CN107258239A - A kind of stalk chopper in small, broken bits - Google Patents

A kind of stalk chopper in small, broken bits Download PDF

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Publication number
CN107258239A
CN107258239A CN201710561939.9A CN201710561939A CN107258239A CN 107258239 A CN107258239 A CN 107258239A CN 201710561939 A CN201710561939 A CN 201710561939A CN 107258239 A CN107258239 A CN 107258239A
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crushing
stirring cage
pickup
pick
stalk
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李洪波
朱云海
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D82/00Crop conditioners, i.e. machines for crushing or bruising stalks

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  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

The present invention relates to agricultural machinery technological field, more particularly to a kind of stalk chopper in small, broken bits.Stalk chopper in small, broken bits includes support body, pickup portion and smashing portion, pickup portion and smashing portion are arranged in support body, wherein, pickup portion includes picking up cutter shaft, be arranged on the pickup hammer pawl picked up on cutter shaft and being engaged pickup stationary knife group with pickup hammer pawl, and smashing portion includes crushing cutter shaft, the crushing hammer leaf being arranged on crushing cutter shaft and with crushing the crushing stationary knife group that hammer leaf is engaged.Stalk is realized straw field pickup and crushed at least twice under pickup portion and smashing portion collective effect, stalk is reached returning to the field requirement.

Description

一种秸秆细碎还田机A straw fine crushing and returning machine

技术领域technical field

本发明涉及农业机械技术领域,尤其涉及一种秸秆细碎还田机。The invention relates to the technical field of agricultural machinery, in particular to a straw crushing and returning machine.

背景技术Background technique

秸秆还田具有可改良土壤结构,增加土壤有机质,提高土壤肥力,杜绝秸秆焚烧造成的大气污染等众多优点,逐步得到普及并产生了很好的经济效益、生态效益和社会效益。Straw returning has many advantages such as improving soil structure, increasing soil organic matter, improving soil fertility, and eliminating air pollution caused by straw burning. It has gradually become popular and produced good economic, ecological and social benefits.

目前我国北方旱作区玉米秸秆还田的主要方式为:玉米收获机械在收获玉米穗的同时将秸秆粉碎处理并抛撒在地表,后期再由旋耕整地机械翻耕入土,以期达到秸秆腐烂分解的目的。这是目前秸秆还田最简单的方法,也是各地大力推广、应用最多的模式。但主流的玉米收获机械因作业时效、工况等限制,从设计到使用操作都将高速、高效采摘玉米果穗作为重点,对秸秆的粉碎处理并不能真正达到秸秆还田的要求。其主要表现为:1、粉碎后的秸秆过长(4~10厘米)、过粗,抛撒集中,后期旋耕整地时,集中过厚的秸秆不能翻压入土且耙不实,影响整地质量;2、播种时秸秆阻碍播种,造成缺苗断垄;3、过长过粗的秸秆长期无法腐烂,造成土壤悬空,阻碍土壤深层水分向上传输,影响出苗或幼苗生长。At present, the main method of returning corn stalks to the field in dry farming areas in northern my country is: corn harvesting machinery crushes the stalks and throws them on the surface while harvesting corn ears, and then plows them into the soil with rotary tillage machinery in the later stage, in order to achieve the goal of rotting and decomposing the stalks. Purpose. This is currently the simplest method of returning straw to the field, and it is also the model that is vigorously promoted and used most in various places. However, due to limitations of working time and working conditions, mainstream corn harvesting machines focus on high-speed and high-efficiency harvesting of corn ears from design to operation, and the crushing of straw cannot really meet the requirements of returning straw to the field. The main manifestations are: 1. The crushed straw is too long (4-10 cm) and too thick, and it is scattered and concentrated. When the soil is prepared by rotary tillage in the later stage, the concentrated straw that is too thick cannot be turned into the soil and the rake is not solid, which affects the quality of land preparation; 2. When sowing, straw hinders sowing, resulting in lack of seedlings and broken ridges; 3. Too long and too thick straw cannot rot for a long time, causing the soil to hang in the air, hindering the upward transmission of deep soil moisture, and affecting the emergence or growth of seedlings.

发明内容Contents of the invention

(一)要解决的技术问题(1) Technical problems to be solved

本发明的目的是提供一种秸秆细碎还田机,以解决现有秸秆还田设备粉碎的秸秆过长的问题。The object of the present invention is to provide a finely crushed straw returning machine to solve the problem that the crushed straw is too long in the existing straw returning equipment.

(二)技术方案(2) Technical solution

为了解决上述技术问题,本发明提供了一种秸秆细碎还田机,包括:架体,In order to solve the above technical problems, the present invention provides a finely crushed straw returning machine, which includes: a frame body,

捡拾部,设置在所述架体内侧,所述捡拾部包括捡拾刀轴、捡拾锤爪和捡拾定刀组,所述捡拾刀轴的两端可转动的固定在所述架体,多个所述捡拾锤爪间隔交错的设置在所述捡拾刀轴上,所述捡拾定刀组包括多个捡拾定刀,且多个所述捡拾定刀间隔设置在所述架体内侧,所述捡拾刀轴转动时,带动所述捡拾锤爪转动,并使所述捡拾锤爪从捡拾定刀的间隔内通过;The pick-up part is arranged on the inner side of the frame body. The pick-up part includes a pick-up cutter shaft, a pick-up hammer claw and a fixed pick-up knife group. The two ends of the pick-up cutter shaft are rotatably fixed on the frame body. The pick-up hammer claws are set on the pick-up knife shaft at staggered intervals, the pick-up fixed knife set includes a plurality of pick-up fixed knives, and a plurality of the pick-up fixed knives are arranged at intervals inside the frame body, the pick-up knife When the shaft rotates, it drives the pick-up hammer claw to rotate, and makes the pick-up hammer claw pass through the interval of picking up the fixed knife;

粉碎部,设置在所述架体内侧,所述粉碎部包括粉碎刀轴、粉碎锤片和粉碎定刀组,所述粉碎刀轴的两端可转动的固定在所述架体,所述粉碎锤片间隔交错的设置在所述粉碎刀轴上,所述粉碎定刀组包括多个粉碎定刀,且多个所述粉碎定刀间隔设置在所述架体内侧,所述粉碎刀轴转动时,带动所述粉碎锤片转动,并使所述粉碎锤片从粉碎定刀的间隔内通过。The crushing part is arranged on the inside of the frame, and the crushing part includes a crushing knife shaft, a crushing hammer and a crushing fixed knife group. The two ends of the crushing knife shaft are rotatably fixed on the frame, and the crushing The hammer blades are arranged on the crushing knife shaft in a staggered interval, the crushing fixed knife set includes a plurality of crushing fixed knives, and a plurality of the crushing fixed knives are arranged at intervals inside the frame body, and the crushing knife shaft rotates At this time, the crushing hammers are driven to rotate, and the crushing hammers are allowed to pass through the gap between the crushing fixed knives.

优选地,所述捡拾部和所述粉碎部之间还设有导流板,所述导流板上方与架体上围板之间留设有间隔。Preferably, a deflector is further provided between the picking-up part and the crushing part, and a space is left between the upper part of the deflector and the upper wall of the frame body.

优选地,所述导流板为凹弧形板,且凹弧面朝向所述捡拾部。Preferably, the deflector is a concave arc plate, and the concave arc surface faces the pick-up part.

进一步地,还包括搂草部,所述搂草部包括多个间隔设置的搂草弹齿,每个搂草弹齿均一端固定在所述导流板上,另一端伸出所述壳体外。Further, it also includes a grass raking part, and the grass raking part includes a plurality of raking grass tines arranged at intervals, one end of each grass raking tine is fixed on the deflector, and the other end extends out of the housing .

优选地,秸秆细碎还田机还包括用于筛选秸秆的破碎筛;Preferably, the straw crushing and returning machine also includes a crushing screen for screening straw;

所述破碎筛包括多个纵向筛条和多个横向筛条,所述多个纵向筛条间隔设置,所述多个横向筛条均垂直于纵向筛条,且多个横向筛条间设置,所述粉碎刀轴转动时,所述粉碎锤片从纵向筛条的间隔通过。The crushing screen comprises a plurality of longitudinal sieve bars and a plurality of horizontal sieve bars, the plurality of longitudinal sieve bars are arranged at intervals, the plurality of horizontal sieve bars are all perpendicular to the longitudinal sieve bars, and the plurality of horizontal sieve bars are arranged between, When the crushing knife shaft rotates, the crushing hammers pass through the gaps between the longitudinal screen bars.

优选地,每个所述纵向筛条上间隔设置有多个齿状凸起。Preferably, a plurality of tooth-shaped protrusions are arranged at intervals on each of the longitudinal screen bars.

