CN107258216B - A reed harvester body - Google Patents
A reed harvester body Download PDFInfo
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- CN107258216B CN107258216B CN201710554950.2A CN201710554950A CN107258216B CN 107258216 B CN107258216 B CN 107258216B CN 201710554950 A CN201710554950 A CN 201710554950A CN 107258216 B CN107258216 B CN 107258216B
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D45/00—Harvesting of standing crops
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Abstract
Description
技术领域Technical field
本发明涉及农用机械设备技术领域,更具体地说,它涉及一种芦苇收割机机体。The present invention relates to the technical field of agricultural machinery and equipment, and more specifically, to a reed harvester body.
背景技术Background technique
洞庭湖区和鄱阳湖区,芦苇生长面积大,是湖区农民的重要收入来源,芦苇因其纤维好,是上好的造纸原料,还有人利用其作为轻型建筑材料的填充原料,每到初冬季节,收割芦苇是件很费力的事。In the Dongting Lake District and Poyang Lake District, reeds grow in large areas and are an important source of income for farmers in the lake areas. Reeds are excellent papermaking raw materials because of their good fiber. Some people also use them as filling materials for light building materials. Every early winter, they are harvested. Reeds are laborious work.
目前的收割机包括有以下问题,1、收割机在地面上收割芦苇时,通过收割机前方的割台装置将芦苇剪下,再通过收割机后方的间隙放料装置将收割下来的芦苇间隙的放置到地面上;而收割机在湿地、甚至是沼泽地、湖水内进行收割芦苇作业时,不能像是在地面上收割芦苇一样从收割机的后面放到湖面上,因此收割机的后方会设置有盛料斗,用于盛放割台装置剪下的芦苇,能够将芦苇收集堆积到盛料斗内。然而现有的盛料斗是固定在车架上的,当收割机盛满盛料斗返回后将芦苇从盛料斗内卸下需要依靠人工,该卸料方式不仅增加了工人的劳动强度,同时延长了芦苇卸料的工作时长,不利于提高收割机的工作效率。The current harvester has the following problems: 1. When the harvester harvests reeds on the ground, the reeds are cut through the cutting table device in front of the harvester, and then the gaps between the harvested reeds are cut through the gap discharge device at the rear of the harvester. Place it on the ground; when the harvester is harvesting reeds in wetlands, even swamps, or lakes, it cannot be placed on the lake from the back of the harvester like harvesting reeds on the ground, so there will be a There is a hopper for holding the reeds cut by the header device, and the reeds can be collected and stacked into the hopper. However, the existing hopper is fixed on the frame. When the harvester returns after filling the hopper, it requires manual labor to unload the reeds from the hopper. This unloading method not only increases the labor intensity of the workers, but also prolongs the labor time. The long working time of reed unloading is not conducive to improving the working efficiency of the harvester.
2、传统型收割机的行走机构大致有两种方式。一种是轮胎式:这种芦苇收割机主要存在着动力不足,行走无力等问题,并且芦苇生长的湿地比较泥泞,用轮胎式机械容易陷入沼泽中;另一种是履带式:这种芦苇收割机结构复杂,价格较贵,行走起来又相对较慢,收割效率低。2. There are roughly two ways of traveling mechanism of traditional harvesters. One is the tire type: this kind of reed harvester mainly has problems such as insufficient power and inability to walk, and the wetlands where reeds grow are relatively muddy, and it is easy to fall into the swamp with a tire type machine; the other is the crawler type: this kind of reed harvesting machine The machine has a complex structure, is relatively expensive, moves relatively slowly, and has low harvesting efficiency.
发明内容Contents of the invention
针对现有技术存在的不足,本发明的目的在于提供一种芦苇收割机机体,该收割机不易陷入沼泽,同时能够实现快速卸料,有利于提高收割机的工作效率。In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a reed harvester body that is not easy to fall into a swamp and can realize rapid discharge, which is beneficial to improving the working efficiency of the harvester.
