CN107263090A - A kind of automatic compensated level automatic setup system - Google Patents
A kind of automatic compensated level automatic setup system Download PDFInfo
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Abstract
本发明公开了一种自动安平水准仪自动装配系统,属于自动化装配技术领域,包括上固定支撑盘、由转轴带动的下转动支撑盘、数个夹具和基体送料机构;所述夹具包括夹具安装槽的槽底面上侧固设的径向外侧挡块、相应设于径向外侧挡块径向内侧的V型块和沿下转动支撑盘径向设置并带动V型块的夹具气缸,夹具气缸设置在上固定支撑盘上;基体送料机构包括基体气动滑台、由基体气动滑台带动的基体升降气缸、由基体升降气缸带动的升降横板和设置在升降横板上的两个基体气爪,基体气动滑台隔设置在下转动支撑盘的上方,本发明是一种实现水准仪装配的自动化,从而提高企业的生产效率、降低劳动成本的自动安平水准仪自动装配系统。
The invention discloses an automatic assembly system for an automatic leveling instrument, which belongs to the technical field of automatic assembly, and includes an upper fixed support plate, a lower rotating support plate driven by a rotating shaft, several clamps and a substrate feeding mechanism; the clamps include clamp installation grooves The radially outer block fixed on the upper side of the bottom surface of the groove, the V-shaped block correspondingly arranged on the radially inner side of the radially outer block, and the clamp cylinder arranged radially along the lower rotating support plate and driving the V-shaped block, the clamp cylinder is arranged on The upper fixed support plate; the substrate feeding mechanism includes the substrate pneumatic slide table, the substrate lifting cylinder driven by the substrate pneumatic sliding table, the lifting horizontal plate driven by the substrate lifting cylinder and two substrate air claws set on the lifting horizontal plate, the substrate The pneumatic sliding table is arranged above the lower rotating support plate. The present invention is an automatic leveling instrument assembly system that realizes the automation of level instrument assembly, thereby improving the production efficiency of the enterprise and reducing labor costs.
Description
技术领域technical field
本发明属于自动化装配技术领域,尤其涉及一种自动安平水准仪自动装配系统。The invention belongs to the technical field of automatic assembly, and in particular relates to an automatic assembly system for an automatic leveling instrument.
背景技术Background technique
水准测量是高程测量中最基本的,也是精度较高的测量方法,广泛应用于国家高程控制测量、各种规模的工程勘测和工程施工与监测之中。自动安平水准仪借助于内部的补偿装置,能使望远镜的视准轴自动保持水平状态,在使用时,只需完成粗略整平即可进行测量工作,故自动安平水准仪在工程测量中被大量使用。Leveling is the most basic and high-precision measurement method in elevation measurement. It is widely used in national elevation control surveys, engineering surveys of various scales, and engineering construction and monitoring. With the help of the internal compensation device, the automatic leveling level can automatically keep the collimation axis of the telescope in a horizontal state. When in use, it only needs to complete the rough leveling to carry out the measurement work, so the automatic leveling level is widely used in engineering surveys.
由于自动安平水准仪中补偿器结构的特殊性,完成相关零部件的自动化装配具有一定难度,因此国内普遍采用手工装配的方法。Due to the special structure of the compensator in the automatic leveling level, it is difficult to complete the automatic assembly of related parts, so the manual assembly method is generally used in China.
国内外尚未发现成套的水准仪自动装配系统及设备。There is no complete set of level automatic assembly system and equipment at home and abroad.
自动安平水准仪普遍采用的手工装配的方法,自动化程度不高,使得装配时间十分冗长,同时由于水准仪核心部件补偿器结构较为复杂,对装配工人的装配技能也有一定的要求,极大的制约了该型自动安平水准仪的生产效率。The manual assembly method commonly used in automatic leveling levels is not high in automation, which makes the assembly time very lengthy. At the same time, due to the complex structure of the compensator, the core component of the leveling instrument, there are also certain requirements for the assembly skills of the assembly workers, which greatly restricts this. The production efficiency of the automatic leveling level.
发明内容Contents of the invention
本发明的目的是提供一种实现水准仪装配的自动化,从而提高企业的生产效率、降低劳动成本的自动安平水准仪自动装配系统。The purpose of the present invention is to provide an automatic leveling instrument assembly system which realizes the automation of leveling instrument assembly, thereby improving the production efficiency of enterprises and reducing labor costs.
为实现上述目的,本发明采用如下技术方案:一种自动安平水准仪自动装配系统,包括上固定支撑盘、由转轴带动的下转动支撑盘、下转动支撑盘上设置的数个夹具和基体送料机构;在下转动支撑盘的上表面上、围绕下转动支撑盘的中心轴线依次间隔设有数个夹具安装槽;数个夹具分别与数个夹具安装槽相对应,所述夹具包括夹具安装槽的槽底面上侧固设的径向外侧挡块、相应设于径向外侧挡块径向内侧的V型块和沿下转动支撑盘径向设置并带动V型块的夹具气缸,夹具气缸设置在上固定支撑盘上;基体送料机构包括基体气动滑台、由基体气动滑台带动的基体升降气缸、由基体升降气缸带动的升降横板和设置在升降横板上的两个基体气爪,基体气动滑台隔设置在下转动支撑盘的上方。In order to achieve the above object, the present invention adopts the following technical solutions: an automatic leveling automatic assembly system, including an upper fixed support plate, a lower rotating support plate driven by a rotating shaft, several clamps and a substrate feeding mechanism set on the lower rotating support plate ; On the upper surface of the lower rotating support plate, around the central axis of the lower rotating support plate, several fixture installation grooves are sequentially arranged at intervals; several fixtures correspond to several fixture installation grooves respectively, and the fixtures include the groove bottom surface of the fixture installation groove The radially outer block fixed on the upper side, the V-shaped block correspondingly arranged on the radially inner side of the radially outer block, and the clamp cylinder arranged radially along the lower rotating support plate and driving the V-shaped block, the clamp cylinder is set on the upper fixed On the support plate; the substrate feeding mechanism includes a substrate pneumatic slide table, a substrate lifting cylinder driven by the substrate pneumatic sliding table, a lifting horizontal plate driven by the substrate lifting cylinder, and two substrate air claws set on the lifting horizontal plate. The platform partition is arranged above the lower rotating support disc.
环绕下转动支撑盘依次设置用于将自动安平水准仪基体送至夹具安装槽的所述基体送料机构、用于将装配好的补偿器送至下转动支撑盘上自动安平水准仪基体上的补偿器移送机构、SCARA机器人和用于将上盖送至自动安平水准仪基体的上盖送料机械手。The base body feeding mechanism for sending the base body of the automatic leveling level to the fixture installation groove and the compensator transfer mechanism for sending the assembled compensator to the base body of the automatic leveling level on the lower rotating support plate are arranged in sequence in turn. Mechanism, SCARA robot and the upper cover feeding manipulator for feeding the upper cover to the base of the automatic leveling gauge.
还包括相应设于补偿器移送机构外侧的补偿器装配机构,补偿器装配机构包括六自由度机器人和依次相应设置的悬架摆体上料模块、压板上料模块、磁体补偿器移送模块,还包括用于将悬架摆体上料模块上物料传送至压板上料模块的合体移动机械手,六自由度机器人的工作端设置电动螺丝刀。It also includes a compensator assembly mechanism correspondingly arranged on the outside of the compensator transfer mechanism. The compensator assembly mechanism includes a six-degree-of-freedom robot and a suspension pendulum body feeding module, a pressing plate feeding module, and a magnet compensator transfer module respectively arranged in sequence. It includes a combined mobile manipulator used to transfer the materials on the suspension pendulum feeding module to the platen feeding module, and the working end of the six-degree-of-freedom robot is equipped with an electric screwdriver.
所述悬架摆体上料模块包括悬架上料机械手、摆体上料机械手和悬架摆体装配限位槽,所述悬架上料机械手包括悬架升降气缸、由悬架升降气缸带动升降的悬架横向气缸和由悬架横向气缸带动并用于夹持悬架且将悬架送至悬架摆体装配限位槽的悬架气爪;所述摆体上料机械手包括摆体升降气缸、由摆体升降气缸带动升降的摆体横向气缸和由摆体横向气缸带动并用于夹持摆体且将摆体送至摆体装配限位槽的摆体气爪。The suspension pendulum feeding module includes a suspension feeding manipulator, a pendulum feeding manipulator and a suspension pendulum assembly limit groove, and the suspension pendulum feeding manipulator includes a suspension lifting cylinder, which is driven by a suspension lifting cylinder. The lifting suspension horizontal cylinder and the suspension claw driven by the suspension horizontal cylinder and used to clamp the suspension and send the suspension to the assembly limit groove of the suspension pendulum body; the pendulum body feeding manipulator includes a pendulum body lift Cylinder, the pendulum body horizontal cylinder driven up and down by the pendulum body lifting cylinder and the pendulum body air claw driven by the pendulum body transverse cylinder and used to clamp the pendulum body and send the pendulum body to the pendulum assembly limit groove.
所述压板上料模块包括后侧下压板上料机械手、前侧下压板上料机械手、前侧上压板上料机械手、后侧上压板上料机械手、装配限位槽A、装配限位槽B和装配限位槽C和压板补偿器移送机械手,装配限位槽A、装配限位槽B和装配限位槽C沿一条直线由外至内依次间隔设置,装配限位槽A相应位于后侧下压板上料机械手与前侧下压板上料机械手之间,装配限位槽B相应位于后侧上压板上料机械手与前侧上压板上料机械手之间,后侧下压板上料机械手、前侧下压板上料机械手、前侧上压板上料机械手、后侧上压板上料机械手结构相同且均为压板上料机械手,压板上料机械手包括压板上料吸盘、带动压板上料吸盘直线移动的压板气缸和带动压板气缸旋转的旋转气缸;所述压板补偿器移送机械手包括压板移送气动滑台、由压板移送气动滑台带动的两个压板升降气缸以及分别由两压板升降气缸带动升降的两压板气爪。The platen feeding module includes the rear lower platen feeding manipulator, the front lower platen material manipulator, the front upper platen material manipulator, the rear upper platen material manipulator, assembly limit groove A, assembly limit groove B With the assembly limit groove C and the pressure plate compensator transfer manipulator, the assembly limit groove A, assembly limit groove B and assembly limit groove C are arranged at intervals along a straight line from outside to inside, and the assembly limit groove A is correspondingly located on the rear side Between the feeding manipulator on the lower platen and the feeding manipulator on the front lower platen, the assembly limit groove B is correspondingly located between the feeding manipulator on the rear upper platen and the feeding manipulator on the front upper platen, the feeding manipulator on the rear lower platen, the front The feeding manipulator on the lower platen on the side, the feeding manipulator on the upper platen on the front side, and the feeding manipulator on the upper platen on the rear side have the same structure and are all platen feeding manipulators. Press plate cylinder and rotating cylinder that drives the press plate cylinder to rotate; the press plate compensator transfer manipulator includes the press plate transfer pneumatic slide table, two press plate lift cylinders driven by the press plate transfer pneumatic slide table, and two press plate lifting cylinders driven by the two press plate lift cylinders respectively air claw.
磁体补偿器移送模块包括翻转机械手,双装配限位槽A、双装配限位槽B和磁体上料机械手,翻转机械手包括翻转机械手气动滑台和由翻转机械手气动滑台带动的两个翻转机械手抓取机构,翻转机械手抓取机构包括翻转机械手水平气缸、由翻转机械手水平气缸带动的可水平移动的翻转机械手升降气缸、由翻转机械手升降气缸带动升降的翻转机械手旋转气缸和由翻转机械手旋转气缸带动且可旋转的翻转机械手气爪,其中一个翻转机械手抓取机构的翻转机械手气爪用于将装配限位槽C上的物料抓取并移至双装配限位槽A上,另一个翻转机械手抓取机构的翻转机械手气爪用于将双装配限位槽A上的物料抓取并移至双装配限位槽B上;磁体上料机械手包括磁体水平气缸和由磁体水平气缸带动的用于抓取磁体并将磁体置于双装配限位槽A上物料的磁体气爪;补偿器移送机构包括补偿器气动滑台、一个由补偿器气动滑台带动的补偿器升降气缸和一个由补偿器升降气缸带动升降的补偿器气爪组成,补偿器气爪用于将双装配限位槽B上的物料抓取并送至自动安平水准仪基体上;装配限位槽A、装配限位槽B、装配限位槽C、双装配限位槽A和双装配限位槽B沿一条直线由外至内依次间隔设置。The magnet compensator transfer module includes flip manipulator, double assembly limit slot A, double assembly limit slot B and magnet feeding manipulator, flip manipulator includes flip manipulator pneumatic slide table and two flip manipulator grabs driven by flip manipulator pneumatic slide table The grabbing mechanism of the flipping manipulator includes the horizontal cylinder of the flipping manipulator, the horizontally movable lifting cylinder of the flipping manipulator driven by the horizontal cylinder of the flipping manipulator, the rotating cylinder of the flipping manipulator driven by the lifting cylinder of the flipping manipulator, and the rotating cylinder of the flipping manipulator. Rotatable overturning manipulator claws, one of the overturning manipulator grabbing mechanism's overturning manipulator claws is used to grab and move the material on the assembly limit slot C to the double assembly limit slot A, and the other overturning manipulator grabs The flipping manipulator air claw of the mechanism is used to grab and move the material on the double assembly limit groove A to the double assembly limit groove B; the magnet feeding manipulator includes a magnet horizontal cylinder and a magnet horizontal cylinder driven by the magnet horizontal cylinder for grabbing Magnet and place the magnet on the double assembly limit slot A of the magnet claw of the material; the compensator transfer mechanism includes a compensator pneumatic slide table, a compensator lifting cylinder driven by the compensator pneumatic slide table and a compensator lifting cylinder It consists of compensator air claws that drive up and down. The compensator air claws are used to grab the materials on the double assembly limit groove B and send them to the base of the automatic leveling instrument; assembly limit groove A, assembly limit groove B, assembly limit The position groove C, the double assembly limit groove A and the double assembly limit groove B are sequentially arranged at intervals along a straight line from outside to inside.
