CN107263909A - Double-station hot extrusion forming scum briquetting machine production line - Google Patents

Double-station hot extrusion forming scum briquetting machine production line Download PDF

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Publication number
CN107263909A
CN107263909A CN201710667050.9A CN201710667050A CN107263909A CN 107263909 A CN107263909 A CN 107263909A CN 201710667050 A CN201710667050 A CN 201710667050A CN 107263909 A CN107263909 A CN 107263909A
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CN
China
Prior art keywords
demoulding
cavity plate
designed
discharging mechanism
cavity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710667050.9A
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Chinese (zh)
Inventor
高雪荣
马冲
周汉英
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NANTONG FORGING EQUIPMENT CO Ltd
Original Assignee
NANTONG FORGING EQUIPMENT CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by NANTONG FORGING EQUIPMENT CO Ltd filed Critical NANTONG FORGING EQUIPMENT CO Ltd
Priority to CN201710667050.9A priority Critical patent/CN107263909A/en
Publication of CN107263909A publication Critical patent/CN107263909A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/32Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars
    • B30B9/327Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars for briquetting scrap metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/0005Details of, or accessories for, presses; Auxiliary measures in connection with pressing for briquetting presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/32Discharging presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/34Heating or cooling presses or parts thereof

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Press Drives And Press Lines (AREA)

Abstract

The present invention relates to double-station hot extrusion forming scum briquetting machine production line, it includes heating furnace, weighing system, conveyance conduit, cavity plate component, hydraulic press, Full automatic product discharging mechanism, material storage tube, cavity plate component is arranged on additional work platform, heating furnace connecting conveying pipe road, conveyance conduit connects one end of weighing system, the weighing system other end reconnects conveyance conduit to cavity plate component side, Full automatic product discharging mechanism is designed with Double-station mould opposite side, Full automatic product discharging mechanism is connected with material storage tube, hydraulic press is designed with directly over cavity plate component, the method have the advantages that:Metal debris by heating is pressed into circular ingot iron, and ingot iron melts down thawing speed soon, occupied little space, and easy storage saves cost of labor, saves electric energy, convenient transport.

