氧基硅烷、甲基三乙氧基硅烷、二甲基二甲氧基硅烷、二甲基二乙氧基硅烷、γ-氨丙基三甲氧基硅烷、γ-氨丙基三乙氧基硅烷、γ-(2,3-环氧丙氧)丙基三甲氧基硅烷、γ-甲基丙烯酰氧基丙基三甲氧基硅烷、N-(β-氨乙基)-γ-氨丙基三乙氧基硅烷中的一种或多种。In one embodiment, the step (1) includes a hydrophobic modification step; the hydrophobic modification is hydrophobic modification of the aerogel powder in a closed gas-phase environment of a hydrophobic modifier; the hydrophobic modification The agent is trimethylchlorosilane, hexamethyldisilazane, hexamethyldisiloxane, methyltrimethoxysilane, methyltriethoxysilane, dimethyldimethoxysilane, Methyldiethoxysilane, γ-aminopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, γ-(2,3-glycidoxy)propyltrimethoxysilane, γ- One or more of methacryloxypropyltrimethoxysilane and N-(β-aminoethyl)-γ-aminopropyltriethoxysilane.
在其中一个实施例中,所述步骤(1)还包括表面亲水改性步骤;所述表面亲水改性为采用表面亲水改性溶液对疏水气凝胶粉体表面进行改性;所述表面亲水改性溶液是表面活性剂和低表面张力溶剂的水溶液或低表面张力溶剂的水溶液;所述表面活性剂为阴离子型表面活性剂、阳离子型表面活性剂、两性表面活性剂、非离子型表面活性剂中的一种或多种;所述阴离子型表面活性剂为脂肪醇磷酸酯盐、脂肪醇聚氧乙烯醚磷酸酯盐、烷基硫酸盐、脂肪醇聚氧乙烯醚硫酸盐、甘油脂肪酸酯硫酸盐、硫酸化蓖麻酸盐、环烷硫酸盐、脂肪酰胺烷基硫酸盐、烷基苯磺酸盐、烷基磺酸盐、脂肪酸甲酯乙氧基化物磺酸盐、脂肪酸甲酯磺酸盐、脂肪醇聚氧乙烯醚羧酸盐中的一种或多种;所述阳离子型表面活性剂为脂肪族铵盐;所述两性表面活性剂为烷基氨基酸、羧酸基甜菜碱、磺基甜菜碱、磷酸酯甜菜碱、烷基羟基氧化胺中的一种或多种;所述非离子型表面活性剂为脂肪族聚酯、烷基酚聚氧乙烯醚、高碳脂肪醇聚氧乙烯醚、脂肪酸聚氧乙烯酯、脂肪酸甲酯乙氧基化物、聚丙二醇的环氧乙烯加成物、失水山梨醇酯、蔗糖脂肪酸酯、烷基酯酰胺中的一种或多种;所述低表面张力溶剂为丙酮、正己烷、正戊烷、正庚烷、乙醇、异丙醇、叔丁醇、丙二醇、甘油中的一种或多种混合物。In one embodiment, the step (1) further includes a surface hydrophilic modification step; the surface hydrophilic modification is to use a surface hydrophilic modification solution to modify the surface of the hydrophobic aerogel powder; The surface hydrophilic modification solution is an aqueous solution of a surfactant and a low surface tension solvent or an aqueous solution of a low surface tension solvent; the surfactant is an anionic surfactant, a cationic surfactant, an amphoteric surfactant, a non-ionic surfactant. One or more of the ionic surfactants; the anionic surfactants are fatty alcohol phosphates, fatty alcohol polyoxyethylene ether phosphates, alkyl sulfates, fatty alcohol polyoxyethylene ether sulfates , Glycerol fatty acid ester sulfate, sulfated ricinoleate, naphthenic sulfate, fatty amide alkyl sulfate, alkyl benzene sulfonate, alkyl sulfonate, fatty acid methyl ester ethoxylate sulfonate , one or more of fatty acid methyl ester sulfonate, fatty alcohol polyoxyethylene ether carboxylate; described cationic surfactant is aliphatic ammonium salt; described amphoteric surfactant is alkyl amino acid, carboxylate One or more of acid betaine, sulfobetaine, phosphate betaine, alkyl hydroxyamine oxide; the nonionic surfactant is aliphatic polyester, alkylphenol polyoxyethylene ether, High carbon fatty alcohol polyoxyethylene ethers, fatty acid polyoxyethylene esters, fatty acid methyl ester ethoxylates, ethylene oxide adducts of polypropylene glycol, sorbitan esters, sucrose fatty acid esters, alkyl ester amides One or more; the low surface tension solvent is one or more mixtures of acetone, n-hexane, n-pentane, n-heptane, ethanol, isopropanol, tert-butanol, propylene glycol, and glycerin.
在其中一个实施例中,所述表面亲水改性步骤中,还包括外加物理场作用步骤;所述外加物理场作用步骤为远红外辐射、搅拌、超声波处理、球磨中的一种。In one embodiment, the surface hydrophilic modification step further includes a step of applying an external physical field; the step of applying an external physical field is one of far-infrared radiation, stirring, ultrasonic treatment, and ball milling.
在其中一个实施例中,所述步骤(1)还包括干燥处理步骤;所述干燥处理步骤为远红外干燥、喷雾干燥、微波干燥、常压干燥、超临界干燥、亚临界干燥、冷冻干燥中的一种。In one embodiment, the step (1) further includes a drying treatment step; the drying treatment step is far-infrared drying, spray drying, microwave drying, atmospheric drying, supercritical drying, subcritical drying, freeze drying a kind of.
在其中一个实施例中,所述胶凝材料为硅酸盐水泥、铝酸盐水泥、硫铝酸盐水泥、氯氧镁水泥、石膏、石灰、水玻璃、丙烯酸乳液、聚氨酯乳液、环氧树脂乳液、有机硅树脂乳液、氟碳树脂乳液、聚乙烯醇乳液、乙烯/醋酸乙烯共聚物乳液中的一种或多种。In one embodiment, the cementitious material is Portland cement, aluminate cement, sulfoaluminate cement, magnesium oxychloride cement, gypsum, lime, water glass, acrylic emulsion, polyurethane emulsion, epoxy resin One or more of emulsions, silicone resin emulsions, fluorocarbon resin emulsions, polyvinyl alcohol emulsions, and ethylene/vinyl acetate copolymer emulsions.
在其中一个实施例中,所述步骤(2)和/或所述步骤(3)中还可以加入相变储能材料、轻骨料、掺合料、纤维、阻燃剂、木粉、外加剂中的一种或多种。In one embodiment, phase change energy storage materials, light aggregates, admixtures, fibers, flame retardants, wood flour, external one or more of the agents.
在其中一个实施例中,所述相变储能材料为微胶囊包覆的无机水和盐、高级脂肪烃、多元醇、多羟基羧酸中的一种或多种;所述轻骨料为陶粒、炉渣、膨胀蛭石、火山石、膨胀珍珠岩、玻化微珠、轻砂、聚氨酯泡沫颗粒、聚苯乙烯泡沫颗粒的一种或多种;所述掺和料为增钙粉煤灰、Ⅱ级粉煤灰、硅灰、磨细矿渣粉、磷渣粉中的一种或多种;所述纤维为聚苯乙烯纤维、聚丙烯纤维、木质素纤维、耐碱玻璃纤维、钢纤维中的一种或多种;所述阻燃剂为氢氧化镁、氢氧化铝中的一种或两种;所述外加剂为所述表面活性剂、减水剂、憎水剂、促凝剂、缓凝剂、增稠剂、稳泡剂、防腐剂中的一种或多种;所述减水剂为聚羧酸类减水剂、木质素磺酸钠盐减水剂、萘系减水剂、脂肪族减水剂、氨基减水剂中的一种或多种;所述憎水剂为硬磺酸盐憎水剂、有机硅憎水剂中的一种或多种;所述促凝剂为硅酸钠、硫酸铝、硝酸钠、硝酸钙、硫酸钠、碳酸钠、碳酸锂中的一种或多种;所述缓凝剂为柠檬酸、多聚磷酸钠、骨胶蛋白质、硼砂中的一种或多种;所述增稠剂为甲基纤维素、乙基纤维素、羟甲基纤维素、羟乙基纤维素、膨润土、白炭黑、淀粉中的一种或多种;所述稳泡剂为聚丙烯酰胺、聚乙烯醇、硅树脂聚醚乳液、十二烷基二甲基氧化胺、烷基醇酰胺中的一种或多种;所述防腐剂为1,2-苯并异噻唑啉-3-酮、5-氯-2-甲基-4-异噻唑啉-3-酮、2-甲基-4-异噻唑啉-3-酮、1,3,5-三(2-羟乙基)均三嗪、六氢-1,3,5-三乙基-三嗪中的一种或多种。In one embodiment, the phase change energy storage material is one or more of inorganic water and salt, higher aliphatic hydrocarbons, polyols, and polyhydroxy carboxylic acids covered by microcapsules; the light aggregate is One or more of ceramsite, slag, expanded vermiculite, volcanic stone, expanded perlite, vitrified microbeads, light sand, polyurethane foam particles, and polystyrene foam particles; the admixture is calcium-enhanced pulverized coal One or more of ash, grade II fly ash, silica fume, ground slag powder, phosphorus slag powder; the fibers are polystyrene fibers, polypropylene fibers, lignin fibers, alkali-resistant glass fibers, steel One or more of the fibers; the flame retardant is one or both of magnesium hydroxide and aluminum hydroxide; the admixture is the surfactant, water reducing agent, water repellent, accelerator One or more of coagulant, retarder, thickener, foam stabilizer and preservative; the water reducing agent is polycarboxylic acid water reducing agent, lignosulfonate sodium salt water reducing agent, naphthalene It is one or more of a water-reducing agent, aliphatic water-reducing agent, and amino water-reducing agent; the water-repellent agent is one or more of a stearate water-repellent agent and an organic silicon water-repellent agent; The coagulant is one or more of sodium silicate, aluminum sulfate, sodium nitrate, calcium nitrate, sodium sulfate, sodium carbonate, lithium carbonate; the retarder is citric acid, sodium polyphosphate, bone glue One or more of protein and borax; the thickener is one of methyl cellulose, ethyl cellulose, hydroxymethyl cellulose, hydroxyethyl cellulose, bentonite, white carbon black, and starch or more; the foam stabilizer is one or more of polyacrylamide, polyvinyl alcohol, silicone resin polyether emulsion, dodecyl dimethyl amine oxide, and alkyl alcohol amide; the preservative are 1,2-benzisothiazolin-3-one, 5-chloro-2-methyl-4-isothiazolin-3-one, 2-methyl-4-isothiazolin-3-one, 1 , One or more of 3,5-tris(2-hydroxyethyl)-s-triazine and hexahydro-1,3,5-triethyl-triazine.