为实现上述目的,本发明提供了如下技术方案:一种芦苇收割机机体,包括有车架和设置于车架尾端的盛料斗、以及设置于车架下部的行驶轮,所述盛料斗包括有底板和竖直设置于底板上的侧板,所述侧板合围设置于底板周边,所述侧板和底板合围形成有用于盛放芦苇的储料腔,所述底板位于车架尾端一侧与车架铰接设置,所述车架上设置有用于将盛料斗绕着底板与车架的铰接处进行翻转的第一液压缸,所述第一液压缸与车架铰接,所述第一液压缸的活塞杆端部与盛料斗的底部铰接;所述侧板包括有位于车架尾端一侧的尾板,所述尾板的底部与底板铰接,所述底板与车架的铰接处设置有用于底板在翻转过程中能够使尾板绕着铰接处向外翻转的翻转机构,盛料斗于翻转过程中在翻转机构的带动下尾板能够绕着铰接处向外翻转;所述行驶轮的外侧端面上设置有圆形划桨,所述圆形划桨的外轮廓呈圆柱状结构设置,并且与行驶轮同轴设置,行驶轮在转动过程中能够带动圆形划桨转动,所述圆形划桨的外径小于行驶轮的外径;所述圆形划桨包括有固定芯轴和设置于固定芯轴周向外侧壁上的划桨板,所述划桨板设置有若干个并且沿固定芯轴的周向外侧壁呈环形阵列设置。In order to achieve the above object, the present invention provides the following technical solution: a reed harvester body, including a frame and a hopper arranged at the rear end of the frame, and traveling wheels arranged at the lower part of the frame, the hopper including The bottom plate and the side plates arranged vertically on the bottom plate. The side plates are arranged around the bottom plate. The side plates and the bottom plate enclose a storage cavity for holding reeds. The bottom plate is located at the rear end of the frame. It is hingedly arranged with the vehicle frame. The vehicle frame is provided with a first hydraulic cylinder for flipping the hopper around the hinge of the bottom plate and the vehicle frame. The first hydraulic cylinder is hingedly connected with the vehicle frame. The first hydraulic cylinder is hingedly connected to the vehicle frame. The end of the piston rod of the cylinder is hinged to the bottom of the hopper; the side plate includes a tail plate located at the rear end of the frame, the bottom of the tail plate is hinged to the bottom plate, and the hinge between the bottom plate and the frame is provided There is a flipping mechanism for the bottom plate to flip outwards around the hinge during the flipping process of the bottom plate. During the flipping process of the hopper, driven by the flipping mechanism, the tailboard can flip outward around the hinge; the driving wheels A circular paddle is provided on the outer end face. The outer contour of the circular paddle is arranged in a cylindrical structure and is coaxially arranged with the driving wheel. The driving wheel can drive the circular paddle to rotate during the rotation. The circular paddle is arranged in a cylindrical structure. The outer diameter of the circular paddle is smaller than the outer diameter of the running wheel; the circular paddle includes a fixed mandrel and a paddle plate arranged on the circumferential outer wall of the fixed mandrel. The paddle plate is provided with several and They are arranged in an annular array along the circumferential outer wall of the fixed mandrel.
本发明进一步设置为:所述翻转机构包括有转动连接于车架尾端的第一翻转轮和第二翻转轮以及第三翻转轮,所述第一翻转轮和第二翻转轮以及第三翻转轮的转动轴向相互平行设置并且依次啮合,所述第一翻转轮固定连接于底板与车架的铰接轴上,并且第一翻转轮与底板与车架的铰接轴同轴设置;所述第三翻转轮设置有能够抵触于尾板外侧壁上的限位臂,在底板绕与车架的铰接轴转动过程中带动第一翻转轮轴向转动再带动依次啮合的第二翻转轮和第三翻转轮转动,第三翻转轮于转动过程中带动限位臂向外摆动从而使尾板在自重下向外翻转。The present invention is further configured such that: the flipping mechanism includes a first flipping wheel, a second flipping wheel and a third flipping wheel that are rotatably connected to the rear end of the frame; the first flipping wheel, the second flipping wheel and the third flipping wheel The rotation axes of the wheels are arranged parallel to each other and mesh in sequence, the first flip wheel is fixedly connected to the hinge axis of the base plate and the frame, and the first flip wheel and the hinge axis of the base plate and the frame are coaxially arranged; the third flip wheel The flipping wheel is provided with a limiting arm that can resist the outer wall of the tailgate. When the base plate rotates around the hinged axis with the frame, it drives the first flipping wheel to rotate axially and then drives the second flipping wheel and the third flipping wheel that mesh in sequence. Rotate, the third flip wheel drives the limit arm to swing outward during the rotation process, so that the tail plate flips outward under its own weight.
本发明进一步设置为:所述底板与车架的铰接轴两端均设置有第一翻转轮,两个第一翻转轮分别与两个第二翻转轮啮合,两个第二翻转轮分别与两个第三翻转轮啮合,两个第三翻转轮上的两个限位臂之间连接有同步连接杆。The present invention is further configured such that: both ends of the hinged shaft between the base plate and the frame are provided with first flipping wheels, the two first flipping wheels mesh with the two second flipping wheels respectively, and the two second flipping wheels mesh with the two second flipping wheels respectively. A third flip wheel is engaged, and a synchronous connecting rod is connected between the two limit arms on the two third flip wheels.
本发明进一步设置为:所述圆形划桨还包括有用于将各个划桨板围束住的紧固圈,所述紧固圈卡箍于各个划桨板的外侧边,所述紧固圈设置有两个,并且分别设置于圆形划桨长度方向的两端。The present invention is further configured such that: the circular paddle also includes a fastening ring for surrounding each paddle board, and the fastening ring is clamped on the outer edge of each paddle board, and the fastening ring There are two circles, and they are respectively arranged at both ends in the length direction of the circular paddle.
本发明进一步设置为:所述固定芯轴的一端设有用于与行驶轮固定连接的安装盘,所述行驶轮的外侧端面上凸设有若干个安装螺杆,所述固定盘上设置有供安装螺杆贯穿的安装孔,安装螺杆穿过安装孔后螺接有紧固螺母用于将固定盘与行驶轮固定连接。The invention is further configured as follows: one end of the fixed mandrel is provided with an installation plate for fixed connection with the traveling wheel, a plurality of mounting screws are protruding from the outer end surface of the traveling wheel, and the fixed plate is provided with a mounting plate for installation. The installation hole is penetrated by the screw rod. After the installation screw passes through the installation hole, a fastening nut is screwed to the fixing plate and the driving wheel.