上盖送料机械手包括上盖送料气动滑台、由上盖送料气动滑台带动的上盖送料升降气缸和上盖送料升降气缸带动升降的上盖送料吸盘。The upper cover feeding manipulator includes the upper cover feeding pneumatic slide table, the upper cover feeding lifting cylinder driven by the upper cover feeding pneumatic sliding table and the upper cover feeding suction cup driven by the upper cover feeding lifting cylinder.
所述合体移动机械手包括合体移送气动滑台、由合体移送气动滑台带动的移送升降气缸、由移送升降气缸带动升降的移送水平气缸和由移送水平气缸带动的用于夹取悬架摆体上料模块上物料并传送至压板上料模块的移送气爪。The combined mobile manipulator includes a combined transfer pneumatic slide table, a transfer lift cylinder driven by the combined transfer pneumatic slide table, a transfer horizontal cylinder driven up and down by the transfer lift cylinder, and a transfer horizontal cylinder driven by the transfer horizontal cylinder. The feeding module loads the material and transfers it to the transfer claw of the feeding module on the platen.
所述夹具还包括连接块和外圈套设弹簧的弹簧导杆,弹簧导杆一端与V型块固定连接、另一端贯穿所述连接块,夹具气缸的气缸伸缩杆与连接块固定连接。The clamp also includes a connection block and a spring guide rod with a spring sheathed on the outer ring. One end of the spring guide rod is fixedly connected to the V-shaped block, and the other end passes through the connection block. The cylinder telescopic rod of the clamp cylinder is fixedly connected to the connection block.
所述夹具安装槽的槽底面上侧还固设有周向支撑挡板,所述夹具安装槽呈“L”字形。A circumferential support baffle is also fixed on the top and bottom of the fixture installation groove, and the fixture installation groove is in the shape of an "L".
所述下转动支撑盘的下侧设置有减速器,电机通过减速器带动转轴。A reducer is arranged on the lower side of the lower rotating support plate, and the motor drives the rotating shaft through the reducer.
本发明所述的一种自动安平水准仪自动装配系统,由电机、减速器驱动圆形工件转盘转动,用于实现各个“L”型夹具安装槽的工位切换。An automatic leveling automatic assembly system according to the present invention is driven by a motor and a reducer to rotate a circular workpiece turntable, and is used to realize the station switching of each "L"-shaped fixture installation groove.
所述基体送料机构是利用两个基体气爪分别抓取位于下转动支撑盘外的自动安平水准仪基体上的目镜筒和物镜筒,并由基体升降气缸进行提升至下转动支撑盘的上方,再由基体气动滑台带动基体升降气缸以及两基体气爪沿着下转动支撑盘的径向移动至所述“L”型夹具安装槽内放下。The substrate feeding mechanism uses two substrate air claws to respectively grab the eyepiece tube and objective lens tube on the substrate of the automatic leveling level outside the lower rotating support plate, and lift them to the top of the lower rotating support plate by the base lifting cylinder, and then The base body lifting cylinder and the two base body air claws are driven by the base body pneumatic slide to move radially along the lower rotating support plate to the "L"-shaped fixture installation groove and put down.
所述悬架摆体上料模块利用悬架上料机械手、摆体上料机械手的相应气缸移动以及摆体气爪和悬架气爪的抓紧与放松依次将悬架和摆体置于装配限位槽内,并使用六自由度机器人进行限位螺钉的装配,最后由合体移动机械手将装配好的组件移至下一装配限位槽进行压板的安装。The suspension pendulum feeding module utilizes the movement of the corresponding cylinders of the suspension feeding manipulator, the pendulum feeding manipulator, and the gripping and loosening of the pendulum air gripper and the suspension air gripper to sequentially place the suspension and the pendulum body at the assembly limit. In the position slot, a six-degree-of-freedom robot is used to assemble the limit screw, and finally the assembled component is moved to the next assembly limit slot by the integrated mobile manipulator to install the pressure plate.
所述压板上料模块是利用前侧下压板上料机械手、后侧下压板上料机械手分别进行前侧下压板、后侧下压板的上料,两者的旋转气缸与压板气缸相配合将压板上料吸盘上吸附的前侧下压板、后侧下压板分别从前后两侧移至到装配限位槽A内的悬架与摆体组合体下压板对应的安装位置,并使用六自由度机器人进行螺钉装配,将前侧下压板、后侧下压板螺钉连接在悬架上(悬架上对应各个压板设有相应的安装螺孔);含压板补偿器移送机械手的靠近装配限位槽A一侧的压板气爪将装配限位槽A中装配好的组件移至下一装配限位槽B内;The platen feeding module uses the front lower platen feeding manipulator and the rear lower platen material manipulator to respectively load the front lower platen and the rear lower platen. The front side lower pressure plate and the rear side lower pressure plate adsorbed on the feeding suction cup are moved from the front and rear sides to the installation position corresponding to the suspension in the assembly limit groove A and the lower pressure plate of the pendulum assembly, and a six-degree-of-freedom robot is used to Carry out screw assembly, screw the front lower pressure plate and the rear lower pressure plate to the suspension (corresponding mounting screw holes are provided for each pressure plate on the suspension); The pressure plate air claw on the side moves the assembled components in the assembly limit groove A to the next assembly limit groove B;
再利用前侧上压板上料机械手、后侧上压板上料机械手进行上压板的上料,两者的旋转气缸与压板气缸相配合将压板上料吸盘上吸附的上压板从前后两侧安装到装配限位槽B内的悬架与摆体组合体对应上压板的安装位置;最后由含压板补偿器移送机械手的靠近装配限位槽B一侧的压板气爪将安装好的组件移至下一装配限位槽C。Then use the feeding manipulator on the upper pressing plate on the front side and the feeding manipulator on the upper pressing plate on the rear side to load the upper pressing plate. The suspension and pendulum assembly in the assembly limit groove B corresponds to the installation position of the upper platen; finally, the pressure plate air claw on the side close to the assembly limit groove B of the manipulator containing the platen compensator moves the installed components to the lower platen. An assembly limit groove C.
补偿器移送机构利用翻转机械手,将装配限位槽C内的补偿器组件翻转并移至下一双装配限位槽A内,磁体上料机械手将磁体移至双装配限位槽上物料组合体中摆体上的相应位置(摆体上有一个对应磁体的安装螺孔),并有六自由度机器人进行螺钉装配,(六自由度机器人将磁体与摆体螺钉连接在一起),再由翻转机械手中位于外侧的翻转机械手抓取机构的翻转机械手气爪将装配好的补偿器翻转再移至下一双装配限位槽B内;最后补偿器移送机构将双装配限位槽B内的补偿器移至夹具安装槽中水准仪本体中补偿器安装的位置。The compensator transfer mechanism uses the flip manipulator to flip the compensator assembly in the assembly limit slot C and move it to the next double assembly limit slot A, and the magnet feeding manipulator moves the magnet to the material combination on the double assembly limit slot The corresponding position on the pendulum body (there is a mounting screw hole corresponding to the magnet on the pendulum body), and a six-degree-of-freedom robot is used for screw assembly (the six-degree-of-freedom robot connects the magnet and the pendulum body screws together), and then the flipping mechanism The flipping manipulator claws of the gripping mechanism of the flipping manipulator on the outside of the hand flip the assembled compensator over and move it to the next double assembly limit slot B; finally the compensator transfer mechanism moves the compensator in the double assembly limit slot B to the position where the compensator is installed in the level body in the fixture mounting slot.
所述上盖安装模块利用SCARA机器人将补偿器的摆体与水准仪本体的四颗螺钉进行装配,再由上盖送料机械手上的上盖送料吸盘将水准仪的上盖吸取后放置到水准仪上盖的安装位置,最后SCARA机器人再完成上盖与水准仪本体的螺纹联接。The upper cover installation module uses the SCARA robot to assemble the pendulum of the compensator and the four screws of the level body, and then the upper cover of the level is sucked by the upper cover feeding suction cup on the upper cover feeding manipulator and placed on the upper cover of the level. The installation position, and finally the SCARA robot completes the threaded connection between the upper cover and the level body.
本发明具有如下优点:The present invention has the following advantages:
1、本发明完整的设计了自动安平水准仪的自动装配线:解决了装配过程中本体结构定位加紧、上料、补偿器装配、螺纹联接的装配动作,基本实现了自动安平水准仪的自动装配,解决了手工生产的不足和局限性,提高了装配的精度和效率;1. The present invention completely designs the automatic assembly line of the automatic leveling level: solves the assembly actions of body structure positioning tightening, feeding, compensator assembly, and screw connection in the assembly process, basically realizes the automatic assembly of the automatic leveling level, and solves the problem of The deficiencies and limitations of manual production improve the accuracy and efficiency of assembly;
2、本发明自动装配线具有较高的柔性,能够应对更多的生产需求:自动装配系统中多处使用气缸和气动滑台以及机器人,对于多种需求的装配任务,只需修改装配程序参数或者更换少许部件,就能达到生产任务的要求;2. The automatic assembly line of the present invention has high flexibility and can cope with more production needs: in the automatic assembly system, cylinders, pneumatic slides and robots are used in many places. For assembly tasks with various requirements, only the assembly program parameters need to be modified or Replacing a few parts can meet the requirements of production tasks;
3、本发明采用圆形工件转盘大大减少了生产使用空间:装配过程中不同工位的切换采用圆形工件转盘,通过步进电机以及高精度减速器带动圆盘转动,工位之间的切换更加便捷,并且圆盘式的设计合理的利用了生产空间,极大的减少了浪费;3. The present invention uses a circular workpiece turntable to greatly reduce the production and use space: the switching of different stations in the assembly process uses a circular workpiece turntable, and the stepping motor and high-precision reducer drive the disk to rotate, and the switching between stations It is more convenient, and the disc design makes reasonable use of the production space and greatly reduces waste;
4、本发明使用高精度气缸和气动滑台,确保了水准仪装配的精确性和高效性;通过使用高精度的气缸和气动滑台,更好的控制了装配过程中夹持力的大小以及送料过程中的位移,而且气缸和气动滑台体积小、速度快,保证了装配过程中的进度要求和生产要求;4. The present invention uses a high-precision cylinder and a pneumatic slide table to ensure the accuracy and high efficiency of the assembly of the level; by using a high-precision cylinder and a pneumatic slide table, the clamping force and material feeding during the assembly process are better controlled Displacement during the process, and the cylinder and pneumatic sliding table are small in size and fast in speed, which ensures the progress and production requirements in the assembly process;
5、本发明采用吸盘送料的方法,避免夹持力过大破坏精密零件;水准仪上盖以及压板的上料都是采用吸盘式的送料方法,由于上盖和压板的材质较轻,而且结构强度不高,形状不规则,相比传统的气爪送料更容易控制,由于吸盘产生的压力较小也不容易破坏零件;5. The present invention adopts the suction cup feeding method to avoid damage to precision parts due to excessive clamping force; the feeding method of the upper cover of the level gauge and the pressure plate adopts the suction cup feeding method, because the material of the upper cover and the pressure plate is relatively light, and the structural strength Low height, irregular shape, easier to control than traditional air claw feeding, less pressure generated by the suction cup and not easy to damage parts;
6、本发明采用6自由度机器人和SCARA机器人,易于更换和维修,装配也更加智能化和自动化:6自由度机器人和SCARA机器人的应用提高了装配的自动化水平,并且由于机器人独立于支撑架和工件装配之外,所以出现故障时也更容易维修和更换,不会过多影响生产的效率。6. The present invention adopts 6-DOF robot and SCARA robot, which are easy to replace and maintain, and the assembly is also more intelligent and automatic: the application of 6-DOF robot and SCARA robot improves the automation level of assembly, and because the robot is independent of the support frame and In addition to the assembly of the workpiece, it is easier to repair and replace when a failure occurs, and it will not affect the efficiency of production too much.