在其中一个实施例中,所述发泡剂为松香类发泡剂、合成类表面活性剂发泡剂、植物蛋白发泡剂、动物蛋白发泡剂、双氧水发泡剂、碳酸氢铵发泡剂、偶氮二甲酰胺发泡剂、铝粉发泡剂中的一种或多种。In one embodiment, the foaming agent is rosin foaming agent, synthetic surfactant foaming agent, vegetable protein foaming agent, animal protein foaming agent, hydrogen peroxide foaming agent, ammonium bicarbonate foaming agent One or more of the foaming agent, azodicarbonamide foaming agent and aluminum powder foaming agent.
上述一种超级绝热气凝胶泡沫混凝土的导热系数为0.03~0.09 W/m·K,抗压强度为0.5~15.0MPa,可广泛应用于墙体保温、防火、隔音以及钢结构防火等领域。The above-mentioned super-insulation aerogel foam concrete has a thermal conductivity of 0.03-0.09 W/m·K and a compressive strength of 0.5-15.0 MPa, and can be widely used in the fields of wall insulation, fire prevention, sound insulation and steel structure fire prevention.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施的限制。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific implementation disclosed below.
本发明的超级绝热气凝胶泡沫混凝土的一种实施例,由气凝胶粉体和泡沫混凝土组成,所述气凝胶粉体由内部疏水层和表面亲水层构成,所述表面亲水层厚度为0.1~100μm。An embodiment of the super-insulation aerogel foam concrete of the present invention is composed of aerogel powder and foam concrete, the aerogel powder is composed of an inner hydrophobic layer and a surface hydrophilic layer, and the surface is hydrophilic The layer thickness is from 0.1 to 100 μm.
如此,本发明将气凝胶粉体与泡沫混凝土复配,使得气凝胶粉体在泡沫混凝土中均匀分布,气凝胶粉体仍保持纳米多孔结构,气凝胶粉体与混凝土之间具有良好的界面结合;与市场上现有泡沫混凝土相比,本发明的气凝胶泡沫混凝土在不降低力学性能的前提下,显著提高保温隔热性能,可广泛适用于绿色建筑和超低能耗以及近零能耗建筑的外墙、自保温墙体、楼层隔板以及钢结构防火等领域。In this way, in the present invention, the aerogel powder is compounded with the foamed concrete, so that the aerogel powder is evenly distributed in the foamed concrete, the aerogel powder still maintains the nanoporous structure, and there is a gap between the aerogel powder and the concrete. Good interface bonding; compared with the existing foamed concrete on the market, the aerogel foamed concrete of the present invention significantly improves the thermal insulation performance without reducing the mechanical properties, and can be widely used in green buildings and ultra-low energy consumption and The exterior walls, self-insulation walls, floor partitions and steel structure fire protection of near-zero energy buildings.
一种超级绝热气凝胶泡沫混凝土的制备方法,包括以下步骤:A preparation method of super insulating aerogel foam concrete, comprising the following steps:
(1)气凝胶粉体改性;(1) Modification of aerogel powder;
(2)将步骤(1)得到的气凝胶粉体与胶凝材料干混,然后加水湿混;(2) dry mixing the aerogel powder obtained in step (1) with the gelling material, and then adding water to wet mixing;
(3)将步骤(2)得到的湿混合料与发泡剂混合,搅拌。(3) Mix the wet mixture obtained in step (2) with the foaming agent, and stir.
此外,粒径为1~10000μm的气凝胶粉体均适用于本发明。In addition, any aerogel powder with a particle size of 1 to 10000 μm is suitable for the present invention.
此外,本发明步骤(2)还可以为将胶凝材料干混,然后加水湿混,湿混时加入步骤(1)得到的气凝胶粉体。In addition, step (2) of the present invention can also be dry-mixing the gelling material, then wet-mixing with water, and adding the aerogel powder obtained in step (1) during wet-mixing.
如此,本发明的气凝胶泡沫混凝土的制备方法具有工艺简单、工艺周期短、利废环保等优势,适合工业化生产。In this way, the preparation method of the aerogel foamed concrete of the present invention has the advantages of simple process, short process cycle, recycling of waste and environmental protection, etc., and is suitable for industrial production.
本实施例中,所述步骤(1)包括疏水改性步骤;所述疏水改性步骤为在密闭的疏水改性剂气相环境中对气凝胶粉体进行疏水改性;所述疏水改性剂为三甲基氯硅烷、六甲基二硅氮烷、六甲基二硅氧烷、甲基三甲氧基硅烷、甲基三乙氧基硅烷、二甲基二甲氧基硅烷、二甲基二乙氧基硅烷、γ-氨丙基三甲氧基硅烷、γ-氨丙基三乙氧基硅烷、γ-(2,3-环氧丙氧)丙基三甲氧基硅烷、γ-甲基丙烯酰氧基丙基三甲氧基硅烷、N-(β-氨乙基)-γ-氨丙基三乙氧基硅烷中的一种或多种。In this embodiment, the step (1) includes a hydrophobic modification step; the hydrophobic modification step is to hydrophobically modify the aerogel powder in a closed gas-phase environment of the hydrophobic modifier; the hydrophobic modification The agent is trimethylchlorosilane, hexamethyldisilazane, hexamethyldisiloxane, methyltrimethoxysilane, methyltriethoxysilane, dimethyldimethoxysilane, dimethyl Diethoxysilane, γ-aminopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, γ-(2,3-glycidoxy)propyltrimethoxysilane, γ-methyl One or more of acryloyloxypropyltrimethoxysilane and N-(β-aminoethyl)-γ-aminopropyltriethoxysilane.
如此,由于现有气凝胶制备方法中,前躯体、置换溶剂和干燥工艺对气凝胶的疏水性有极大的影响,如果气凝胶的表面与水的接触角大于90°,可以不预先进行疏水改性,直接进行表面亲水改性;如果气凝胶的表面与水的接触角小于90°,则需要预先进行疏水改性;在密闭的疏水改性剂气相环境中对气凝胶粉体进行疏水改性,除了显著提高气凝胶粉体的改性效果,确保后续亲水改性时内部纳米多孔结构不被破坏外,还显著提高改性效率和生产效率,降低生产成本。In this way, since in the existing aerogel preparation methods, the precursor, the replacement solvent and the drying process have a great influence on the hydrophobicity of the aerogel, if the contact angle between the surface of the aerogel and water is greater than 90°, it is not necessary to Hydrophobic modification is carried out in advance, and surface hydrophilic modification is directly carried out; if the contact angle between the surface of the aerogel and water is less than 90°, hydrophobic modification needs to be carried out in advance; The hydrophobic modification of the colloidal powder not only significantly improves the modification effect of the aerogel powder and ensures that the internal nanoporous structure will not be destroyed during the subsequent hydrophilic modification, but also significantly improves the modification efficiency and production efficiency and reduces the production cost. .
本实施例中,所述步骤(1)还包括表面亲水改性步骤;所述表面亲水改性步骤为采用表面亲水改性溶液对疏水气凝胶粉体表面进行改性;所述表面亲水改性溶液是表面活性剂和低表面张力溶剂的水溶液或低表面张力溶剂的水溶液;所述表面活性剂为阴离子型表面活性剂、阳离子型表面活性剂、两性表面活性剂、非离子型表面活性剂中的一种或多种;所述阴离子型表面活性剂为脂肪醇磷酸酯盐、脂肪醇聚氧乙烯醚磷酸酯盐、烷基硫酸盐、脂肪醇聚氧乙烯醚硫酸盐、甘油脂肪酸酯硫酸盐、硫酸化蓖麻酸盐、环烷硫酸盐、脂肪酰胺烷基硫酸盐、烷基苯磺酸盐、烷基磺酸盐、脂肪酸甲酯乙氧基化物磺酸盐、脂肪酸甲酯磺酸盐、脂肪醇聚氧乙烯醚羧酸盐中的一种或多种;所述阳离子型表面活性剂为脂肪族铵盐;所述两性表面活性剂为烷基氨基酸、羧酸基甜菜碱、磺基甜菜碱、磷酸酯甜菜碱、烷基羟基氧化胺中的一种或多种;所述非离子型表面活性剂为脂肪族聚酯、烷基酚聚氧乙烯醚、高碳脂肪醇聚氧乙烯醚、脂肪酸聚氧乙烯酯、脂肪酸甲酯乙氧基化物、聚丙二醇的环氧乙烯加成物、失水山梨醇酯、蔗糖脂肪酸酯、烷基酯酰胺中的一种或多种;所述低表面张力溶剂为丙酮、正己烷、正戊烷、正庚烷、乙醇、异丙醇、叔丁醇、丙二醇、甘油中的一种或多种。In this embodiment, the step (1) further includes a surface hydrophilic modification step; the surface hydrophilic modification step is to use a surface hydrophilic modification solution to modify the surface of the hydrophobic aerogel powder; The surface hydrophilic modification solution is an aqueous solution of a surfactant and a low surface tension solvent or an aqueous solution of a low surface tension solvent; the surfactant is an anionic surfactant, a cationic surfactant, an amphoteric surfactant, a nonionic surfactant One or more of the type surfactants; the anionic surfactants are fatty alcohol phosphate ester salt, fatty alcohol polyoxyethylene ether phosphate ester salt, alkyl sulfate, fatty alcohol polyoxyethylene ether sulfate, Glycerol fatty acid ester sulfate, sulfated ricinoleate, naphthenic sulfate, fatty amide alkyl sulfate, alkylbenzene sulfonate, alkyl sulfonate, fatty acid methyl ester ethoxylate sulfonate, One or more of fatty acid methyl ester sulfonate and fatty alcohol polyoxyethylene ether carboxylate; the cationic surfactant is aliphatic ammonium salt; the amphoteric surfactant is alkyl amino acid, carboxylic acid One or more of betaine, sulfobetaine, phosphobetaine, and alkyl hydroxyamine oxide; the nonionic surfactant is aliphatic polyester, alkylphenol polyoxyethylene ether, high One of carbon fatty alcohol polyoxyethylene ether, fatty acid polyoxyethylene ester, fatty acid methyl ester ethoxylate, ethylene oxide adduct of polypropylene glycol, sorbitan ester, sucrose fatty acid ester, alkyl ester amide one or more; the low surface tension solvent is one or more of acetone, n-hexane, n-pentane, n-heptane, ethanol, isopropanol, tert-butanol, propylene glycol, and glycerol.