本发明进一步设置为:所述行驶轮设置有六个,并且分别位于车架宽度方向的两侧对称设置。The present invention is further configured such that there are six driving wheels, and they are respectively located symmetrically on both sides of the vehicle frame in the width direction.
本发明进一步设置为:六个行驶轮中其中四个行驶轮位于车架前部为前轮,其中两个行驶轮位于车架后部为后轮。The present invention is further configured such that four of the six traveling wheels are located at the front of the frame, and two of the traveling wheels are located at the rear of the frame, which are the rear wheels.
本发明进一步设置为:行走机构还包括有用于驱动四个前轮的驱动组件,所述驱动组件包括有位于车架同侧的两个前轮之间的主动辊、和设置于主动辊两端的主动齿轮、和设置于四个前轮上的从动齿轮,以及绕设于车架同侧的主动齿轮和从动齿轮上的驱动链条,所述主动辊的轴向沿车架的宽度方向设置,并且均位于车架左右两侧的两个前轮之间,所述主动齿轮和主动辊同轴固定连接,所述从动齿轮和行驶轮同轴固定连接,所述主动辊通过驱动链条的啮合传动来带动主动齿轮和从动齿轮转动。The present invention is further configured such that: the running mechanism also includes a drive assembly for driving the four front wheels. The drive assembly includes a driving roller located between the two front wheels on the same side of the frame, and a driving roller disposed at both ends of the driving roller. The driving gear, the driven gears provided on the four front wheels, and the drive chain surrounding the driving gear and driven gear on the same side of the frame, the axial direction of the driving roller is arranged along the width direction of the frame , and are located between the two front wheels on the left and right sides of the frame, the driving gear and the driving roller are coaxially and fixedly connected, the driven gear and the driving wheel are coaxially and fixedly connected, and the driving roller is connected through the drive chain. The meshing transmission drives the driving gear and the driven gear to rotate.
本发明进一步设置为:所述车架的下方设置有浮箱,所述浮箱位于车架上前轮和后轮之间,所述浮箱包括有外壳和填充于外壳内的漂浮材料。The present invention is further configured such that: a buoyancy tank is provided below the vehicle frame, and the buoyancy tank is located between the front wheel and the rear wheel on the vehicle frame. The buoyancy tank includes an outer shell and a floating material filled in the outer shell.
本发明进一步设置为:所述车架上设置有用于调节浮箱距离地面远近的第二液压缸,所述第二液压缸固定于车架上,所述第二液压缸的活塞杆铰接于浮箱上。The present invention is further configured such that: the vehicle frame is provided with a second hydraulic cylinder for adjusting the distance between the pontoon tank and the ground; the second hydraulic cylinder is fixed on the vehicle frame; and the piston rod of the second hydraulic cylinder is hingedly connected to the buoyancy tank. on the box.
综上所述,本发明具有以下有益效果:启动第一液压缸后能够通过推送活塞杆将盛料斗绕着铰接处向上翻转,方便将盛料斗内的芦苇快速倒出,方便收割机快速卸料,同时能够避免通过人工卸料,不仅减低了工人的劳动强度,同时缩短了芦苇卸料的工作时长,从而有利于提高收割机的工作效率。此外,通过增设翻转机构,令盛料斗于翻转过程中尾板能够绕着铰接处向外翻转,使储料腔的尾端在卸料时能够处于开启状态,进而有利于盛料斗的快速卸料,方便将盛料斗内的芦苇快速倒出,从而有利于进一步提高收割机的工作效率。并且通过增设有圆形划桨,令收割机在湿地内行走能够起到助力作用,便于收割机在湿地上行驶,并且不易陷入沼泽中;同时圆形划桨的外径小于行驶轮的外径,行驶轮在地面上转动的过程中能够避免圆形划桨与地面接触,减少圆形划桨的磨损,有利于延长圆形划桨的使用寿命。该结构方案简单易实施,造价低廉,能够令收割机在湿地上平稳向前行驶,并且不易陷入沼泽,行驶速度较快,能够有效解决现有收割机的使用问题。To sum up, the present invention has the following beneficial effects: after starting the first hydraulic cylinder, the hopper can be turned upward around the hinge by pushing the piston rod, which facilitates quick pouring out of the reeds in the hopper and facilitates quick unloading of the harvester. At the same time, it can avoid manual unloading, which not only reduces the labor intensity of workers, but also shortens the working time of reed unloading, which is beneficial to improving the working efficiency of the harvester. In addition, by adding a flipping mechanism, the tail plate of the hopper can be flipped outward around the hinge during the flipping process, so that the tail end of the storage chamber can be in an open state when unloading, which is beneficial to the rapid discharge of the hopper. It is convenient to pour out the reeds in the hopper quickly, which is helpful to further improve the working efficiency of the harvester. And by adding a circular paddle, the harvester can help when walking in the wetland, making it easier for the harvester to drive on the wetland and less likely to fall into the swamp; at the same time, the outer diameter of the circular paddle is smaller than the outer diameter of the driving wheel. , when the driving wheel rotates on the ground, it can prevent the circular paddle from contacting the ground, reduce the wear of the circular paddle, and help extend the service life of the circular paddle. This structural solution is simple, easy to implement, and low in cost. It enables the harvester to move forward smoothly on wetlands, is less likely to fall into swamps, and travels faster. It can effectively solve the use problems of existing harvesters.