Description

Double-station hot extrusion forming scum briquetting machine production line
Technical field
The present invention relates to field of industrial production, and in particular to double-station hot extrusion forming scum briquetting machine production line.
Background technology
Current many produces the various metal debris that the process such as processing and welding blanking is produced, although broken small, but fluffy body The huge place occupied of product is also big, in disorder, is not easy to transport, though steel mill is sent to by high cost of transportation, but Melt down the efficiency of charging and its low, waste material is low using conversion ratio, while also damage the bushing of melting furnace, it is also more to melt down loss, Also the harm in production safety is brought;
The mould of traditional this scum ingot pressing machine is that one set of die is only installed on single-station, a press, with a upper punching, is passed The technological action of the complete set of system is:Heating furnace will burn red scum and be sent to cavity impression via conveyance conduit --- above rush the --- --- compacting is molded ingot iron --- master cylinder pressure release --- upper refunds journey to top --- former position under slow under once fast --- product --- is pushed abjection cavity impression --- under speed by upper punching again former plate of extracting former formed product plate out Reset, repeat next technological action;
From technological action as can be seen that being pressed into a product, upper punch want it is descending twice, for the first time it is descending on rush compacted products It is molded, is about to product abjection negative impression under second, wastes and capable process is swept away on one, while the heating scum of heating furnace Also many wait downstream cycles, inefficiency does not say that the heat energy that heating furnace is wasted is also very objective;
Because raw material is burns red scum, scum temperature can reach 650 DEG C -800 DEG C, and the scum in the range of this is softer, Moulding good, resistance of deformation is small, easily shaping, so to shorten the press time as far as possible when compacting, while it is defeated to reduce heating furnace Time during sending, this requires machine pressing efficiency high, and the time of a technical process is meeting the situation of pressing requirements Under it is as far as possible short, connecting will get well between technical process.
The content of the invention
In order to solve the above problems, the present invention devises double-station hot extrusion forming scum briquetting machine production line, according to visitor The various actual requirements that family is proposed are developed and formed, and the metal debris by heating can be pressed into circular iron by this machine Ingot, ingot iron melts down thawing speed soon, occupies little space, and easy storage saves cost of labor, saves electric energy, convenient transport.
Technical scheme:
Double-station hot extrusion forming scum briquetting machine production line, it include heating furnace, weighing system, conveyance conduit, cavity plate component, Hydraulic press, Full automatic product discharging mechanism, material storage tube, hydraulic press include additional work platform, frame, sliding block, inversion oil cylinder, machine Upper beam, additional work platform is arranged on ground level, and machine upper beam, machine upper beam and annex work are provided with above additional work platform Make to connect support by frame between platform, be inverted oil cylinder and be fixedly connected with machine upper beam, sliding block is provided with being inverted on the outside of oil cylinder, The concave shape of sliding block, slide block set is being inverted oil cylinder lower end with being made of one with the cylinder body for being inverted oil cylinder, is designed with sliding block lower end Stamping component, is installed with cavity plate component on additional work platform, and heating furnace connecting conveying pipe road, conveyance conduit connection is weighed One end of system, the weighing system other end reconnects conveyance conduit to cavity plate component side, is designed with cavity plate component opposite side Full automatic product discharging mechanism, Full automatic product discharging mechanism is connected with material storage tube.
Described heating furnace is 3.6 meters of diameter, and length is 60 meters of the metallurgical rotary kiln of cylinder.
Described stamping component includes cope plate, shaping stamping, demoulding punching, and cope plate is fixedly connected on the lower section of sliding block, And cooling water hole is designed with cope plate, it is in cylinder to be molded stamping with demoulding punching, middle below cope plate to be provided with into Pattern is rushed, and demoulding punching is provided with shaping stamping both sides, and demoulding punching is identical with shaping stamping diameter, and demoulding punching is longer than shaping mould Punching, shaping stamping is fixedly connected with demoulding punching with cope plate.
Described cavity plate component includes lower template, cavity plate, demoulding chamber, forming cavity, and lower template is in rectangular-shape, and in lower mould Cooling water hole is designed with plate, cavity plate, which is located in the top of lower template, cavity plate, is designed with two forming cavities, forming cavity diameter It is consistent with shaping stamping, it is designed with cavity plate on the right side of cooling water hole, cavity plate and is designed with two cavity plates push cylinders, cavity plate is pushed Cylinder is fixedly connected with cavity plate, lower template relative to the demoulding side of sweeping away position be provided with two the demoulding chambers, and the demoulding chamber it is wide with The diameter of forming cavity is identical, and the spacing between two demoulding chambers is more than the diametral distance of shaping stamping, when a shaping mould is two When compacting in the middle of individual demoulding chamber, the position of another forming cavity is placed exactly in the surface of one of demoulding chamber, the demoulding Chamber is U-shaped, and U-shaped mouth is located at lower template front, is designed with rear side charging cylinder relative to demoulding chamber dead astern in lower template, rear side is pushed away Propulsion groove is designed between material cylinder and demoulding chamber, rear side charging cylinder is fixedly connected in lower template.
Described Full automatic product discharging mechanism includes reductor and conveyer belt, coordinates between reductor and conveyer belt and connects Connect, Full automatic product discharging mechanism is generally in Y types, two U-shaped mouths of discharging mechanism front position connection demoulding chamber, discharging machine Section is merged into one of conveyer belt between structure, and last discharging mechanism end is connected to material storage tube.
It is an advantage of the invention that:Complete machine uses monoblock type gantry frame mechanism, and it is plunger case to be inverted oil cylinder, cylinder body with Sliding block is welded as a whole, and plunger rod is connected by adpting flange with machine upper beam;This integral frame-type structure, intensity is high, Precision is good, and it is accurate to be oriented to, and the master cylinder of upside-down mounting is placed in sliding block, and piston rod is motionless, and cylinder body and sliding block weld together, on machine Sliding block uniform force during pressure, not unbalance loading, intensity foot, is that user has saved cost while also saving installation table top;
The cavity plate of this mold is using two die cavitys, when a forming cavity moves to lower template center, another shaping The position of chamber is just in the position of demoulding punching, and cavity plate pushes away the promotion of mould cylinder by two, can be moved left and right on two stations of restriction It is dynamic.Upper punching is three, and centre is formed product stamping, and two, both sides are demoulding punching, and intermediate die, which sweeps away pressure, makes the same of formed product When, product is deviate from one of demoulding punching on both sides simultaneously.Via pusher oil cylinder below, product is released again for the product of abjection Lower template groove, into discharging production line;