优选地,相邻两个所述纵向筛条之间的间距为3厘米;相邻两个所述横向筛条之间的间距为2厘米。Preferably, the distance between two adjacent longitudinal screen bars is 3 cm; the distance between two adjacent horizontal screen bars is 2 cm.

优选地,所述捡拾锤爪铰接在所述捡拾刀轴上。Preferably, the pick-up hammer claw is hinged on the pick-up cutter shaft.

优选地,所述粉碎锤片铰接在所述粉碎刀轴上。Preferably, the crushing hammer is hinged on the crushing knife shaft.

优选地,所述粉碎锤片包括连接块和多个粉碎刀片,所述多个粉碎刀片间隔设置在所述连接块上,所述连接块与所述粉碎刀轴铰接。Preferably, the crushing hammer includes a connecting block and a plurality of crushing blades, the plurality of crushing blades are arranged on the connecting block at intervals, and the connecting block is hinged to the crushing knife shaft.

优选地,秸秆细碎还田机还包括动力传动系统,所述动力传动系统包括主变速箱、捡拾传动部和粉碎传动部,所述捡拾传动部和所述粉碎传动部分别设置在所述架体的两侧;Preferably, the straw crushing and returning machine further includes a power transmission system, and the power transmission system includes a main gearbox, a picking-up transmission part and a crushing transmission part, and the picking-up transmission part and the crushing transmission part are respectively arranged on the frame both sides of

其中,所述捡拾传动部包括捡拾主动带轮和捡拾从动带轮,所述捡拾主动带轮与所述主变速箱的第一输出轴连接,所述捡拾从动带轮与所述捡拾刀轴连接,所述捡拾主动带轮和捡拾从动带轮通过捡拾同步带连接;Wherein, the pick-up transmission part includes a pick-up drive pulley and a pick-up driven pulley, the pick-up drive pulley is connected to the first output shaft of the main gearbox, and the pick-up driven pulley is connected to the pick-up knife The shaft is connected, and the picking-up driving pulley and the picking-up driven pulley are connected through a picking-up synchronous belt;

所述粉碎传动部包括粉碎主动带轮和粉碎从动带轮,所述粉碎主动带轮与所述主变速箱的第二输出轴连接,所述粉碎从动带轮与所述粉碎刀轴连接,所述粉碎主动带轮和粉碎从动带轮通过粉碎同步带连接。The crushing transmission part includes a crushing driving pulley and a crushing driven pulley, the crushing driving pulley is connected with the second output shaft of the main gearbox, and the crushing driven pulley is connected with the crushing knife shaft , the crushing driving pulley and the crushing driven pulley are connected by a crushing synchronous belt.

优选地,秸秆细碎还田机还包括:Preferably, the straw crushing and returning machine also includes:

搅笼,设置在所述架体内侧,所述搅笼包括螺旋搅笼轴和搅笼壳体,所述螺旋搅笼轴的两端可转动的固定在所述架体,所述搅笼壳体包覆所述螺旋搅笼轴设置,且所述搅笼壳体的上侧设有秸秆入口,从所述粉碎部飞出的粉碎后的秸秆由所述秸秆入口进入所述搅笼,所述搅笼壳体上还设有秸秆出口;Stirring cage, arranged on the inside of the frame, the stirring cage includes a spiral stirring cage shaft and a stirring cage shell, the two ends of the spiral stirring cage shaft are rotatably fixed on the frame body, and the stirring cage shell The body covers the spiral stirring cage shaft, and the upper side of the stirring cage shell is provided with a straw inlet, and the crushed straw flying out of the crushing part enters the stirring cage through the straw inlet, so The casing of the stirring cage is also provided with a straw outlet;

风机,所述风机包括风机壳体和设置在所述风机壳体内的风机叶轮,所述风机壳体上设有风机入口和风机出口;A fan, the fan includes a fan housing and a fan impeller arranged in the fan housing, the fan housing is provided with a fan inlet and a fan outlet;

所述风机入口与所述秸秆出口对应设置,所述螺旋搅笼轴将进入所述搅笼内的秸秆输送到所述秸秆出口,并经所述风机入口进入所述风机壳体内。The inlet of the fan is set correspondingly to the outlet of the straw, and the spiral cage shaft transports the straw entering the cage to the outlet of the straw, and enters the fan casing through the inlet of the fan.

优选地,所述风机出口处设有风机抽送筒,用于将粉碎后的秸秆输送指定位置。Preferably, a fan pumping cylinder is provided at the outlet of the fan for transporting the crushed straw to a designated location.

优选地,所述螺旋搅笼轴包括搅笼轴左旋叶、搅笼轴右旋叶和设置在所述搅笼轴左旋叶和搅笼轴右旋叶之间的搅笼轴拨齿。Preferably, the helical cage stirring shaft includes a left-handed blade of the cage shaft, a right-handed blade of the cage shaft, and a gear tooth of the cage shaft arranged between the left-handed blade and the right-handed blade of the cage shaft.

优选地,秸秆细碎还田机还包括动力传动系统,所述动力传动系统包括主变速箱、捡拾传动部、粉碎传动部、搅笼传动部和风机传动部;Preferably, the straw crushing and returning machine further includes a power transmission system, and the power transmission system includes a main gearbox, a pick-up transmission part, a crushing transmission part, a mixing cage transmission part and a fan transmission part;

其中,所述捡拾传动部包括捡拾主动带轮和捡拾从动带轮,所述捡拾主动带轮与所述主变速箱的第一输出轴连接,所述捡拾从动带轮与所述捡拾刀轴连接,所述捡拾主动带轮和捡拾从动带轮通过捡拾同步带连接;Wherein, the pick-up transmission part includes a pick-up drive pulley and a pick-up driven pulley, the pick-up drive pulley is connected to the first output shaft of the main gearbox, and the pick-up driven pulley is connected to the pick-up knife The shaft is connected, and the picking-up driving pulley and the picking-up driven pulley are connected through a picking-up synchronous belt;

所述粉碎传动部包括粉碎主动带轮和粉碎从动带轮,所述粉碎主动带轮与所述主变速箱的第二输出轴连接,所述粉碎从动带轮与所述粉碎刀轴的一端连接,所述粉碎主动带轮和粉碎从动带轮通过粉碎同步带连接;The pulverizing transmission part includes a pulverizing driving pulley and a pulverizing driven pulley, the pulverizing driving pulley is connected with the second output shaft of the main gearbox, and the pulverizing driven pulley is connected with the pulverizing knife shaft. One end is connected, and the crushing driving pulley and the crushing driven pulley are connected through a crushing synchronous belt;

所述搅笼传动部包括搅笼主动带轮和搅笼从动带轮,所述搅笼主动带轮与所述粉碎刀轴的另一端连接,所述搅笼从动带轮与所述螺旋搅笼轴连接,所述搅笼主动带轮和搅笼从动带轮通过搅笼同步带连接。The cage-stirring transmission part includes a cage-stirring driving pulley and a cage-stirring driven pulley, the cage-stirring driving pulley is connected to the other end of the crushing knife shaft, and the cage-stirring driven pulley is connected to the screw The cage shaft is connected, and the cage driving pulley and the cage driven pulley are connected through a cage synchronous belt.

所述风机传动部包括风机动力万向轴、风机主动带轮和风机从动带轮,所述风机动力万向轴的一端与所述主变速箱的第三输出轴连接,另一端与所述风机主动带轮连接,所述风机从动带轮与所述风机动力输入轴连接,所述风机主动带轮与所述风机从动带轮通过风机同步带连接。The fan transmission part includes a fan power cardan shaft, a fan driving pulley and a fan driven pulley, one end of the fan power cardan shaft is connected to the third output shaft of the main gearbox, and the other end is connected to the The driving pulley of the fan is connected, the driven pulley of the fan is connected with the power input shaft of the fan, and the driving pulley of the fan is connected with the driven pulley of the fan through a synchronous belt of the fan.

(三)有益效果(3) Beneficial effects

本发明的上述技术方案具有如下优点:本发明提供的秸秆细碎还田机包括架体、捡拾部和粉碎部,捡拾部和粉碎部均设置在架体内,其中,捡拾部包括捡拾刀轴、设置在捡拾刀轴上的捡拾锤爪以及与捡拾锤爪相配合捡拾定刀组,粉碎部包括粉碎刀轴、设置在粉碎刀轴上的粉碎锤片以及与粉碎锤片相配合的粉碎定刀组。秸秆在捡拾部和粉碎部共同作用下,实现秸秆捡拾和至少两次粉碎,使秸秆达到还田要求。The above-mentioned technical solution of the present invention has the following advantages: the finely crushed straw returning machine provided by the present invention includes a frame body, a pick-up part and a crushing part, and both the pick-up part and the crushing part are arranged in the frame body, wherein the pick-up part includes a pick-up cutter shaft, a set The pick-up hammer claw on the pick-up knife shaft and the fixed knife set matched with the pick-up hammer claw, the crushing part includes the crushing knife shaft, the crushing hammer set on the crushing knife shaft and the crushing fixed knife set matched with the crushing hammer . The straw is picked up and crushed at least twice under the joint action of the picking part and the crushing part, so that the straw meets the requirements of returning to the field.

