CN107263187A - A kind of automatic milling chamfering device - Google Patents
A kind of automatic milling chamfering device Download PDFInfo
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- CN107263187A CN107263187A CN201710690106.2A CN201710690106A CN107263187A CN 107263187 A CN107263187 A CN 107263187A CN 201710690106 A CN201710690106 A CN 201710690106A CN 107263187 A CN107263187 A CN 107263187A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C9/00—Details or accessories so far as specially adapted to milling machines or cutter
- B23C9/005—Details or accessories so far as specially adapted to milling machines or cutter milling heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/10—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of magazines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Milling Processes (AREA)
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Abstract
本发明公开了一种自动铣倒角设备,包括自动铣倒角机床和振动上料盘,振动上料盘的一端连接有直线送料器且直线送料器一直通向自动铣倒角机床的工作台上,振动上料盘的一侧设置有料仓,料仓上设置有液压驱动器,液压驱动器的一端连接有伸缩杆,伸缩杆的一侧设置有贯穿料仓侧壁的活动板,料仓不同于活动板方向的一侧上设置有出料口且出料口位于振动上料盘的上方,工作台上设置有六爪自动夹紧结构,工作台沿直线送料器方向的底部设置有滑座,滑座的底部设置有底座,工作台沿直线送料器方向的顶部依次设置有铣平面铣头、倒角铣头、钻孔铣头、铣孔铣头。本发明减少人工人数,提高劳动效率,减少操作失误,加快了生产速率,提高工件质量。
The invention discloses an automatic milling and chamfering equipment, which comprises an automatic milling and chamfering machine tool and a vibrating feeding tray. One end of the vibrating feeding tray is connected with a linear feeder and the linear feeder leads to the workbench of the automatic milling and chamfering machine tool. On one side of the vibrating feeding tray, there is a silo, which is equipped with a hydraulic driver. One end of the hydraulic driver is connected to a telescopic rod, and one side of the telescopic rod is provided with a movable plate that runs through the side wall of the silo. There is a discharge port on one side of the movable plate direction and the discharge port is located above the vibrating feeding tray, a six-claw automatic clamping structure is provided on the worktable, and a sliding seat is provided at the bottom of the worktable along the direction of the linear feeder. The bottom of the sliding seat is provided with a base, and the top of the workbench along the direction of the linear feeder is provided with a plane milling head, a chamfering milling head, a drilling milling head, and a hole milling head. The invention reduces the number of workers, improves labor efficiency, reduces operational errors, speeds up the production rate, and improves the quality of workpieces.
Description
技术领域technical field
本发明涉及一种铣倒角设备,特别涉及一种自动铣倒角设备。The invention relates to a chamfering equipment, in particular to an automatic chamfering equipment.
背景技术Background technique
众所周知,铣倒角设备通常由振动上料盘和机床组成,振动上料盘是一种自动定向排序的送料设备,其工作目的是通过振动将无序工件自动有序定向排列整齐、准确地输送到下道工序,特别是人工不易进行操作的小工件,超小工件的排列,通常工人在操作的过程中为了防止振动上料盘堵塞通常需要每隔一段时间向振动上料盘补给一部分工件,使振动上料盘更有效的运行,但是这种方法需要工人频繁的进行加料,极大地增加了工人的工作负担。As we all know, milling and chamfering equipment usually consists of a vibrating feeding tray and a machine tool. The vibrating feeding tray is a feeding device that is automatically oriented and sorted. Its working purpose is to automatically and orderly arrange disordered workpieces in a neat and accurate manner through vibration. In the next process, especially the arrangement of small workpieces that are difficult to operate manually, and the arrangement of ultra-small workpieces, workers usually need to supply a part of workpieces to the vibrating feeding tray at regular intervals in order to prevent the vibrating feeding tray from being blocked during operation. Make the vibrating feeding tray run more efficiently, but this method requires workers to frequently feed, which greatly increases the workload of workers.