附图说明Description of drawings
图1是夹具的结构示意图;Fig. 1 is the structural representation of fixture;
图2是工作转盘的结构示意图;Fig. 2 is the structural representation of working turntable;
图3是基体送料机构的结构示意图;Fig. 3 is the structural representation of matrix feeding mechanism;
图4是悬架摆体上料模块的结构示意图;Fig. 4 is a schematic structural view of a suspension pendulum feeding module;
图5是压板上料模块的结构示意图;Fig. 5 is a structural schematic diagram of a platen feeding module;
图6是补偿器移送机构的结构示意图;Fig. 6 is a structural schematic diagram of a compensator transfer mechanism;
图7是上盖安装模块的结构示意图;Fig. 7 is a structural schematic diagram of the upper cover installation module;
图8是补偿器装配机构的结构示意图;Fig. 8 is a structural schematic diagram of a compensator assembly mechanism;
图9是装配限位槽的结构示意图;Fig. 9 is a structural schematic diagram of the assembly limit groove;
图10是本发明的结构示意图;Fig. 10 is a structural representation of the present invention;
图中:V型块1、弹簧导杆2、连接块3、夹具气缸4、上固定支撑盘5、周向支撑挡板6、径向外侧挡块7、夹具安装槽8、下转动支撑盘9、减速器10、基体气爪11、基体升降气缸12、基体气动滑台13、升降横板14、第一支撑架15、第二支撑架16、移送水平气缸17、合体移送气动滑台18、合体气动滑台支架19、移送升降气缸20、移送气爪21、悬架摆体支撑柱22、摆体机械手支撑柱23、悬架摆体装配限位槽24、悬架机械手支撑柱25、悬架横向气缸26、摆体气爪27、摆体横向气缸28、悬架气爪29、悬架升降气缸30、摆体升降气缸31、压板移送气动滑台支架32、压板移送气动滑台33、延长板34、装配限位槽A35、压板升降气缸36、压板气爪37、装配限位槽C38、压板气缸39、旋转气缸40、压板机械手支撑柱41、补偿器气动滑台42、装配限位槽B43、磁体水平气缸44、双装配限位槽B45、磁体气爪46、双装配限位槽A47、翻转机械手气爪48、翻转机械手水平气缸49、翻转机械手升降气缸50、翻转机械手气动滑台51、翻转机械手旋转气缸52、双装配槽支撑柱B53、双装配槽支撑柱A54、磁体机械手支撑柱55、补偿器气动滑台支架56、补偿器升降气缸57、补偿器气爪58、翻转机械手支架59、SCARA机器人60、上盖气动滑台支架61、上盖送料气动滑台62、上盖送料升降气缸63、上盖送料吸盘64、六自由度机器人65、悬架上料机械手66、摆体上料机械手67、合体移动机械手68、前侧下压板上料机械手69、后侧下压板上料机械手70、前侧上压板上料机械手71、后侧上压板上料机械手72、压板补偿器移送机械手73、翻转机械手74、补偿器移送机构75、磁体上料机械手76、上盖送料机械手77、压板上料吸盘78、转轴79、槽柱80、底块81、“十”字形凹槽82、基体送料机构83、补偿器装配机构84、上盖安装模块85、基体下料机构86。In the figure: V-shaped block 1, spring guide rod 2, connecting block 3, fixture cylinder 4, upper fixed support plate 5, circumferential support baffle plate 6, radial outer stopper 7, fixture installation groove 8, lower rotating support plate 9. Reducer 10, base body air claw 11, base body lifting cylinder 12, base body pneumatic slide table 13, lifting horizontal plate 14, first support frame 15, second support frame 16, transfer horizontal cylinder 17, integrated transfer pneumatic slide table 18 , Combined pneumatic slide table support 19, transfer lifting cylinder 20, transfer air claw 21, suspension pendulum support column 22, pendulum manipulator support column 23, suspension pendulum body assembly limit groove 24, suspension manipulator support column 25, Suspension horizontal cylinder 26, pendulum body air claw 27, pendulum body horizontal cylinder 28, suspension air claw 29, suspension lifting cylinder 30, pendulum body lifting cylinder 31, pressure plate transfer pneumatic sliding table bracket 32, pressure plate transfer pneumatic sliding table 33 , extension plate 34, assembly limit groove A35, pressure plate lifting cylinder 36, pressure plate air claw 37, assembly limit groove C38, pressure plate cylinder 39, rotating cylinder 40, pressure plate manipulator support column 41, compensator pneumatic slide table 42, assembly limit Position slot B43, magnet horizontal cylinder 44, double assembly limit slot B45, magnet air claw 46, double assembly limit slot A47, flip manipulator air claw 48, flip manipulator horizontal cylinder 49, flip manipulator lifting cylinder 50, flip manipulator pneumatic slide Table 51, flip manipulator rotary cylinder 52, double assembly groove support column B53, double assembly groove support column A54, magnet manipulator support column 55, compensator pneumatic sliding table bracket 56, compensator lifting cylinder 57, compensator air claw 58, flip Manipulator bracket 59, SCARA robot 60, upper cover pneumatic sliding table bracket 61, upper cover feeding pneumatic sliding table 62, upper cover feeding lifting cylinder 63, upper cover feeding suction cup 64, six degrees of freedom robot 65, suspension feeding manipulator 66, Pendulum feeding manipulator 67, integrated moving manipulator 68, front lower platen feeding manipulator 69, rear lower platen feeding manipulator 70, front upper platen feeding manipulator 71, rear upper platen feeding manipulator 72, platen compensation Device transfer manipulator 73, flip manipulator 74, compensator transfer mechanism 75, magnet feeding manipulator 76, upper cover feeding manipulator 77, pressure plate feeding sucker 78, rotating shaft 79, groove column 80, bottom block 81, "ten" shaped groove 82. A substrate feeding mechanism 83, a compensator assembly mechanism 84, an upper cover installation module 85, and a substrate unloading mechanism 86.
具体实施方式detailed description
由图1-图9所示的一种自动安平水准仪自动装配系统,包括上固定支撑盘5、由转轴79带动的下转动支撑盘9、下转动支撑盘9上设置的数个夹具和一个基体送料机构83。An automatic leveling automatic assembly system shown in Figures 1-9 includes an upper fixed support plate 5, a lower rotating support plate 9 driven by a rotating shaft 79, several fixtures and a base set on the lower rotating support plate 9 Feeding mechanism 83.
上固定支撑盘5和下转动支撑盘9上下间隔设置,上固定支撑盘5间隔设于下转动支撑盘9的上方,上固定支撑盘5、下转动支撑盘9和转轴79三者同轴设置,上固定支撑盘5和下转动支撑盘9均为水平的圆盘,转轴79竖直设置,上固定支撑盘5的中心轴线、下转动支撑盘9的中心轴线和转轴79的中心轴线重合,下转动支撑盘9设有中心孔,转轴插入下转动支撑盘9的中心孔并与下转动支撑盘9之间键连接,当然,转轴也可与下转动支撑盘9固定连接,转轴带动下转动支撑盘9同步转动。上固定支撑盘5固定在总支架上不发生运动,所述下转动支撑盘9的下侧设置有减速器10,电机通过减速器10带动转轴。减速器10和电机(电机图中未示出)。The upper fixed support plate 5 and the lower rotating support plate 9 are arranged at intervals up and down, the upper fixed support plate 5 is arranged above the lower rotating support plate 9 at intervals, and the upper fixed support plate 5, the lower rotating support plate 9 and the rotating shaft 79 are coaxially arranged , the upper fixed support disc 5 and the lower rotary support disc 9 are horizontal discs, the rotating shaft 79 is vertically arranged, the central axis of the upper fixed support disc 5, the central axis of the lower rotary support disc 9 and the central axis of the rotating shaft 79 coincide, The lower rotating support disc 9 is provided with a central hole, and the rotating shaft is inserted into the central hole of the lower rotating supporting disc 9 and is keyed with the lower rotating supporting disc 9. Of course, the rotating shaft can also be fixedly connected with the lower rotating supporting disc 9, and the rotating shaft drives the lower rotation Support disc 9 rotates synchronously. The upper fixed support plate 5 is fixed on the general bracket and does not move, and the lower side of the lower rotating support plate 9 is provided with a reducer 10, and the motor drives the rotating shaft through the reducer 10. Reducer 10 and motor (not shown in the motor figure).
上固定支撑盘5的直径小于下转动支撑盘9的直径,上固定支撑盘5和下转动支撑盘9形成阶梯型。The diameter of the upper fixed support disc 5 is smaller than the diameter of the lower rotary support disc 9, and the upper fixed support disc 5 and the lower rotary support disc 9 form a stepped shape.
在下转动支撑盘9的上表面上、围绕下转动支撑盘9的中心轴线依次间隔设有数个用于搁置自动安平水准仪基体的夹具安装槽8,所述夹具安装槽8呈“L”字形,自动安平水准仪基体包含壳体、目镜筒和物镜筒。On the upper surface of the lower rotating support plate 9, around the central axis of the lower rotating support plate 9, there are several fixture installation grooves 8 for shelving the base body of the automatic leveling instrument at intervals. The base of Anping level includes housing, eyepiece tube and objective lens tube.
数个夹具分别与数个夹具安装槽8一一对应,每个夹具安装槽8均与一个夹具相对应。Several clamps correspond to several clamp installation grooves 8 respectively, and each clamp installation groove 8 corresponds to one clamp.
所述夹具包括夹具安装槽8的槽底面上侧固设的周向支撑挡板6、夹具安装槽8的槽底面上侧固设的径向外侧挡块7、相应设于径向外侧挡块7径向内侧的V型块1、沿下转动支撑盘9径向设置并带动V型块1的夹具气缸4、连接块3和外圈套设弹簧的弹簧导杆2,弹簧导杆2也沿下转动支撑盘9的径向延伸,弹簧导杆2一端与V型块1固定连接、另一端贯穿所述连接块3,当然,连接块3对应弹簧导杆2设置过孔,弹簧导杆2从过孔穿插过连接块3,弹簧夹设在连接块3与V型块1之间,V型块1的V形口朝向径向外侧挡块7,夹具气缸4的缸体固设在上固定支撑盘5下侧,夹具气缸4的气缸伸缩杆与连接块3固定连接,夹具气缸4的气缸伸缩杆沿下转动支撑盘9的径向方向直线伸缩并带动连接块3径向移动,连接块3通过推动弹簧继而推动V型块1直线移动,所述周向支撑挡板6设于V型块1与径向外侧挡块7之间的周向圆周方向侧边;自动安平水准仪基体的壳体底部外圆被夹紧在V型块1与径向外侧挡块7之间,同时周向支撑挡板6挡在自动安平水准仪基体的壳体底部外圆的周向外侧,形成对所述自动安平水准仪的定位和夹紧的限位结构。The clamp includes a circumferential support baffle 6 fixed on the bottom surface of the fixture installation groove 8, a radially outer stopper 7 fixed on the upper side of the groove bottom surface of the fixture installation groove 8, and a corresponding radially outer stopper. 7. The V-shaped block 1 on the radially inner side, the radially arranged and driven V-shaped block 1, the spring guide rod 2 of the connecting block 3 and the spring guide rod 2 that is sleeved with the spring along the lower rotating support plate 9, and the spring guide rod 2 is also arranged along the The radial extension of the lower rotary support disc 9, one end of the spring guide rod 2 is fixedly connected with the V-shaped block 1, and the other end runs through the connection block 3. Of course, the connection block 3 is provided with a via hole corresponding to the spring guide rod 2, and the spring guide rod 2 Pass through the connection block 3 through the through hole, the spring clip is set between the connection block 3 and the V-shaped block 1, the V-shaped mouth of the V-shaped block 1 faces the radially outer stopper 7, and the cylinder body of the clamp cylinder 4 is fixed on it Fix the lower side of the support plate 5, the cylinder telescopic rod of the clamp cylinder 4 is fixedly connected with the connecting block 3, and the cylinder telescopic rod of the clamp cylinder 4 expands and contracts in a straight line along the radial direction of the lower rotating support plate 9 and drives the connecting block 3 to move radially. The block 3 pushes the V-shaped block 1 to move linearly by pushing the spring, and the circumferential support baffle 6 is arranged on the side in the circumferential direction between the V-shaped block 1 and the radially outer block 7; The outer circle of the bottom of the shell is clamped between the V-shaped block 1 and the radially outer stopper 7, while the circumferential support baffle 6 blocks the outer circle of the bottom of the shell of the base body of the automatic leveling instrument to form a Describe the positioning and clamping limit structure of the automatic leveling level.