附图说明Description of drawings

图1是本发明实施例一秸秆细碎还田机结构示意图;Fig. 1 is a schematic structural diagram of a straw finely crushed returning machine according to an embodiment of the present invention;

图2是本发明实施例一秸秆细碎还田机内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of a straw finely crushed returning machine according to Embodiment 1 of the present invention;

图3是本发明实施例一秸秆细碎还田机另一角度的内部结构示意图;Fig. 3 is a schematic diagram of the internal structure of another angle of the finely crushed straw returning machine according to the embodiment of the present invention;

图4是本发明实施例一捡拾刀轴和捡拾锤爪的结构示意图;Fig. 4 is a schematic structural view of a pick-up cutter shaft and a pick-up hammer claw according to an embodiment of the present invention;

图5是本发明实施例一粉碎刀轴和粉碎锤片的结构示意图;Fig. 5 is a schematic structural view of a crushing knife shaft and a crushing hammer according to Embodiment 1 of the present invention;

图6是图的A部放大示意图;Figure 6 is an enlarged schematic view of part A of the figure;

图7是本发明实施例一导流板和搂草弹齿的结构示意图;Fig. 7 is a structural schematic diagram of a deflector and raking tines according to Embodiment 1 of the present invention;

图8是本发明实施例一破碎筛的结构示意图;Fig. 8 is a schematic structural view of a crushing screen according to Embodiment 1 of the present invention;

图9是图8的B部放大示意图;Fig. 9 is an enlarged schematic diagram of part B of Fig. 8;

图10是本发明实施例二秸秆细碎还田机内部结构示意图;Fig. 10 is a schematic diagram of the internal structure of the finely crushed straw returning machine according to Embodiment 2 of the present invention;

图11是本发明实施例三秸秆细碎还田机内部结构示意图;Fig. 11 is a schematic diagram of the internal structure of the finely crushed straw returning machine in Example 3 of the present invention;

图12是本发明实施例三螺旋搅笼轴的结构示意图;Fig. 12 is a schematic structural view of a three-helix cage stirring shaft according to an embodiment of the present invention;

图13是本发明实施例三秸秆细碎还田机俯视的内部结构示意图。Fig. 13 is a schematic diagram of the internal structure of the finely crushed straw returning machine according to the third embodiment of the present invention.

图中:1:架体;11:架体上围板;12:架体左围板;13:架体右围板;2:捡拾部;21:捡拾刀轴;22:捡拾锤爪;23:捡拾定刀组; 231:捡拾定刀;3:粉碎部;31:粉碎刀轴;32:粉碎锤片;321:连接块;322:粉碎刀片;33:粉碎定刀组;331:粉碎定刀;4:破碎筛; 41:纵向筛条;411:齿状突起;42:横向筛条;5:导流板;6:搂草弹齿;7:主变速箱;71:输入轴;72:第一输出轴;73:第二输出轴; 74:第三输出轴;8:捡拾传动部;81:捡拾主动带轮;82:捡拾从动带轮;83:捡拾同步带;9:粉碎传动部;91:粉碎传动带轮;92:粉碎从动带轮;93:粉碎同步带;10:换向齿轮箱;100:悬挂架;200:主传动万向轴;300:风机传动部;301:风机主动带轮;302:风机从动带轮;303:风机同步带;304:风机动力万向轴;400:搅笼;401:搅笼壳体;4011:秸秆入口;4012:秸秆出口;402:螺旋搅笼轴;4021:搅笼轴左旋叶;4022:搅笼轴右旋叶;4023:搅笼轴拨齿;500:风机;501:风机外壳;5011:风机入口;502:风机叶轮;503:风机抽送筒;504:风机动力输入轴;600:搅笼传动部;601:搅笼主动带轮;602:搅笼从动带轮;603:搅笼同步带。In the figure: 1: frame body; 11: upper panel of frame body; 12: left panel of frame body; 13: right panel of frame body; 2: pick-up part; 21: pick-up knife shaft; 22: pick-up hammer claw; 23 : picking up fixed knife group; 231: picking up fixed knife; 3: crushing part; 31: crushing knife shaft; 32: crushing hammer; 321: connecting block; 322: crushing blade; 33: crushing fixed knife group; 331: crushing Knife; 4: Broken screen; 41: Longitudinal screen bars; 411: Tooth-like protrusions; 42: Horizontal screen bars; : the first output shaft; 73: the second output shaft; 74: the third output shaft; 8: pick up the transmission part; 81: pick up the driving pulley; 82: pick up the driven pulley; 83: pick up the timing belt; 9: smash Transmission part; 91: crushing drive pulley; 92: crushing driven pulley; 93: crushing synchronous belt; 10: reversing gearbox; 100: suspension frame; 200: main drive cardan shaft; 300: fan transmission part; 301 : fan driving pulley; 302: fan driven pulley; 303: fan synchronous belt; 304: fan power cardan shaft; 400: stirring cage; 401: stirring cage shell; 4011: straw inlet; 4012: straw outlet; 402: spiral cage shaft; 4021: left-handed blade of the cage shaft; 4022: right-handed blade of the cage shaft; 4023: gear teeth of the cage shaft; 500: fan; 501: fan casing; 5011: fan inlet; 502: fan impeller ; 503: Fan pumping cylinder; 504: Fan power input shaft; 600: Stirring cage transmission part; 601: Stirring cage driving pulley; 602: Stirring cage driven pulley; 603: Stirring cage synchronous belt.

具体实施方式detailed description

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

在本发明的描述中,需要说明的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", " The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner" and "outer" are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and Simplified descriptions, rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and thus should not be construed as limiting the invention.

此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.

在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be interpreted in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.

实施例一Embodiment one

如图1和图2所示,本发明实施例提供的秸秆细碎还田机包括架体1、捡拾部2和粉碎部3、,其中捡拾部2和粉碎部3设置在架体1 内,具体地,架体1为下侧开放的壳体结构。As shown in Figure 1 and Figure 2, the finely crushed straw returning machine provided by the embodiment of the present invention includes a frame body 1, a picking part 2 and a crushing part 3, wherein the picking part 2 and the crushing part 3 are arranged in the frame body 1, specifically Specifically, the frame body 1 is a shell structure with an open bottom.

捡拾部2包括捡拾刀轴21、捡拾锤爪22和捡拾定刀组23,捡拾刀轴21的两端分别通过轴承与架体左围板12和架体右围板13连接,使捡拾刀轴21能够相对架体1转动,多个捡拾锤爪22间隔交错的设置在捡拾刀轴21上,优选地,捡拾锤爪22铰接固定在捡拾刀轴21上。The pick-up part 2 includes a pick-up cutter shaft 21, a pick-up hammer claw 22 and a fixed pick-up knife group 23, and the two ends of the pick-up cutter shaft 21 are respectively connected with the frame body left enclosure 12 and the frame right enclosure 13 through bearings, so that the pick-up cutter shaft 21 can rotate relative to the frame body 1 , and a plurality of pick-up hammer claws 22 are arranged on the pick-up knife shaft 21 in a staggered interval. Preferably, the pick-up hammer claws 22 are hinged and fixed on the pick-up knife shaft 21 .

优选地,捡拾定刀组23设置架体上围板11的前侧转角处,且捡拾定刀组23包括多个捡拾定刀231,且多个捡拾定刀231间隔设置在架体1的内侧,捡拾刀轴21转动时,带动捡拾锤爪22转动,形成环形气流,实现秸秆捡拾。在捡拾锤爪22经过捡拾定刀组23所处的区域时,捡拾锤爪22从捡拾定刀231的间隔内通过,使捡拾锤爪22与捡拾定刀231形成较强剪切力,对具有坚韧纤维特性的秸秆具有很的粉碎效果,实现秸秆的初次粉碎。Preferably, the pick-up fixed knife group 23 is arranged at the front corner of the frame body upper panel 11, and the pick-up fixed knife set 23 includes a plurality of pick-up fixed knives 231, and a plurality of pick-up fixed knives 231 are arranged on the inner side of the frame body 1 at intervals , when the pick-up cutter shaft 21 rotates, it drives the pick-up hammer claw 22 to rotate, forming an annular airflow, and realizing straw pick-up. When the pick-up hammer claw 22 passes through the area where the fixed knife group 23 is located, the pick-up hammer claw 22 passes through the interval of the pick-up fixed knife 231, so that the pick-up hammer claw 22 and the pick-up fixed knife 231 form a strong shearing force, which has Straw with tough fiber characteristics has a very good crushing effect, and the primary crushing of straw is realized.