现有的机床在夹紧过程中通常需要用扳手来夹紧工件,以保证工件在加工的过程中能够保持稳定,然而手动夹紧工件既增大了人工人数,也降低了劳动效率,更会提高操作失误的概率,并且在运行过程中,通常采用单一的工序结构,这种单一的工序结构容易导致整个流程的精度不够,使加工出来的工件出现凹坑或者毛刺的情况。Existing machine tools usually need to use a wrench to clamp the workpiece during the clamping process to ensure that the workpiece can be kept stable during processing. However, manual clamping of the workpiece not only increases the number of workers, but also reduces labor efficiency. Increase the probability of operating errors, and in the process of operation, a single process structure is usually adopted. This single process structure may easily lead to insufficient accuracy of the entire process, resulting in pits or burrs on the processed workpiece.
发明内容Contents of the invention
本发明要解决的技术问题是克服现有技术的缺陷,提供一种自动铣倒角设备,减少人工人数,提高劳动效率,减少操作失误,加快了生产速率,提高工件质量。The technical problem to be solved by the present invention is to overcome the defects of the prior art, provide an automatic milling and chamfering equipment, reduce the number of workers, improve labor efficiency, reduce operational errors, speed up the production rate, and improve the quality of the workpiece.
为了解决上述技术问题,本发明提供了如下的技术方案:In order to solve the problems of the technologies described above, the present invention provides the following technical solutions:
本发明一种自动铣倒角设备,包括自动铣倒角机床和振动上料盘,所述自动铣倒角机床上设置有工作台,所述振动上料盘的内部设置有顶盘,所述顶盘上设置有定向轨道,所述定向轨道的中心位置设置有轴承,所述顶盘的底部设置有底盘,所述底盘采用电磁铁正拉驱动,所述定向轨道的一端连接有直线送料器且直线送料器一直通向自动铣倒角机床的工作台上,所述振动上料盘的一侧设置有料仓,所述料仓的底部设置有固定座,所述固定座顶部的一端固定有固定板,所述固定板上设置有横向贯穿固定板的液压驱动器,所述液压驱动器的一端连接有伸缩杆,所述伸缩杆的一端连接有连接轴,所述连接轴的两端均固定在连接座上,所述连接座的一侧设置有贯穿料仓侧壁的活动板,所述料仓为中空结构,所述活动板的外径与料仓的内径大小相同,所述料仓不同于活动板方向的一侧上设置有出料口且出料口位于振动上料盘的上方,所述工作台上设置有六爪自动夹紧结构,所述六爪自动夹紧结构上设置有卡盘体,所述卡盘体的外侧均匀分布有六个卡爪,所述卡爪的底部嵌合有短臂杆,所述短臂杆的一端铰接有长臂杆,所述长臂杆的一端连接有活动座,所述活动座的一侧连接有拉杆,所述拉杆的一侧设置有活塞,所述活塞的外侧设置有气缸,所述拉杆的外侧设置有传动轴,所述气缸的一侧设置有气道联接器,所述气道联接器的内侧设置有滚动轴承,所述气道联接器通过气管分别与气缸和进气口相连,所述进气口上设置有开关,所述进气口的一侧设置有出气孔,所述工作台沿直线送料器方向的底部设置有滑座,所述滑座的底部设置有底座,所述进气口位于底座的一侧,所述工作台沿直线送料器方向的顶部依次设置有铣平面铣头、倒角铣头、钻孔铣头、铣孔铣头,所述铣平面铣头的顶部设置有第一转动轴,所述第一转动轴的外侧设置有第一主轴,所述第一转动轴的顶部设置有第一伺服电机,所述第一主轴的顶部连接有第一伸缩轴,所述第一伸缩轴的顶部设置有第一液压装置,所述倒角铣头的顶部设置有第二伸缩轴,所述第二伸缩轴的顶部设置有第二液压装置,所述钻孔铣头的一侧连接有第二转动轴,所述第二转动轴的一侧连接有电机,所述第二转动轴靠近电机的外侧设置有轴承座,所述轴承座的一侧连接有第三伸缩轴,所述第三伸缩轴的一侧连接有第三液压装置,所述铣孔铣头的一侧设置第四伸缩轴,所述第四伸缩轴的一侧设置有第四液压装置。The present invention is an automatic milling and chamfering equipment, comprising an automatic milling and chamfering machine tool and a vibrating feeding tray, the automatic milling and chamfering machine tool is provided with a workbench, the inside of the vibrating feeding tray is provided with a top plate, the The top plate is provided with a directional track, the center of the directional track is provided with a bearing, the bottom of the top plate is provided with a chassis, the chassis is positively driven by an electromagnet, and one end of the directional track is connected to a linear feeder And the linear feeder leads to the workbench of the automatic milling and chamfering machine tool. One side of the vibrating feeding tray is provided with a silo, the bottom of the silo is provided with a fixing seat, and one end of the top of the fixing seat is fixed with a A fixed plate, the fixed plate is provided with a hydraulic driver that runs through the fixed plate transversely, one end of the hydraulic driver is connected with a telescopic rod, one end of the telescopic rod is connected with a connecting shaft, and both ends of the connecting shaft are fixed on On the connecting seat, one side of the connecting seat is provided with a movable plate that runs through the side wall of the silo, the silo