如此,采用表面活性剂和低表面张力溶剂的水溶液或低表面张力溶剂的水溶液,在对疏水气凝胶粉体表面进行亲水改性处理过程中具有表面协同亲水改性效应,可显著提高表面亲水改性溶液在气凝胶粉体表面的润湿扩展速率,同时显著减缓向气凝胶粉体内部的润湿扩展,通过调控改性溶液的用量,可以精确地实现对气凝胶粉体表面亲水层厚度的调控,低表面张力溶剂不仅与水以及表面活性剂具有表面协同亲水改性效应,而且可以大大地降低进入气凝胶粉体表层纳米孔中的亲水改性溶液的毛细管力,很容易通过干燥工艺将气凝胶粉体表层纳米孔中的亲水改性溶液蒸发出来,而不破坏其纳米多孔结构,本发明的气凝胶粉体呈现内部疏水、表面亲水、表面亲水层仍保留纳米多孔结构且表面亲水层厚度为0.1~100μm的结构特征,与胶凝材料之间具有良好的界面结合;该工艺具有步骤简单、周期短、生产效率高等特点,适用于工业化生产。In this way, the use of an aqueous solution of a surfactant and a low surface tension solvent or an aqueous solution of a low surface tension solvent has a surface synergistic hydrophilic modification effect during the hydrophilic modification treatment of the surface of the hydrophobic aerogel powder, which can significantly improve the performance of the hydrophobic aerogel powder. The wetting and spreading rate of the surface hydrophilic modification solution on the surface of the aerogel powder significantly slows down the wetting and spreading to the inside of the aerogel powder. By adjusting the thickness of the hydrophilic layer on the surface of the powder, the low surface tension solvent not only has a surface synergistic hydrophilic modification effect with water and surfactants, but also can greatly reduce the hydrophilic modification entering the nanopores of the surface of the aerogel powder. The capillary force of the solution can easily evaporate the hydrophilic modification solution in the nanopores of the surface layer of the aerogel powder through the drying process without destroying its nanoporous structure. The hydrophilic and surface hydrophilic layer still retains the nanoporous structure and the surface hydrophilic layer thickness is 0.1~100μm, which has good interface bonding with the gelling material; this process has the advantages of simple steps, short cycle and high production efficiency Features, suitable for industrial production.
本实施例中,所述表面亲水改性步骤中,还包括外加物理场作用步骤;所述外加物理场作用步骤为远红外辐射、搅拌、超声波处理、球磨中的一种。In this embodiment, the surface hydrophilic modification step further includes a step of applying an external physical field; the step of applying a physical field is one of far-infrared radiation, stirring, ultrasonic treatment, and ball milling.
如此,外加物理场作用可以显著提高表面亲水改性溶液的活性以及与气凝胶粉体的接触几率,降低表面活性剂用量,提高气凝胶粉体的表面亲水改性速率,降低成本,提高生产效率。In this way, the action of the external physical field can significantly improve the activity of the surface hydrophilic modification solution and the contact probability with the aerogel powder, reduce the amount of surfactant, improve the surface hydrophilic modification rate of the aerogel powder, and reduce the cost. ,Increase productivity.
本实施例中,所述步骤(1)还包括干燥处理步骤;所述干燥处理步骤为远红外干燥、喷雾干燥、微波干燥、常压干燥、超临界干燥、亚临界干燥、冷冻干燥中的一种。In this embodiment, the step (1) further includes a drying treatment step; the drying treatment step is one of far-infrared drying, spray drying, microwave drying, atmospheric drying, supercritical drying, subcritical drying, and freeze drying. kind.
如此,如果亲水改性后的气凝胶粉体与胶凝材料复合时,表层残余的亲水改性溶液会影响界面结合,需预先干燥处理;利用上述干燥工艺,在确保气凝胶粉体表层纳米孔结构不被破坏的前提下,将气凝胶粉体表层纳米孔中残余的表面亲水改性溶液蒸发出来,提高气凝胶粉体与胶凝材料之间的界面结合强度。In this way, if the hydrophilically modified aerogel powder is compounded with the gelling material, the residual hydrophilic modification solution on the surface will affect the interface bonding, and it needs to be pre-dried; the above drying process is used to ensure that the aerogel powder is Under the premise that the nanopore structure of the surface layer is not destroyed, the residual surface hydrophilic modification solution in the nanopores of the surface layer of the aerogel powder is evaporated, so as to improve the interface bonding strength between the aerogel powder and the gelling material.
本实施例中,所述胶凝材料为硅酸盐水泥、铝酸盐水泥、硫铝酸盐水泥、氯氧镁水泥、石膏、石灰、水玻璃、丙烯酸乳液、聚氨酯乳液、环氧树脂乳液、有机硅树脂乳液、氟碳树脂乳液、聚乙烯醇乳液、乙烯/醋酸乙烯共聚物乳液中的一种或多种。In this embodiment, the cementitious material is Portland cement, aluminate cement, sulfoaluminate cement, magnesium oxychloride cement, gypsum, lime, water glass, acrylic emulsion, polyurethane emulsion, epoxy resin emulsion, One or more of silicone resin emulsion, fluorocarbon resin emulsion, polyvinyl alcohol emulsion, and ethylene/vinyl acetate copolymer emulsion.
本实施例中,所述步骤(2)和/或所述步骤(3)中还可以加入相变储能材料、轻骨料、掺合料、纤维、阻燃剂、木粉、外加剂中的一种或多种。In this embodiment, phase change energy storage materials, light aggregates, admixtures, fibers, flame retardants, wood flour, and additives may also be added to the step (2) and/or the step (3). one or more of.
如此,本发明的步骤(2)采用干混-湿混的两步混合工艺,解决因气凝胶粉体与其他材料的比重差大混合时引起分层,实现改性气凝胶粉体在混凝土中的均匀混合,同时减少气凝胶粉体对发泡过程的影响,有利于控制发泡质量,实现低的导热系数。In this way, the step (2) of the present invention adopts a two-step mixing process of dry mixing and wet mixing to solve the problem of delamination caused by mixing the aerogel powder and other materials due to the large specific gravity difference, and realize the modified aerogel powder. The uniform mixing in the concrete, while reducing the influence of the aerogel powder on the foaming process, is beneficial to control the foaming quality and achieve low thermal conductivity.
本实施例中,所述相变储能材料为微胶囊包覆的无机水和盐、高级脂肪烃、多元醇、多羟基羧酸中的一种或多种;所述轻骨料为陶粒、炉渣、膨胀蛭石、火山石、膨胀珍珠岩、玻化微珠、轻砂、聚氨酯泡沫颗粒、聚苯乙烯泡沫颗粒的一种或多种;所述掺和料为增钙粉煤灰、Ⅱ级粉煤灰、硅灰、磨细矿渣粉、磷渣粉中的一种或多种;所述纤维为聚苯乙烯纤维、聚丙烯纤维、木质素纤维、耐碱玻璃纤维、钢纤维中的一种或多种;所述阻燃剂为氢氧化镁、氢氧化铝中的一种或两种;所述外加剂为所述表面活性剂、减水剂、憎水剂、促凝剂、缓凝剂、增稠剂、稳泡剂、防腐剂中的一种或多种;所述减水剂为聚羧酸类减水剂、木质素磺酸钠盐减水剂、萘系减水剂、脂肪族减水剂、氨基减水剂中的一种或多种;所述憎水剂为硬磺酸盐憎水剂、有机硅憎水剂中的一种或多种;所述促凝剂为硅酸钠、硫酸铝、硝酸钠、硝酸钙、硫酸钠、碳酸钠、碳酸锂中的一种或多种;所述缓凝剂为柠檬酸、多聚磷酸钠、骨胶蛋白质、硼砂中的一种或多种;所述增稠剂为甲基纤维素、乙基纤维素、羟甲基纤维素、羟乙基纤维素、膨润土、白炭黑、淀粉中的一种或多种;所述稳泡剂为聚丙烯酰胺、聚乙烯醇、硅树脂聚醚乳液、十二烷基二甲基氧化胺、烷基醇酰胺中的一种或多种;所述防腐剂为1,2-苯并异噻唑啉-3-酮、5-氯-2-甲基-4-异噻唑啉-3-酮、2-甲基-4-异噻唑啉-3-酮、1,3,5-三(2-羟乙基)均三嗪、六氢-1,3,5-三乙基-三嗪中的一种或多种。In this embodiment, the phase change energy storage material is one or more of inorganic water and salts, higher aliphatic hydrocarbons, polyols, and polyhydroxy carboxylic acids covered by microcapsules; the lightweight aggregate is ceramsite , one or more of slag, expanded vermiculite, volcanic stone, expanded perlite, vitrified microbeads, light sand, polyurethane foam particles, polystyrene foam particles; the admixture is calcium-enhanced fly ash, One or more of Class II fly ash, silica fume, ground slag powder, and phosphorus slag powder; the fibers are polystyrene fibers, polypropylene fibers, lignin fibers, alkali-resistant glass fibers, and steel fibers. one or more; the flame retardant is one or both of magnesium hydroxide and aluminum hydroxide; the admixture is the surfactant, water reducing agent, water repellent, coagulant , one or more of retarders, thickeners, foam stabilizers, and preservatives; the water reducing agent is a polycarboxylic acid water reducing agent, a sodium lignosulfonate water reducing agent, a naphthalene water reducing agent One or more of water-reducing agent, aliphatic water-reducing agent and amino water-reducing agent; the water-repellent agent is one or more of stearate water-repellent agent and silicone water-repellent agent; the water-repellent agent The coagulant is one or more of sodium silicate, aluminum sulfate, sodium nitrate, calcium nitrate, sodium sulfate, sodium carbonate, and lithium carbonate; the retarder is citric acid, sodium polyphosphate, bone glue protein, One or more of borax; the thickener is one or more of methyl cellulose, ethyl cellulose, hydroxymethyl cellulose, hydroxyethyl cellulose, bentonite, silica, and starch The foam stabilizer is one or more of polyacrylamide, polyvinyl alcohol, silicone resin polyether emulsion, dodecyl dimethyl amine oxide, and alkyl alcohol amide; the preservative is 1 , 2-benzisothiazolin-3-one, 5-chloro-2-methyl-4-isothiazolin-3-one, 2-methyl-4-isothiazolin-3-one, 1,3 , One or more of 5-tris(2-hydroxyethyl)-s-triazine and hexahydro-1,3,5-triethyl-triazine.