Cooling water hole is equipped with the bolster that cavity plate component, fuselage and sliding block are connected, the cooling water of circulating filtration is connected to The circulatory system, it is ensured that the continuous work of machine, prevents that cavity plate assembly temperature is too high, and the temperature of scum is thermally conducted to fuselage Above, frame deflection precision is caused to fail;
Pressure is swept away on this Novel double-station press, a set of technological action once, compacting and the demoulding are separated, product and the demoulding are simultaneously Carry out, thus the machine than single-station saves a drift and pushes time with backhaul, becomes the operating efficiency of machine Original twice, while also saving the stand-by period of heating furnace hot material, saves thermal losses;
In order to improve operating efficiency, this machine can and heating furnace, weighing system and product discharge mechanism etc. constitute one Complete production line.The scum heated is sent to weighing system by heating furnace, is weighed up according to the weight demands weighing system of product The weight of scum, is transported in the concave die cavity of machine, machine carries out compacted products shaping via distribution conveyance conduit, takes off simultaneously The product of abjection is released cavity plate by the charging cylinder gone out on rear side of the product suppressed, lower template, and product enters self-emptying line, Go out stockline to be transported to product in the material storing box specified.Because pressed raw material is full-automatic hyperpyrexia scum, machine and operation The working environment of personnel is more severe, constitutes after this production line, and heating furnace is transported into formed product transport product from scum Enter material storing box, be automatically finished completely by machine, operating personnel be auxiliary, in time observation machine operation conditions just, The labor intensity of personnel is reduced, the operating efficiency of production line is improved again.
Brief description of the drawings
Fig. 1 is production conspectus of the invention.
Fig. 2 is schematic top plan view of the invention.
Fig. 3 extrudes schematic diagram for the station one of the present invention.
Fig. 4 extrudes schematic cross-section for the station one of the present invention.
Fig. 5 is present invention demoulding chamber schematic diagram.
Fig. 6 extrudes schematic diagram for the station two of the present invention.
Fig. 7 extrudes schematic cross-section for the station two of the present invention.
Specific embodiment
Reference picture 1-7, double-station hot extrusion forming scum briquetting machine production line, it includes heating furnace 1, weighing system 3, defeated Pipeline 2, cavity plate component 9, hydraulic press, Full automatic product discharging mechanism 10, material storage tube 11 are sent, hydraulic press includes additional work platform 12nd, frame 4, sliding block 7, inversion oil cylinder 6, machine upper beam 5, additional work platform 12 is arranged on ground level, in additional work platform 12 Top is provided with machine upper beam 5, is connected and supported by frame 4 between machine upper beam 5 and annex workbench 12, is inverted oil cylinder and machine Device upper beam is fixedly connected, and is provided with sliding block 7 being inverted the outside of oil cylinder 6, sliding 7 concave shapes, sliding block 7 is enclosed on inversion oil cylinder 6 lower end It is made of one with the cylinder body of inversion oil cylinder 6, stamping component 8 is designed with the lower end of sliding block 7, is fixedly mounted on additional work platform 12 There is cavity plate component 9, the connecting conveying pipe road 2 of heating furnace 1, conveyance conduit 2 connects one end of weighing system 3, the other end of weighing system 3 The road of delivery pipe 2 to the side of cavity plate component 9 is reconnected, Full automatic product discharging mechanism 10 is designed with the opposite side of cavity plate component 9, entirely Automatic production discharging mechanism 10 is connected with material storage tube 11.
Described heating furnace 1 is 3.6 meters of diameter, and length is 60 meters of the metallurgical rotary kiln of cylinder.
Described stamping component 8 includes cope plate 81, shaping stamping 82, demoulding punching 83, and cope plate 81 is fixedly connected on cunning The lower section of block 7, and cooling water hole 13 is designed with cope plate 81, shaping stamping 82 is in cylinder with demoulding punching 83, in upper mould Shaping stamping 82 is provided with the middle of the lower section of plate 81, demoulding punching 83, demoulding punching 83 and shaping mould are provided with shaping stamping 82 both sides Rush 82 diameters identical, and demoulding punching 83 is longer than shaping stamping, shaping stamping 82 is fixedly connected with demoulding punching 83 with cope plate 81.
Described cavity plate component includes lower template 96, cavity plate 93, demoulding chamber 92, forming cavity 91, and lower template 96 is in cuboid Shape, and cooling water hole 13 is designed with lower template 96, cavity plate 93, which is located in the top of lower template 96, cavity plate 93, is designed with two Forming cavity 91, the diameter of forming cavity 91 is consistent with shaping stamping 82, and cooling water hole 13 is designed with cavity plate 93, cavity plate 93 Right side is designed with two cavity plates and pushes cylinder 94, and cavity plate pushes cylinder 94 and is fixedly connected with cavity plate 93, and lower template 96 is relative to the demoulding The position of the lower section of punching 83 is provided with two demoulding chambers 92, and demoulding chamber 92 is wide identical with the diameter of forming cavity 91, two demoulding chambers Between spacing be more than shaping stamping diametral distance, when a shaping mould two be stripped chambers in the middle of suppress when, it is another The position of individual forming cavity is placed exactly in the surface of one of demoulding chamber, and demoulding chamber 92 is U-shaped, and U-shaped mouth is located at lower template 96 Front, rear side charging cylinder 95, rear side charging cylinder 95 and demoulding chamber 92 are designed with lower template 96 relative to demoulding chamber 92 dead astern Between be designed with propulsion groove, rear side charging cylinder 95 is fixedly connected in lower template 96.
Described Full automatic product discharging mechanism 10 includes reductor and conveyer belt, coordinates between reductor and conveyer belt and connects Connect, Full automatic product discharging mechanism is generally in Y types, two U-shaped mouths of discharging mechanism front position connection demoulding chamber 92, discharging Section is merged into one of conveyer belt between mechanism, and last discharging mechanism end is connected to material storage tube 11.
The present invention is in use, heating furnace is weighed red scum is burnt via weighing system, then is sent to by conveyance conduit distribution Forming cavity, after being assigned, three stampings rapid decrease simultaneously on stamping component, it is then slow again under be pressed into iron in die cavity Slag, ingot iron is pressed into by scum, and cavity plate is cooled down by cooling water hole, and cavity plate pushes cylinder, and press first ingot iron is past It is preceding or drive backward, make the forming cavity alignment demoulding chamber for having finished product, and another forming cavity will be located between two demoulding chambers, Now suppressed again toward injection scum in the forming cavity of vacancy, while one of demoulding punching abjection product on both sides, master cylinder Pressure release backhaul, the rear side material returned cylinder of lower template releases product, and product enters Full automatic product discharging mechanism, and cavity plate pushes cylinder will be recessed Mould is pushed into two stations, repeats next technique.