附图说明Description of the drawings
图1为芦苇收割机机体的结构示意图;Figure 1 is a schematic structural diagram of the reed harvester body;
图2为图1中A部放大结构示意图;Figure 2 is an enlarged structural diagram of part A in Figure 1;
图3为圆形划桨的立体结构示意图;Figure 3 is a schematic diagram of the three-dimensional structure of a circular paddle;
图4为安装盘安装于行驶轮上的结构示意图。Figure 4 is a schematic structural diagram of the mounting plate installed on the traveling wheel.
附图标记:1、车架;11、第一液压缸;2、行驶轮;21、安装螺杆;22、紧固螺母;23、前轮;24、后轮;3、圆形划桨;31、固定芯轴;32、划桨板;33、紧固圈;34、安装盘;341、安装孔;4、驱动组件;41、主动辊;42、主动齿轮;43、从动齿轮;44、驱动链条;5、浮箱;51、第二液压缸;6、盛料斗;61、底板;62、侧板;621、尾板;63、铰接轴;7、翻转机构;71、第一翻转轮;72、第二翻转轮;73、第三翻转轮;74、限位臂;741、同步连接杆。Reference signs: 1. Frame; 11. First hydraulic cylinder; 2. Travel wheel; 21. Installation screw; 22. Fastening nut; 23. Front wheel; 24. Rear wheel; 3. Circular paddle; 31 , Fixed mandrel; 32. Paddle board; 33. Fastening ring; 34. Installation plate; 341. Installation hole; 4. Drive assembly; 41. Driving roller; 42. Driving gear; 43. Driven gear; 44. Driving chain; 5. Floating box; 51. Second hydraulic cylinder; 6. Hopper; 61. Bottom plate; 62. Side plate; 621. Tail plate; 63. Articulated shaft; 7. Turning mechanism; 71. First turning wheel ; 72. Second flip wheel; 73. Third flip wheel; 74. Limit arm; 741. Synchronous connecting rod.
具体实施方式Detailed ways
下面结合附图和实施例,对本发明进一步详细说明。其中相同的零部件用相同的附图标记表示。需要说明的是,下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”指的是附图中的方向,词语“底面”和“顶面”、“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。The present invention will be further described in detail below with reference to the accompanying drawings and examples. Identical components are designated with the same reference numerals. It should be noted that the words "front", "back", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the words "bottom" and "top" "Face," "inside," and "outside" refer to directions toward or away from the geometric center of a specific part, respectively.
参照图1-4所示,一种芦苇收割机机体,包括有车架1和设置于车架1尾端的盛料斗6、以及设置于车架1下部的行驶轮2,盛料斗6包括有底板61和竖直设置于底板61上的侧板62,侧板62合围设置于底板61周边,侧板62和底板61合围形成有用于盛放芦苇的储料腔,收割机前方的割台装置将芦苇剪下后放置到储料腔内,方便芦苇集中堆积放置。Referring to Figures 1-4, a reed harvester body includes a frame 1, a hopper 6 provided at the rear end of the frame 1, and traveling wheels 2 provided at the lower part of the frame 1. The hopper 6 includes a bottom plate 61 and the side plates 62 arranged vertically on the bottom plate 61. The side plates 62 are arranged around the bottom plate 61. The side plates 62 and the bottom plate 61 are enclosed to form a storage cavity for holding reeds. The header device in front of the harvester will The reeds are cut and placed in the storage cavity to facilitate the centralized accumulation of reeds.
底板61位于车架1尾端一侧与车架1铰接设置,车架1上设置有用于将盛料斗6绕着底板61与车架1的铰接处进行翻转的第一液压缸11,第一液压缸11与车架1铰接,第一液压缸11的活塞杆端部与盛料斗6的底部铰接;底板61位于车架1尾端一侧与车架1铰接设置,车架1上设置有用于将盛料斗6绕着底板61与车架1的铰接处进行翻转的第一液压缸11,第一液压缸11与车架1铰接,第一液压缸11的活塞杆端部与盛料斗6的底部铰接;启动第一液压缸11后能够通过推送活塞杆将盛料斗6绕着铰接处向上翻转,方便将盛料斗6内的芦苇快速倒出,方便收割机快速卸料,同时能够避免通过人工卸料,不仅减低了工人的劳动强度,同时缩短了芦苇卸料的工作时长,从而有利于提高收割机的工作效率。The bottom plate 61 is located at the rear end side of the vehicle frame 1 and is hingedly arranged with the vehicle frame 1. The vehicle frame 1 is provided with a first hydraulic cylinder 11 for turning the hopper 6 around the hinge of the bottom plate 61 and the vehicle frame 1. The hydraulic cylinder 11 is hinged with the frame 1, and the piston rod end of the first hydraulic cylinder 11 is hinged with the bottom of the hopper 6; the bottom plate 61 is located at the rear end side of the frame 1 and is hingedly arranged with the frame 1. The first hydraulic cylinder 11 is used to flip the hopper 6 around the hinge of the bottom plate 61 and the frame 1. The first hydraulic cylinder 11 is hinged to the frame 1, and the end of the piston rod of the first hydraulic cylinder 11 is connected to the hopper 6. The bottom is hinged; after starting the first hydraulic cylinder 11, the hopper 6 can be turned upward around the hinge by pushing the piston rod, which facilitates the rapid pouring out of the reeds in the hopper 6, facilitates the rapid unloading of the harvester, and at the same time avoids passing through Manual unloading not only reduces the labor intensity of workers, but also shortens the working hours of reed unloading, which is beneficial to improving the working efficiency of the harvester.