is a hollow structure, the outer diameter of the movable plate is the same as the inner diameter of the silo, and the silo is different A discharge port is provided on one side in the direction of the movable plate, and the discharge port is located above the vibrating feeding tray. A six-claw automatic clamping structure is provided on the workbench, and a six-claw automatic clamping structure is provided on the six-claw automatic clamping structure. The chuck body has six claws evenly distributed on the outside of the chuck body, the bottom of the claws is fitted with a short arm, one end of the short arm is hinged with a long arm, and the long arm One end of the movable seat is connected with a movable seat, one side of the movable seat is connected with a pull rod, one side of the pull rod is provided with a piston, the outside of the piston is provided with a cylinder, the outside of the pull rod is provided with a transmission shaft, and the cylinder One side of the airway coupler is provided with a rolling bearing on the inner side of the airway coupler, and the airway coupler is respectively connected to the cylinder and the air inlet through the air pipe, and the air inlet is provided with a switch. One side of the air inlet is provided with an air outlet, the bottom of the workbench along the direction of the linear feeder is provided with a sliding seat, the bottom of the sliding seat is provided with a base, and the air inlet is located on one side of the base, the The top of the workbench along the direction of the linear feeder is provided with a milling head, a chamfering milling head, a drilling milling head, and a hole milling head. The top of the milling head is provided with a first rotating shaft. The outside of a rotating shaft is provided with a first main shaft, the top of the first rotating shaft is provided with a first servo motor, the top of the first main shaft is connected with a first telescopic shaft, and the top of the first telescopic shaft is provided with The first hydraulic device, the top of the chamfering milling head is provided with a second telescopic shaft, the top of the second telescopic shaft is provided with a second hydraulic device, and one side of the drilling and milling head is connected with a second rotating shaft , one side of the second rotating shaft is connected with a motor, the second rotating shaft is provided with a bearing seat near the outer side of the motor, one side of the bearing seat is connected with a third telescopic shaft, and the third telescopic shaft A third hydraulic device is connected to one side, a fourth telescopic shaft is provided on one side of the hole milling head, and a fourth hydraulic device is provided on one side of the fourth telescopic shaft.
作为本发明的一种优选技术方案,所述自动铣倒角机床的一侧设置有数控机柜,所述数控机柜上设置有操作台,所述操作台的中心位置设置有显示屏。As a preferred technical solution of the present invention, a numerical control cabinet is provided on one side of the automatic milling and chamfering machine tool, a console is provided on the cabinet, and a display screen is provided in the center of the console.
作为本发明的一种优选技术方案,所述滑座的一侧设置有第二伺服电机,所述第二伺服电机的一侧设置有横向贯穿滑座的丝杆,所述丝杆上设置有螺母,所述螺母上设置有第二连接座,所述第二连接座与工作台相连接。As a preferred technical solution of the present invention, a second servo motor is provided on one side of the slide seat, and a screw rod that runs through the slide seat transversely is provided on one side of the second servo motor. A nut, the nut is provided with a second connecting seat, and the second connecting seat is connected with the workbench.