Claims (5)

1. double-station hot extrusion forming scum briquetting machine production line, it is characterised in that it includes heating furnace, weighing system, conveying Pipeline, mould bases component, hydraulic press, Full automatic product discharging mechanism, material storage tube, hydraulic press include additional work platform, frame, cunning Block, inversion oil cylinder, machine upper beam, additional work platform are arranged on ground level, machine upper beam are provided with above additional work platform, Connected and supported by frame between machine upper beam and annex workbench, be inverted oil cylinder and be fixedly connected with machine upper beam, be inverted oil Sliding block is provided with the outside of cylinder, the concave shape of sliding block, slide block set is made of one in inversion oil cylinder lower end with the cylinder body with being inverted oil cylinder, Stamping component is designed with sliding block lower end, cavity plate component is installed with additional work platform, heating furnace connecting conveying pipe road, Conveyance conduit connects one end of weighing system, and the weighing system other end reconnects conveyance conduit to cavity plate component side, in cavity plate Component opposite side is designed with Full automatic product discharging mechanism, and Full automatic product discharging mechanism is connected with material storage tube.
2. double-station hot extrusion forming scum briquetting machine production line according to claim 1, it is characterised in that heating furnace is 3.6 meters of diameter, length is 60 meters of the metallurgical rotary kiln of cylinder.
3. double-station hot extrusion forming scum briquetting machine production line according to claim 1, it is characterised in that stamping component Including cope plate, shaping stamping, demoulding punching, cope plate is fixedly connected on the lower section of sliding block, and is designed with cope plate cooling Water hole, it is in cylinder to be molded stamping with demoulding punching, middle below cope plate to be provided with shaping stamping, is set in shaping stamping both sides Be equipped with demoulding punching, demoulding punching is identical with shaping stamping diameter, and demoulding punching is longer than shaping stamping, shaping stamping and the demoulding rush with Cope plate is fixedly connected.
4. double-station hot extrusion forming scum briquetting machine production line according to claim 1, it is characterised in that cavity plate component Including lower template, cavity plate, demoulding chamber, forming cavity, lower template is in rectangular-shape, and is designed with cooling water hole in lower template, recessed Mould, which is located in the top of lower template, cavity plate, is designed with two forming cavities, and forming cavity diameter is consistent with shaping stamping, in cavity plate On be designed with the right side of cooling water hole, cavity plate and be designed with two cavity plates and push cylinders, cavity plate pushes cylinder and is fixedly connected with cavity plate, lower mould Plate is provided with two demoulding chambers in the position relative to the demoulding side of sweeping away, and demoulding chamber is wide identical with the diameter of forming cavity, two The spacing being stripped between chamber is more than the diametral distance of shaping stamping, when a shaping mould is being stripped and suppressed in the middle of chamber for two Wait, the position of another forming cavity is placed exactly in the surface of one of demoulding chamber, demoulding chamber is U-shaped, and U-shaped mouth is located at lower mould Plate front, is designed with rear side charging cylinder relative to demoulding chamber dead astern in lower template, is designed between rear side charging cylinder and demoulding chamber There is propulsion groove, rear side charging cylinder is fixedly connected in lower template.
5. double-station hot extrusion forming scum briquetting machine production line according to claim 1, it is characterised in that full-automatic production Product discharging mechanism includes reductor and conveyer belt, is connected between reductor and conveyer belt, and Full automatic product discharging mechanism is big It is in Y types on body, the connection of discharging mechanism front position is stripped section between two U-shaped mouths of chamber, discharging mechanism and is merged into one of transmission Band, last discharging mechanism end is connected to material storage tube.
CN201710667050.9A 2017-08-07 2017-08-07 Double-station hot extrusion forming scum briquetting machine production line Pending CN107263909A (en)