侧板62包括有位于车架1尾端一侧的尾板621,尾板621的底部与底板61铰接,底板61与车架1的铰接处设置有用于底板61在翻转过程中能够使尾板621绕着铰接处向外翻转的翻转机构7,盛料斗6于翻转过程中在翻转机构7的带动下尾板621能够绕着铰接处向外翻转。此外,通过增设翻转机构7,令盛料斗6于翻转过程中尾板621能够绕着铰接处向外翻转,同时储料腔的尾板621在第一液压缸11顶着盛料斗6翻转的过程中能够逐渐开启,无需先将尾板621卸下后再翻转盛料斗6,进而有利于盛料斗6的快速卸料,方便将盛料斗6内的芦苇快速倒出,从而有利于进一步提高收割机的工作效率。The side plate 62 includes a tail plate 621 located at the rear end of the frame 1. The bottom of the tail plate 621 is hinged to the bottom plate 61. The hinge between the bottom plate 61 and the frame 1 is provided with a hinge for the bottom plate 61 to enable the tail plate to move during the flipping process. 621 is a flipping mechanism 7 that flips outward around the hinge. During the flipping process, the tail plate 621 of the hopper 6 is driven by the flipping mechanism 7 and can flip outward around the hinge. In addition, by adding the flipping mechanism 7, the tail plate 621 of the hopper 6 can be flipped outward around the hinge during the flipping process. At the same time, the tail plate 621 of the storage chamber can be turned over during the flipping process of the first hydraulic cylinder 11 against the hopper 6. It can be opened gradually, without first removing the tail plate 621 and then turning over the hopper 6, which is conducive to the rapid discharge of the hopper 6, and the reeds in the hopper 6 can be quickly poured out, which is conducive to further improving the efficiency of the harvester. Work efficiency.
行驶轮2的外侧端面上设置有圆形划桨3,圆形划桨3的外轮廓呈圆柱状结构设置,并且与行驶轮2同轴设置,行驶轮2在转动过程中能够带动圆形划桨3转动,圆形划桨3的外径小于行驶轮2的外径;圆形划桨3包括有固定芯轴31和设置于固定芯轴31周向外侧壁上的划桨板32,划桨板32设置有若干个并且沿固定芯轴31的周向外侧壁呈环形阵列设置。在车架1下方设置行驶轮2的结构方案可使用现有轮胎式的收割机结构,通过增设有圆形划桨3,令收割机在湿地内行走能够起到助力作用,便于收割机在湿地上行驶,并且不易陷入沼泽中;同时圆形划桨3的外径小于行驶轮2的外径,行驶轮2在地面上转动的过程中能够避免圆形划桨3与地面接触,减少圆形划桨3的磨损,有利于延长圆形划桨3的使用寿命。该结构方案简单易实施,造价低廉,能够令收割机在湿地上平稳向前行驶,并且不易陷入沼泽,行驶速度较快,能够有效解决现有收割机的使用问题。此外,行驶轮2还可以是密封的,通过在行驶轮2的里面填充漂浮材料,有利于进一步提高收割机的漂浮力,使其不易陷入沼泽。A circular paddle 3 is provided on the outer end face of the traveling wheel 2. The outer contour of the circular paddle 3 is arranged in a cylindrical structure and is coaxially arranged with the traveling wheel 2. The traveling wheel 2 can drive the circular paddle during rotation. The paddle 3 rotates, and the outer diameter of the circular paddle 3 is smaller than the outer diameter of the driving wheel 2; the circular paddle 3 includes a fixed core shaft 31 and a paddle plate 32 arranged on the circumferential outer wall of the fixed core shaft 31. There are several paddle plates 32 and they are arranged in an annular array along the circumferential outer wall of the fixed core shaft 31 . The structural solution of providing driving wheels 2 under the frame 1 can use the existing tire-type harvester structure. By adding a circular paddle 3, the harvester can assist in walking in the wetland, making it easier for the harvester to move in the wetland. It travels on the ground and is not easy to fall into the swamp; at the same time, the outer diameter of the circular paddle 3 is smaller than the outer diameter of the driving wheel 2. When the driving wheel 2 rotates on the ground, it can avoid the circular paddle 3 from contacting the ground, reducing the risk of circular motion. The wear of the paddle 3 is beneficial to extending the service life of the circular paddle 3. This structural solution is simple, easy to implement, and low in cost. It enables the harvester to move forward smoothly on wetlands, is less likely to fall into swamps, and travels faster. It can effectively solve the use problems of existing harvesters. In addition, the driving wheel 2 can also be sealed. By filling the floating material inside the driving wheel 2, it is helpful to further improve the buoyancy of the harvester and make it less likely to fall into the swamp.