作为本发明的一种优选技术方案,所述直线送料器的底部设置有振荡器,所述振荡器固定在支撑架的上方。As a preferred technical solution of the present invention, an oscillator is arranged at the bottom of the linear feeder, and the oscillator is fixed above the supporting frame.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
本发明通过料仓储存一定容量的工件,然后由编程程序每隔一段时间向振动上料盘补给工件,使振动上料盘内维持相对稳定数量的工件,防止大量工件造成振动上料盘堵塞,也可以减少工件的磨损和噪声,节省了人工频繁的加料工作,采用气缸来压缩空气,空气受到挤压就会推动活塞,通过空气的加剧和释放来完成六爪自动夹紧结构的加紧到放开的工作,取代人工,实现生产过程快速,准确,平稳的自动夹紧和自动放开,减少人工人数,提高劳动效率,减少操作失误,加快了生产速率,本设备采用四种不同的工序对工件各个面进行加工,确保工件在铣倒角过程中连续一致性得到极大的提升,同时也提高了工件质量。The invention stores workpieces with a certain capacity through the silo, and then replenishes the workpieces to the vibrating feeding tray by the programming program at regular intervals, so that a relatively stable number of workpieces can be maintained in the vibrating feeding tray, preventing a large number of workpieces from causing the vibrating feeding tray to be blocked. It can also reduce the wear and noise of the workpiece, save the manual frequent feeding work, use the cylinder to compress the air, the air will push the piston when it is squeezed, and complete the tightening and releasing of the six-jaw automatic clamping structure through the intensification and release of the air Open work, instead of manual work, to achieve fast, accurate and stable automatic clamping and automatic release in the production process, reduce the number of workers, improve labor efficiency, reduce operating errors, and speed up the production rate. This equipment adopts four different processes for All sides of the workpiece are processed to ensure that the continuity of the workpiece is greatly improved during the milling and chamfering process, and the quality of the workpiece is also improved.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, and are used together with the embodiments of the present invention to explain the present invention, and do not constitute a limitation to the present invention. In the attached picture:
图1是本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2是本发明料仓的结构示意图;Fig. 2 is the structural representation of feed bin of the present invention;
图3是本发明六爪自动夹紧结构的结构原理图;Fig. 3 is a structural principle diagram of the six-jaw automatic clamping structure of the present invention;
图4是本发明自动铣倒角机床的结构示意图;Fig. 4 is the structural representation of automatic milling and chamfering machine tool of the present invention;
图5是本发明的滑座的结构原理图;Fig. 5 is a structural principle diagram of the sliding seat of the present invention;
图中:1、自动铣倒角机床;2、振动上料盘;3、工作台;4、顶盘;5、定向轨道;6、轴承;7、底盘;8、直线送料器;9、料仓;10、固定座;11、固定板;12、液压驱动器;13、伸缩杆;14、连接轴;15、连接座;16、活动板;17、出料口;18、六爪自动夹紧结构;19、卡盘体;20、卡爪;21、短臂杆;22、长臂杆;23、活动座;24、拉杆;25、活塞;26、气缸;27、传动轴;28、气道联接器;29、滚动轴承;30、气管;31、支撑架;32、进气口;33、开关;34、出气孔;35、滑座;36、底座;37、铣平面铣头;38、倒角铣头;39、钻孔铣头;40、铣孔铣头;41、第一转动轴;42、第一主轴;43、第一伺服电机;44、第一伸缩轴;45、第一液压装置;46、第二伸缩轴;47、第二液压装置;48、第二转动轴;49、电机;50、轴承座;51、第三伸缩轴;52、第三液压装置;53、第四伸缩轴;54、第四液压装置;55、数控机柜;56、操作台;57、显示屏;58、第二伺服电机;59、丝杆;60、螺母;61、第二连接座;62、振荡器。In the figure: 1. Automatic milling and chamfering machine tool; 2. Vibration feeding tray; 3. Workbench; 4. Top plate; 5. Orientation track; 6. Bearing; 7. Chassis; warehouse; 10. fixed seat; 11. fixed plate; 12. hydraulic drive; 13. telescopic rod; 14. connecting shaft; 15. connecting seat; 16. movable plate; Structure; 19, chuck body; 20, claw; 21, short arm lever; 22, long arm lever; 23, movable seat; 24, pull rod; 25, piston; 26, cylinder; 27, transmission shaft; 28, gas Road coupling; 29, rolling bearing; 30, air pipe; 31, support frame; 32, air inlet; 33, switch; 34, air outlet; 35, sliding seat; 36, base; 37, milling plane milling head; 38, Chamfering milling head; 39. Drilling milling head; 40. Milling milling head; 41. The first rotating shaft; 42. The first main shaft; 43. The first servo motor; 44. The first telescopic shaft; 45. The first Hydraulic device; 46, the second telescopic shaft; 47, the second hydraulic device; 48, the second rotating shaft; 49, the motor; 50, the bearing seat; 51, the third telescopic shaft; 52, the third hydraulic device; 53, the first Four telescopic shafts; 54, the fourth hydraulic device; 55, the numerical control cabinet; 56, the console; 57, the display screen; 58, the second servo motor; 59, the screw rod; 60, the nut; 61, the second connecting seat; 62 , Oscillator.