优选地,捡拾锤爪22从捡拾定刀组23通过时捡拾锤爪22深入捡拾定刀231的间隔的深度为为1cm-3cm,更优选地,深入捡拾定刀331 的间隔的深度为2cm。Preferably, when the pick-up hammer claw 22 passes through the pick-up fixed knife group 23, the depth of the pick-up hammer claw 22 to pick up the fixed knife 231 is 1cm-3cm, and more preferably, the depth to the pick-up fixed knife 331 is 2cm.

进一步地,如图2和图4所示,捡拾锤爪22铰接固定在捡拾刀轴 21上,使捡拾锤爪在工作时,秸秆同时受到重力和剪切力作用,提高粉碎效果。Further, as shown in Figures 2 and 4, the pick-up hammer claw 22 is hingedly fixed on the pick-up cutter shaft 21, so that when the pick-up hammer claw is working, the stalks are subjected to gravity and shear force simultaneously to improve the crushing effect.

在一个实施例中,捡拾锤爪22是一种宽截面、大质量、带爪齿结构,相邻的捡拾锤爪22中心间距为5厘米,通过支架和销轴以交错的均布于捡拾刀轴21上,这样的结构使得捡拾刀轴21在高速旋转后形成的冲击力更大,搅动形成的环形气流更强,有益于秸秆的捡拾与卷携吸附。捡拾定刀组23的多个捡拾定刀231间距5厘米排列于捡拾刀轴21与架体上围板11的切入区,捡拾锤爪22的爪齿与捡拾定刀之间有2厘米的交叉深度,且捡拾锤爪22的爪齿从相邻捡拾定刀231的间距中间穿过,捡拾刀轴21高速旋转后,捡拾锤爪的爪齿与捡拾定刀形成剪切运动,这种针对秸秆具有坚韧纤维的特性而设计的结构,使秸秆在捡拾过程中受到撞击与剪切双重力的作用。In one embodiment, the pick-up hammer claw 22 is a wide-section, high-mass, claw-toothed structure, and the center-to-center distance between adjacent pick-up hammer claws 22 is 5 cm. On the shaft 21, such a structure makes the picking knife shaft 21 form a greater impact force after high-speed rotation, and the annular airflow formed by the agitation is stronger, which is beneficial to the picking up and rolling adsorption of straw. The multiple pick-up fixed knives 231 of the pick-up fixed knife group 23 are arranged at a distance of 5 cm between the pick-up knife shaft 21 and the upper panel 11 of the frame, and there is a 2 cm intersection between the claw teeth of the pick-up hammer claw 22 and the pick-up fixed knives. depth, and the teeth of the pick-up hammer claw 22 pass through the middle of the distance between the adjacent pick-up fixed knives 231. After the pick-up knife shaft 21 rotates at a high speed, the claw teeth of the pick-up hammer claw and the pick-up fixed knife form a shearing motion. The structure is designed with the characteristics of tough fibers, so that the straw is subjected to the double force of impact and shear during the picking process.

粉碎部3包括粉碎刀轴31、粉碎锤片32和粉碎定刀组33,其中粉碎刀轴31的两端分别通过轴承与架体左围板12的架体右围板13连接,使粉碎刀轴31能够相对架体1转动,多个粉碎锤片32间隔交错的设置在粉碎刀轴31上,优选地,粉碎锤片32铰接固定在粉碎刀轴 31上。The crushing part 3 comprises a crushing knife shaft 31, a crushing hammer 32 and a crushing fixed knife group 33, wherein the two ends of the crushing knife shaft 31 are respectively connected with the frame body right wall 13 of the frame left wall 12 through bearings, so that the crushing knife The shaft 31 can rotate relative to the frame body 1 , and a plurality of pulverizing hammers 32 are arranged on the pulverizing blade shaft 31 in a staggered interval. Preferably, the pulverizing hammers 32 are hinged and fixed on the pulverizing blade shaft 31 .

优选地,粉碎定刀组33设置架体上围板11的后侧转角处,且粉碎定刀组33包括多个粉碎定刀331,且多个粉碎定刀331间隔设置在架体1的内侧,粉碎刀轴31转动时,带动粉碎锤片32转动,在粉碎锤片32经过粉碎定刀组23所处的区域时,粉碎锤片32从粉碎定刀331的间隔内通过,使粉碎锤片32与粉碎定刀331形成较强剪切力。Preferably, the crushing fixed knife group 33 is arranged at the rear side corner of the frame upper panel 11, and the crushing fixed knife group 33 includes a plurality of crushing fixed knives 331, and the plurality of crushing fixed knives 331 are arranged on the inner side of the frame body 1 at intervals , when the crushing knife shaft 31 rotates, it drives the crushing hammers 32 to rotate, and when the crushing hammers 32 pass through the area where the crushing fixed knife group 23 is located, the crushing hammers 32 pass through the gap between the crushing fixed knives 331, so that the crushing hammers 32 forms stronger shearing force with pulverizing fixed knife 331.

优选地,粉碎锤片32从粉碎定刀组33通过时粉碎锤片32深入粉碎定刀331的间隔的深度为1cm-3cm,更优选地,深入粉碎定刀331 的间隔的深度为2cm。Preferably, when the crushing hammer 32 passes through the crushing fixed knife set 33 , the crushing hammer 32 penetrates into the space between the crushing fixed knives 331 to a depth of 1 cm-3 cm, more preferably, the depth to the space between the crushing fixed knives 331 is 2 cm.

本实施例中,粉碎锤片32包括连接块321和多个粉碎刀片322,多个粉碎刀片322平行间隔设置在连接块321上,连接块321铰接固定在粉碎刀轴31上。In this embodiment, the crushing hammer 32 includes a connection block 321 and a plurality of crushing blades 322 , the plurality of crushing blades 322 are arranged in parallel on the connection block 321 at intervals, and the connection block 321 is hinged and fixed on the crushing blade shaft 31 .

虽然大部分尺寸较大的秸秆会经粉碎锤片32再次循环转动到粉碎定刀组33处被再次粉碎,但为了避免部分尺寸较大的秸秆直接落到地面,一些实施例中,进一步地,在粉碎部3的下侧设置破碎筛4,用于防止较长的秸秆直接返田。具体地,破碎筛4的两端固定在架体左围板12和架体右围板13上,尺寸较长的秸秆落到破碎筛4上并被高速转动的粉碎锤片32带走再次粉碎。Although most of the stalks with larger sizes will be rotated again by the crushing hammer 32 to the fixed knife set 33 to be crushed again, but in order to prevent some stalks with large sizes from falling directly to the ground, in some embodiments, further, A crushing screen 4 is arranged on the lower side of the crushing part 3 to prevent long straws from returning to the field directly. Specifically, the two ends of the crushing screen 4 are fixed on the left panel 12 and the right panel 13 of the frame, and the straws with longer dimensions fall onto the crushing screen 4 and are taken away by the crushing hammers 32 rotating at high speed to be crushed again. .

优选地,破碎筛4的截面为弧形,使破碎筛4各段距离粉碎轴31 或粉碎锤片32的间距相同,增加粉碎锤片2位于破碎筛4上的时间。Preferably, the cross section of the crushing screen 4 is arc-shaped, so that the distances between each segment of the crushing screen 4 and the crushing shaft 31 or the crushing hammer 32 are the same, and the time for the crushing hammer 2 to be on the crushing screen 4 is increased.

在本实施例中,破碎筛4包括多个纵向筛条41和多个横向筛条42,多个纵向筛条41平行间隔设置,且优选地,纵向筛条41为弧形薄片,横向筛条42垂直于纵向筛条41,并将多个纵向筛条41连接起来,多个横向筛条42平行间隔设置,且横向筛条42为圆柱状,粉碎刀轴31 转动时,每个粉碎刀片321从一个相邻的两个纵向筛条41的之间的间隔通过,并深入间隔内,防止秸秆在此积压堵塞破碎筛4,优选地,粉碎刀片321深入纵向筛条41间隔内的深度为1cm-3cm,更优选地,深入纵向筛条41的深度为2cm。In the present embodiment, the crushing screen 4 includes a plurality of longitudinal screen bars 41 and a plurality of transverse screen bars 42, and the plurality of longitudinal screen bars 41 are arranged in parallel at intervals, and preferably, the longitudinal screen bars 41 are arc-shaped sheets, and the horizontal screen bars 42 is perpendicular to the vertical screen bar 41, and a plurality of vertical screen bars 41 are connected together, and a plurality of horizontal screen bars 42 are arranged in parallel at intervals, and the horizontal screen bar 42 is cylindrical, and when the crushing knife shaft 31 rotates, each crushing blade 321 Pass through the interval between two adjacent longitudinal screen bars 41, and go deep into the interval to prevent the stalks from accumulating and blocking the crushing screen 4. Preferably, the crushing blade 321 penetrates into the depth of the longitudinal screen bar 41 interval to be 1cm -3 cm, more preferably, the depth into the longitudinal mesh bars 41 is 2 cm.