此外,优选划桨板32的长度方向与固定芯轴31的长度方向保持一致,这样圆形划桨3在转动的过程中对湿地产生的推送作用力是反方向于车架1的行驶方向,因此该结构能够将湿地对划桨的推送反作用力与车架1的行驶方向保持一致,从而有利于车架1的前行。In addition, it is preferable that the length direction of the paddle board 32 is consistent with the length direction of the fixed core shaft 31, so that the pushing force generated by the circular paddle 3 on the wetland during rotation is in the opposite direction to the traveling direction of the frame 1. Therefore, this structure can keep the pushing reaction force of the wetland on paddling consistent with the traveling direction of the frame 1, thereby facilitating the forward movement of the frame 1.
翻转机构7包括有转动连接于车架1尾端的第一翻转轮71和第二翻转轮72以及第三翻转轮73,第一翻转轮71和第二翻转轮72以及第三翻转轮73的转动轴向相互平行设置并且依次啮合,第一翻转轮71和第二翻转轮72啮合,第二翻转轮72和第三翻转轮73啮合,第一翻转轮71通过第二翻转轮72能够带动第三翻转轮73转动;第一翻转轮71固定连接于底板61与车架1的铰接轴63上,并且第一翻转轮71与底板61与车架1的铰接轴63同轴设置;第三翻转轮73设置有能够抵触于尾板621外侧壁上的限位臂74,在底板61绕与车架1的铰接轴63转动过程中带动第一翻转轮71轴向转动再带动依次啮合的第二翻转轮72和第三翻转轮73转动,第三翻转轮73于转动过程中带动限位臂74向外摆动从而使尾板621在自重下向外翻转。上述方案中,在第一液压缸11通过推送活塞杆将盛料斗6绕着铰接处向上翻转时,底板61带动与车架1铰接的铰接轴63转动,铰接轴63带动第一翻转轮71转动,第一翻转轮71带动与其啮合的第二翻转轮72转动,第二翻转轮72带动与其啮合的第三翻转轮73转动,第三翻转轮73在转动的过程中带动限位臂74摆动。工作时,盛料斗6绕着铰接处向上翻转的过程中,尾板621逐渐向外倾斜,同时翻转机构7驱动着限位臂74向外翻转,使限位臂74抵触着尾板621的一端能够远离尾板621,而倾斜的尾板621在重力的作用下会向外翻转,因此尾板621会随着盛料斗6的转动而翻转,直至尾板621开启储料腔的尾端,方便储料腔内的芦苇快速卸料。The turning mechanism 7 includes a first turning wheel 71 , a second turning wheel 72 and a third turning wheel 73 that are rotatably connected to the rear end of the frame 1 . The first turning wheel 71 , the second turning wheel 72 and the third turning wheel 73 rotate. The first flipping wheel 71 and the second flipping wheel 72 are meshed, and the second flipping wheel 72 and the third flipping wheel 73 are meshed. The first flipping wheel 71 can drive the third flipping wheel 72 through the second flipping wheel 72 . The flip wheel 73 rotates; the first flip wheel 71 is fixedly connected to the hinge shaft 63 of the bottom plate 61 and the frame 1, and the first flip wheel 71 is coaxially arranged with the hinge shaft 63 of the bottom plate 61 and the frame 1; the third flip wheel 73 is provided with a limiting arm 74 that can resist the outer wall of the tail plate 621. When the bottom plate 61 rotates around the hinge axis 63 with the frame 1, it drives the first flip wheel 71 to rotate axially and then drives the second flip that engages in sequence. The wheel 72 and the third flipping wheel 73 rotate, and the third flipping wheel 73 drives the limiting arm 74 to swing outward during the rotation, so that the tail plate 621 flips outwards under its own weight. In the above solution, when the first hydraulic cylinder 11 pushes the piston rod to flip the hopper 6 upward around the hinge, the bottom plate 61 drives the hinge shaft 63 hinged with the frame 1 to rotate, and the hinge shaft 63 drives the first flip wheel 71 to rotate. , the first flipping wheel 71 drives the second flipping wheel 72 meshed with it to rotate, the second flipping wheel 72 drives the third flipping wheel 73 meshed with it to rotate, and the third flipping wheel 73 drives the limiting arm 74 to swing during the rotation. During operation, when the hopper 6 is flipping upward around the hinge, the tail plate 621 gradually tilts outward. At the same time, the flip mechanism 7 drives the limit arm 74 to flip outward, causing the limit arm 74 to resist one end of the tail plate 621. It can be far away from the tail plate 621, and the inclined tail plate 621 will flip outward under the action of gravity, so the tail plate 621 will flip with the rotation of the hopper 6 until the tail plate 621 opens the rear end of the storage chamber, which is convenient The reeds in the storage cavity are quickly discharged.
限位臂74沿其长度方向成弧形结构设置,限位臂74一端与第三翻转轮73转动连接于车架1尾端的转动轴固定连接,另一端抵触于尾板621外侧壁上。弧形结构限位臂74能够使翻转机构7安置于车架1尾端并且在盛料斗6的下方,避免翻转机构7的外露而使其易受到外力撞击,因此该结构有利于延长翻转机构7的使用寿命。The limiting arm 74 is arranged in an arc-shaped structure along its length direction. One end of the limiting arm 74 is fixedly connected to the rotation axis of the third flip wheel 73 that is rotatably connected to the rear end of the frame 1 , and the other end of the limiting arm 74 resists the outer wall of the tail plate 621 . The arc-shaped structure limit arm 74 enables the flipping mechanism 7 to be placed at the rear end of the frame 1 and below the hopper 6 to prevent the flipping mechanism 7 from being exposed and making it vulnerable to external force impact. Therefore, this structure is conducive to extending the flipping mechanism 7 service life.