具体实施方式detailed description
以下结合附图对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明,其中附图中相同的标号全部指的是相同的部件。The preferred embodiments of the present invention will be described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention, wherein the same symbols in the accompanying drawings all refer to same parts.
此外,如果已知技术的详细描述对于示出本发明的特征是不必要的,则将其省略。需要说明的是,下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”指的是附图中的方向,词语“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。Also, detailed descriptions of known arts will be omitted if they are unnecessary to illustrate the features of the present invention. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the words "inner" and "outer ” refer to directions towards or away from the geometric center of a particular part, respectively.
实施例1Example 1
如图1-5所示,本发明提供一种自动铣倒角设备,包括自动铣倒角机床1和振动上料盘2,自动铣倒角机床1上设置有工作台3,振动上料盘2的内部设置有顶盘4,顶盘4上设置有定向轨道5,定向轨道5的中心位置设置有轴承6,顶盘4的底部设置有底盘7,底盘7采用电磁铁正拉驱动,定向轨道5的一端连接有直线送料器8且直线送料器8一直通向自动铣倒角机床1的工作台3上,振动上料盘2的一侧设置有料仓9,料仓9的底部设置有固定座10,固定座10顶部的一端固定有固定板11,固定板11上设置有横向贯穿固定板11的液压驱动器12,液压驱动器12的一端连接有伸缩杆13,伸缩杆13的一端连接有连接轴14,连接轴14的两端均固定在连接座15上,连接座15的一侧设置有贯穿料仓9侧壁的活动板16,料仓9为中空结构,活动板16的外径与料仓9的内径大小相同,料仓9不同于活动板16方向的一侧上设置有出料口17且出料口17位于振动上料盘2的上方,工作台3上设置有六爪自动夹紧结构18,六爪自动夹紧结构18上设置有卡盘体19,卡盘体19的外侧均匀分布有六个卡爪20,卡爪20的底部嵌合有短臂杆21,短臂杆21的一端铰接有长臂杆22,长臂杆22的一端连接有活动座23,活动座23的一侧连接有拉杆24,拉杆24的一侧设置有活塞25,活塞25的外侧设置有气缸26,拉杆24的外侧设置有传动轴27,气缸26的一侧设置有气道联接器28,气道联接器28的内侧设置有滚动轴承29,气道联接器28通过气管30分别与气缸26和进气口32相连,进气口32上设置有开关33,进气口32的一侧设置有出气孔34,工作台3沿直线送料器8方向的底部设置有滑座35,滑座35的底部设置有底座36,进气口32位于底座36的一侧,工作台3沿直线送料器8方向的顶部依次设置有铣平面铣头37、倒角铣头38、钻孔铣头39、铣孔铣头40,铣平面铣头37的顶部设置有第一转动轴41,第一转动轴41的外侧设置有第一主轴42,第一转动轴41的顶部设置有第一伺服电机43,第一主轴42的顶部连接有第一伸缩轴44,第一伸缩轴44的顶部设置有第一液压装置45,倒角铣头38的顶部设置有第二伸缩轴46,第二伸缩轴46的顶部设置有第二液压装置47,钻孔铣头39的一侧连接有第二转动轴48,第二转动轴48的一侧连接有电机49,第二转动轴48靠近电机49的外侧设置有轴承座50,轴承座50的一侧连接有第三伸缩轴51,第三伸缩轴51的一侧连接有第三液压装置52,铣孔铣头40的一侧设置第四伸缩轴53,第四伸缩轴53的一侧设置有第四液压装置54。As shown in Figures 1-5, the present invention provides an automatic milling and chamfering equipment, including an automatic milling and chamfering machine tool 1 and a vibrating feeding tray 2. The automatic milling and chamfering machine tool 1 is provided with a workbench 3 and a vibrating feeding tray The interior of the top plate 2 is provided with a top plate 4, the top plate 4 is provided with an orientation track 5, the center position of the orientation track 5 is provided with a bearing 6, the bottom of the top plate 4 is provided with a chassis 7, and the chassis 7 is driven by an electromagnet positive pull, and the orientation One end of the track 5 is connected with a linear feeder 8 and the linear feeder 8 leads to the workbench 3 of the automatic milling and chamfering machine tool 1. One side of the vibrating feeding tray 2 is provided with a feeder 9, and the bottom of the feeder 9 is provided with a Fixed seat 10, one end on the top of fixed seat 10 is fixed with fixed plate 11, and fixed plate 11 is provided with the hydraulic driver 12 that runs through fixed plate 11 transversely, and one end of hydraulic driver 12 is connected with telescopic rod 13, and one end of telescopic rod 13 is connected with Connecting shaft 14, the two ends of connecting shaft 14 are all fixed on the connecting