优选地,相邻两个纵向筛条41之间的间距为3cm;相邻两个所述横向筛条42之间的间距为2cm。Preferably, the distance between two adjacent longitudinal screen bars 41 is 3 cm; the distance between two adjacent horizontal screen bars 42 is 2 cm.

本实施例中五个间隔设置的粉碎刀片321从纵向筛条41的五个间隔通过,使较长的秸秆更够更好的粉碎。In this embodiment, the crushing blades 321 arranged at five intervals pass through the five intervals of the longitudinal sieve bar 41, so that longer straws can be crushed better.

进一步地,为了提高粉碎效果,如图8和图9所示,在每个纵向筛条41上间隔设置多个齿状凸起411,用于阻挡较大的秸秆,并配合粉碎锤片32对所阻挡的秸秆进行再次粉碎。Further, in order to improve the crushing effect, as shown in Figure 8 and Figure 9, a plurality of tooth-shaped protrusions 411 are arranged at intervals on each longitudinal screen bar 41 to block larger straws, and cooperate with the crushing hammers 32 pairs The blocked stalks are crushed again.

进一步地,本实例的秸秆碎还田机通过动力传动系统将动力传输到捡拾刀轴21和粉碎刀轴31,为捡拾部2和粉碎部3实现捡拾和粉碎提供动力。Further, the crushed straw returning machine in this example transmits power to the pick-up cutter shaft 21 and the crushing cutter shaft 31 through the power transmission system, so as to provide power for the picking-up part 2 and the crushing part 3 to realize picking and crushing.

具体地,如图1、图2和图3所示,动力传动系统包括主变速箱7、捡拾传动部8和粉碎传动部9,其中,主变速箱7包括第一输入轴71、第一输出轴72和第二输出轴73,第一输出轴71通过主传动万向轴200 与拖拉机的后输出动力轴连接,第一输出轴72和第二输出轴73用于动力输出。捡拾传动部8位于架体1的左侧,粉碎传动部9位于架体1 的右侧。Specifically, as shown in Fig. 1, Fig. 2 and Fig. 3, the power transmission system includes a main gearbox 7, a pick-up transmission part 8 and a crushing transmission part 9, wherein the main gearbox 7 includes a first input shaft 71, a first output The shaft 72 and the second output shaft 73, the first output shaft 71 is connected with the rear output power shaft of the tractor through the main transmission cardan shaft 200, and the first output shaft 72 and the second output shaft 73 are used for power output. The pick-up transmission part 8 is located on the left side of the frame body 1 , and the crushing transmission part 9 is located on the right side of the frame body 1 .

具体地,如图1和图3所示,捡拾传动部8包括捡拾主动带轮81、捡拾从动带轮82,其中,捡拾主动带轮81与主变速箱7的第一输出轴 72连接,捡拾从动带轮82与捡拾刀轴21连接,捡拾主动带轮81与捡拾从动带轮82通过捡拾同步带83连接。Specifically, as shown in Fig. 1 and Fig. 3, the pickup transmission part 8 includes a pickup driving pulley 81 and a pickup driven pulley 82, wherein the pickup driving pulley 81 is connected with the first output shaft 72 of the main gearbox 7, Picking up driven pulley 82 is connected with picking up cutter shaft 21, and picking up driving pulley 81 is connected with picking up driven pulley 82 by picking up synchronous belt 83.

粉碎传动部9包括粉碎主动带轮91和粉碎从动带轮92,其中,粉碎主动带轮91与主变速箱7的第二输出轴73连接,粉碎从动带轮92 与粉碎刀轴31连接,粉碎主动带轮91与粉碎从动带轮92通过粉碎同步带93连接。The pulverizing transmission portion 9 comprises a pulverizing driving pulley 91 and a pulverizing driven pulley 92, wherein the pulverizing driving pulley 91 is connected with the second output shaft 73 of the main gearbox 7, and the pulverizing driven pulley 92 is connected with the pulverizing knife shaft 31 , The crushing driving pulley 91 is connected with the crushing driven pulley 92 through the crushing synchronous belt 93 .

在另一个实施例中,捡拾主动带轮81依次通过动力转接轴和动力万向轴与第一输出轴71连接。粉碎主动带轮91依次通过动力转接轴和动力万向轴与第二输出轴72连接。In another embodiment, the pickup drive pulley 81 is sequentially connected to the first output shaft 71 through a power transfer shaft and a power cardan shaft. The crushing driving pulley 91 is connected with the second output shaft 72 through the power transfer shaft and the power cardan shaft in turn.

当然,捡拾部和粉碎部也可以不使用动力传动系统,而是分别使用单独的动力系统提供动力,由于现有技术中有很多方式可以实现该方案,因此,在此不做赘述。Of course, the picking unit and the crushing unit may not use the power transmission system, but use separate power systems to provide power. Since there are many ways to realize this solution in the prior art, so no details are given here.

还需要说明的是,本实施例中未提到的各轴可以根据需要使用转接轴、万向传动轴等结构,上述结构均为成熟的现有技术,此处不再赘述It should also be noted that the shafts not mentioned in this embodiment can use adapter shafts, cardan shafts and other structures according to needs. The above structures are all mature existing technologies and will not be repeated here.

进一步地,为了提高捡拾秸秆的效率,如图2所示,优选地,在捡拾部2和粉碎部3之间设置导流板5,该导流板5的两端分别固定在架体左围板12和架体右围板13上,且导流板5的上部与架体上围板 11之间还留有一定间隔,使粉碎部3和捡拾部2之间相通。Further, in order to improve the efficiency of picking up stalks, as shown in Figure 2, preferably, a deflector 5 is set between the picking part 2 and the crushing part 3, and the two ends of the deflector 5 are respectively fixed on the left side of the frame. On the plate 12 and the frame body right panel 13, and also leave a certain interval between the top of the deflector 5 and the frame body upper panel 11, so that the crushing part 3 and the pick-up part 2 are communicated.

优选地,如图2和图7所示,导流板5为凹弧形板,凹弧面朝向捡拾刀轴21方向,捡拾刀轴21高速旋转时,架体围板与导流板5共同作用,形成高速空气环流,将秸秆卷携吸附到捡拾部2,然后在架体围板的作用下进入粉碎部3。Preferably, as shown in Figure 2 and Figure 7, the deflector 5 is a concave arc-shaped plate, and the concave arc faces the direction of the pick-up cutter shaft 21. The effect is to form a high-speed air circulation, and the straw roll is adsorbed to the picking part 2, and then enters the crushing part 3 under the action of the frame enclosure.

进一步地,如图2和图7所示,在导流板5的下侧设有搂草部,该搂草部包括多个间隔设置的搂草弹齿6,搂草弹齿6具有弹性,能够将垄沟中和秸秆和周边未被捡拾的秸秆搂至捡拾刀轴下方,使这些秸杆能被顺利捡拾。Further, as shown in Fig. 2 and Fig. 7, a rake part is provided on the lower side of the deflector 5, and the rake part includes a plurality of rake teeth 6 arranged at intervals, the rake teeth 6 are elastic, The straw in the furrow and the straw that has not been picked up around can be hugged under the pick-up knife shaft, so that these straws can be picked up smoothly.

使用时,拖拉机后动力轴通过主传动万向轴200驱动主变速箱7,主变速箱7通过第一输出轴72和第二输出轴73分别驱动捡拾主动带轮81和粉碎主动带轮91转动,进而带动捡拾刀轴21和粉碎刀轴31 转动,使捡拾刀轴21和粉碎刀轴31转速达到2220转/分钟,捡拾锤爪 22高速撞击平铺在地面上的秸秆,初步粉碎秸秆,并利用高速旋转形成的空气环流,将初步粉碎后的秸秆卷携到捡拾部2内,并随捡拾锤爪22同步转动,在捡拾定刀组23处,秸秆再次被粉碎,然后秸秆进入粉碎部3,在粉碎锤片32和粉碎定刀组33的共同作用下,秸秆再次被粉碎,达到还田要求的秸秆从破碎筛4穿过,完成秸秆还田。尺寸较大的秸秆落到破碎筛4上,再次被粉碎锤片32粉碎,尤其是被破碎筛4上的齿状凸起411阻挡的秸秆,粉碎锤片32与齿状凸起411配合,将阻挡的秸秆再次粉碎,秸秆经过多次粉碎后,基本都达到了还田要求。When in use, the rear power shaft of the tractor drives the main gearbox 7 through the main drive cardan shaft 200, and the main gearbox 7 drives the pickup drive pulley 81 and the crushing drive pulley 91 to rotate through the first output shaft 72 and the second output shaft 73 respectively. , and then drive the pick-up cutter shaft 21 and the crushing cutter shaft 31 to rotate, so that the pick-up cutter shaft 21 and the crushing cutter shaft 31 rotate at a speed of 2220 rpm, and the pick-up hammer claw 22 hits the stalks laid on the ground at a high speed, initially crushing the stalks, and Using the air circulation formed by high-speed rotation, the initially crushed straw rolls are carried into the pick-up part 2, and rotate synchronously with the pick-up hammer claw 22. At the pick-up fixed knife group 23, the straw is crushed again, and then the straw enters the crushing part 3 , under the combined action of the crushing hammer 32 and the crushing fixed knife group 33, the straw is crushed again, and the straw that meets the requirement of returning to the field passes through the crushing screen 4 to complete the returning of the straw to the field. The larger straw falls on the crushing screen 4 and is crushed again by the crushing hammer 32, especially the straw that is blocked by the tooth-shaped projections 411 on the crushing screen 4. The crushing hammer 32 cooperates with the tooth-shaped projections 411 to The blocked straw is crushed again, and the straw has basically met the requirements of returning to the field after being crushed many times.