环绕下转动支撑盘9沿周向依次间隔设置用于自动安平水准仪基体送至夹具安装槽8的所述基体送料机构83、用于将装配好的补偿器送至下转动支撑盘9上的自动安平水准仪基体上的补偿器移送机构75、SCARA机器人60、用于将上盖送至自动安平水准仪基体的上盖送料机械手77和基体下料机构86,自动安平水准仪自动装配系统还包括相应设于补偿器移送机构75外侧的补偿器装配机构84。Surrounding the lower rotating support plate 9, the substrate feeding mechanism 83 for automatically leveling the base body of the leveling instrument to the fixture installation groove 8 is arranged at intervals in the circumferential direction, and the automatic mechanism for sending the assembled compensator to the lower rotating support plate 9. The compensator transfer mechanism 75, the SCARA robot 60, the upper cover feeding manipulator 77 and the base unloading mechanism 86 for sending the upper cover to the base of the automatic level, the automatic assembly system of the automatic level also includes The compensator assembly mechanism 84 outside the compensator transfer mechanism 75 .
基体送料机构83包括径向延伸(沿下转动支撑盘9径向)的基体气动滑台13、由基体气动滑台13带动的基体升降气缸12、由基体升降气缸12带动的升降横板14和设置在升降横板14上的两个基体气爪11,基体气动滑台13平行间隔地设置在下转动支撑盘9的上方、并与其下方的由夹具所夹自动安平水准仪基体相对应,基体气动滑台13水平设置且沿下转动支撑盘9的径向方向延伸,基体气动滑台13径向外端伸出基体气动滑台13外,优选地,基体气动滑台13高于上固定支撑盘5,在上固定支撑盘5上侧固设竖直的第一支撑架15,在下转动支撑盘9的外侧固设竖直的第二支撑架16,基体气动滑台13一端固定连接第二支撑架16的顶端、另一端固定连接第一支撑架15的顶端,基体升降气缸12竖直设置,基体升降气缸12的缸体与基体气动滑台13的滑块固定连接、气缸伸缩杆向下伸出并可上下直线收缩,基体气动滑台13的滑块沿下转动支撑盘9的径向方向直线移动并可从下转动支撑盘9的正上方移至下转动支撑盘9外上方(下转动支撑盘9的径向外侧的上方),基体升降气缸12的气缸伸缩杆与升降横板14的中间部位固定连接,升降横板14沿下转动支撑盘9的切线方向水平设置,两个基体气爪11分别固设在升降横板14的两端下侧,两基体气爪11用于对自动安平水准仪基体的目镜筒和物镜筒进行抓取。所述气爪为气动手爪,其为现有技术,故不详细叙述。The substrate feeding mechanism 83 includes a substrate pneumatic slide table 13 extending radially (rotating the support disc 9 radially), a substrate lifting cylinder 12 driven by the substrate pneumatic sliding table 13, a lifting horizontal plate 14 driven by the substrate lifting cylinder 12 and The two substrate air grippers 11 arranged on the lifting horizontal plate 14, the substrate pneumatic slide table 13 are arranged above the lower rotating support plate 9 in parallel and spaced apart, and correspond to the substrate of the automatic leveling level instrument clamped by the clamp below it, and the substrate pneumatically slides The table 13 is arranged horizontally and extends along the radial direction of the lower rotating support plate 9, and the radially outer end of the base air slide table 13 protrudes outside the base air slide table 13. Preferably, the base air slide table 13 is higher than the upper fixed support plate 5 , a vertical first support frame 15 is fixed on the upper side of the upper fixed support plate 5, a vertical second support frame 16 is fixed on the outside of the lower rotating support plate 9, and one end of the base pneumatic slide table 13 is fixedly connected to the second support frame The top and the other end of 16 are fixedly connected to the top of the first support frame 15, the base lift cylinder 12 is vertically arranged, the cylinder body of the base lift cylinder 12 is fixedly connected with the slide block of the base pneumatic slide table 13, and the cylinder telescopic rod extends downwards. And can shrink in a straight line up and down, the slide block of base body pneumatic slide table 13 moves linearly along the radial direction of the lower rotating support disc 9 and can move to the outer top of the lower rotating support disc 9 from directly above the lower rotating support disc 9 (the lower rotating support above the radially outer side of the disk 9), the cylinder telescopic rod of the base lifting cylinder 12 is fixedly connected with the middle part of the lifting horizontal plate 14, and the lifting horizontal plate 14 is arranged horizontally along the tangential direction of the lower rotating support plate 9, and the two base air claws 11 are respectively fixed on the lower sides of the two ends of the lifting horizontal plate 14, and the two substrate air claws 11 are used to grab the eyepiece barrel and the objective lens barrel of the automatic leveling instrument substrate. The air gripper is a pneumatic gripper, which is a prior art, so it will not be described in detail.
补偿器装配机构84相应设于补偿器移送机构的外侧,补偿器装配机构84具体相应设于补偿器移送机构的左侧。The compensator assembly mechanism 84 is correspondingly arranged on the outside of the compensator transfer mechanism, and the compensator assembly mechanism 84 is specifically arranged on the left side of the compensator transfer mechanism.
补偿器装配机构84包括六自由度机器人65和依次相应设置的悬架摆体上料模块、压板上料模块、磁体补偿器移送模块,还包括用于将悬架摆体上料模块上物料传送至压板上料模块的合体移动机械手68,六自由度机器人65的工作端自带电动螺丝刀。The compensator assembly mechanism 84 includes a six-degree-of-freedom robot 65 and a suspension pendulum feeding module, a platen feeding module, and a magnet compensator transfer module that are arranged in sequence, and also includes a material transfer module for the suspension pendulum feeding module. To the integrated mobile manipulator 68 of the feeding module on the pressing plate, the working end of the six-degree-of-freedom robot 65 is equipped with an electric screwdriver.
所述悬架摆体上料模块包括悬架上料机械手66、摆体上料机械手67和固设在悬架摆体支撑柱22上侧的悬架摆体装配限位槽24,悬架上料机械手66相应设于悬架摆体装配限位槽24右方,摆体上料机械手67相应设于悬架摆体装配限位槽24前方,所述悬架上料机械手66包括竖直的悬架机械手支撑柱25、设置在悬架机械手支撑柱25顶部的悬架升降气缸30、由悬架升降气缸30带动升降的悬架横向气缸26和由悬架横向气缸26带动并用于夹持悬架且将悬架送至悬架摆体装配限位槽24的悬架气爪29,悬架升降气缸30竖直设置,悬架升降气缸30的缸体固定在悬架机械手支撑柱25的顶部,悬架升降气缸30的气缸伸缩杆向上伸出并固定连接所述悬架横向气缸26的缸体,悬架横向气缸26水平设置,悬架横向气缸26的气缸伸缩杆指向悬架摆体装配限位槽24,即悬架横向气缸26的气缸伸缩杆向悬架摆体装配限位槽24一侧(左侧)水平伸出并固定连接所述悬架气爪29,悬架升降气缸30和悬架横向气缸26可将悬架气爪29提升至悬架摆体装配限位槽24正上侧,悬架气爪29用于将其抓取的悬架放置在悬架摆体装配限位槽24上;所述摆体上料机械手67包括竖直的摆体机械手支撑柱23、设置在摆体机械手支撑柱23顶部的摆体升降气缸31、由摆体升降气缸31带动升降的摆体横向气缸28和由摆体横向气缸28带动并用于夹持摆体且将摆体送至悬架摆体装配限位槽24的摆体气爪27,摆体升降气缸31竖直设置,摆体升降气缸31的缸体固设在摆体机械手支撑柱23的顶部、气缸伸缩杆向上伸出并固定连接所述摆体横向气缸28的缸体,摆体横向气缸28水平设置,摆体横向气缸28的气缸伸缩杆指向悬架摆体装配限位槽24,即摆体横向气缸28的气缸伸缩杆向架摆体装配限位槽24一侧(后侧)水平伸出并固定连接所述摆体气爪27,摆体升降气缸31和摆体横向气缸28可将摆体气爪27提升至悬架摆体装配限位槽24正上侧,摆体气爪27用于将其抓取的摆体放置在悬架摆体装配限位槽24的悬架上,即先在悬架摆体装配限位槽24上放置悬架,然后在悬架上放置摆体,接着六自由度机器人65将悬架摆体装配限位槽24上的悬架和摆体螺钉连接在一起。The suspension pendulum feeding module includes a suspension pendulum feeding manipulator 66, a pendulum feeding manipulator 67 and a suspension pendulum assembly limit groove 24 fixed on the upper side of the suspension pendulum support column 22. The material manipulator 66 is correspondingly arranged on the right side of the suspension pendulum assembly limit groove 24, and the pendulum feeding manipulator 67 is correspondingly arranged at the front of the suspension pendulum assembly limit groove 24. The suspension pendulum feeding manipulator 66 includes a vertical The suspension manipulator support column 25, the suspension lifting cylinder 30 arranged on the top of the suspension manipulator support column 25, the suspension horizontal cylinder 26 driven by the suspension lifting cylinder 30, and the suspension horizontal cylinder 26 driven and used to clamp the suspension and the suspension is sent to the suspension claw 29 of the suspension pendulum assembly limit groove 24, the suspension lifting cylinder 30 is vertically arranged, and the cylinder body of the suspension lifting cylinder 30 is fixed on the top of the suspension manipulator support column 25 , the cylinder telescopic rod of the suspension lifting cylinder 30 extends upwards and is fixedly connected to the cylinder body of the suspension horizontal cylinder 26, the suspension horizontal cylinder 26 is horizontally arranged, and the cylinder telescopic rod of the suspension horizontal cylinder 26 points to the suspension pendulum assembly The limit groove 24, that is, the cylinder telescopic rod of the suspension transverse cylinder 26 extends horizontally to the side (left side) of the suspension pendulum assembly limit groove 24 and is fixedly connected to the suspension air claw 29, and the suspension lifting cylinder 30 And the suspension horizontal cylinder 26 can lift the suspension air claw 29 to the upper side of the suspension pendulum assembly limit groove 24, the suspension air claw 29 is used to place the suspension it grabs on the suspension pendulum assembly limit. On the slot 24; the pendulum feeding manipulator 67 includes a vertical pendulum manipulator support column 23, a pendulum lift cylinder 31 arranged on the pendulum manipulator support column 23 top, a pendulum lift cylinder driven by the pendulum lift cylinder 31. body horizontal cylinder 28 and the pendulum body claw 27 driven by the pendulum body transverse cylinder 28 and used to clamp the pendulum body and send the pendulum body to the suspension pendulum body assembly limit groove 24, the pendulum body lifting cylinder 31 is vertically arranged, and the pendulum body lift cylinder 31 is vertically arranged. The cylinder body of body lifting cylinder 31 is fixedly arranged on the top of pendulum body manipulator support column 23, and cylinder telescoping rod stretches out upwards and is fixedly connected to the cylinder body of described pendulum body transverse cylinder 28, and pendulum body transverse cylinder 28 is horizontally arranged, and pendulum body transverse cylinder 28 is horizontally arranged, and pendulum body transverse cylinder The cylinder telescoping rod of cylinder 28 points to suspension pendulum body assembly limit groove 24, and the cylinder telescoping rod of pendulum body transverse cylinder 28 extends horizontally to frame pendulum body assembly limit groove 24 one side (rear side) and is fixedly connected with described The pendulum body air claw 27, the pendulum body lifting cylinder 31 and the pendulum body horizontal cylinder 28 can lift the pendulum body air claw 27 to the upper side of the suspension pendulum body assembly limit groove 24, and the pendulum body air claw 27 is used to grab it The pendulum is placed on the suspension of the suspension pendulum assembly limit groove 24, that is, the suspension is first placed on the suspension pendulum assembly limit groove 24, and then the pendulum is placed on the suspension, and then the six-degree-of-freedom robot 65, the suspension on the suspension pendulum assembly limit groove 24 and the pendulum screw are connected together.