如此,相变储能材料可以通过相变吸收或释放大量热能,具有储能作用,本发明的气凝胶泡沫混凝土用于建筑物墙体,可以调节建筑室内温度,提高建筑舒适度,节约能源,并且,加入相变储能材料可以提高本发明的气凝胶泡沫混凝土的抗冻融性能;轻骨料具有低的密度、高的抗压强度、良好的绝热性能,添加轻骨料可以提高气凝胶泡沫混凝土力学性能、绝热性能,不明显增加或降低其密度;使用掺合料可以提高混凝土的和易性、黏聚性,降低混凝土的塌落度,有利于气凝胶泡沫混凝土的孔径分布均匀,进而提高气凝胶泡沫混凝土的力学性能和绝热性能;并且,使用掺合料有利于工业废料的使用,降低气凝胶泡沫混凝土的成本,节能利废;添加纤维可以提高气凝胶泡沫混凝土的抗折等力学性能;添加阻燃剂可以提高本发明的气凝胶泡沫混凝土的防火等级,由于氢氧化镁、氢氧化铝等阻燃剂遇火发生脱水吸热反应,延长基体温度升高的速率;添加木粉可以提高气凝胶泡沫混凝土与锚固件、螺钉之间的强度;添加表面活性剂可以提高胶凝材料对纤维、轻骨料等表面的润湿效率,进而提高胶凝材料与纤维、胶凝材料与轻骨料之间的界面结合强度;添加减水剂可以改善混凝土流动性和坍塌度,降低用水量,提高气凝胶泡沫混凝土的力学性能;添加憎水剂可以显著降低气凝胶泡沫混凝土、特别是具有通孔结构的气凝胶泡沫混凝土的吸水率,提高气凝胶泡沫混凝土的抗冻融性和耐候性;添加促凝剂加速胶凝材料的固化速率,可以降低气凝胶泡沫混凝土的初凝时间,减少气凝胶泡沫混凝土孔径,使得气凝胶泡沫混凝土孔径分布均匀,提高气凝胶泡沫混凝土力学性能和绝热性能;添加缓凝剂可以减缓胶凝材料的固化速率,当使用石膏时,由于石膏固化速率过快,需要添加缓凝剂调节硬化时间;添加增稠剂可以增加混凝土粘度,提高泡沫混凝土泡孔的稳定性和孔隙率,使得气凝胶泡沫混凝土泡孔的形状多为规则的球型,进而提高气凝胶泡沫混凝土的力学性能和绝热性能;添加稳泡剂可以提高气凝胶泡沫混凝土的泡孔稳定性和孔隙率,进而提高气凝胶泡沫混凝土的力学性能和绝热性能;添加防腐剂可以避免气凝胶泡沫混凝土发生霉变,提高其使用寿命和耐久性。In this way, the phase change energy storage material can absorb or release a large amount of heat energy through phase change, and has the function of energy storage. The aerogel foamed concrete of the present invention is used for the building wall, which can adjust the indoor temperature of the building, improve the building comfort, and save energy. , and the addition of phase change energy storage materials can improve the freeze-thaw resistance of the aerogel foamed concrete of the present invention; light aggregates have low density, high compressive strength, and good thermal insulation properties, and adding light aggregates can improve the The mechanical properties and thermal insulation properties of aerogel foam concrete do not significantly increase or decrease its density; the use of admixtures can improve the workability and cohesion of concrete, and reduce the slump of concrete, which is beneficial to the performance of aerogel foam concrete. The pore size distribution is uniform, thereby improving the mechanical properties and thermal insulation properties of aerogel foam concrete; and the use of admixtures is conducive to the use of industrial waste, reducing the cost of aerogel foam concrete, saving energy and recycling waste; adding fibers can improve aerogelation. The mechanical properties of foamed concrete such as flexural resistance can be improved; adding flame retardants can improve the fire rating of the aerogel foamed concrete of the present invention. Since the flame retardants such as magnesium hydroxide and aluminum hydroxide have a dehydration and endothermic reaction in case of fire, the matrix can be extended for a long time. The rate of temperature increase; adding wood powder can improve the strength between aerogel foam concrete and anchors and screws; adding surfactants can improve the wetting efficiency of cementitious materials on surfaces such as fibers and lightweight aggregates, thereby improving Interface bonding strength between cementitious material and fiber, cementitious material and lightweight aggregate; adding water reducer can improve the fluidity and slump of concrete, reduce water consumption, and improve the mechanical properties of aerogel foam concrete; adding water-repellent It can significantly reduce the water absorption of aerogel foamed concrete, especially the aerogel foamed concrete with through-hole structure, and improve the freeze-thaw resistance and weather resistance of aerogel foamed concrete. The curing rate can reduce the initial setting time of aerogel foam concrete, reduce the pore size of aerogel foam concrete, make the pore size distribution of aerogel foam concrete uniform, and improve the mechanical properties and thermal insulation performance of aerogel foam concrete; adding retarder can Slow down the curing rate of the cementitious material. When using gypsum, because the curing rate of gypsum is too fast, it is necessary to add a retarder to adjust the hardening time; adding a thickener can increase the viscosity of concrete and improve the stability and porosity of foam concrete cells. The shape of the cells of the aerogel foam concrete is mostly regular spherical, thereby improving the mechanical properties and thermal insulation performance of the aerogel foam concrete; adding a foam stabilizer can improve the cell stability and porosity of the aerogel foam concrete. , and then improve the mechanical properties and thermal insulation properties of aerogel foam concrete; adding preservatives can avoid mildew of aerogel foam concrete and improve its service life and durability.
本实施例中,所述发泡剂为松香类发泡剂、合成类表面活性剂发泡剂、植物蛋白发泡剂、动物蛋白发泡剂、双氧水发泡剂、碳酸氢铵发泡剂、偶氮二甲酰胺发泡剂、铝粉发泡剂中的一种或多种。In this embodiment, the foaming agent is rosin foaming agent, synthetic surfactant foaming agent, vegetable protein foaming agent, animal protein foaming agent, hydrogen peroxide foaming agent, ammonium bicarbonate foaming agent, One or more of azodicarbonamide foaming agent and aluminum powder foaming agent.
如此,发泡剂类型对气凝胶泡沫混凝土的孔型、孔径分布、吸水率、保温性能有较大影响,本发明既可以通过物理发泡方式制备气凝胶泡沫混凝土,也可以通过化学发泡方式制备气凝胶泡沫混凝土。物理发泡方式为使用空压机或机械搅拌方式将物理发泡剂(松香类发泡剂、合成类表面活性剂发泡剂、植物蛋白发泡剂、动物蛋白发泡剂中的一种)、聚合物乳液(丙烯酸乳液、聚氨酯乳液、环氧树脂乳液、有机硅树脂乳液、氟碳树脂乳液、聚乙烯醇乳液、乙烯/醋酸乙烯共聚物乳液中的一种)以及水构成的发泡剂溶液或物理发泡剂和水构成的发泡剂溶液制备成预制泡沫,然后将预制泡沫与湿混合料混合,机械搅拌均匀即得气凝胶泡沫混凝土;化学发泡方式为将湿混合料与化学发泡剂(双氧水发泡剂、碳酸氢铵发泡剂、偶氮二甲酰胺发泡剂、铝粉发泡剂中的一种)混合,搅拌即得气凝胶泡沫混凝土。In this way, the type of foaming agent has a great influence on the pore type, pore size distribution, water absorption and thermal insulation performance of the aerogel foamed concrete. Preparation of aerogel foam concrete by foaming method. The physical foaming method is to use an air compressor or mechanical stirring method to mix a physical foaming agent (one of rosin foaming agent, synthetic surfactant foaming agent, vegetable protein foaming agent, animal protein foaming agent) , polymer emulsion (one of acrylic emulsion, polyurethane emulsion, epoxy resin emulsion, silicone resin emulsion, fluorocarbon resin emulsion, polyvinyl alcohol emulsion, ethylene/vinyl acetate copolymer emulsion) and foaming agent composed of water The solution or the foaming agent solution composed of physical foaming agent and water is prepared into prefabricated foam, and then the prefabricated foam is mixed with the wet mixture, and the aerogel foamed concrete is obtained by mechanical stirring. The chemical foaming method is to mix the wet mixture with the wet mixture. Chemical foaming agent (one of hydrogen peroxide foaming agent, ammonium bicarbonate foaming agent, azodicarbonamide foaming agent, and aluminum powder foaming agent) is mixed and stirred to obtain aerogel foamed concrete.
上述一种超级绝热气凝胶泡沫混凝土的导热系数为0.03~0.09 W/m·K,抗压强度为0.5~15.0MPa,可广泛应用于墙体保温、防火、隔音以及钢结构防火等领域。The above-mentioned super-insulation aerogel foam concrete has a thermal conductivity of 0.03-0.09 W/m·K and a compressive strength of 0.5-15.0 MPa, and can be widely used in the fields of wall insulation, fire prevention, sound insulation and steel structure fire prevention.
下面为具体实施例部分。The following is the specific embodiment part.