实施例二Embodiment two

如图10所示,本实施例二与实施例一基本相同,相同之处不再赘述,不同之处在于:为了使主变速箱7体积更小,会使用两个输出轴转向不一致的主变速箱7,针对这样的主变速箱7,如图10所示,本实施例二中在架体右转板13上设置换向齿轮箱10,粉碎主动带轮91 通过换向齿轮箱10与第二输出轴73连接,即粉碎传动部9通过换向齿轮箱10换向后,使粉碎主动带轮91与第二输出轴73的旋转方向相反,但能够使粉碎刀轴31与捡拾刀轴21的旋转方向保持相同。As shown in Figure 10, the second embodiment is basically the same as the first embodiment, and the similarities will not be repeated. The difference is that in order to make the main gearbox 7 smaller, two main gearboxes whose output shafts turn inconsistently will be used. Case 7, for such main gearbox 7, as shown in Figure 10, in the present embodiment two, reversing gear box 10 is set on frame body right turn plate 13, and crushing driving pulley 91 passes through reversing gear box 10 and the first The two output shafts 73 are connected, that is, after the pulverizing transmission part 9 is reversed by the reversing gear box 10, the direction of rotation of the pulverizing driving pulley 91 and the second output shaft 73 is opposite, but the pulverizing knife shaft 31 can be connected to the picking up knife shaft 21. The direction of rotation remains the same.

需要说明的是,换向齿轮箱10也可以安装在捡拾传动部8所在的一侧,即可以通过改变捡拾刀轴21的旋转方向,使捡拾刀轴21与粉碎刀轴31保持旋转方向相同。It should be noted that the reversing gear box 10 can also be installed on the side where the pick-up transmission part 8 is located, that is, by changing the rotation direction of the pick-up knife shaft 21, the pick-up knife shaft 21 and the crushing knife shaft 31 can keep the same rotation direction.

实施例三Embodiment three

本实施例三与实施例一或实施例二基本相同,相同之处不再赘述,不同之处在于:如图11所示,在架体1的内侧设置搅笼400,其中,搅笼400包括螺旋搅笼轴402和搅笼壳体401,螺旋搅笼轴402的两端可转动的固定在架体1的架体左围板12和架体右围板13,搅笼壳体 401包覆螺旋搅笼轴402设置,防止秸秆直接落到地面。The third embodiment is basically the same as the first or second embodiment, and the similarities will not be repeated. The difference is that, as shown in FIG. The spiral cage shaft 402 and the cage housing 401, the two ends of the spiral cage shaft 402 are rotatably fixed on the frame left panel 12 and the frame right panel 13 of the frame body 1, and the cage housing 401 covers The spiral cage shaft 402 is arranged to prevent the stalks from directly falling to the ground.

进一步地,搅笼壳体401的上侧设有秸秆入口4011,从粉碎部3 飞出的粉碎后的秸秆由秸秆入口4011进入搅笼400,搅笼壳体401上还设有秸秆出口4012,螺旋搅笼轴402搅拌秸秆并将秸秆输送到秸秆出口4012。在螺旋搅笼轴402搅拌的作用下,由筛孔均匀的洒落到地面,秸秆进入风机。Further, a straw inlet 4011 is provided on the upper side of the stirring cage housing 401, and the crushed straw flying out from the crushing part 3 enters the stirring cage 400 through the straw inlet 4011, and the stirring cage housing 401 is also provided with a straw outlet 4012, The spiral cage shaft 402 stirs the straw and transports the straw to the straw outlet 4012 . Under the stirring effect of the spiral cage shaft 402, the stalks are evenly sprinkled on the ground through the sieve holes, and the straw enters the fan.

在本实施例中,螺旋搅笼轴402和搅笼壳体401共同作用完成秸秆输送,并将机体内的气流排出,使气流形成循环。In this embodiment, the spiral cage shaft 402 and the cage housing 401 work together to complete straw transportation, and discharge the airflow inside the body to form a circulation of the airflow.

优选地,秸秆出口4012设置在搅笼壳体401侧面,且位于轴向的中部,如图12所示,螺旋搅笼轴402的左侧设有搅笼轴左旋叶4021,右侧设有搅笼轴右旋叶4022,在中部设有搅笼轴拨齿4023,搅笼轴左旋叶4021和搅笼轴右旋叶4022能够分别搅笼壳体401左侧和右侧的秸秆输送到螺旋搅笼轴402的中部,搅笼轴拨齿4023辅助将秸秆拨出秸秆出口4012。Preferably, the straw outlet 4012 is arranged on the side of the cage housing 401, and is located in the middle of the axial direction. As shown in FIG. The right-handed blade 4022 of the cage shaft is provided with a stirring cage shaft shifting tooth 4023 in the middle. The left-handed blade 4021 of the cage shaft and the right-handed blade 4022 of the cage shaft can respectively stir the straw on the left side and the right side of the cage housing 401 and transport it to the screw agitator. In the middle part of the cage shaft 402, the stirring cage shaft shifting teeth 4023 assist the stalks to be pushed out of the stalk outlet 4012.

进一步地,如图11所示,在粉碎部3的下侧设置破碎筛4,用于防止较长的秸秆直接返田。粉碎后的秸秆从破碎筛4筛选后进入搅笼 400。具体破碎筛4的结构和作用与实施例一中描述基本相同,在此不在赘述。Further, as shown in FIG. 11 , a crushing screen 4 is provided on the lower side of the crushing part 3 to prevent long straws from directly returning to the field. The crushed stalk enters the stirring cage 400 after screening from the crushing screen 4 . The specific structure and function of the crushing screen 4 are basically the same as those described in Embodiment 1, and will not be repeated here.

搅笼壳体401的秸秆入口4011能够完全容纳破碎筛4,即能够将破碎筛4的筛孔中筛出的秸秆全部进入搅笼400内。The straw inlet 4011 of the mixing cage housing 401 can completely accommodate the crushing screen 4 , that is, all the straw screened out from the sieve holes of the crushing screen 4 can enter into the stirring cage 400 .

如图11所示,在架体1上或者架体1附近的其它部件上设有风机 500,其包括风机外壳501、设置在风机外壳501内的风机叶轮502,具体地,风机外壳501上设有风机入口5011和风机出口,风机入口5011 与秸秆出口4012对应设置,此处的对应设置是指秸秆出口4012和风机入口5011相连通设置,使搅笼400内的秸秆经秸秆出口4012和风机入口5011被抽入风机,然后从风机出口处输出。As shown in Figure 11, a fan 500 is provided on the frame body 1 or other components near the frame body 1, which includes a fan housing 501, a fan impeller 502 arranged in the fan housing 501, specifically, the fan housing 501 is provided with There is a fan inlet 5011 and a fan outlet, and the fan inlet 5011 is set corresponding to the straw outlet 4012. The corresponding setting here means that the straw outlet 4012 and the fan inlet 5011 are connected and set, so that the straw in the stirring cage 400 passes through the straw outlet 4012 and the fan inlet. 5011 is pumped into the fan, and then output from the fan outlet.

如图11所示,优选地,在风机出口处设置风机抽送筒503,该风机抽送筒503为长筒结构,其一端与风机出口连接,另一端伸到起还田机的侧面,将粉碎后秸秆输送到起好的垄上,使秸秆还田。As shown in Figure 11, preferably, a fan pumping cylinder 503 is provided at the outlet of the fan. The straw is transported to the raised ridge so that the straw can be returned to the field.