底板61与车架1的铰接轴63两端均设置有第一翻转轮71,两个第一翻转轮71分别与两个第二翻转轮72啮合,两个第二翻转轮72分别与两个第三翻转轮73啮合,两个第三翻转轮73上的两个限位臂74之间连接有同步连接杆741。通过设置两组翻转轮来同步带动限位臂74的转动,有利于减少各翻转轮啮合转动时的负荷力,从而有利于提高翻转机构7的工作稳定程度,有利于延长翻转机构7的使用寿命。Both ends of the hinged shaft 63 of the base plate 61 and the frame 1 are provided with first flipping wheels 71. The two first flipping wheels 71 are meshed with the two second flipping wheels 72 respectively. The two second flipping wheels 72 are respectively engaged with the two flipping wheels 72. The third flipping wheel 73 is engaged, and a synchronous connecting rod 741 is connected between the two limiting arms 74 on the two third flipping wheels 73 . By arranging two sets of flipping wheels to synchronously drive the rotation of the limit arm 74, it is beneficial to reduce the load force when each flipping wheel engages and rotates, thereby improving the working stability of the flipping mechanism 7 and extending the service life of the flipping mechanism 7. .
圆形划桨3还包括有用于将各个划桨板32围束住的紧固圈33,紧固圈33卡箍于各个划桨板32的外侧边,紧固圈33设置有两个,并且分别设置于圆形划桨3长度方向的两端。通过紧固圈33将各个划桨板32紧固在固定芯轴31上,有利于提高划桨板32的安装牢固程度,也有利于提高整个圆形划桨3的结构强度,延长其使用寿命。同时紧固圈33位于圆形划桨3的最外侧,即使圆形划桨3与地面接触也不会磕坏划桨板32,有利于延长划桨板32的使用寿命。The circular paddle 3 also includes a fastening ring 33 for surrounding each paddle board 32. The fastening ring 33 is clamped on the outer edge of each paddle board 32. There are two fastening rings 33. And they are respectively arranged at both ends of the circular paddle 3 in the length direction. Fastening each paddle board 32 to the fixed core shaft 31 through the fastening ring 33 is beneficial to improving the installation firmness of the paddle board 32, and is also beneficial to improving the structural strength of the entire circular paddle 3 and extending its service life. . At the same time, the fastening ring 33 is located at the outermost side of the circular paddle 3. Even if the circular paddle 3 comes into contact with the ground, the paddle board 32 will not be damaged, which is beneficial to extending the service life of the paddle board 32.
固定芯轴31的一端设有用于与行驶轮2固定连接的安装盘34,行驶轮2的外侧端面上凸设有若干个安装螺杆21,安装盘34上设置有供安装螺杆21贯穿的安装孔341,安装螺杆21穿过安装孔341后螺接有紧固螺母22用于将安装盘34与行驶轮2固定连接。圆形划桨3与行驶轮2安装时,通过安装螺杆21穿过安装孔341,再使用紧固螺母22紧固住后即可方便实现圆形划桨3的安装,并且该结构简单易实施,有利于降低加工和使用成本。One end of the fixed mandrel 31 is provided with a mounting plate 34 for fixed connection with the traveling wheel 2. A number of mounting screws 21 are protruding from the outer end surface of the traveling wheel 2. The mounting plate 34 is provided with mounting holes for the mounting screws 21 to penetrate. 341. After the mounting screw 21 passes through the mounting hole 341, a fastening nut 22 is screwed thereto for fixedly connecting the mounting plate 34 to the traveling wheel 2. When the circular paddle 3 is installed on the driving wheel 2, the installation screw 21 is passed through the installation hole 341, and then the fastening nut 22 is used to tighten it, so that the circular paddle 3 can be easily installed, and the structure is simple and easy to implement. , which is beneficial to reducing processing and use costs.
行驶轮2设置有六个,并且分别位于车架1宽度方向的两侧对称设置。通过增设行驶轮2的数量,达到增加收割机于行驶过程中与地面的接触面积,进而起到减少收割机陷入沼泽中的可能,并且同时增加了圆形划桨3的数量,有利于避免收割机于行驶过程中产生行走无力的现象。There are six traveling wheels 2 , and they are respectively located symmetrically on both sides of the frame 1 in the width direction. By increasing the number of driving wheels 2, the contact area between the harvester and the ground is increased during travel, thereby reducing the possibility of the harvester falling into the swamp. At the same time, the number of circular paddles 3 is increased, which is beneficial to avoid harvesting. The machine may become unable to walk while driving.
六个行驶轮2中其中四个行驶轮2位于车架1前部为前轮23,其中两个行驶轮2位于车架1后部为后轮24。由于收割机前方的割台装置较重,并且驾驶室也位于车架1前方,因此为避免收割机的车头过重而易在湿地产生沉降现象,将四个行驶轮2设置于车架1的前方两侧,进而不易使收割机陷入沼泽。Four of the six traveling wheels 2 are located at the front of the frame 1 as the front wheels 23 , and two of the traveling wheels 2 are located at the rear of the frame 1 as the rear wheels 24 . Since the header device in front of the harvester is heavy, and the cab is also located in front of the frame 1, in order to prevent the front of the harvester from being too heavy and prone to settling in the wetland, four driving wheels 2 are set on the frame 1 The front and sides make it difficult for the harvester to get stuck in the swamp.