实施例1Example 1
采用以下步骤制备SiO2气凝胶泡沫混凝土:The following steps were used to prepare SiO2 aerogel foam concrete:
(1)使用接触角测量仪检测待处理的SiO2气凝胶粉体表面与水的接触角,检测结果为55°,然后将粒径为56μm的SiO2气凝胶粉体放置于真空加热炉中,用容器将称量后的六甲基二硅氮烷放置于真空加热炉中,加热气化,疏水改性1.5h,得到疏水SiO2气凝胶粉体,用接触角测量仪检测疏水SiO2气凝胶粉体表面与水的接触角,检测结果为147°;(1) Use a contact angle measuring instrument to detect the contact angle between the surface of the SiO 2 aerogel powder to be treated and water, the detection result is 55°, and then place the SiO 2 aerogel powder with a particle size of 56 μm in a vacuum heating In the furnace, the weighed hexamethyldisilazane was placed in a vacuum heating furnace with a container, heated and gasified, and hydrophobically modified for 1.5h to obtain a hydrophobic SiO 2 aerogel powder, which was detected with a contact angle measuring instrument. The contact angle between the surface of the hydrophobic SiO 2 aerogel powder and water is 147°;
(2)在室温下,按质量比1:1:100称取乙醇、正己烷以及去离子水,混合均匀,配置成表面亲水改性溶液;(2) At room temperature, weigh ethanol, n-hexane and deionized water in a mass ratio of 1:1:100, mix them evenly, and prepare a surface hydrophilic modification solution;
(3)按疏水SiO2气凝胶粉体和表面亲水改性溶液的体积比1:3,称取表面改性溶液,并倒入相应容器中,将经过步骤(1)的疏水SiO2气凝胶粉体与表面亲水改性溶液混合,球磨处理25min后,取出过滤;(3) According to the volume ratio of the hydrophobic SiO 2 aerogel powder and the surface hydrophilic modification solution of 1: 3 , weigh the surface modification solution and pour it into the corresponding container. The aerogel powder is mixed with the surface hydrophilic modification solution, and after being ball-milled for 25 minutes, it is taken out and filtered;
(4)将步骤(3)得到的表面含有亲水改性溶液的SiO2气凝胶粉体放置于远红外干燥炉中,在120℃温度下,干燥0.5h,随炉冷却到50℃以下后取出,对SiO2气凝胶粉体的横截面进行检测,检测结果显示,表面亲水层厚度为7.9μm;(4) Place the SiO 2 aerogel powder containing the hydrophilic modification solution on the surface obtained in step (3) in a far-infrared drying furnace, dry it at a temperature of 120 ° C for 0.5 h, and cool it to below 50 ° C with the furnace After taking it out, the cross section of the SiO 2 aerogel powder was tested, and the test result showed that the thickness of the surface hydrophilic layer was 7.9 μm;
(5)按配比依次称取步骤(4)的SiO2气凝胶粉体、425普通硅酸盐水泥、陶粒、可再分散乳胶粉、羟甲基纤维素、聚羧酸类减水剂、硫酸钠、氢氧化铝、微胶囊包覆的石蜡,进行干法混合,得到干混合料;(5) Weigh the SiO 2 aerogel powder, 425 ordinary Portland cement, ceramsite, redispersible latex powder, hydroxymethyl cellulose, polycarboxylate water reducer in step (4) in turn according to the proportions , sodium sulfate, aluminum hydroxide, microcapsule-coated paraffin, and dry mixing to obtain a dry mixture;
(6)将步骤(5)得到的干混合料加水和六氢-1,3,5-三乙基-三嗪防腐剂进行湿法混合,得到湿混合料;(6) adding water and hexahydro-1,3,5-triethyl-triazine preservative to the dry mixture obtained in step (5), and performing wet mixing to obtain a wet mixture;
(7)使用发泡机对含有动物蛋白发泡剂的水溶液发泡,动物蛋白发泡剂与水的体积比为1:20,制得泡沫体;(7) Use a foaming machine to foam the aqueous solution containing the animal protein foaming agent, and the volume ratio of the animal protein foaming agent to water is 1:20 to obtain a foam;
(8)将步骤(6)得到的湿混合料与泡沫体混合,机械搅拌1min,即得SiO2气凝胶泡沫混凝土,表1为本实施例制得的SiO2气凝胶泡沫混凝土经过28d标准养护的性能指标。(8) Mix the wet mixture obtained in step (6) with the foam, and stir mechanically for 1 min to obtain SiO 2 aerogel foamed concrete. Standard maintenance performance indicators.
表1 SiO2气凝胶泡沫混凝土的性能指标Table 1 Performance index of SiO2 aerogel foam concrete
实施例2Example 2
采用以下步骤制备SiO2气凝胶泡沫混凝土:The following steps were used to prepare SiO2 aerogel foam concrete:
(1)使用接触角测量仪检测待处理的SiO2气凝胶粉体表面与水的接触角,检测结果为45°,然后将粒径为67μm的SiO2气凝胶粉体放置于真空加热炉中,用容器将称量后的三甲基氯硅烷放置于真空加热炉中,加热气化,疏水改性1.5h,得到疏水SiO2气凝胶粉体,用接触角测量仪检测疏水SiO2气凝胶粉体表面与水的接触角,检测结果为146°;(1) Use a contact angle measuring instrument to detect the contact angle between the surface of the SiO 2 aerogel powder to be treated and water, the detection result is 45°, and then place the SiO 2 aerogel powder with a particle size of 67 μm in a vacuum heating In the furnace, the weighed trimethylchlorosilane was placed in a vacuum heating furnace with a container, heated and gasified, and hydrophobically modified for 1.5 h to obtain a hydrophobic SiO 2 aerogel powder, and the hydrophobic SiO was detected with a contact angle meter. 2. The contact angle between the surface of the aerogel powder and water, the test result is 146°;
(2)在室温下,按质量比1:1:1000称取脂肪醇聚氧乙烯醚硫酸钠、烷基苯磺酸钠、正己烷和去离子水,混合均匀,配置成表面亲水改性溶液;(2) At room temperature, weigh sodium aliphatic alcohol polyoxyethylene ether sulfate, sodium alkylbenzene sulfonate, n-hexane and deionized water in a mass ratio of 1:1:1000, mix them evenly, and configure the surface to be hydrophilically modified. solution;
(3)按疏水SiO2气凝胶粉体和表面亲水改性溶液的体积比1:3,称取表面改性溶液,并倒入相应容器中,将经过步骤(1)的疏水SiO2气凝胶粉体放入由过滤网制成的盛具中,一同浸入表面亲水改性溶液中,2min后取出;(3) According to the volume ratio of the hydrophobic SiO 2 aerogel powder and the surface hydrophilic modification solution of 1: 3 , weigh the surface modification solution and pour it into the corresponding container. The aerogel powder is placed in a container made of a filter screen, immersed in the surface hydrophilic modification solution together, and taken out after 2 minutes;
(4)将步骤(3)得到的表面含有亲水改性溶液的SiO2气凝胶粉体放置于鼓风干燥箱中,在120℃温度下,干燥0.5h,随炉冷却到50℃以下后取出,对SiO2气凝胶粉体的横截面进行检测,检测结果显示,表面亲水层厚度为1.3μm;(4) Place the SiO 2 aerogel powder containing the hydrophilic modification solution on the surface obtained in step (3) in a blast drying oven, dry it for 0.5 h at a temperature of 120 °C, and cool it to below 50 °C with the furnace After taking it out, the cross section of the SiO 2 aerogel powder was tested. The test result showed that the thickness of the surface hydrophilic layer was 1.3 μm;
(5)按配比依次称取步骤(4)的SiO2气凝胶粉体、425普通硅酸盐水泥、陶粒、可再分散乳胶粉、羟乙基纤维素、聚羧酸类减水剂、硝酸钠,聚丙烯纤维、进行干法混合,得到干混合料;(5) Weigh the SiO 2 aerogel powder, 425 ordinary Portland cement, ceramsite, redispersible latex powder, hydroxyethyl cellulose, polycarboxylate water reducer in step (4) in turn according to the proportions , sodium nitrate, polypropylene fibers, and dry mixing to obtain a dry mixture;
(6)将步骤(5)得到的干混合料加水进行湿法混合,得到湿混合料;(6) adding water to the dry mix obtained in step (5) and performing wet mixing to obtain a wet mix;
(7)泡沫体制备,使用发泡机对含有植物蛋白发泡剂的水溶液发泡,植物蛋白发泡剂和水的体积比为1:30,制得泡沫体;(7) Foam preparation, use a foaming machine to foam the aqueous solution containing vegetable protein foaming agent, and the volume ratio of vegetable protein foaming agent and water is 1:30 to obtain foam;
(8)将步骤(6)得到的湿混合料与泡沫体混合,机械搅拌1min,即得SiO2气凝胶泡沫混凝土。表2为本实施例制得的SiO2气凝胶泡沫混凝土经过28d标准养护的性能指标。(8) Mix the wet mixture obtained in step (6) with the foam, and stir mechanically for 1 min to obtain SiO 2 aerogel foamed concrete. Table 2 is the performance index of the SiO 2 aerogel foamed concrete prepared in this example after 28d standard curing.