另外,风机抽送筒503还能够将粉碎后的秸秆直接输送到跟随的车辆上或者设置在还田机上的收集仓(图中未示出),方便收集秸秆制作饲料或肥料。此种与跟随车辆或自带收集仓配合的方式,进行秸秆粉碎收集,实质上使秸秆细碎还田机实现了秸秆粉碎收集的目的。In addition, the fan pumping cylinder 503 can also directly transport the crushed straw to a following vehicle or a collection bin (not shown in the figure) provided on the field returning machine, so as to facilitate the collection of straw to make feed or fertilizer. This method of cooperating with following vehicles or self-contained collection bins for crushing and collecting straws essentially enables the finely crushed straw return machine to achieve the purpose of crushing and collecting straws.

其中,收集仓可以设置在架体1上,其收集口与风机出口对应设置,能够直接收集由风机出口排出的秸秆,在设置风机抽送筒503的实施方式中,收集仓可以设置在与风机抽送筒对应的还田机上的任意位置,利用风机抽送筒503将秸秆送到收集仓内。Among them, the collection bin can be arranged on the frame body 1, and its collection port is set corresponding to the outlet of the fan, which can directly collect the stalks discharged from the outlet of the fan. Any position on the field returning machine corresponding to the barrel, and the straw is sent to the collection bin by the fan pumping barrel 503.

如图11和图13所示,本实施例还提供了一种用于本实施例还田机的动力传动系统,该动力传动系统包括主变速箱7、捡拾传动部8、粉碎传动部9、搅笼传动部600和风机传动部300其中,捡拾传动部8 和所述粉碎传动部9分别设置在架体1的两侧,搅笼传动部600与捡拾传动部8位于架体1的同一侧,主变速箱7包括第一输入轴71、第一输出轴72、第二输出轴73和第三输出轴74,第一输出轴71通过主传动万向轴200与拖拉机的后输出动力轴连接。As shown in Figure 11 and Figure 13, this embodiment also provides a power transmission system for the field returning machine of this embodiment, the power transmission system includes a main gearbox 7, a pick-up transmission part 8, a crushing transmission part 9, Stir cage transmission part 600 and blower fan transmission part 300 wherein, picking up transmission part 8 and described pulverization transmission part 9 are respectively arranged on both sides of frame body 1, and stirring cage transmission part 600 and picking up transmission part 8 are positioned at the same side of frame body 1 , the main gearbox 7 includes a first input shaft 71, a first output shaft 72, a second output shaft 73 and a third output shaft 74, and the first output shaft 71 is connected with the rear output power shaft of the tractor through the main drive cardan shaft 200 .

具体地,捡拾传动部8包括捡拾主动带轮81和捡拾从动带轮82,捡拾主动带轮81与主变速箱7的第一输出轴72连接,捡拾从动带轮 82与捡拾刀轴21连接,捡拾主动带轮81和捡拾从动带轮82通过捡拾同步带83连接。Concretely, pick-up drive unit 8 comprises pick-up driving pulley 81 and pick-up driven pulley 82, and pick-up driving pulley 81 is connected with the first output shaft 72 of main gearbox 7, and picks up driven pulley 82 and picks up cutter shaft 21 Connect, pick up driving pulley 81 and pick up driven pulley 82 and connect by picking up synchronous belt 83.

粉碎传动部9包括粉碎主动带轮91和粉碎从动带轮92,粉碎主动带轮91与主变速箱7的第二输出轴73连接,粉碎从动带轮92与粉碎刀轴31的一端连接,粉碎主动带轮91和粉碎从动带轮92通过粉碎同步带93连接。The pulverizing transmission section 9 comprises a pulverizing driving pulley 91 and a pulverizing driven pulley 92, the pulverizing driving pulley 91 is connected with the second output shaft 73 of the main gearbox 7, and the pulverizing driven pulley 92 is connected with one end of the pulverizing knife shaft 31 , The crushing driving pulley 91 and the crushing driven pulley 92 are connected by a crushing synchronous belt 93 .

搅笼传动部600包括搅笼主动带轮601和搅笼从动带轮602,搅笼主动带轮601与粉碎刀轴31的另一端连接,搅笼从动带轮602与螺旋搅笼轴102连接,搅笼主动带轮601和搅笼从动带轮602通过搅笼同步带603连接。The cage-stirring transmission part 600 includes a cage-stirring driving pulley 601 and a cage-stirring driven pulley 602, the cage-stirring driving pulley 601 is connected to the other end of the crushing knife shaft 31, and the cage-stirring driven pulley 602 is connected to the spiral cage-stirring shaft 102 Connect, stir cage driving pulley 601 and stir cage driven pulley 602 by stirring cage synchronous belt 603 and connect.

风机传动部300包括风机动力万向轴304、风机主动带轮301和风机从动带轮302,风机动力万向轴304的一端与主变速箱7的第三输出轴74连接,另一端穿设固定于风机主动带轮301,风机从动带轮302 与风机动力输入轴304连接,风机主动带轮301与风机从动带轮302 通过风机同步带303连接.The fan transmission part 300 includes a fan power cardan shaft 304, a fan driving pulley 301 and a fan driven pulley 302. One end of the fan power cardan shaft 304 is connected with the third output shaft 74 of the main gearbox 7, and the other end is worn Fixed on the driving pulley 301 of the fan, the driven pulley 302 of the fan is connected with the power input shaft 304 of the fan, the driving pulley 301 of the fan is connected with the driven pulley 302 of the fan through the synchronous belt 303 of the fan.

当然风机传动部也可以通过同步带轮与搅笼轴402连接,在此不再赘述。Of course, the transmission part of the fan can also be connected with the cage shaft 402 through a synchronous pulley, which will not be repeated here.

需要说明的是,本实施例中的传动系统也可以如实施例二中所核述,使用换向齿轮箱改变传动方向,在此不再赘述。It should be noted that, the transmission system in this embodiment can also use a reversing gearbox to change the transmission direction as described in Embodiment 2, and details will not be repeated here.

综上所述,本发明实施例提供的秸秆细碎还田机包括架体、捡拾部、粉碎部、碎碎筛和动力传动系统,动力传动系统为捡拾部和粉碎部工作提供动力,捡拾部和粉碎部设置在架体内,捡拾部包括捡拾刀轴、设置在捡拾刀轴上的捡拾锤爪以及与捡拾锤爪相配合捡拾定刀组,粉碎部包括粉碎刀轴、设置在粉碎刀轴上的粉碎锤片以及与粉碎锤片相配合的粉碎定刀组。秸秆在捡拾部、粉碎部和碎碎筛共同作用下,使秸秆多次粉碎达到还田要求。In summary, the finely crushed straw returning machine provided by the embodiment of the present invention includes a frame body, a picking part, a crushing part, a crushing screen and a power transmission system. The power transmission system provides power for the picking part and the crushing part. The picking part and the crushing part The crushing part is arranged in the frame body, and the picking part includes a pick-up knife shaft, a pick-up hammer claw arranged on the pick-up knife shaft, and a fixed knife set matched with the pick-up hammer claw, and a crushing part includes a crushing knife shaft, and a pick-up hammer claw set on the crushing knife shaft. A crushing hammer and a crushing fixed knife set matched with the crushing hammer. Under the joint action of the picking part, the crushing part and the crushing screen, the straw is crushed many times to meet the requirements of returning to the field.

最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims (14)