所述压板上料模块包括后侧下压板上料机械手70、前侧下压板上料机械手69、前侧上压板上料机械手71、后侧上压板上料机械手72、支撑柱A、固设在支撑柱A上侧的装配限位槽A35、支撑柱B、固设在支撑柱B上侧的装配限位槽B43、支撑柱C、固设在支撑柱C上侧的装配限位槽C38和压板补偿器移送机械手73,装配限位槽A35、装配限位槽B43和装配限位槽C38等高并沿一条左右水平延伸的直线由外至内依次间隔相应设置,以指向转轴中心轴线或者下转动支撑盘9中心轴线为内,反之为外,装配限位槽A35相应位于后侧下压板上料机械手70与前侧下压板上料机械手69之间,前侧下压板上料机械手69和后侧下压板上料机械手70分别相应且对称地设于装配限位槽A35的前方、后方,装配限位槽B43相应位于后侧上压板上料机械手72与前侧上压板上料机械手71之间,前侧上压板上料机械手71与后侧上压板上料机械手72分别相应且对称地设于装配限位槽B43的前方、后方,前侧上压板上料机械手71位于前侧下压板上料机械手69的内侧同时也为右侧,后侧上压板上料机械手72位于后侧下压板上料机械手70的内侧同时也为右侧,后侧下压板上料机械手70、前侧下压板上料机械手69、前侧上压板上料机械手71、后侧上压板上料机械手72结构相同且均为压板上料机械手,压板上料机械手包括压板上料吸盘78、带动压板上料吸盘直线伸缩的压板气缸39和带动压板气缸39旋转的旋转气缸40和压板机械手支撑柱41,所述旋转气缸40左右水平设置在压板机械手支撑柱41的顶部,旋转气缸40及其旋转中心线均与所述直线平行,旋转气缸40的缸体固定连接压板气缸39的缸体,旋转气缸40的缸体转动并带动压板气缸39转动,压板气缸39的气缸伸缩杆沿直线伸缩并与旋转气缸40相垂直;所述压板补偿器移送机械手73包括设置在压板移送气动滑台支架32上侧的压板移送气动滑台33、由压板移送气动滑台33带动的两个压板升降气缸36以及分别由两压板升降气缸36带动升降的两压板气爪37,所述压板移送气动滑台支架32间隔设于后侧下压板上料机械手70和后侧上压板上料机械手72的后方,压板移送气动滑台33为左右水平设置,装配限位槽A35、装配限位槽B43和装配限位槽C38均相应位于压板移送气动滑台33的前下方,所述直线与压板移送气动滑台33平行,在压板移送气动滑台33的滑块上沿压板移送气动滑台33的纵向左右间隔设置两延长板34,延长板34为前后水平延伸,延长板34的后端固定在压板移送气动滑台33的滑块上、前端下侧固设所述压板升降气缸36的缸体,压板移送气动滑台33的滑块左右水平移动,升降气缸36的气缸伸缩杆向下伸出、向上收缩,一个升降气缸36的气缸伸缩杆固定连接一个压板气爪37,两压板气爪37分别固设在两升降气缸36的两气缸伸缩杆上,两压板气爪37内外间隔设置同时也为左右间隔设置,外侧(左侧)压板气爪37用于将装配限位槽A35上的物料抓取并移送至装配限位槽B43上,内侧(右侧)压板气爪37用于将装配限位槽B43上的物料抓取并移送至装配限位槽C38上。The platen feeding module includes a rear side lower platen feeding manipulator 70, a front side lower platen material manipulator 69, a front side upper platen material manipulator 71, a rear side upper platen material manipulator 72, a support column A, fixed on The assembly limit groove A35 on the upper side of the support column A, the support column B, the assembly limit groove B43 fixed on the upper side of the support column B, the support column C, the assembly limit groove C38 fixed on the upper side of the support column C, and The pressure plate compensator transfer manipulator 73, the assembly limit groove A35, the assembly limit groove B43 and the assembly limit groove C38 are of the same height and are arranged at intervals from outside to inside along a straight line extending horizontally from left to right, so as to point to the central axis of the rotating shaft or down. The central axis of the rotating support plate 9 is inside, otherwise it is outside. The assembly limit groove A35 is correspondingly located between the feeding manipulator 70 of the lower platen on the rear side and the feeding manipulator 69 of the lower platen on the front side. The feeding manipulator 70 on the lower side platen is correspondingly and symmetrically arranged in the front and rear of the assembly limiting groove A35, and the assembly limiting groove B43 is correspondingly located between the feeding manipulator 72 on the rear upper platen and the feeding manipulator 71 on the front side upper platen. , the front side upper platen feeding manipulator 71 and the rear side upper platen feeding manipulator 72 are respectively and symmetrically arranged in front and rear of the assembly limit groove B43, and the front side upper platen feeding manipulator 71 is located on the front side lower platen feeding manipulator The inboard of manipulator 69 is also the right side simultaneously, and the feeding manipulator 72 of rear side upper pressing plate is positioned at the inboard of rear side lower pressing plate feeding manipulator 70 and is also the right side simultaneously, the rear side lower pressing plate feeding manipulator 70, the front side lower pressing plate feeding manipulator. Manipulator 69, front side upper plate feeding manipulator 71, and rear side upper plate feeding manipulator 72 have the same structure and are all plate feeding manipulators. The pressing plate feeding manipulator includes a pressing plate feeding sucker 78, a pressing plate that drives the pressing plate feeding sucker to stretch linearly Cylinder 39, rotary cylinder 40 and platen manipulator support column 41 that drive platen cylinder 39 to rotate, said rotary cylinder 40 is horizontally arranged on the top of platen manipulator support column 41, and rotary cylinder 40 and its rotation center line are all parallel to said straight line , the cylinder body of the rotary cylinder 40 is fixedly connected to the cylinder body of the pressure plate cylinder 39, the cylinder body of the rotary cylinder 40 rotates and drives the pressure plate cylinder 39 to rotate, and the cylinder expansion rod of the pressure plate cylinder 39 expands and contracts along a straight line and is perpendicular to the rotary cylinder 40; The pressure plate compensator transfer manipulator 73 includes the pressure plate transfer pneumatic slide table 33 arranged on the upper side of the pressure plate transfer pneumatic slide table support 32, the two pressure plate lifting cylinders 36 driven by the pressure plate transfer pneumatic slide table 33 and the two pressure plate lifting cylinders 36 respectively. Lifting two pressure plate air claws 37, the pressure plate transfer pneumatic slide table support 32 is arranged at intervals behind the rear lower pressure plate feeding manipulator 70 and the rear upper pressure plate feeding manipulator 72, the pressure plate transfer pneumatic slide table 33 is set horizontally on the left and right , the assembly limit groove A35, the assembly limit groove B43 and the assembly limit groove C38 are all located at the front and bottom of the press plate transfer pneumatic slide table 33, the straight line is parallel to the press plate transfer pneumatic slide table 33, and the press plate transfer pneumatic slide table 33 The vertical left and right intervals of the pneumatic slide table 33 are transferred along the pressing plate on the slide block Two extension plates 34 are set, and the extension plates 34 are horizontally extended front and rear, the rear end of the extension plates 34 is fixed on the slide block of the press plate to transfer the pneumatic slide table 33, and the cylinder body of the press plate lift cylinder 36 is fixed on the lower side of the front end, and the press plate is transferred. The slide block of the pneumatic slide table 33 moves horizontally from side to side, and the cylinder expansion rod of the lifting cylinder 36 stretches out downwards and contracts upwards. On the two cylinder telescopic rods of the two lift cylinders 36, the inner and outer intervals of the two pressure plate air claws 37 are also set at the left and right intervals. Transfer to the assembly limit groove B43, and the inner (right side) pressure plate air claw 37 is used to grab the material on the assembly limit groove B43 and transfer it to the assembly limit groove C38.
压板上料模块工作时,具有A,B,C,D四个步骤:A,后侧下压板上料机械手70的压板气缸39的气缸伸缩杆水平向后伸出时恰与后侧下压板相对,后侧下压板上料机械手70的压板上料吸盘78吸附后侧下压板,后侧下压板上料机械手70的旋转气缸旋转,使压板气缸39的气缸伸缩杆处于指向装配限位槽A35的向前伸出的状态,然后将后侧下压板放置在装配限位槽A35上的物料——悬架摆体的组合体上,六自由度机器人将后侧下压板螺钉连接在悬架上;When the platen feeding module works, there are four steps of A, B, C, and D: A, when the cylinder telescopic rod of the platen cylinder 39 of the rear side lower platen material manipulator 70 stretches out horizontally, it is just opposite to the rear side lower platen , the platen material sucker 78 of the rear side lower platen feeding manipulator 70 absorbs the rear side lower platen, and the rotary cylinder of the rear side lower platen material manipulator 70 rotates, so that the cylinder telescopic rod of the platen cylinder 39 is in the direction of the assembly limit groove A35 In the state of protruding forward, place the rear lower pressure plate on the material on the assembly limit groove A35 - the combination of the suspension pendulum, and the six-degree-of-freedom robot connects the rear lower pressure plate to the suspension with screws;
前侧下压板上料机械手69的压板气缸39的气缸伸缩杆水平向前伸出时恰与前侧下压板相对,前侧下压板上料机械手69的压板上料吸盘78吸附前侧下压板,前侧下压板上料机械手69的旋转气缸旋转,使压板气缸39的气缸伸缩杆处于指向装配限位槽A35的向后伸出的状态,然后将后侧下压板放置在装配限位槽A35上的物料——悬架摆体的组合体上,六自由度机器人将前侧下压板螺钉连接在悬架上;When the cylinder expansion rod of the platen cylinder 39 of the lower platen feeding manipulator 69 on the front side stretches out horizontally, it is just opposite to the lower platen on the front side, and the platen feeding suction cup 78 of the lower platen material manipulator 69 on the front side absorbs the lower platen on the front side. The rotary cylinder of the feeding manipulator 69 on the lower pressing plate on the front side rotates, so that the telescopic rod of the cylinder of the pressing plate cylinder 39 is in a state extending backward pointing to the assembly limiting groove A35, and then the lower pressing plate on the rear side is placed on the assembly limiting groove A35 The material——on the combination of the suspension pendulum body, the six-degree-of-freedom robot connects the front side lower plate screw to the suspension;
B,接着,外侧(左侧)压板气爪37将装配限位槽A35上的物料(悬架、摆体、前侧下压板和后侧下压板的组合体)抓取并移送至装配限位槽B43上;B. Then, the outer (left) clamping plate air gripper 37 grabs and transfers the materials (suspension, pendulum, front lower clamping plate and rear lower clamping plate) on the assembly limit slot A35 to the assembly limit on slot B43;
C,后侧上压板上料机械手72的压板气缸39的气缸伸缩杆水平向后伸出时恰与后侧上压板相对,后侧上压板上料机械手72的压板上料吸盘78吸附后侧上压板,后侧上压板上料机械手72的旋转气缸旋转,使压板气缸39的气缸伸缩杆处于指向装配限位槽B43的向前伸出的状态,然后将后侧上压板放置在装配限位槽B43上的物料(悬架、摆体、前侧下压板和后侧下压板的组合体)上,六自由度机器人将后侧上压板螺钉连接在摆体上;C, when the cylinder expansion rod of the platen cylinder 39 of the upper platen feeding manipulator 72 on the rear side stretches out horizontally, it is opposite to the upper platen on the rear side, and the platen material sucker 78 of the upper platen feeding manipulator 72 on the rear side is adsorbed on the rear side Pressing plate, the rotating cylinder of the feeding manipulator 72 on the pressing plate on the rear side rotates, so that the cylinder telescopic rod of the pressing plate cylinder 39 is in the state protruding forward pointing to the assembly limit groove B43, and then the upper pressing plate on the rear side is placed in the assembly limit groove On the materials on B43 (the combination of suspension, pendulum body, front lower pressure plate and rear lower pressure plate), the six-degree-of-freedom robot connects the rear upper pressure plate to the pendulum body with screws;
前侧上压板上料机械手71的压板气缸39的气缸伸缩杆水平向前伸出时恰与前侧上压板相对,前侧上压板上料机械手71的压板上料吸盘78吸附前侧上压板,前侧上压板上料机械手71的旋转气缸旋转,使压板气缸39的气缸伸缩杆处于指向装配限位槽B43的向后伸出的状态,然后将前侧上压板放置在装配限位槽B43上的物料(悬架、摆体、前侧下压板和后侧下压板的组合体)上,六自由度机器人将前侧上压板螺钉连接在摆体上。When the cylinder telescopic rod of the pressing plate cylinder 39 of the upper pressing plate feeding manipulator 71 on the front side stretches out horizontally, it is just relative to the upper pressing plate on the front side, and the upper pressing plate feeding sucker 78 of the upper pressing plate feeding manipulator 71 on the front side absorbs the upper pressing plate on the front side. The rotary cylinder of the feeding manipulator 71 on the upper platen on the front side rotates, so that the telescopic rod of the cylinder of the platen cylinder 39 is in the state extending backward pointing to the assembly limit groove B43, and then the upper platen on the front side is placed on the assembly limit groove B43 On the material (suspension, pendulum body, front side lower pressure plate and rear side lower pressure plate combination), the six-degree-of-freedom robot connects the front side upper pressure plate to the pendulum body with screws.