seat 15, and one side of connecting seat 15 is provided with the movable plate 16 that runs through the side wall of feed bin 9, and feed bin 9 is hollow structure, and the outer diameter of movable plate 16 The same as the inner diameter of the material bin 9, the side of the material bin 9 that is different from the direction of the movable plate 16 is provided with a discharge port 17 and the discharge port 17 is located above the vibrating feeding tray 2, and the workbench 3 is provided with six claws The automatic clamping structure 18, the six-jaw automatic clamping structure 18 is provided with a chuck body 19, and the outer side of the chuck body 19 is evenly distributed with six claws 20, and the bottom of the claws 20 is fitted with a short arm rod 21, short One end of arm bar 21 is hinged with long arm bar 22, and one end of long arm bar 22 is connected with movable seat 23, and one side of movable seat 23 is connected with pull rod 24, and one side of pull bar 24 is provided with piston 25, and the outside of piston 25 is provided with There is a cylinder 26, the outside of the pull rod 24 is provided with a transmission shaft 27, one side of the cylinder 26 is provided with an airway coupler 28, and the inner side of the airway coupler 28 is provided with a rolling bearing 29, and the airway coupler 28 is connected to the cylinder respectively through the air pipe 30. 26 links to each other with air inlet 32, and air inlet 32 is provided with switch 33, and one side of air inlet 32 is provided with outlet hole 34, and the bottom of workbench 3 along the linear feeder 8 direction is provided with slide seat 35, slide seat The bottom of 35 is provided with base 36, air inlet 32 is positioned at one side of base 36, and the top of workbench 3 along the direction of linear feeder 8 is provided with milling plane milling head 37, chamfering milling head 38, drilling milling head 39 successively. 1. Hole milling head 40, the top of the milling surface milling head 37 is provided with a first rotating shaft 41, the outside of the first rotating shaft 41 is provided with a first main shaft 42, and the top of the first rotating shaft 41 is provided with a first servo motor 43 , the top of the first main shaft 42 is connected with the first telescopic shaft 44, the top of the first telescopic shaft 44 is provided with the first hydraulic device 45, the top of the chamfering milling head 38 is provided with the second telescopic shaft 46, the second telescopic shaft 46 The top of the top is provided with a second hydraulic device 47, one side of the drilling and milling head 39 is connected with a second rotating shaft 48, one side of the second rotating shaft 48 is connected with a motor 49, and the second rotating shaft 48 is arranged near the outside of the motor 49 There is a bearing seat 50, and one side of the bearing seat 50 is connected with a third telescopic One side of the shaft 51 and the third telescopic shaft 51 is connected with a third hydraulic device 52 , one side of the milling head 40 is provided with a fourth telescopic shaft 53 , and one side of the fourth telescopic shaft 53 is provided with a fourth hydraulic device 54 .