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CN201710667050.9A CN107263909A (en) 2017-08-07 2017-08-07 Double-station hot extrusion forming scum briquetting machine production line

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Application Number Priority Date Filing Date Title
CN201710667050.9A CN107263909A (en) 2017-08-07 2017-08-07 Double-station hot extrusion forming scum briquetting machine production line

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108161413A (en) * 2018-02-08 2018-06-15 兰州长青石油机械厂 A kind of device of automatic continuous press fitting valve rubber
CN108705802A (en) * 2018-07-18 2018-10-26 重庆旺豹商贸有限公司 Vapour rubs accessory disposal unit
CN108859227A (en) * 2018-07-20 2018-11-23 江苏华宏科技股份有限公司 A kind of steel scrap broken material thermal briquetting machine and the heat pressing process using the thermal briquetting machine
CN109768187A (en) * 2017-12-04 2019-05-17 常州市知豆信息科技有限公司 A kind of automated production oled panel manufacturing equipment
CN110479962A (en) * 2019-08-07 2019-11-22 安徽凤杰金属资源有限公司 One kind antifriction alloy made of wastes of iron and steel
CN113578992A (en) * 2021-08-02 2021-11-02 常州徐沛金属材料有限公司 Reusable high-temperature-resistant die cylinder for scrap cake machine

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CN203565860U (en) * 2013-11-25 2014-04-30 江苏烨鑫电子有限公司 Copper powder briquetting device

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109768187A (en) * 2017-12-04 2019-05-17 常州市知豆信息科技有限公司 A kind of automated production oled panel manufacturing equipment
CN109768187B (en) * 2017-12-04 2021-06-18 深圳市柯达科电子科技有限公司 An OLED panel manufacturing equipment for automated production
CN108161413A (en) * 2018-02-08 2018-06-15 兰州长青石油机械厂 A kind of device of automatic continuous press fitting valve rubber
CN108705802A (en) * 2018-07-18 2018-10-26 重庆旺豹商贸有限公司 Vapour rubs accessory disposal unit
CN108859227A (en) * 2018-07-20 2018-11-23 江苏华宏科技股份有限公司 A kind of steel scrap broken material thermal briquetting machine and the heat pressing process using the thermal briquetting machine
CN110479962A (en) * 2019-08-07 2019-11-22 安徽凤杰金属资源有限公司 One kind antifriction alloy made of wastes of iron and steel
CN113578992A (en) * 2021-08-02 2021-11-02 常州徐沛金属材料有限公司 Reusable high-temperature-resistant die cylinder for scrap cake machine

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Application publication date: 20171020