行走机构还包括有用于驱动四个前轮23的驱动组件4,驱动组件4包括有位于车架1同侧的两个前轮23之间的主动辊41、和设置于主动辊41两端的主动齿轮42、和设置于四个前轮23上的从动齿轮43,以及绕设于车架1同侧的主动齿轮42和从动齿轮43上的驱动链条44,主动辊41的轴向沿车架1的宽度方向设置,并且均位于车架1左右两侧的两个前轮23之间,主动齿轮42和主动辊41同轴固定连接,从动齿轮43和行驶轮2同轴固定连接,主动辊41通过驱动链条44的啮合传动来带动主动齿轮42和从动齿轮43转动。电机带动主动辊41转动的过程中,主动辊41通过主动齿轮42和从动齿轮43与驱动链条44的啮合传动实现同时带动同侧的两个行驶轮2转动,该结构可通过设置一个主动辊41,来带动各行驶轮2同步转动,不仅减少了动力组件,也优化了传动方式,不仅有利于提高行走机构的动力,也降低了加工和使用成本,便于广泛推广使用。The running mechanism also includes a driving assembly 4 for driving four front wheels 23. The driving assembly 4 includes a driving roller 41 located between the two front wheels 23 on the same side of the frame 1, and a driving roller 41 provided at both ends of the driving roller 41. The gear 42, the driven gear 43 provided on the four front wheels 23, and the drive chain 44 surrounding the driving gear 42 and the driven gear 43 on the same side of the vehicle frame 1, the axial direction of the driving roller 41 is along the direction of the vehicle. The frame 1 is set in the width direction and is located between the two front wheels 23 on the left and right sides of the frame 1. The driving gear 42 and the driving roller 41 are coaxially fixedly connected, and the driven gear 43 and the driving wheel 2 are coaxially fixedly connected. The driving roller 41 drives the driving gear 42 and the driven gear 43 to rotate through the meshing transmission of the driving chain 44 . When the motor drives the driving roller 41 to rotate, the driving roller 41 simultaneously drives the two driving wheels 2 on the same side to rotate through the meshing transmission of the driving gear 42 and the driven gear 43 with the driving chain 44. This structure can be achieved by setting a driving roller. 41, to drive each driving wheel 2 to rotate synchronously, which not only reduces the power components, but also optimizes the transmission mode, which not only helps to improve the power of the traveling mechanism, but also reduces the processing and use costs, and facilitates widespread promotion and use.
车架1的下方设置有浮箱5,浮箱5位于车架1上前轮23和后轮24之间,浮箱5包括有外壳和填充于外壳内的漂浮材料。外壳可由铝合金焊接加工制成封闭式的,其内填充的漂浮材料可以为PE发泡材料或是EVA橡胶发泡材料或是泡沫块,因此浮箱5能够起到将车架1升浮的作用效果,避免收割机于行驶过程中陷入沼泽中,有利于增强收割机的使用安全性。此外,收割机的液压系统或是发动机驱动部件可安置于浮箱5内,并且可在其周边包裹上漂浮材料起到保护作用,该结构有利于提高收割机的结构紧凑程度。A buoyancy tank 5 is provided below the vehicle frame 1. The buoyancy tank 5 is located between the front wheel 23 and the rear wheel 24 on the vehicle frame 1. The buoyancy tank 5 includes an outer shell and floating material filled in the outer shell. The shell can be made of closed aluminum alloy welding, and the floating material filled inside can be PE foam material or EVA rubber foam material or foam block. Therefore, the floating box 5 can float the frame by 1 liter. The effect is to prevent the harvester from falling into the swamp during driving, which is conducive to enhancing the safety of the harvester. In addition, the hydraulic system or engine driving components of the harvester can be placed in the floating tank 5, and floating materials can be wrapped around them for protection. This structure is conducive to improving the compactness of the harvester.
车架1上设置有用于调节浮箱5距离地面远近的第二液压缸51,第二液压缸51固定于车架1上,第二液压缸51的活塞杆铰接于浮箱5上。收割机在较深的水域中作业时,可通过第二液压缸51将浮箱5顶到水内,可大大增强收割机的浮力,并且可通过调节浮箱5的高度来实现调节浮力大小,使收割机能够适应各类不同的作业环境。The vehicle frame 1 is provided with a second hydraulic cylinder 51 for adjusting the distance between the pontoon tank 5 and the ground. The second hydraulic cylinder 51 is fixed on the vehicle frame 1 , and the piston rod of the second hydraulic cylinder 51 is hingedly connected to the pontoon tank 5 . When the harvester is operating in deeper waters, the buoyancy tank 5 can be pushed into the water through the second hydraulic cylinder 51, which can greatly enhance the buoyancy of the harvester, and the buoyancy can be adjusted by adjusting the height of the buoyancy tank 5. This enables the harvester to adapt to various working environments.
以上仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only preferred embodiments of the present invention. The protection scope of the present invention is not limited to the above-mentioned embodiments. All technical solutions that fall under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those of ordinary skill in the art, several improvements and modifications may be made without departing from the principles of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention.
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