进一步的,自动铣倒角机床1的一侧设置有数控机柜55,数控机柜55上设置有操作台56,操作台56的中心位置设置有显示屏57,可以进行自动化操作。Further, one side of the automatic milling and chamfering machine tool 1 is provided with a numerical control cabinet 55, and an operation table 56 is provided on the numerical control cabinet 55, and a display screen 57 is provided at the center of the operation table 56 for automatic operation.
滑座35的一侧设置有第二伺服电机58,第二伺服电机58的一侧设置有横向贯穿滑座35的丝杆59,丝杆59上设置有螺母60,螺母60上设置有第二连接座61,第二连接座61与工作台3相连接,可以使工作台3横向移动。One side of slide seat 35 is provided with second servo motor 58, and one side of second servo motor 58 is provided with screw mandrel 59 that runs through slide seat 35 transversely, and screw mandrel 59 is provided with nut 60, and nut 60 is provided with second The connecting seat 61 and the second connecting seat 61 are connected with the workbench 3 to enable the workbench 3 to move laterally.
直线送料器8的底部设置有振荡器62,振荡器62固定在支撑架31的上方,可以调节直线送料器8的振幅和出料速度。An oscillator 62 is arranged at the bottom of the linear feeder 8 , and the oscillator 62 is fixed above the support frame 31 to adjust the amplitude and discharge speed of the linear feeder 8 .
具体的,在使用时,先在料仓9里存储一定量的工件,当需要向振动上料盘2补给工件时,启动液压驱动器12,液压驱动器12带动伸缩杆13伸缩,使活动板16从料仓9中被抽出,料仓9的工件从出料口17进入到振动上料盘2上,开启一段时间后,液压驱动器12通过伸缩杆13带动活动板16向料仓9的内部移动,使活动板16完全覆盖住料仓9的出料口17,防止大量工件进入振动上料盘2,振动上料盘2的底盘7有个脉冲电磁铁,可以使顶盘4垂直方向振动,从而使顶盘4绕其轴承6做扭摆运动,顶盘4内的零件受到这种振动,沿定向轨道5上升,直到送到直线送料器8中,直线送料器8底部的振荡器62可以控制直线送料器8的振幅和出料速度,使工件自动排序有间隔的进入到工作台3中,工作台3的六爪自动夹紧结构18由进气口32进气,并将气压通过气管30传递至气缸26中,气压推动气缸26中的活塞25,使活塞25运动,活塞25带动活动座23运动,使与活动座23连接的臂杆拉动卡爪20进行闭合,反之,启动开关33,使气压从出气孔34流出,使气压消失,从而进行收缩,夹紧工件后,滑座35带动工作台3移动,同时带动整个六爪自动夹紧结构18一起移动,依次进行铣平面、倒角、钻孔、铣孔四道工序,铣平面时,第一液压装置45带动第一主轴42向下移动,同时第一伺服电机43带动铣平面铣头37转动,倒角时由第二液压装置47带动倒角铣头38向下移动,钻孔时,第三液压装置52带动轴承座50向前移动,同时与轴承座50相连的第二转动轴48在电机49的带动下进行转动,使钻孔铣头39跟着转动,铣孔时,第四液压装置54带动铣孔铣头40向前移动,对工件进行铣孔,完成最后一道工序,然后往复循环。Specifically, when in use, first store a certain amount of workpieces in the silo 9, and when it is necessary to supply the workpieces to the vibrating feeding tray 2, start the hydraulic driver 12, and the hydraulic driver 12 drives the telescopic rod 13 to expand and contract, so that the movable plate 16 can move from the The material bin 9 is drawn out, and the workpiece of the material bin 9 enters the vibrating feeding tray 2 from the discharge port 17. After opening for a period of time, the hydraulic driver 12 drives the movable plate 16 to move to the inside of the material bin 9 through the telescopic rod 13. Make the movable plate 16 completely cover the discharge port 17 of the feed bin 9, prevent a large number of workpieces from entering the vibrating feeding tray 2, and the chassis 7 of the vibrating feeding tray 2 has a pulse electromagnet, which can make the top plate 4 vertically vibrate, thereby Make the top plate 4 do torsional movement around its bearing 6, the parts in the top plate 4 are subjected to this vibration, and rise along the directional track 5 until they are sent to the linear feeder 8, and the oscillator 62 at the bottom of the linear feeder 8 can control the straight line. The amplitude and output speed of the feeder 8 make the workpieces automatically sorted and enter the workbench 3 at intervals. The six-jaw automatic clamping