CN107252922A - An automatic shearing system - Google Patents
An automatic shearing system Download PDFInfo
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- CN107252922A CN107252922A CN201710411701.8A CN201710411701A CN107252922A CN 107252922 A CN107252922 A CN 107252922A CN 201710411701 A CN201710411701 A CN 201710411701A CN 107252922 A CN107252922 A CN 107252922A
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- raw material
- feeding
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D31/00—Shearing machines or shearing devices covered by none or more than one of the groups B23D15/00 - B23D29/00; Combinations of shearing machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/08—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/18—Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
- B21D43/22—Devices for piling sheets
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
本发明公开了一种自动剪板系统,包括原料上料搬运组件、原料伺服送料组件、第一剪切机、条料定点传送组件、条料送料搬运组件、第二剪切机、成品定点传送组件和码垛搬运组件,上料搬运组件包括原料搬运机架和原料搬运机械手,原料搬运机械手位于原料伺服送料组件的上方,原料伺服送料组件的末端设有第一剪切机,第一剪切机的侧部设有条料定点传送组件,条料定点传送组件的侧部设有条料送料搬运组件,条料送料搬运组件的侧部设有第二剪切机,第二剪切机的侧部设有成品定点传送组件和码垛搬运组件。本发明针对目前的剪板机存在的搬运效率低下的问题,提出改进方案,设计了一套自动化剪板系统,能有效减轻员工劳动强度。
The present invention discloses an automatic shearing system, including a raw material loading and handling assembly, a raw material servo feeding assembly, a first shearing machine, a strip material fixed-point transmission assembly, a strip material feeding and handling assembly, a second shearing machine, a finished product fixed-point transmission assembly and a palletizing and handling assembly, wherein the loading and handling assembly includes a raw material handling frame and a raw material handling manipulator, the raw material handling manipulator is located above the raw material servo feeding assembly, a first shearing machine is provided at the end of the raw material servo feeding assembly, a strip material fixed-point transmission assembly is provided at the side of the first shearing machine, a strip material feeding and handling assembly is provided at the side of the strip material fixed-point transmission assembly, a second shearing machine is provided at the side of the strip material feeding and handling assembly, and a finished product fixed-point transmission assembly and a palletizing and handling assembly are provided at the side of the second shearing machine. Aiming at the problem of low handling efficiency of the current shearing machine, the present invention proposes an improvement plan and designs a set of automatic shearing system, which can effectively reduce the labor intensity of employees.
Description
技术领域:Technical field:
本发明涉及板材剪切技术领域,具体而言涉及一种自动剪板系统。The invention relates to the technical field of plate shearing, in particular to an automatic plate shearing system.
背景技术:Background technique:
剪板机是对金属材料的板材进行剪切的设备,一般来说从原料板材加工开始都要进行一到两次的剪切才能得到成品板材,目前的剪板机完成初次剪裁后需要人工搬运至下个剪裁机处,板材的质量都比较大,使用人力搬运又耗时又耗力。The shearing machine is a device for cutting metal plates. Generally speaking, one or two shears are required to obtain the finished plate from the processing of the raw material. The current shearing machine needs to be manually transported after the initial cutting. To the next cutting machine, the quality of the board is relatively large, and it is time-consuming and labor-intensive to use manual handling.