表2 SiO2气凝胶泡沫混凝土的性能指标Table 2 Performance index of SiO2 aerogel foam concrete
实施例3Example 3
采用以下步骤制备SiO2气凝胶泡沫混凝土:The following steps were used to prepare SiO2 aerogel foam concrete:
(1)使用接触角测量仪检测待处理的SiO2气凝胶粉体表面与水的接触角,检测结果为45°,然后将粒径为0.1mm的SiO2气凝胶粉体放置于真空加热炉中,用容器将称量后的六甲基二硅氮烷放置于真空加热炉中,加热气化,疏水改性1.5h,得到疏水SiO2气凝胶粉体,用接触角测量仪检测疏水SiO2气凝胶粉体表面与水的接触角,检测结果为146°;(1) Use a contact angle measuring instrument to detect the contact angle between the surface of the SiO 2 aerogel powder to be treated and water, the detection result is 45°, and then place the SiO 2 aerogel powder with a particle size of 0.1mm in a vacuum In the heating furnace, the weighed hexamethyldisilazane was placed in a vacuum heating furnace with a container, heated for gasification, and hydrophobically modified for 1.5 hours to obtain a hydrophobic SiO 2 aerogel powder. The contact angle between the surface of the hydrophobic SiO 2 aerogel powder and water was detected, and the detection result was 146°;
(2)在室温下,按质量比1:4:10称取正己烷、烷基苯磺酸钠以及去离子水,混合均匀,配置成表面亲水改性溶液;(2) At room temperature, weigh n-hexane, sodium alkylbenzene sulfonate and deionized water in a mass ratio of 1:4:10, mix them evenly, and prepare a surface hydrophilic modification solution;
(3)按疏水SiO2气凝胶粉体和表面亲水改性溶液的体积比1:3,称取表面改性溶液,并倒入相应容器中,将经过步骤(1)的疏水SiO2气凝胶粉体放入由过滤网制成的盛具中,一同浸入表面亲水改性溶液中,1min后取出;(3) According to the volume ratio of the hydrophobic SiO 2 aerogel powder and the surface hydrophilic modification solution of 1: 3 , weigh the surface modification solution and pour it into the corresponding container. The aerogel powder is placed in a container made of a filter screen, immersed in the surface hydrophilic modification solution together, and taken out after 1 minute;
(4)将步骤(3)得到的表面含有亲水改性溶液的SiO2气凝胶粉体放置于远红外干燥炉中,在120℃温度下,干燥0.5h,随炉冷却到50℃以下后取出,折断后,对SiO2气凝胶粉体的横截面进行检测,检测结果显示,表面亲水层厚度为99.7μm;(4) Place the SiO 2 aerogel powder containing the hydrophilic modification solution on the surface obtained in step (3) in a far-infrared drying furnace, dry it at a temperature of 120 ° C for 0.5 h, and cool it to below 50 ° C with the furnace After taking it out and breaking it, the cross section of the SiO 2 aerogel powder was tested, and the test result showed that the thickness of the surface hydrophilic layer was 99.7 μm;
(5)按配比依次称取步骤(4)的SiO2气凝胶粉体、425普通硅酸盐水泥、陶粒、淀粉、聚羧酸类减水剂、硫酸铝,进行干法混合,得到干混合料;(5) Weigh the SiO 2 aerogel powder in step (4), 425 ordinary Portland cement, ceramsite, starch, polycarboxylate water-reducing agent, and aluminum sulfate in turn according to the proportion, and carry out dry mixing to obtain dry mix;
(6)将步骤(5)得到的干混合料加水和丙烯酸乳液进行湿法混合,得到湿混合料;(6) adding water and the acrylic acid emulsion to the dry mix obtained in step (5) for wet mixing to obtain a wet mix;
(7)泡沫体制备,使用发泡机对含有十二烷基硫酸钠发泡剂和丙烯酸乳液的水溶液发泡,十二烷基硫酸钠发泡剂和水的体积比为1:80,制得泡沫体;(7) Foam preparation, use a foaming machine to foam the aqueous solution containing sodium lauryl sulfate foaming agent and acrylic emulsion, and the volume ratio of sodium lauryl sulfate foaming agent and water is 1:80. get foam;
(8)将步骤(6)得到的湿混合料与泡沫体混合,机械搅拌3min,即得SiO2气凝胶泡沫混凝土。表3为本实施例制得的SiO2气凝胶泡沫混凝土经过28d标准养护的性能指标。(8) Mix the wet mixture obtained in step (6) with the foam, and stir mechanically for 3 minutes to obtain SiO 2 aerogel foamed concrete. Table 3 is the performance index of the SiO 2 aerogel foamed concrete prepared in this example after 28d standard curing.
表3 SiO2气凝胶泡沫混凝土的性能指标Table 3 Performance index of SiO2 aerogel foam concrete
实施例4Example 4
采用以下步骤制备SiO2气凝胶泡沫混凝土:The following steps were used to prepare SiO2 aerogel foam concrete:
(1)使用接触角测量仪检测待处理的SiO2气凝胶粉体表面与水的接触角,检测结果为31°,然后将粒径为1.2mm的SiO2气凝胶粉体放置于真空加热炉中,用容器将称量后的三甲基氯硅烷放置于真空加热炉中,加热气化,疏水改性1.5h,得到疏水SiO2气凝胶粉体,用接触角测量仪检测疏水SiO2气凝胶粉体表面与水的接触角,检测结果为150°;(1) Use a contact angle measuring instrument to detect the contact angle between the surface of the SiO 2 aerogel powder to be treated and water, the detection result is 31°, and then place the SiO 2 aerogel powder with a particle size of 1.2 mm in a vacuum In the heating furnace, the weighed trimethylchlorosilane was placed in a vacuum heating furnace with a container, heated and gasified, and hydrophobically modified for 1.5 hours to obtain a hydrophobic SiO 2 aerogel powder, and the hydrophobicity was detected by a contact angle meter. The contact angle between the surface of SiO 2 aerogel powder and water, the detection result is 150°;
(2)在室温下,按质量比1:0.5:1000称取正己烷、烷基苯磺酸钠以及去离子水,混合均匀,配置成表面亲水改性溶液;(2) At room temperature, weigh n-hexane, sodium alkyl benzene sulfonate and deionized water in a mass ratio of 1:0.5:1000, mix them evenly, and prepare a surface hydrophilic modification solution;
(3)按疏水SiO2气凝胶粉体和表面亲水改性溶液的体积比1:3,称取表面改性溶液,并倒入相应容器中,将经过步骤(1)的疏水SiO2气凝胶粉体放入由过滤网制成的盛具中,一同浸入表面亲水改性溶液中,1min后取出;(3) According to the volume ratio of the hydrophobic SiO 2 aerogel powder and the surface hydrophilic modification solution of 1: 3 , weigh the surface modification solution and pour it into the corresponding container. The aerogel powder is placed in a container made of a filter screen, immersed in the surface hydrophilic modification solution together, and taken out after 1 minute;
(4)将步骤(3)得到的表面含有亲水改性溶液的SiO2气凝胶板材放置于远红外干燥炉中,在120℃温度下,干燥0.5h,随炉冷却到50℃以下后取出,对SiO2气凝胶粉体的横截面进行检测,检测结果显示,表面亲水层厚度为0.1μm;(4) Place the SiO 2 aerogel sheet containing the hydrophilic modification solution on the surface obtained in step (3) in a far-infrared drying furnace, dry it for 0.5 h at a temperature of 120 °C, and cool it to below 50 °C with the furnace. Take it out and test the cross section of the SiO 2 aerogel powder. The test result shows that the thickness of the surface hydrophilic layer is 0.1 μm;
(5)按配比依次称取步骤(4)的SiO2气凝胶粉体、425普通硅酸盐水泥、玻化微珠、可再分散乳胶粉、羟甲基纤维素、聚羧酸类减水剂、碳酸锂、有机硅憎水剂,进行干法混合,得到干混合料;(5) Weigh the SiO 2 aerogel powder, 425 ordinary Portland cement, vitrified microbeads, redispersible latex powder, hydroxymethyl cellulose, and polycarboxylates in step (4) in turn according to the proportions. Water agent, lithium carbonate and silicone water repellent are dry mixed to obtain a dry mixture;
(6)将步骤(5)得到的干混合料加水进行湿法混合,得到湿混合料;(6) adding water to the dry mix obtained in step (5) and performing wet mixing to obtain a wet mix;
(7)泡沫体制备,使用发泡机对含有动物蛋白发泡剂的水溶液发泡,动物蛋白发泡剂和水的体积比为1:15,制得泡沫体;(7) Foam preparation, use a foaming machine to foam the aqueous solution containing animal protein foaming agent, and the volume ratio of animal protein foaming agent and water is 1:15 to obtain foam;
(8)将步骤(6)得到的湿混合料与泡沫体混合,机械搅拌1min,即得SiO2气凝胶泡沫混凝土。表4为本实施例制得的SiO2气凝胶泡沫混凝土经过28d标准养护的性能指标。(8) Mix the wet mixture obtained in step (6) with the foam, and stir mechanically for 1 min to obtain SiO 2 aerogel foamed concrete. Table 4 is the performance index of the SiO 2 aerogel foamed concrete prepared in this example after 28d standard curing.
表4 SiO2气凝胶泡沫混凝土的性能指标Table 4 Performance index of SiO2 aerogel foam concrete
实施例5Example 5
采用以下步骤制备SiO2气凝胶泡沫混凝土:The following steps were used to prepare SiO2 aerogel foam concrete:
(1)使用接触角测量仪检测待处理的粒径为77μm的 SiO2气凝胶粉体表面与水的接触角,检测结果为140°,则该SiO2气凝胶粉体具有疏水性;(1) Use a contact angle measuring instrument to detect the contact angle between the surface of the SiO 2 aerogel powder with a particle size of 77 μm to be treated and water, and the detection result is 140°, then the SiO 2 aerogel powder has hydrophobicity;
(2)在室温下,按质量比1:0.6:150称取月桂醇硫酸钠、丙酮和去离子水,混合均匀,配置成表面亲水改性溶液;(2) At room temperature, weigh sodium lauryl sulfate, acetone and deionized water in a mass ratio of 1:0.6:150, mix them evenly, and configure a surface hydrophilic modification solution;
(3)按疏水SiO2气凝胶粉体和表面亲水改性溶液的体积比1:3,称取表面改性溶液,并倒入相应容器中,将经过步骤(1)的疏水SiO2气凝胶粉体与表面亲水改性溶液混合,球磨处理25min后,取出过滤;(3) According to the volume ratio of the hydrophobic SiO 2 aerogel powder and the surface hydrophilic modification solution of 1: 3 , weigh the surface modification solution and pour it into the corresponding container. The aerogel powder is mixed with the surface hydrophilic modification solution, and after being ball-milled for 25 minutes, it is taken out and filtered;
(4)将步骤(3)得到的表面含有亲水改性溶液的SiO2气凝胶粉体放置于鼓风干燥箱中,在120℃温度下,干燥0.5h,随炉冷却到50℃以下后取出,对SiO2气凝胶粉体的横截面进行检测,检测结果显示,表面亲水层厚度为6.9μm;(4) Place the SiO 2 aerogel powder containing the hydrophilic modification solution on the surface obtained in step (3) in a blast drying oven, dry it for 0.5 h at a temperature of 120 °C, and cool it to below 50 °C with the furnace After taking it out, the cross section of the SiO 2 aerogel powder was tested. The test result showed that the thickness of the hydrophilic layer on the surface was 6.9 μm;
(5)按配比依次称取步骤(4)的SiO2气凝胶粉体、425普通硅酸盐水泥、粉煤灰、陶粒、可再分散乳胶粉、羟乙基纤维素、聚羧酸类减水剂、硫酸钠,进行干法混合,得到干混合料;(5) Weigh the SiO 2 aerogel powder, 425 ordinary Portland cement, fly ash, ceramsite, redispersible latex powder, hydroxyethyl cellulose, polycarboxylic acid in step (4) in turn according to the proportions water-reducing agent, sodium sulfate, and dry mixing to obtain a dry mixture;
(6)将步骤(5)得到的干混合料加水进行湿法混合,得到湿混合料;(6) adding water to the dry mix obtained in step (5) and performing wet mixing to obtain a wet mix;
(7)将步骤(6)得到的湿混合料与铝粉发泡剂混合,机械搅拌10min,发泡,即得SiO2气凝胶泡沫混凝土。表5为本实施例制得的SiO2气凝胶泡沫混凝土经过28d标准养护的性能指标。(7) Mix the wet mixture obtained in step (6) with an aluminum powder foaming agent, stir mechanically for 10 minutes, and foam to obtain SiO 2 aerogel foamed concrete. Table 5 is the performance index of the SiO 2 aerogel foamed concrete prepared in this example after 28d standard curing.