D,内侧(右侧)压板气爪37将装配限位槽B43上的物料(悬架、摆体、前侧下压板、后侧下压板、前侧上压板和后侧上压板的组合体)抓取并移送至装配限位槽C38上;D, the inner (right side) pressure plate air claw 37 will assemble the material on the limit groove B43 (the combination of the suspension, the pendulum, the front lower pressure plate, the rear lower pressure plate, the front upper pressure plate and the rear upper pressure plate) Grab and transfer to the assembly limit groove C38;
压板补偿器移送机械手73的两压板气爪37具有两个工位,在第一个工位上时:压板补偿器移送机械手73的两压板气爪37可同时分别位于装配限位槽A、装配限位槽B的正上方,两压板气爪37在各自压板升降气缸36的带动下上升或者下降以完成对各自下侧相应装配限位槽的取料、放料;在第二个工位上时:两压板气爪37可同时分别位于装配限位槽B、装配限位槽B的正上方,两压板气爪37在各自压板升降气缸36的带动下上升或者下降以完成对各自下侧相应装配限位槽的取料、放料。The two pressure plate air claws 37 of the pressure plate compensator transfer manipulator 73 have two stations. When at the first station: the two pressure plate air claws 37 of the pressure plate compensator transfer manipulator 73 can be respectively located in the assembly limit groove A, assembly Directly above the limit groove B, the two pressure plate air claws 37 rise or fall under the drive of their respective pressure plate lifting cylinders 36 to complete the feeding and discharging of the corresponding assembly limit grooves on the respective lower sides; on the second station When: the two pressure plate air claws 37 can be respectively located directly above the assembly limit groove B and the assembly limit groove B at the same time, and the two pressure plate air claws 37 rise or fall under the drive of the respective pressure plate lifting cylinder 36 to complete the respective lower sides. Assembling the taking and discharging of the limit slot.
所述合体移动机械手68包括合体气动滑台支架19、固设在合体气动滑台支架19上侧的合体移送气动滑台18、由合体移送气动滑台18带动的移送升降气缸20、由移送升降气缸20带动升降的移送水平气缸17和由移送水平气缸17带动的用于夹取悬架摆体装配限位槽24上物料并传送至压板上料模块的移送气爪21,合体移送气动滑台18前后水平设置,合体移送气动滑台18的滑块为前后移动,合体移送气动滑台18相应位于悬架摆体装配限位槽24和装配限位槽A35的左方,合体移送气动滑台18的滑块前端极限位置与悬架摆体装配限位槽24正对,合体移送气动滑台18的滑块后端极限位置与装配限位槽A正对,所述移送升降气缸20的缸体固设在合体移送气动滑台18的滑块上,移送升降气缸20的气缸伸缩杆为向上伸出,移送水平气缸17的缸体固设在移送升降气缸20的气缸伸缩杆上,移送水平气缸17左右水平设置,移送水平气缸17的气缸伸缩杆向右水平伸出且固设所述移送气爪21。The combined mobile manipulator 68 includes a combined pneumatic slide table support 19, a combined transfer pneumatic slide table 18 fixed on the upper side of the combined pneumatic slide table support 19, a transfer lifting cylinder 20 driven by the combined transfer pneumatic slide table 18, and a lifting cylinder 20 driven by the transfer lift. The cylinder 20 drives the lifting horizontal transfer cylinder 17 and the transfer claw 21 driven by the transfer horizontal cylinder 17 is used to clamp the material on the suspension pendulum assembly limit groove 24 and transfer it to the platen feeding module, and transfers the pneumatic slide table together. 18 is set horizontally front and rear, the slide block of combined transfer pneumatic slide table 18 moves forward and backward, and combined transfer pneumatic slide table 18 is correspondingly located on the left side of the assembly limit groove 24 of the suspension pendulum body and the assembly limit groove A35, and the combined transfer pneumatic slide table The limit position of the front end of the slider of 18 is directly opposite to the assembly limit groove 24 of the suspension pendulum body, and the limit position of the rear end of the slider of the integrated transfer pneumatic slide table 18 is directly opposite to the assembly limit groove A, and the cylinder of the transfer lift cylinder 20 The body is fixed on the slide block of the combined transfer pneumatic slide table 18, the cylinder telescopic rod of the transfer lifting cylinder 20 is extended upwards, and the cylinder body of the transfer horizontal cylinder 17 is fixed on the cylinder telescopic rod of the transfer lifting cylinder 20, and the transfer level Cylinder 17 is arranged horizontally left and right, and the cylinder telescoping link of transfer horizontal cylinder 17 stretches out to the right level and is fixedly set described transfer air claw 21.
悬架摆体上料模块相应位于压板上料模块的前方,并且悬架摆体装配限位槽24间隔设于装配限位槽A35的正前方,前侧下压板上料机械手69位于悬架摆体装配限位槽24间隔设于装配限位槽A35之间,合体移动机械手68间隔设于悬架摆体上料模块和压板上料模块的外侧(左方),当合体移送气动滑台18的滑块移至与悬架摆体装配限位槽24相对应的位置时,移送升降气缸20的气缸伸缩杆向上伸出,使移送气爪21高于悬架摆体装配限位槽24,移送水平气缸17的气缸伸缩杆向悬架摆体装配限位槽24一侧水平伸出,使得移送气爪21位于悬架摆体装配限位槽24的正上方,然后移送气爪21下降并抓取悬架摆体装配限位槽24上的物料(悬架、摆体的组合体),然后移送气爪21及其物料上升一段距离,接着移送水平气缸17的气缸伸缩杆向左收缩,当合体移送气动滑台18的滑块向后移至与装配限位槽A35相对应的位置时,移送气爪21及被移送气爪21抓取的物料也随之与装配限位槽A35相对应,然后移送水平气缸17的气缸伸缩杆向装配限位槽A35一侧伸出,将移送气爪21抓取的物料放置在装配限位槽A35上,移送气爪21松开物料并复位。The suspension pendulum feeding module is located in front of the platen feeding module, and the suspension pendulum assembly limit groove 24 is arranged in front of the assembly limit groove A35 at intervals, and the front lower platen feeding manipulator 69 is located on the suspension pendulum. The body assembly limit groove 24 is arranged between the assembly limit grooves A35 at intervals, and the integrated mobile manipulator 68 is arranged at intervals on the outer side (left) of the suspension pendulum feeding module and the platen feeding module. When the slider moved to the position corresponding to the suspension pendulum assembly limit groove 24, the cylinder telescopic rod of the transfer lift cylinder 20 stretched out upwards, so that the transfer air claw 21 was higher than the suspension pendulum assembly limit groove 24, The cylinder expansion rod of the transfer horizontal cylinder 17 extends horizontally to the side of the suspension pendulum assembly limit groove 24, so that the transfer air claw 21 is located directly above the suspension pendulum assembly limit groove 24, and then the transfer air claw 21 descends and Grasp the material on the assembly limit groove 24 of the suspension pendulum body (the assembly of the suspension and the pendulum body), then transfer the air claw 21 and its materials to rise for a certain distance, and then transfer the cylinder telescopic rod of the horizontal cylinder 17 to shrink to the left, When the sliding block of the integrated transfer pneumatic slide table 18 moves backward to the position corresponding to the assembly limit groove A35, the transfer air claw 21 and the material grabbed by the transfer air claw 21 are also aligned with the assembly limit groove A35. Correspondingly, then the telescopic rod of the cylinder of the transfer horizontal cylinder 17 stretches out toward the assembly limit groove A35 side, and the material grabbed by the transfer air claw 21 is placed on the assembly limit groove A35, and the transfer air claw 21 releases the material and resets.
所述磁体补偿器移送模块包括翻转机械手74、双装配槽支撑柱A54、固设在双装配槽支撑柱A54上侧的双装配限位槽A47、双装配槽支撑柱B53、固设在双装配槽支撑柱B53上侧的双装配限位槽B45和磁体上料机械手76,翻转机械手74包括翻转机械手支架59、固设在翻转机械手支架59上侧的翻转机械手气动滑台51和由翻转机械手气动滑台51带动的两个翻转机械手抓取机构,其中一个翻转机械手抓取机构的翻转机械手气爪48用于将装配限位槽C38上的物料抓取并移至双装配限位槽A47上,另一个翻转机械手抓取机构的翻转机械手气爪48用于将双装配限位槽A47上的物料抓取并移至双装配限位槽B45上,翻转机械手气动滑台51为左右水平设置,翻转机械手气动滑台51的滑块可左右移动,翻转机械手气动滑台51相应位于双装配限位槽A47和双装配限位槽B45的后方,两个翻转机械手抓取机构沿翻转机械手气动滑台51的纵向内外间隔设置同时也为左右间隔设置,翻转机械手抓取机构包括翻转机械手水平气缸49、由翻转机械手水平气缸49带动且可前后水平直线伸缩的翻转机械手升降气缸50、由翻转机械手升降气缸50带动升降的翻转机械手旋转气缸52和由翻转机械手旋转气缸52带动旋转的翻转机械手气爪48,翻转机械手水平气缸49前后水平设置,翻转机械手水平气缸49的缸体固设在翻转机械手气动滑台51的滑块上、气缸伸缩杆向前伸出且固定连接翻转机械手升降气缸50的缸体,翻转机械手升降气缸50的气缸伸缩杆向下伸出,翻转机械手旋转气缸52设置在翻转机械手升降气缸50的气缸伸缩杆上,翻转机械手旋转气缸52的缸体固定连接所述翻转机械手气爪48,翻转机械手旋转气缸52的缸体旋转并带动所述翻转机械手气爪48翻转,翻转机械手旋转气缸52及其旋转中心线均前后水平延伸。两翻转机械手抓取机构的两翻转机械手水平气缸49为左右间隔地固设在翻转机械手气动滑台51的滑块上。The magnet compensator transfer module includes a turning manipulator 74, a double assembly groove support column A54, a double assembly limit groove A47 fixed on the upper side of the double assembly groove support column A54, a double assembly groove support column B53, and a double assembly groove support column B53 fixed on the double assembly groove support column A54. The double assembly limit groove B45 on the upper side of the groove support column B53 and the magnet feeding manipulator 76, the overturning manipulator 74 includes the overturning manipulator support 59, the overturning manipulator pneumatic slide table 51 fixed on the overturning manipulator support 59 upper side and the pneumatic slide table 51 driven by the overturning manipulator. The two overturning manipulator grabbing mechanisms driven by the slide table 51, the overturning manipulator air claw 48 of one of the overturning manipulator grabbing mechanisms are used to grab and move the material on the assembly limit groove C38 to the double assembly limit groove A47, The flipping manipulator air claw 48 of another flipping manipulator grasping mechanism is used to grab and move the material on the double assembly limit groove A47 to the double assembly limit groove B45. The slide block of the manipulator pneumatic slide table 51 can move left and right, and the flip manipulator pneumatic slide table 51 is located at the rear of the double assembly limit groove A47 and the double assembly limit groove B45 respectively, and the two flip manipulator grasping mechanisms move along the flip manipulator pneumatic slide table 51. The longitudinal inner and outer intervals of the vertical axis are also set at the left and right intervals. The grabbing mechanism of the overturning manipulator includes the horizontal cylinder 49 of the overturning manipulator, the lifting cylinder 50 of the overturning manipulator driven by the horizontal cylinder 49 of the overturning manipulator, and the lifting cylinder 50 of the overturning manipulator that can be stretched forward and backward horizontally and straightly, and the lifting cylinder 50 of the overturning manipulator. The rotating cylinder 52 of the turning manipulator that drives the lifting and the turning manipulator air claw 48 that is driven by the turning cylinder 52 of the turning manipulator to rotate. On the slide block, the cylinder expansion rod stretches out forward and is fixedly connected to the cylinder body of the lifting cylinder 50 of the overturning manipulator, and the cylinder telescoping rod of the lifting cylinder 50 of the overturning manipulator stretches out downwards, and the rotating cylinder 52 of the overturning manipulator is arranged on the lifting cylinder 50 of the overturning manipulator. On the telescopic rod of the cylinder, the cylinder body of the turning manipulator rotating cylinder 52 is fixedly connected to the turning manipulator air claw 48, and the cylinder body of the turning manipulator rotating cylinder 52 rotates and drives the turning manipulator air claw 48 to turn over, turning over the manipulator rotating cylinder 52 and The center lines of rotation all extend horizontally forward and backward. Two turnover manipulator horizontal cylinders 49 of two overturning manipulator grasping mechanisms are fixed on the slide block of overturning manipulator pneumatic slide table 51 for left and right at intervals.