发明内容:Invention content:
因此,针对上述缺点,我们设计了一套自动搬运、剪切板材的系统,可直接得到成品板材,其具体解决方案如下:Therefore, in response to the above shortcomings, we have designed a system for automatic handling and cutting of plates, which can directly obtain finished plates. The specific solutions are as follows:
一种自动剪板系统,包括原料上料搬运组件、原料伺服送料组件、第一剪切机、条料定点传送组件、条料送料搬运组件、第二剪切机、成品定点传送组件和码垛搬运组件,所述上料搬运组件、原料伺服送料组件、第一剪切机、条料定点传送组件、条料送料搬运组件、第二剪切机、成品定点传送组件和码垛搬运组件依次顺序排列;所述原料上料搬运组件包括原料搬运机架,所述原料搬运机架上安装运动箱,所述运动箱之中设有水平传送单元,所述运动箱的末端设有原料搬运机械手,所述原料搬运机械手的下部设有数个第一吸盘;所述原料搬运机械手位于原料伺服送料组件的上方,所述原料伺服送料组件的末端设有第一剪切机,所述第一剪切机的侧部设有条料定点传送组件,所述条料定点传送组件的侧部设有条料送料搬运组件,所述条料送料搬运组件的侧部设有第二剪切机,所述第二剪切机的侧部设有成品定点传送组件和码垛搬运组件。An automatic shearing system, including a raw material loading and handling component, a raw material servo feeding component, a first shearing machine, a strip fixed-point transmission component, a strip feeding and handling component, a second shearing machine, a finished product fixed-point transmission component and palletizing Handling components, the material loading and handling component, the raw material servo feeding component, the first shearing machine, the strip material fixed-point transmission component, the strip material feeding and handling component, the second shearing machine, the finished product fixed-point transmission component and the palletizing and handling component in sequence arrangement; the raw material loading and handling assembly includes a raw material handling frame, a motion box is installed on the material handling frame, a horizontal transfer unit is arranged in the motion box, and a material handling manipulator is provided at the end of the motion box, The lower part of the raw material handling manipulator is provided with several first suction cups; the raw material handling manipulator is located above the raw material servo feeding assembly, the end of the raw material servo feeding assembly is provided with a first shearing machine, and the first shearing machine The side of the strip material fixed-point transmission assembly is provided with a strip material feeding and handling assembly on the side of the strip material fixed-point transmission assembly, and the side of the strip material feeding and handling assembly is provided with a second shearing machine. The side of the second shearing machine is provided with a finished product fixed-point transmission component and a stacking and handling component.
作为对本发明的说明,所述运动箱之中设有原料搬运滑轨,所述原料搬运滑轨的数量为两条,原料搬运滑块可沿着两条原料搬运滑轨水平滑动,原料搬运滑块依靠电机驱动,所述原料搬运滑块上设有第一原料搬运气缸和第二原料搬运气缸,所述第一原料搬运气缸和第二原料搬运气缸的气缸杆与原料搬运机械手连接。As an illustration of the present invention, the movement box is provided with a material handling slide rail, and the number of the material handling slide rails is two, and the material handling slide block can slide horizontally along the two material handling slide rails, and the material handling slide rail The block is driven by a motor, and the material handling slider is provided with a first material handling cylinder and a second material handling cylinder, and the cylinder rods of the first material handling cylinder and the second material handling cylinder are connected with the material handling manipulator.
作为对本发明的说明,所述原料搬运机架上设有第一缓冲块,所述第一缓冲块的数量为四个,两个第一缓冲块分别位于原料搬运滑轨的侧部,所述原料搬运机架的底部为原料仓。As an illustration of the present invention, the raw material handling frame is provided with a first buffer block, the number of the first buffer blocks is four, and the two first buffer blocks are respectively located at the sides of the material handling slide rail. The bottom of the raw material handling frame is the raw material warehouse.