structure 18 of the workbench 3 is fed by the air inlet 32, and the air pressure is transmitted through the air pipe 30 In the cylinder 26, the air pressure pushes the piston 25 in the cylinder 26 to make the piston 25 move, and the piston 25 drives the movable seat 23 to move, so that the arm bar connected with the movable seat 23 pulls the claw 20 to close, otherwise, the start switch 33 makes the movable seat 23 move. The air pressure flows out from the air outlet hole 34, so that the air pressure disappears, thereby shrinking. After the workpiece is clamped, the sliding seat 35 drives the worktable 3 to move, and at the same time drives the entire six-jaw automatic clamping structure 18 to move together, and the plane milling, chamfering, and There are four processes of drilling and milling. When milling a plane, the first hydraulic device 45 drives the first spindle 42 to move downward, and at the same time, the first servo motor 43 drives the milling head 37 to rotate. When chamfering, the second hydraulic device 47 Drive the chamfering milling head 38 to move downward. When drilling, the third hydraulic device 52 drives the bearing seat 50 to move forward, and the second rotating shaft 48 connected to the bearing seat 50 rotates under the drive of the motor 49 to make the drill The hole milling head 39 rotates accordingly, and during hole milling, the fourth hydraulic device 54 drives the hole milling head 40 to move forward, and the workpiece is milled to complete the last process, and then the reciprocating cycle.
本发明通过料仓9储存一定容量的工件,然后由编程程序每隔一段时间向振动上料盘2补给工件,使振动上料盘2内维持相对稳定数量的工件,防止大量工件造成振动上料盘2堵塞,也可以减少工件的磨损和噪声,节省了人工频繁的加料工作,采用气缸26来压缩空气,空气受到挤压就会推动活塞25,通过空气的加剧和释放来完成六爪自动夹紧结构18的加紧到放开的工作,取代人工,实现生产过程快速,准确,平稳的自动夹紧和自动放开,减少人工人数,提高劳动效率,减少操作失误,加快了生产速率,本设备采用四种不同的工序对工件各个面进行加工,确保工件在铣倒角过程中连续一致性得到极大的提升,同时也提高了工件质量。The present invention stores workpieces with a certain capacity through the silo 9, and then replenishes the workpieces to the vibrating feeding tray 2 by the programming program at regular intervals, so that a relatively stable number of workpieces can be maintained in the vibrating feeding tray 2, preventing a large number of workpieces from causing vibrating feeding Disk 2 is blocked, which can also reduce the wear and noise of the workpiece, and save the manual frequent feeding work. The air cylinder 26 is used to compress the air, and the air will push the piston 25 when the air is squeezed, and the six-jaw automatic clamping is completed through the intensification and release of the air. The clamping structure 18 works from tightening to releasing, replacing manual work, realizing fast, accurate, and stable automatic clamping and automatic releasing in the production process, reducing the number of workers, improving labor efficiency, reducing operating errors, and speeding up the production rate. This equipment Four different processes are used to process each surface of the workpiece to ensure that the continuity of the workpiece is greatly improved during the milling and chamfering process, and the quality of the workpiece is also improved.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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