磁体上料机械手76相应位于补偿器移送机构75的外侧(左方),同时磁体上料机械手76相应位于双装配限位槽A47的前方,磁体上料机械手76包括磁体机械手支撑柱55、设置在磁体机械手支撑柱55上侧的磁体水平气缸44和由磁体水平气缸44带动的用于抓取磁体并将磁体置于双装配限位槽A47上侧物料上的磁体气爪46,磁体水平气缸44前后水平设置,磁体水平气缸44的缸体固设在磁体机械手支撑柱55的上侧,磁体水平气缸44的气缸伸缩杆固设所述磁体气爪46,磁体水平气缸44的气缸伸缩杆向双装配限位槽A47一侧(后侧)水平伸出;双装配限位槽A47位于双装配限位槽B45的径向外侧,同时双装配限位槽A47也位于双装配限位槽B45的左方,进一步地,装配限位槽A35、装配限位槽B43、装配限位槽C38、双装配限位槽A47和双装配限位槽B45等高并沿所述左右水平延伸的直线由外至内(同时为由左至右)依次间隔相应设置。The magnet feeding manipulator 76 is correspondingly positioned at the outside (left side) of the compensator transfer mechanism 75, and the magnet feeding manipulator 76 is correspondingly positioned at the front of the double assembly limit groove A47 simultaneously, and the magnet feeding manipulator 76 comprises the magnet manipulator support column 55, is arranged on The magnet horizontal cylinder 44 on the upper side of the magnet manipulator support column 55 and the magnet claw 46 driven by the magnet horizontal cylinder 44 for grabbing the magnet and placing the magnet on the material on the upper side of the double assembly limit groove A47, and the magnet horizontal cylinder 44 Horizontally set before and after, the cylinder block of magnet horizontal cylinder 44 is fixed on the upper side of magnet manipulator support column 55, and the cylinder telescoping rod of magnet horizontal cylinder 44 is fixedly set described magnet claw 46, and the cylinder telescoping rod of magnet horizontal cylinder 44 is to both sides. One side (rear side) of the assembly limit groove A47 protrudes horizontally; the double assembly limit groove A47 is located on the radial outer side of the double assembly limit groove B45, and the double assembly limit groove A47 is also located on the left side of the double assembly limit groove B45 Further, the assembly limit groove A35, the assembly limit groove B43, the assembly limit groove C38, the double assembly limit groove A47 and the double assembly limit groove B45 are of the same height and extend horizontally along the left and right from outside to Inside (at the same time, from left to right) are set at intervals accordingly.
补偿器移送机构75包括设置在补偿器气动滑台支架56上的补偿器气动滑台42、一个由补偿器气动滑台42带动的补偿器升降气缸57和一个由补偿器升降气缸57带动升降的补偿器气爪58组成,补偿器气爪58用于将双装配限位槽B45上的物料抓取并送至自动安平水准仪基体上,补偿器气动滑台42水平设置,补偿器气动滑台42平行间隔地设于下转动支撑盘9上方并沿下转动支撑盘9径向方向延伸,补偿器气动滑台42的径向外端伸出下转动支撑盘9外,补偿器气动滑台42的滑块沿下转动支撑盘9的径向方向直线移动并可从下转动支撑盘9的正上方移至下转动支撑盘9外上方(下转动支撑盘9的径向外侧的上方),补偿器气动滑台支架56包括一根固设在上固定支撑盘5上侧的支柱A和一根固定在下转动支撑盘9外侧的支柱B,补偿器气动滑台42的两端分别固定在支柱A、支柱B的顶部,补偿器升降气缸57的缸体固设在补偿器气动滑台42的滑块上,补偿器升降气缸57的气缸伸缩杆向下伸出,补偿器气爪58固设在补偿器升降气缸57的气缸伸缩杆上。补偿器气爪58用于夹取双装配限位槽B45上的物料(补偿器)并将其送至下转动支撑盘9上的由夹具夹持的自动安平水准仪基体上。The compensator transfer mechanism 75 includes the compensator pneumatic slide table 42 arranged on the compensator pneumatic slide table support 56, a compensator lifting cylinder 57 driven by the compensator pneumatic slide table 42, and a compensator lifting cylinder 57 driven up and down. The compensator air claw 58 is composed of the compensator air claw 58, which is used to grab the material on the double assembly limit groove B45 and send it to the base of the automatic leveling instrument, the compensator pneumatic sliding table 42 is set horizontally, and the compensator pneumatic sliding table 42 Parallel and spaced above the lower rotating support disc 9 and extending along the radial direction of the lower rotating supporting disc 9, the radially outer end of the compensator pneumatic sliding table 42 stretches out of the lower rotating supporting disc 9, and the compensator pneumatic sliding table 42 The slide block moves linearly along the radial direction of the lower rotating support disc 9 and can move from directly above the lower rotating supporting disc 9 to the outer top of the lower rotating supporting disc 9 (the radially outer top of the lower rotating supporting disc 9), and the compensator Pneumatic sliding table support 56 comprises a pillar A fixed on the upper side of the upper fixed support plate 5 and a pillar B fixed on the outside of the lower rotating support plate 9, and the two ends of the compensator pneumatic slide table 42 are respectively fixed on the pillar A, On the top of the pillar B, the cylinder body of the compensator lifting cylinder 57 is fixed on the slider of the compensator pneumatic slide table 42, the cylinder telescopic rod of the compensator lifting cylinder 57 extends downward, and the compensator air claw 58 is fixed on the compensator On the cylinder expansion rod of device lift cylinder 57. The compensator air claw 58 is used for gripping the material (compensator) on the double assembly limit groove B45 and sends it to the base body of the automatic leveling level gauge clamped by the clamp on the lower rotating support plate 9 .
所述翻转机械手气动滑台51与压板上料模块的压板移送气动滑台33平行并低于压板移送气动滑台33,翻转机械手气动滑台51与压板移送气动滑台33前后错开设置,翻转机械手气动滑台51位于压板移送气动滑台33的前方,翻转机械手气动滑台51的外端(左端)延伸至压板移送气动滑台33的右端部的前方并位于压板移送气动滑台33与装配限位槽C38之间,翻转机械手气动滑台51的外端与装配限位槽C38相对应,当翻转机械手气动滑台51的滑块带动其上外侧(左侧)翻转机械手抓取机构移至翻转机械手气动滑台51的外端(左端)并与装配限位槽C38相对应时,外侧翻转机械手抓取机构的翻转机械手气爪48向装配限位槽C38伸出并抓取装配限位槽C38上的物料且将物料传送至双装配限位槽A47上,磁体气爪46抓取磁体放置在双装配限位槽A47上的组合件上,带六自由度机器人完成双装配限位槽A47上组合件与磁体的螺钉连接,至此补偿器装配完成,内侧翻转机械手抓取机构的翻转机械手气爪48移至与双装配限位槽A47正对的位置并抓取双装配限位槽A47上的物料(补偿器),然后翻转并送至双装配限位槽B45,接着补偿器气爪58抓取双装配限位槽B45上的物料(补偿器)并将其送至下转动支撑盘9上的由夹具夹持的自动安平水准仪基体上。The pneumatic sliding table 51 of the turning manipulator is parallel to the pneumatic sliding table 33 of the pressing plate feeding module and lower than the pneumatic sliding table 33 of the pressing plate. The air slide table 51 is located in front of the press plate transfer air slide table 33, and the outer end (left end) of the turning manipulator air slide table 51 extends to the front of the right end of the press plate transfer air slide table 33 and is located between the press plate transfer air slide table 33 and the assembly limit. Between the slots C38, the outer end of the flip manipulator pneumatic slide 51 corresponds to the assembly limit slot C38, when the slider of the flip manipulator pneumatic slide 51 drives its upper outer (left side) flip manipulator grabbing mechanism to move to the flip When the outer end (left end) of the manipulator pneumatic slide table 51 corresponds to the assembly limit groove C38, the flip manipulator air claw 48 of the outer flip manipulator grasping mechanism stretches out to the assembly limit groove C38 and grabs the assembly limit groove C38 and transfer the material to the double assembly limit slot A47, the magnet air gripper 46 grabs the magnet and places it on the assembly on the double assembly limit slot A47, and the robot with six degrees of freedom completes the double assembly limit slot A47 The assembly is connected with the screws of the magnet. So far, the assembly of the compensator is completed. The flip manipulator air claw 48 of the grabbing mechanism of the inside flip manipulator moves to the position facing the double assembly limit groove A47 and grabs the double assembly limit groove A47. The material (compensator) is then overturned and sent to the double assembly limit groove B45, and then the compensator air claw 58 grabs the material (compensator) on the double assembly limit groove B45 and sends it to the lower rotating support plate 9 On the substrate of the automatic leveling level held by the fixture.
悬架摆体装配限位槽24、装配限位槽A35、装配限位槽B43和装配限位槽C38结构相同均为装配限位槽,装配限位槽包括底块81和在底块81上侧呈矩形间隔分布的四根竖直的槽柱80,在底块81的顶面上设有位于四根槽柱之间的“十”字形凹槽82,悬架可插入该卡槽中,双装配限位槽A47和双装配限位槽B45结构相同且均为双装配限位槽,双装配限位槽是两个装配限位槽左右叠加在一起而成。The assembly limit groove 24 of the suspension pendulum body, the assembly limit groove A35, the assembly limit groove B43 and the assembly limit groove C38 have the same structure and are all assembly limit grooves. The assembly limit groove includes the bottom block 81 and the bottom block 81. Four vertical slot columns 80 are arranged at intervals in a rectangular shape. On the top surface of the bottom block 81, there is a "ten"-shaped groove 82 between the four slot columns. The suspension can be inserted into the slot. The double assembly limiting groove A47 and the double assembly limiting groove B45 have the same structure and both are double assembly limiting grooves.
上盖送料机械手77和SCARA机器人60构成上盖安装模块85,上盖送料机械手77包括上盖气动滑台支架61、设置在上盖气动滑台支架61上的上盖送料气动滑台62、由上盖送料气动滑台62带动的上盖送料升降气缸63和由上盖送料升降气缸63带动升降的上盖送料吸盘64,上盖送料气动滑台62水平设置,上盖送料气动滑台62沿下转动支撑盘9的径向延伸并间隔平行设于下转动支撑盘9的上方,上盖送料气动滑台62的径向外端延伸至下转动支撑盘9的径向外侧,上盖送料气动滑台62的滑块可从下转动支撑盘9的正上方沿径向移至下转动支撑盘9的外侧上方,上盖气动滑台支架61包括一根固设在上固定支撑盘5上侧的支柱C和一根固定在下转动支撑盘9外侧的支柱D,补偿器气动滑台42的两端分别固定在支柱C、支柱D的顶部,上盖送料升降气缸63竖直设置,上盖送料升降气缸63的缸体固设在上盖送料气动滑台62的滑块上,上盖送料升降气缸63的气缸伸缩杆竖直向下伸出,上盖送料吸盘64设置在上盖送料升降气缸63的气缸伸缩杆上,上盖送料吸盘64位于下转动支撑盘9上方并由上盖送料升降气缸63带动升降。The loam cake feeding manipulator 77 and the SCARA robot 60 constitute a loam cake installation module 85, and the loam cake feeding manipulator 77 includes a loam cake pneumatic sliding table support 61, a loam cake feeding pneumatic sliding table 62 arranged on the loam cake pneumatic sliding table support 61, The upper cover feeding lifting cylinder 63 driven by the upper cover feeding pneumatic slide table 62 and the upper cover feeding suction cup 64 driven by the upper cover feeding lifting cylinder 63 are arranged horizontally, and the upper cover feeding pneumatic sliding table 62 is arranged along the The radial extension of the lower rotating support plate 9 is parallel to the top of the lower rotating support plate 9 at intervals. The radially outer end of the upper cover feeding pneumatic slide table 62 extends to the radially outer side of the lower rotating supporting plate 9, and the upper cover feeding pneumatically The slide block of slide table 62 can be radially moved to the outside top of lower rotating support plate 9 from directly above the lower rotating support plate 9, and the upper cover pneumatic slide table support 61 includes a fixed support plate 5 upper side. The pillar C and a pillar D fixed on the outer side of the lower rotating support plate 9, the two ends of the compensator pneumatic slide table 42 are respectively fixed on the top of the pillar C and the pillar D, and the upper cover feeding lifting cylinder 63 is vertically arranged, and the upper cover feeding The cylinder block of lifting cylinder 63 is fixed on the slide block of loam cake feeding pneumatic slide table 62, and the cylinder telescoping rod of loam cake feeding lifting cylinder 63 vertically stretches out downwards, and loam cake feeding sucker 64 is arranged on loam cake feeding lifting cylinder On the cylinder telescopic link of 63, loam cake feeding sucker 64 is positioned at the top of lower rotating support disc 9 and is driven lifting by loam cake feeding lifting cylinder 63.
SCARA机器人60用于完成补偿器与自动安平水准仪基体的螺钉装配以及上盖与自动安平水准仪基体的螺钉装配。SCARA机器人60自带电动螺丝刀。The SCARA robot 60 is used to complete the screw assembly of the compensator and the base body of the automatic leveling instrument and the screw assembly of the upper cover and the base body of the automatic leveling instrument. The SCARA robot 60 comes with an electric screwdriver.
六自由度机器人65也自带电动螺丝刀,所述六自由度机器人65相应位于悬架摆体上料模块的右方以及同时位于压板上料模块和磁体上料机械手76的前方。SCARA机器人60和六自由度机器人65均为现有技术,且均可以市购而来,故不详细叙述。The six-degree-of-freedom robot 65 also has its own electric screwdriver, and the six-degree-of-freedom robot 65 is located on the right side of the suspension pendulum feeding module and in front of the platen feeding module and the magnet feeding manipulator 76 at the same time. Both the SCARA robot 60 and the six-degree-of-freedom robot 65 are prior art, and both are commercially available, so they will not be described in detail.