作为对本发明的说明,所述原料伺服送料组件包括原料送料机架,所述原料送料机架上设有原料送料电机,所述原料送料电机的输出端设有原料送料丝杠,所述原料送料丝杠与原料送料滑块螺接,原料送料滑块可在原料送料左滑轨和原料送料右滑轨上滑动,所述原料送料滑块上设有原料送料龙门,所述原料送料龙门的两侧分别安装原料送料气缸座,原料送料气缸座的末端为原料送料下夹板,所述原料送料气缸座上固定原料送料连杆,所述原料送料连杆顶部设有原料送料连杆轴,原料送料连杆轴同时穿过原料送料活动板安装,所述原料送料活动板的末端为原料送料上夹板,所述原料送料活动板与原料送料气缸连接块固定,所述原料送料气缸连接块上安装原料送料气缸,所述原料送料气缸倒置安装,原料送料气缸的气缸杆可在伸长时与原料送料气缸座接触;原料伺服送料组件还包括原料送料调整气缸,所述原料送料调整气缸与第二缓冲块连接,所述原料送料调整气缸安装在原料送料调整气缸座上;原料伺服送料组件还包括第三缓冲块,所述第三缓冲块安装在第三缓冲块座上。As an illustration of the present invention, the raw material servo feeding assembly includes a raw material feeding frame, a raw material feeding motor is arranged on the raw material feeding frame, a raw material feeding screw is arranged at the output end of the raw material feeding motor, and the raw material feeding The lead screw is screwed to the raw material feeding slider. The raw material feeding slider can slide on the raw material feeding left slide rail and the raw material feeding right slide rail. The raw material feeding slider is provided with a raw material feeding gantry, and the two raw material feeding gantry The raw material feeding cylinder seat is respectively installed on the side, the end of the raw material feeding cylinder seat is the raw material feeding lower splint, the raw material feeding connecting rod is fixed on the raw material feeding cylinder seat, the raw material feeding connecting rod shaft is arranged on the top of the raw material feeding connecting rod, and the raw material feeding The connecting rod shaft is installed through the raw material feeding movable plate at the same time, the end of the raw material feeding movable plate is the raw material feeding upper splint, the raw material feeding movable plate is fixed with the connecting block of the raw material feeding cylinder, and the raw material feeding The material feeding cylinder is installed upside down, and the cylinder rod of the material feeding cylinder can be in contact with the material feeding cylinder seat when it is extended; the raw material servo feeding component also includes a material feeding adjustment cylinder, and the material feeding adjustment cylinder is connected with the second buffer block connection, the raw material feeding adjustment cylinder is installed on the raw material feeding adjustment cylinder seat; the raw material servo feeding assembly also includes a third buffer block, and the third buffer block is installed on the third buffer block seat.
作为对本发明的说明,所述条料定点传送组件包括条料传送机架,所述条料传送机架上设有数个条料传送辊;条料定点传送组件还包括两侧的条料传送手轮,所述条料传送手轮通过丝杠与条料传送滑板螺接,所述条料传送滑板上设有条料传送气缸,所述条料传送气缸与条料传送限位板连接,料传送滑板通过条料传送左滑杆和条料传送右滑杆滑动。As an illustration of the present invention, the strip material fixed-point transmission assembly includes a strip material transmission frame, and several strip material transmission rollers are arranged on the strip material transmission frame; the strip material fixed-point transmission assembly also includes strip material transmission hands on both sides The strip conveying hand wheel is screwed to the strip conveying slide plate through a lead screw, the strip conveying slide is provided with a strip conveying cylinder, and the strip conveying cylinder is connected with the strip conveying limit plate, and the The conveyor slide slides through the strip conveyor left slider and the strip conveyor right slider.