表5 SiO2气凝胶泡沫混凝土的性能指标Table 5 Performance index of SiO2 aerogel foam concrete
实施例6Example 6
采用以下步骤制备SiO2气凝胶泡沫混凝土:The following steps were used to prepare SiO2 aerogel foam concrete:
(1)使用接触角测量仪检测待处理的粒径为75μm的 SiO2气凝胶粉体表面与水的接触角,检测结果为141°,则该SiO2气凝胶粉体具有疏水性;(1) Use a contact angle measuring instrument to detect the contact angle between the surface of the SiO 2 aerogel powder with a particle size of 75 μm to be treated and water, and the detection result is 141°, then the SiO 2 aerogel powder has hydrophobicity;
(2)在室温下,按质量比1:0.3:100称取壬基酚聚氧乙烯醚、正己烷和去离子水,混合均匀,配置成表面亲水改性溶液;(2) At room temperature, weigh nonylphenol polyoxyethylene ether, n-hexane and deionized water in a mass ratio of 1:0.3:100, mix them evenly, and prepare a surface hydrophilic modification solution;
(3)按疏水SiO2气凝胶粉体和表面亲水改性溶液的体积比1:3,称取表面改性溶液,并倒入相应容器中,将经过步骤(1)的疏水SiO2气凝胶粉体与表面亲水改性溶液混合,球磨15min后,取出过滤;(3) According to the volume ratio of the hydrophobic SiO 2 aerogel powder and the surface hydrophilic modification solution of 1: 3 , weigh the surface modification solution and pour it into the corresponding container. The aerogel powder is mixed with the surface hydrophilic modification solution, and after ball milling for 15 minutes, it is taken out and filtered;
(4)将步骤(3)得到的表面含有亲水改性溶液的SiO2气凝胶粉体放置于远红外干燥炉中,在120℃温度下,干燥0.5h,随炉冷却到50℃以下后取出,对SiO2气凝胶粉体的横截面进行检测,检测结果显示,表面亲水层厚度为11.1μm;(4) Place the SiO 2 aerogel powder containing the hydrophilic modification solution on the surface obtained in step (3) in a far-infrared drying furnace, dry it at a temperature of 120 ° C for 0.5 h, and cool it to below 50 ° C with the furnace After taking it out, the cross section of the SiO 2 aerogel powder was tested. The test result showed that the thickness of the surface hydrophilic layer was 11.1 μm;
(5)按配比依次称取步骤(4)的SiO2气凝胶粉体、425普通硅酸盐水泥、粉煤灰、陶粒、可再分散乳胶粉、淀粉、聚羧酸类减水剂、硫酸钠、有机硅憎水剂,进行干法混合,得到干混合料;(5) Weigh the SiO 2 aerogel powder, 425 ordinary Portland cement, fly ash, ceramsite, redispersible latex powder, starch, polycarboxylate water reducer in step (4) in turn according to the proportions , sodium sulfate, silicone water repellent, and dry mixing to obtain a dry mixture;
(6)将步骤(5)得到的干混合料加水进行湿法混合,得到湿混合料;(6) adding water to the dry mix obtained in step (5) and performing wet mixing to obtain a wet mix;
(7)将步骤(6)得到的湿混合料与双氧水发泡剂混合,机械搅拌2min,发泡,即得SiO2气凝胶泡沫混凝土。表6为本实施例制得的SiO2气凝胶泡沫混凝土经过28d标准养护的性能指标。(7) The wet mixture obtained in step (6) is mixed with hydrogen peroxide foaming agent, mechanically stirred for 2 minutes, and foamed to obtain SiO 2 aerogel foamed concrete. Table 6 is the performance index of the SiO 2 aerogel foamed concrete prepared in this example after 28d standard curing.
表6 SiO2气凝胶泡沫混凝土的性能指标Table 6 Performance index of SiO2 aerogel foam concrete
实施例7Example 7
采用以下步骤制备SiO2气凝胶泡沫混凝土:The following steps were used to prepare SiO2 aerogel foam concrete:
(1)使用接触角测量仪检测待处理的粒径为0.3mm的 SiO2气凝胶粉体表面与水的接触角,检测结果为148°,则该SiO2气凝胶粉体具有疏水性;(1) Use a contact angle measuring instrument to detect the contact angle between the surface of the SiO 2 aerogel powder with a particle size of 0.3 mm to be treated and water, and the detection result is 148°, then the SiO 2 aerogel powder has hydrophobicity ;
(2)在室温下,按质量比1:0.4:0.3:130称取脂肪醇聚氧乙烯醚硫酸铵、正己烷、乙醇和去离子水,混合均匀,配置成表面亲水改性溶液;(2) At room temperature, weigh fatty alcohol polyoxyethylene ether ammonium sulfate, n-hexane, ethanol and deionized water in a mass ratio of 1:0.4:0.3:130, mix them evenly, and prepare a surface hydrophilic modification solution;
(3)按疏水SiO2气凝胶粉体和表面亲水改性溶液的体积比1:3,称取表面改性溶液,并倒入相应容器中,将经过步骤(1)的疏水SiO2气凝胶粉体与表面亲水改性溶液混合,机械搅拌15min后,转速为2500转/min,过滤;(3) According to the volume ratio of the hydrophobic SiO 2 aerogel powder and the surface hydrophilic modification solution of 1: 3 , weigh the surface modification solution and pour it into the corresponding container. The aerogel powder is mixed with the surface hydrophilic modification solution, and after mechanical stirring for 15 minutes, the rotation speed is 2500 rpm, and then filtered;
(4)将步骤(3)得到的表面含有亲水改性溶液的SiO2气凝胶粉体放置于远红外干燥炉中,在120℃温度下,干燥0.5h,随炉冷却到50℃以下后取出,对SiO2气凝胶粉体的横截面进行检测,检测结果显示,表面亲水层厚度为11.1μm;(4) Place the SiO 2 aerogel powder containing the hydrophilic modification solution on the surface obtained in step (3) in a far-infrared drying furnace, dry it at a temperature of 120 ° C for 0.5 h, and cool it to below 50 ° C with the furnace After taking it out, the cross section of the SiO 2 aerogel powder was tested. The test result showed that the thickness of the surface hydrophilic layer was 11.1 μm;
(5)按配比依次称取步骤(4)的SiO2气凝胶粉体、525普通硅酸盐水泥、硫铝酸盐水泥、陶粒、可再分散乳胶粉、羟甲基纤维素、聚羧酸类减水剂、硫酸钠,进行干法混合,得到干混合料;(5) Weigh the SiO 2 aerogel powder, 525 ordinary Portland cement, sulfoaluminate cement, ceramsite, redispersible latex powder, hydroxymethyl cellulose, polymer Carboxylic acid water reducing agent and sodium sulfate are dry mixed to obtain a dry mixture;
(6)将步骤(5)得到的干混合料加水进行湿法混合,得到湿混合料;(6) adding water to the dry mix obtained in step (5) and performing wet mixing to obtain a wet mix;
(7)将步骤(6)得到的湿混合料与碳酸氢铵发泡剂混合,机械搅拌2min,发泡,即得SiO2气凝胶泡沫混凝土。表7为本实施例制得的SiO2气凝胶泡沫混凝土经过28d标准养护的性能指标。(7) The wet mixture obtained in step (6) is mixed with ammonium bicarbonate foaming agent, mechanically stirred for 2 minutes, and foamed to obtain SiO 2 aerogel foamed concrete. Table 7 shows the performance indexes of the SiO 2 aerogel foamed concrete prepared in this example after 28d standard curing.
表7 SiO2气凝胶泡沫混凝土的性能指标Table 7 Performance index of SiO2 aerogel foam concrete
实施例8Example 8
采用以下步骤制备TiO2气凝胶泡沫混凝土:The TiO2 aerogel foam concrete was prepared using the following steps:
(1)使用接触角测量仪检测待处理的粒径为59μm的TiO2气凝胶粉体表面与水的接触角,检测结果为145°,则该TiO2气凝胶粉体具有疏水性;(1) Use a contact angle measuring instrument to detect the contact angle between the surface of the TiO 2 aerogel powder with a particle size of 59 μm to be treated and water, and the detection result is 145°, then the TiO 2 aerogel powder has hydrophobicity;
(2)在室温下,按质量比1:0.8:120称取丙酮、正己烷和去离子水,混合均匀,配置成表面亲水改性溶液;(2) At room temperature, weigh acetone, n-hexane and deionized water in a mass ratio of 1:0.8:120, mix them evenly, and configure the surface hydrophilic modification solution;
(3)按疏水TiO2气凝胶粉体和表面亲水改性溶液的体积比1:3,称取表面改性溶液,并倒入相应容器中,将经过步骤(1)的疏水TiO2气凝胶粉体与表面亲水改性溶液混合,机械搅拌15min后,转速为2000转/min,过滤;(3) According to the volume ratio of the hydrophobic TiO 2 aerogel powder and the surface hydrophilic modification solution 1:3, weigh the surface modification solution and pour it into the corresponding container. The aerogel powder is mixed with the surface hydrophilic modification solution, and after mechanical stirring for 15 minutes, the rotation speed is 2000 rpm, and then filtered;
(4)将步骤(3)得到的表面含有亲水改性溶液的TiO2气凝胶粉体放置于鼓风干燥箱中,在120℃温度下,干燥0.5h,随炉冷却到50℃以下后取出,对TiO2气凝胶粉体的横截面进行检测,检测结果显示,表面亲水层厚度为8.4μm;(4) Place the TiO 2 aerogel powder containing the hydrophilic modification solution on the surface obtained in step (3) in a blast drying oven, dry it for 0.5 h at a temperature of 120 °C, and cool it to below 50 °C with the furnace After taking it out, the cross section of the TiO 2 aerogel powder was tested, and the test result showed that the thickness of the surface hydrophilic layer was 8.4 μm;
(5)按配比依次称取步骤(4)的TiO2气凝胶粉体、425普通硅酸盐水泥、粉煤灰、陶粒、可再分散乳胶粉、羟甲基纤维素、聚羧酸类减水剂、硫酸钠、有机硅憎水剂,进行干法混合,得到干混合料;(5) Weigh the TiO 2 aerogel powder, 425 ordinary Portland cement, fly ash, ceramsite, dispersible latex powder, hydroxymethyl cellulose, polycarboxylic acid in step (4) in turn according to the proportions water-reducing agent, sodium sulfate, and silicone water-repellent agent, and dry mixing to obtain a dry mixture;
(6)将步骤(5)得到的干混合料加水进行湿法混合,得到湿混合料;(6) adding water to the dry mix obtained in step (5) and performing wet mixing to obtain a wet mix;
(7)将步骤(6)得到的湿混合料与双氧水发泡剂混合,机械搅拌2min,发泡,即得TiO2气凝胶泡沫混凝土。表8为本实施例制得的TiO2气凝胶泡沫混凝土经过28d标准养护的性能指标。(7) The wet mixture obtained in step (6) is mixed with hydrogen peroxide foaming agent, mechanically stirred for 2 minutes, and foamed to obtain TiO 2 aerogel foamed concrete. Table 8 is the performance index of the TiO 2 aerogel foam concrete prepared in this example after 28d standard curing.