基体下料机构86与基体上料机构83结构相同,基体下料机构86是用于将安装好的自动安平水准仪的成品从下转动支撑盘9上取下。The substrate blanking mechanism 86 has the same structure as the substrate loading mechanism 83, and the substrate blanking mechanism 86 is used to remove the finished product of the installed automatic leveling level from the lower rotating support plate 9.
工作时,在夹具气缸4的推动下,自动安平水准仪基体的壳体的底部外圆壳被夹紧在V型块1与径向外侧挡块7之间,同时周向支撑挡板6挡在自动安平水准仪基体的壳体的周向外侧,形成对所述自动安平水准仪的定位和夹紧的限位结构;During work, under the promotion of the clamp cylinder 4, the bottom outer shell of the shell of the automatic leveling instrument base is clamped between the V-shaped block 1 and the radially outer stopper 7, and the circumferential support baffle plate 6 is blocked at the same time. The circumferential outer side of the shell of the automatic leveling instrument base forms a limiting structure for positioning and clamping the automatic leveling instrument;
夹具及工位切换机构是由电机、减速器10驱动转轴以及下转动支撑盘9转动,用于实现各个“L”型夹具安装槽8的工位切换;The fixture and position switching mechanism is driven by the motor, the reducer 10 and the lower rotating support plate 9 to rotate, and is used to realize the position switching of each "L"-shaped fixture installation groove 8;
基体送料机构83的两基体气爪11分别抓取位于下转动支撑盘9外的自动安平水准仪基体的目镜筒和物镜筒,并由所述基体升降气缸12进行提升至所述下转动支撑盘9的外上方,再由基体气动滑台13沿着所述下转动支撑盘9的径向移动至所述“L”型夹具安装槽8的正上方然后下放,使自动安平水准仪基体位于“L”型夹具安装槽8内。The two substrate air claws 11 of the substrate feeding mechanism 83 grasp the eyepiece barrel and the objective lens barrel of the automatic leveling instrument substrate outside the lower rotating support plate 9 respectively, and are lifted to the lower rotating support plate 9 by the substrate lifting cylinder 12. Then, the pneumatic sliding table 13 of the substrate moves radially of the lower rotating support plate 9 to directly above the “L”-shaped fixture installation groove 8 and then lowers it down, so that the substrate of the automatic leveling leveling instrument is located at the “L” Type fixture installation groove 8.
下转动支撑盘9转动,使下转动支撑盘9上被夹具装夹的自动安平水准仪基体转至补偿器移送机构75处的工位上,补偿器移送机构75夹取双装配限位槽B上的补偿器,并将补偿器放置在自动安平水准仪基体上,放置补偿器的自动安平水准仪基体随下转动支撑盘9转至SCARA机器人60处的工位上,SCARA机器人60将补偿器的摆体与水准仪基体外壳的四颗螺钉进行装配,完成补偿器和自动安平水准仪基体螺钉连接;然后自动安平水准仪基体再随下转动支撑盘9转至上盖送料机械手77处的工位上,再由上盖送料机械手的上盖送料吸盘64将水准仪的上盖吸取后放置到水准仪上盖的安装位置,SCARA机器人60对上盖和自动安平水准仪基体完成螺钉连接,至此自动安平水准仪装配完成,基体下料机构的两基体气爪11抓住自动安平水准仪的目镜安装壳和物镜安装壳,夹具松开自动安平水准仪,将自动安平水准仪从下转动支撑盘9上取出。The lower rotating support plate 9 rotates, so that the base body of the automatic leveling instrument clamped by the fixture on the lower rotating support plate 9 is transferred to the station at the compensator transfer mechanism 75, and the compensator transfer mechanism 75 clamps the double assembly limit groove B the compensator, and place the compensator on the base of the automatic leveling level, the base of the automatic leveling level on which the compensator is placed, and then turn the support plate 9 down to the station at the SCARA robot 60, and the SCARA robot 60 will place the pendulum of the compensator Assemble with the four screws of the base shell of the level gauge to complete the screw connection between the compensator and the base body of the automatic leveling gauge; then the base body of the automatic leveling gauge is then rotated to the position of the feeding manipulator 77 of the upper cover, and then the upper cover The upper cover feeding suction cup 64 of the feeding manipulator sucks the upper cover of the level gauge and places it on the installation position of the level gauge upper cover. The SCARA robot 60 completes the screw connection between the upper cover and the base body of the automatic leveling level gauge. So far, the assembly of the automatic leveling gauge gauge is completed, and the base body unloading mechanism The two substrate air claws 11 grasp the eyepiece mounting shell and the objective lens mounting shell of the automatic leveling level, the clamps loosen the automatic leveling level, and the automatic leveling level is taken out from the lower rotating support disc 9.
补偿器装配机构84的工作过程如下:悬架摆体上料模块利用悬架上料机械手66的悬架气爪29抓取悬架并将悬架放在悬架摆体装配限位槽24上,然后摆体上料机械手67的摆体气爪27的抓取摆体并将摆体置于悬架上,六自由度机器人65对悬架和摆体进行螺钉的装配,最后由合体移动机械手68将装配好的悬架摆体的组件移至装配限位槽A35上进行下一工位压板的安装,合体移动机械手68复位并抓取悬架摆体装配限位槽24上的下一个悬架摆体组合体。The working process of the compensator assembly mechanism 84 is as follows: the suspension pendulum feeding module utilizes the suspension air claw 29 of the suspension feeding manipulator 66 to grab the suspension and place the suspension on the suspension pendulum assembly limit groove 24 , then the pendulum air gripper 27 of the pendulum loading manipulator 67 grabs the pendulum and places the pendulum on the suspension, the six-degree-of-freedom robot 65 assembles the suspension and the pendulum with screws, and finally the integrated mobile manipulator 68 moves the assembly of the suspended pendulum body to the assembly limit groove A35 to install the pressing plate of the next station, and the integrated mobile manipulator 68 resets and grabs the next suspension on the assembly limit groove 24 of the suspension pendulum body. Pendulum combination.
压板上料模块是利用后侧下压板上料机械手70、前侧下压板上料机械手69分别进行后侧下压板、前侧下压板的上料,后侧下压板上料机械手70的旋转气缸40、压板气缸39和压板上料吸盘78相配合将后侧下压板从后侧向前安装到装配限位槽A35内的悬架摆体组合件上后侧下压板对应的安装位置,并使用六自由度机器人65进行螺钉装配,同理,前侧下压板上料机械手69的旋转气缸40、压板气缸39和压板上料吸盘78相配合将前侧下压板从前侧向后安装到装配限位槽A35内的组合件悬架摆体组合件上前侧下压板对应的安装位置,并使用六自由度机器人65进行螺钉装配;压板补偿器移送机械手73的靠近装配限位槽A35的位于外侧(右侧)的压板气爪37将装配好的组件(悬架、摆体、后侧下压板和前侧下压板的组合件)移至装配限位槽B43内;再利用前侧上压板上料机械手71、后侧上压板上料机械手72分别进行后侧上压板、前侧上压板的上料,后侧上压板上料机械手72的旋转气缸、压板气缸39和压板上料吸盘78相配合将后侧上压板从后侧向前安装到装配限位槽B43内的组合件(悬架、摆体、后侧下压板和前侧下压板构成的组合件)上后侧上压板对应的安装位置,并使用六自由度机器人65将后侧上压板与组合件进行螺钉装配,同理,前侧上压板上料机械手71的旋转气缸40、压板气缸39和压板上料吸盘78相配合将前侧上压板从前侧向后安装到装配限位槽B43内的组合件(悬架、摆体、后侧下压板和前侧下压板构成的组合件)上前侧上压板对应的安装位置,并使用六自由度机器人65进行螺钉装配;最后由压板补偿器移送机械手73的位于内侧的压板气爪37将装配限位槽B43中安装好的组件移至装配限位槽C38中。The platen feeding module uses the rear lower platen feeding manipulator 70 and the front lower platen material manipulator 69 to respectively carry out the feeding of the rear lower platen and the front lower platen, and the rotary cylinder 40 of the rear lower platen material manipulator 70 , the pressing plate cylinder 39 and the pressing plate feeding sucker 78 cooperate to install the rear side lower pressing plate from the rear side forward to the installation position corresponding to the upper rear side lower pressing plate on the suspension pendulum assembly in the assembly limit groove A35, and use six The degree of freedom robot 65 carries out screw assembly, similarly, the rotary cylinder 40 of the front side lower platen feeding manipulator 69, the platen cylinder 39 and the platen material sucker 78 cooperate to install the front side lower platen from the front side to the assembly limit groove The installation position corresponding to the lower pressure plate on the front side of the assembly suspension pendulum assembly in A35 is assembled with screws using a six-degree-of-freedom robot 65; the pressure plate compensator transfer manipulator 73 is located on the outside (right side) the pressure plate air claw 37 to move the assembled components (suspension, pendulum, rear side lower pressure plate and front side lower pressure plate assembly) into the assembly limit groove B43; then use the front side upper pressure plate feeding manipulator 71, rear side upper pressing plate feeding manipulator 72 carries out the feeding of rear side upper pressing plate, front side upper pressing plate respectively, the rotary cylinder of rear side upper pressing plate feeding manipulator 72, pressing plate cylinder 39 and pressing plate feeding suction cup 78 match the rear side The side upper pressure plate is installed from the rear side forward to the installation position corresponding to the rear upper pressure plate on the assembly (the assembly composed of the suspension, the pendulum, the rear side lower pressure plate and the front side lower pressure plate) in the assembly limit groove B43, And use the robot 65 with six degrees of freedom to carry out the screw assembly of the upper pressing plate and the assembly on the rear side. Install the pressure plate from the front side to the rear of the assembly in the assembly limit groove B43 (the assembly composed of the suspension, the pendulum, the rear side lower pressure plate and the front side lower pressure plate) on the corresponding installation position of the front side upper pressure plate, and use six The degree of freedom robot 65 carries out screw assembly; finally, the assembly installed in the assembly limit groove B43 is moved to the assembly limit groove C38 by the pressure plate air claw 37 located on the inner side of the pressure plate compensator transfer manipulator 73 .
补偿器移送机构利用翻转机械手74的位于外侧(左侧)的翻转机械手抓取机构的翻转机械手气爪48将装配限位槽C38内的组件(摆体、悬架、前侧下压板、后侧下压板、前侧上压板和后侧上压板的组合件)翻转并移至双装配限位槽A47内,磁体上料机械手76将磁体移至双装配限位槽A47内补偿器组件的安装位置,并由六自由度机器人65对磁体和双装配限位槽A47内补偿器组件进行螺钉连接,再由翻转机械手74的位于内侧(右侧)的翻转机械手抓取机构的翻转机械手气爪48双装配限位槽A47内将装配好的组合件(摆体、悬架、前侧下压板、后侧下压板、前侧上压板、后侧上压板和磁体的组合件)翻转后再移至双装配限位槽B内,补偿器装配完成;最后补偿器移送机构75将双装配限位槽B45内的补偿器移至夹具安装槽8的中自动安平水准仪基体中补偿器安装的位置。The compensator transfer mechanism utilizes the overturning manipulator air claw 48 of the overturning manipulator grasping mechanism on the outside (left side) of the overturning manipulator 74 to assemble the components (pendulum, suspension, front side lower plate, rear side) in the limit groove C38. The assembly of the lower pressing plate, the upper pressing plate on the front side and the upper pressing plate on the rear side) is overturned and moved into the double assembly limiting groove A47, and the magnet feeding manipulator 76 moves the magnet to the installation position of the compensator assembly in the double assembly limiting groove A47 , and the compensator assembly in the magnet and the double assembly limit slot A47 is screwed by the six-degree-of-freedom robot 65, and then the flipping manipulator air claw 48 pairs of flipping manipulators that are positioned at the inside (right side) of the flipping manipulator grabbing mechanism of the flipping manipulator 74 In the assembly limit slot A47, turn over the assembled assembly (swing body, suspension, front lower pressing plate, rear lower pressing plate, front upper pressing plate, rear upper pressing plate and magnet assembly) and then move to the double Assemble the compensator in the limit groove B, and the compensator assembly is completed; finally, the compensator transfer mechanism 75 moves the compensator in the double assembly limit groove B45 to the position where the compensator is installed in the base of the automatic leveling gauge in the fixture installation groove 8.
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| CN113070662A (en) * | 2021-04-22 | 2021-07-06 | 宁国市正道橡塑零部件有限公司 | Automatic assembly equipment of wire protecting sleeve for automobile firewall sealing system |
| CN114871720A (en) * | 2022-07-13 | 2022-08-09 | 山东永进传动机械有限公司 | Automatic assembly equipment for automobile balance shaft |
| CN117324964A (en) * | 2023-11-06 | 2024-01-02 | 中国船舶集团有限公司第七一九研究所 | Rib component rounding device |
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