1. a kind of stalk chopper in small, broken bits, it is characterised in that including:
Support body,
Pickup portion, is arranged on the inside of the support body, and the pickup portion includes picking up cutter shaft, pick up hammer pawl and picking up stationary knife group, institute State and pick up the two ends of cutter shaft and be rotatably fixed on the support body, it is multiple it is described pick up hammer pawl interleaveds be arranged on described pick up Pick up on cutter shaft, the pickup stationary knife group includes multiple pickup stationary knifes, and multiple pickup stationary knifes are disposed on the support body Inner side, when the pickup cutter shaft is rotated, drives the hammer pawl of picking up to rotate, and make the hammer pawl of picking up from the interval for picking up stationary knife Inside pass through;
Smashing portion, is arranged on the inside of the support body, and the smashing portion includes crushing cutter shaft, crush hammer leaf and crushing stationary knife group, institute State and crush the two ends of cutter shaft and be rotatably fixed on the support body, the crushing hammer leaf interleaved is arranged on the crushing knife On axle, the crushing stationary knife group includes multiple crushing stationary knifes, and multiple crushing stationary knifes are disposed on the inside of the support body, When the crushing cutter shaft is rotated, the crushing hammer leaf is driven to rotate, and the crushing hammer leaf is led to out of interval that crush stationary knife Cross.
2. stalk chopper in small, broken bits according to claim 1, it is characterised in that:Between the pickup portion and the smashing portion It is additionally provided with above deflector, the deflector and is installed with interval on support body between coaming plate.
3. stalk chopper in small, broken bits according to claim 2, it is characterised in that:Also include hugging careless portion, it is described to hug Cao Bubao Include it is multiple it is spaced hug careless elastic claw, each hug the equal one end of careless elastic claw and be fixed on the deflector, the other end stretches out described Outside support body.
4. stalk chopper in small, broken bits according to claim 1, it is characterised in that:Also include being used to screen the broken of stalk Sieve;
The broken sieve includes multiple longitudinal gratings and multiple horizontal gratings, and the multiple longitudinal grating is arranged at intervals, described many Individual horizontal grating is each perpendicular to set between longitudinal grating, and multiple horizontal gratings, when the crushing cutter shaft is rotated, the crushing hammer The interval of piece from longitudinal grating passes through.
5. stalk chopper in small, broken bits according to claim 4, it is characterised in that:It is arranged at intervals on each longitudinal grating There are multiple detent projections.
6. the stalk chopper in small, broken bits according to claim 4 or 5, it is characterised in that:Two neighboring longitudinal grating it Between spacing be 3 centimetres;Spacing between the two neighboring horizontal grating is 2 centimetres.
7. stalk chopper in small, broken bits according to claim 1, it is characterised in that:The hammer pawl of picking up is hinged on the pickup On cutter shaft.
8. stalk chopper in small, broken bits according to claim 1, it is characterised in that:The crushing hammer leaf is hinged on the crushing On cutter shaft.
9. stalk chopper in small, broken bits according to claim 8, it is characterised in that:The crushing hammer leaf includes contiguous block and many Individual Disintegrating knife, the multiple Disintegrating knife is disposed on the contiguous block, the contiguous block and the crushing cutter shaft hinge Connect.
10. stalk chopper in small, broken bits according to claim 1, it is characterised in that:Also include power drive system, it is described dynamic Power transmission system includes main-gear box, picks up driving section and crushes driving section, the pickup driving section and the crushing driving section It is separately positioned on the both sides of the support body;
Wherein, the pickup driving section include pick up driving pulley and pick up driven pulley, the pickup driving pulley with it is described The first output shaft connection of main-gear box, the pickup driven pulley is connected with the pickup cutter shaft, the pickup driving pulley Connected with driven pulley is picked up by picking up timing belt;
The crushing driving section includes crushing driving pulley and crushes driven pulley, the crushing driving pulley and main transformer speed The second output shaft connection of case, the crushing driven pulley is connected with the crushing cutter shaft, the crushing driving pulley and crushing Driven pulley is connected by crushing timing belt.
11. stalk chopper in small, broken bits according to claim 1, it is characterised in that:Also include:
Stirring cage, is arranged on the inside of the support body, and the stirring cage includes spiral stirring cage axle and stirring cage housing, the spiral stirring cage axle Two ends are rotatably fixed on the support body, and the stirring cage housing coats the spiral stirring cage axle and set, and the stirring cage housing Upside be provided with stalk entrance, stalk after the crushing flown out from the smashing portion enters the stirring cage by the stalk entrance, Stalk outlet is additionally provided with the stirring cage housing;
Blower fan, the blower fan is included on Blower Housing and the draught fan impeller being arranged in the Blower Housing, the Blower Housing Provided with fans entrance and fan outlet;
The fans entrance is correspondingly arranged with stalk outlet, and the spiral stirring cage axle is defeated by the stalk entered in the stirring cage The stalk outlet is sent to, and is entered through the fans entrance in the Blower Housing.
12. stalk chopper in small, broken bits according to claim 11, it is characterised in that:Taken out at the fan outlet provided with blower fan Cylinder is sent, for the stalk after crushing to be conveyed into specified location.
13. stalk chopper in small, broken bits according to claim 11, it is characterised in that:The spiral stirring cage axle includes stirring cage axle Left-handed leaf, stirring cage axle dextrorotation leaf and the stirring cage axle moving tooth being arranged between the left-handed leaf of stirring cage axle and stirring cage axle dextrorotation leaf.
14. stalk chopper in small, broken bits according to claim 11, it is characterised in that:Also include power drive system, it is described Power drive system includes main-gear box, picks up driving section, crushes driving section, stirring cage driving section and blower fan driving section;
Wherein, the pickup driving section include pick up driving pulley and pick up driven pulley, the pickup driving pulley with it is described The first output shaft connection of main-gear box, the pickup driven pulley is connected with the pickup cutter shaft, the pickup driving pulley Connected with driven pulley is picked up by picking up timing belt;
The crushing driving section includes crushing driving pulley and crushes driven pulley, the crushing driving pulley and main transformer speed The second output shaft connection of case, the driven pulley of crushing is connected with one end of the crushing cutter shaft, the crushing driving pulley Connected with driven pulley is crushed by crushing timing belt;
The stirring cage driving section includes stirring cage driving pulley and stirring cage driven pulley, the stirring cage driving pulley and the crushing knife The other end connection of axle, the stirring cage driven pulley is connected with the spiral stirring cage axle, the stirring cage driving pulley and stirring cage from Movable belt pulley is connected by stirring cage timing belt.
The blower fan driving section includes blower fan power universal drive shaft, blower fan driving pulley and blower fan driven pulley, the blower fan power One end of universal drive shaft is connected with the 3rd output shaft of the main-gear box, and the other end is connected with the blower fan driving pulley, described Blower fan driven pulley is connected with the blower fan power input shaft, and the blower fan driving pulley passes through wind with the blower fan driven pulley Machine timing belt is connected.
CN201710561939.9A 2017-07-11 2017-07-11 A kind of stalk chopper in small, broken bits Pending CN107258239A (en)

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Publication number Priority date Publication date Assignee Title
CN109526411A (en) * 2018-11-08 2019-03-29 中联重机股份有限公司 A kind of straw baler and its stalk crasher structure
CN109743972A (en) * 2019-02-01 2019-05-14 石河子大学 A kind of residual branch pickup crushing and returning to field machine in orchard
CN110226417A (en) * 2019-07-23 2019-09-13 辽宁宁越农机装备有限公司 Self-propelled type straw feed compressor
CN110547103A (en) * 2018-06-01 2019-12-10 新疆农垦科学院 Volute straw crushing conveyor
CN111357406A (en) * 2020-04-17 2020-07-03 黑龙江锦航农业科技有限公司 Stubble-cleaning rotary tillage combined soil preparation machine with straw smashing device
CN111955169A (en) * 2020-09-03 2020-11-20 沈阳工程学院 Powder type straw returning device
CN112544259A (en) * 2020-12-07 2021-03-26 李宣红 Straw crushing apparatus
CN116615985A (en) * 2023-07-05 2023-08-22 扬州大学 A compound operation returning device
CN120359896A (en) * 2025-06-30 2025-07-25 潍柴雷沃智慧农业科技股份有限公司 Returning machine harvester

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CN203618404U (en) * 2013-12-30 2014-06-04 山东农业大学 Tooth claw type maize straw pulverization field returning machine
CN104303715A (en) * 2014-09-11 2015-01-28 黑龙江省畜牧机械化研究所 Straw picking-up and cutting recovery machine driven by hydraulic motor with adjustable rotating speed
CN207054145U (en) * 2017-07-11 2018-03-02 李洪波 A kind of straw chopper in small, broken bits

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CN2923025Y (en) * 2006-06-29 2007-07-18 江苏牧羊集团有限公司 Disintegrator sieving net
CN201304395Y (en) * 2008-08-14 2009-09-09 汤峰楼 Sieve plate for coal dressing
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CN203618404U (en) * 2013-12-30 2014-06-04 山东农业大学 Tooth claw type maize straw pulverization field returning machine
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110547103A (en) * 2018-06-01 2019-12-10 新疆农垦科学院 Volute straw crushing conveyor
CN109526411A (en) * 2018-11-08 2019-03-29 中联重机股份有限公司 A kind of straw baler and its stalk crasher structure
CN109743972A (en) * 2019-02-01 2019-05-14 石河子大学 A kind of residual branch pickup crushing and returning to field machine in orchard
CN110226417A (en) * 2019-07-23 2019-09-13 辽宁宁越农机装备有限公司 Self-propelled type straw feed compressor
CN111357406A (en) * 2020-04-17 2020-07-03 黑龙江锦航农业科技有限公司 Stubble-cleaning rotary tillage combined soil preparation machine with straw smashing device
CN111955169A (en) * 2020-09-03 2020-11-20 沈阳工程学院 Powder type straw returning device
CN112544259A (en) * 2020-12-07 2021-03-26 李宣红 Straw crushing apparatus
CN116615985A (en) * 2023-07-05 2023-08-22 扬州大学 A compound operation returning device
CN120359896A (en) * 2025-06-30 2025-07-25 潍柴雷沃智慧农业科技股份有限公司 Returning machine harvester

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