表8 TiO2气凝胶泡沫混凝土的性能指标Table 8 Performance indexes of TiO 2 aerogel foam concrete
实施例9Example 9
采用以下步骤制备SiO2气凝胶泡沫混凝土:The following steps were used to prepare SiO2 aerogel foam concrete:
(1)使用接触角测量仪检测待处理的SiO2气凝胶粉体表面与水的接触角,检测结果为31°,然后将粒径为22μm的SiO2气凝胶粉体放置于真空加热炉中,用容器将称量后的六甲基二硅氮烷放置于真空加热炉中,加热气化,疏水改性2.5h,得到疏水SiO2气凝胶粉体,用接触角测量仪检测疏水SiO2气凝胶粉体表面与水的接触角,检测结果为150°;(1) Use a contact angle measuring instrument to detect the contact angle between the surface of the SiO 2 aerogel powder to be treated and water, the detection result is 31°, and then place the SiO 2 aerogel powder with a particle size of 22 μm in a vacuum heating In the furnace, the weighed hexamethyldisilazane was placed in a vacuum heating furnace with a container, heated and gasified, and hydrophobically modified for 2.5h to obtain a hydrophobic SiO 2 aerogel powder, which was detected by a contact angle measuring instrument. The contact angle between the surface of the hydrophobic SiO 2 aerogel powder and water, the test result is 150°;
(2)在室温下,按质量比1:0.5:1000称取正己烷、甘油以及去离子水,混合均匀,配置成表面亲水改性溶液;(2) At room temperature, weigh n-hexane, glycerol and deionized water in a mass ratio of 1:0.5:1000, mix them evenly, and configure into a surface hydrophilic modification solution;
(3)按疏水SiO2气凝胶粉体和表面亲水改性溶液的体积比1:3,称取表面改性溶液,并倒入相应容器中,将经过步骤(1)的疏水SiO2气凝胶粉体放入由过滤网制成的盛具中,一同浸入表面亲水改性溶液中,1min后取出;(3) According to the volume ratio of the hydrophobic SiO 2 aerogel powder and the surface hydrophilic modification solution of 1: 3 , weigh the surface modification solution and pour it into the corresponding container. The aerogel powder is placed in a container made of a filter screen, immersed in the surface hydrophilic modification solution together, and taken out after 1 minute;
(4)将步骤(3)得到的表面含有亲水改性溶液的SiO2气凝胶板材放置于远红外干燥炉中,在120℃温度下,干燥0.5h,随炉冷却到50℃以下后取出,对SiO2气凝胶粉体的横截面进行检测,检测结果显示,表面亲水层厚度为2.2μm;(4) Place the SiO 2 aerogel sheet containing the hydrophilic modification solution on the surface obtained in step (3) in a far-infrared drying furnace, dry it for 0.5 h at a temperature of 120 °C, and cool it to below 50 °C with the furnace. Take it out and test the cross section of the SiO 2 aerogel powder. The test result shows that the thickness of the surface hydrophilic layer is 2.2 μm;
(5)按配比依次称取步骤(4)的SiO2气凝胶粉体、425普通硅酸盐水泥、半水石膏、聚羧酸类减水剂、柠檬酸钠、氢氧化镁、微胶囊包覆十八烷,进行干法混合,得到干混合料;(5) Weigh the SiO 2 aerogel powder, 425 ordinary Portland cement, hemihydrate gypsum, polycarboxylate water reducing agent, sodium citrate, magnesium hydroxide, microcapsules in step (4) in turn according to the proportions. The octadecane is coated, and dry mixing is carried out to obtain a dry mixture;
(6)将步骤(5)得到的干混合料加水和丙烯酸乳液进行湿法混合,得到湿混合料;(6) adding water and the acrylic acid emulsion to the dry mix obtained in step (5) for wet mixing to obtain a wet mix;
(7)泡沫体制备,使用发泡机对由发泡剂、丙烯酸乳液和水组成的发泡剂溶液发泡,动物蛋白发泡剂和水的体积比为1:0.05:80,制得泡沫体;(7) Foam preparation, using a foaming machine to foam a foaming agent solution composed of a foaming agent, an acrylic emulsion and water, and the volume ratio of the animal protein foaming agent and water is 1:0.05:80 to obtain a foam body;
(8)将步骤(6)得到的湿混合料与泡沫体混合,机械搅拌1min,即得SiO2气凝胶泡沫混凝土。表9为本实施例制得的SiO2气凝胶泡沫混凝土经过28d标准养护的性能指标。(8) Mix the wet mixture obtained in step (6) with the foam, and stir mechanically for 1 min to obtain SiO 2 aerogel foamed concrete. Table 9 is the performance index of the SiO 2 aerogel foamed concrete prepared in this example after 28d standard curing.
表9 SiO2气凝胶泡沫混凝土的性能指标Table 9 Performance index of SiO 2 aerogel foam concrete
实施例10Example 10
采用以下步骤制备SiO2气凝胶泡沫混凝土:The following steps were used to prepare SiO2 aerogel foam concrete:
(1)使用接触角测量仪检测待处理的粒径为177μm的 SiO2气凝胶粉体表面与水的接触角,检测结果为141°,则该SiO2气凝胶粉体具有疏水性;(1) Use a contact angle measuring instrument to detect the contact angle between the surface of the SiO 2 aerogel powder with a particle size of 177 μm and water, and the detection result is 141°, then the SiO 2 aerogel powder has hydrophobicity;
(2)在室温下,按质量比1:100称取丙酮和去离子水,混合均匀,配置成表面亲水改性溶液;(2) At room temperature, weigh acetone and deionized water in a mass ratio of 1:100, mix them evenly, and configure the surface hydrophilic modification solution;
(3)按疏水SiO2气凝胶粉体和表面亲水改性溶液的体积比1:3,称取表面改性溶液,并倒入相应容器中,将经过步骤(1)的疏水SiO2气凝胶粉体与表面亲水改性溶液混合,球磨处理25min后,取出过滤;(3) According to the volume ratio of the hydrophobic SiO 2 aerogel powder and the surface hydrophilic modification solution of 1: 3 , weigh the surface modification solution and pour it into the corresponding container. The aerogel powder is mixed with the surface hydrophilic modification solution, and after being ball-milled for 25 minutes, it is taken out and filtered;
(4)将步骤(3)得到的表面含有亲水改性溶液的SiO2气凝胶粉体放置于鼓风干燥箱中,在120℃温度下,干燥0.5h,随炉冷却到50℃以下后取出,对SiO2气凝胶粉体的横截面进行检测,检测结果显示,表面亲水层厚度为6.5μm;(4) Place the SiO 2 aerogel powder containing the hydrophilic modification solution on the surface obtained in step (3) in a blast drying oven, dry it for 0.5 h at a temperature of 120 °C, and cool it to below 50 °C with the furnace After taking it out, the cross section of the SiO 2 aerogel powder was tested, and the test results showed that the thickness of the surface hydrophilic layer was 6.5 μm;
(5)按配比依次称取步骤(4)的SiO2气凝胶粉体、粉煤灰、可再分散乳胶粉、羟乙基纤维素、聚羧酸类减水剂、聚丙烯纤维,进行干法混合,得到干混合料;(5) Weigh the SiO 2 aerogel powder, fly ash, redispersible latex powder, hydroxyethyl cellulose, polycarboxylate water reducing agent and polypropylene fiber in step (4) in sequence according to the proportions, and carry out Dry mixing to obtain a dry mixture;
(6)将步骤(5)得到的干混合料加水玻璃和水进行湿法混合,得到湿混合料;(6) adding water glass and water to the dry mixture obtained in the step (5) and performing wet mixing to obtain a wet mixture;
(7)将步骤(6)得到的湿混合料与铝粉发泡剂混合,机械搅拌5min,发泡,即得SiO2气凝胶泡沫混凝土。表10为本实施例制得的SiO2气凝胶泡沫混凝土完全硬化后的性能指标。(7) The wet mixture obtained in step (6) is mixed with an aluminum powder foaming agent, mechanically stirred for 5 minutes, and foamed to obtain SiO 2 aerogel foamed concrete. Table 10 is the performance index of the SiO 2 aerogel foam concrete prepared in this example after it is completely hardened.
表10 SiO2气凝胶泡沫混凝土的性能指标Table 10 Performance index of SiO 2 aerogel foam concrete
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited by the above-mentioned embodiments, and any other changes, modifications, substitutions, combinations, The simplification should be equivalent replacement manners, which are all included in the protection scope of the present invention.
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