作为对本发明的说明,所述条料送料搬运组件包括条料搬运机架,所述条料搬运机架上设有第一条料搬运气缸和第二条料搬运气缸,所述第一条料搬运气缸水平设置,第二条料搬运气缸竖直设置,第二条料搬运气缸的末端安装条料搬运机械手,所述条料搬运机械手下设有数个第二吸盘;所述条料送料搬运组件还包括条料送料机架,条料送料机架之中设有条料送料电机,所述条料送料电机的输出端为条料送料丝杠,所述条料送料丝杠与条料送料滑板螺接,所述条料送料滑板上设有条料送料单轴气缸、条料送料双轴气缸和条料送料夹板,所述条料送料夹板与条料送料夹板气缸连接;条料搬运机架上还设有三个第四缓冲块。As an illustration of the present invention, the strip material feeding and handling assembly includes a strip material handling frame, and a first strip material handling cylinder and a second strip material handling cylinder are arranged on the strip material handling frame, and the first strip material handling cylinder The handling cylinder is set horizontally, the second material handling cylinder is vertically set, the end of the second material handling cylinder is equipped with a strip handling manipulator, and several second suction cups are arranged under the strip material handling manipulator; the strip feeding and handling assembly It also includes a strip feeding frame, a strip feeding motor is arranged in the strip feeding frame, the output end of the strip feeding motor is a strip feeding screw, and the strip feeding screw and the strip feeding slide plate Screw connection, the strip feeding slide plate is provided with a strip feeding uniaxial cylinder, a strip feeding biaxial cylinder and a strip feeding splint, the strip feeding splint is connected with the strip feeding splint cylinder; the strip handling frame There are also three fourth buffer blocks.
作为对本发明的说明,所述成品定点传送组件包括成品传送机架,所述成品传送机架上设有数个成品传送辊;成品定点传送组件还包括两侧的成品传送手轮,所述成品传送手轮通过丝杠与成品传送滑板螺接,所述成品传送滑板上设有成品传送气缸,所述成品传送气缸与成品传送限位板连接,成品传送滑板通过成品传送左滑杆和成品传送右滑杆滑动。As an illustration of the present invention, the finished product fixed-point conveying assembly includes a finished product conveying frame, and several finished product conveying rollers are arranged on the finished product conveying frame; the finished product fixed-point conveying assembly also includes finished product conveying handwheels on both sides, and the finished product conveying The hand wheel is screwed to the finished product conveying slide plate through the lead screw. The finished product conveying slide plate is provided with a finished product conveying cylinder. The finished product conveying cylinder is connected with the finished product conveying limit plate. The slider slides.
作为对本发明的说明,所述码垛搬运组件包括码垛搬运机架,所述码垛搬运机架上安装码垛搬运滑块,码垛搬运滑块可沿着码垛搬运滑轨滑动,码垛搬运滑块上设有第一码垛搬运电机,所述第一码垛搬运电机的输出齿轮与竖直设置的第一码垛搬运电机齿条啮合,码垛搬运滑块上还设有第二码垛搬运电机,所述第二码垛搬运电机输出端的电机齿轮与第二码垛搬运电机齿条啮合;所述码垛搬运组件包括码垛搬运机械手,所述码垛搬运机械手的下部为码垛搬运吸盘;码垛搬运组件还包括第三码垛搬运电机,第三码垛搬运电机的输出端设有码垛搬运同步带轮,码垛搬运同步带轮可带动码垛搬运滑板沿着码垛搬运滑轨滑动。As an illustration of the present invention, the palletizing and handling assembly includes a palletizing and handling frame, on which a palletizing and handling slider is installed, and the palletizing and handling slider can slide along the palletizing and handling slide rail, The first palletizing and conveying motor is provided on the palletizing and conveying slider, and the output gear of the first palletizing and conveying motor meshes with the vertically arranged first palletizing and conveying motor rack, and the palletizing and conveying slider is also provided with a second palletizing and conveying motor. Two palletizing and conveying motors, the motor gear at the output end of the second palletizing and conveying motor is engaged with the rack of the second palletizing and conveying motor; the palletizing and conveying assembly includes a palletizing and conveying manipulator, the bottom of the palletizing and conveying manipulator The palletizing and handling suction cup; the palletizing and handling component also includes a third palletizing and handling motor, the output end of the third palletizing and handling motor is provided with a palletizing and handling synchronous pulley, and the palletizing and handling synchronous belt wheel can drive the palletizing and handling slide plate along the Palletizing and handling slides slide.
作为对本发明的说明,该系统还包括电控箱和电箱操作盘,所述电控箱和电箱操作盘位于原料上料搬运组件的侧部。As an illustration of the present invention, the system also includes an electric control box and an electric box operation panel, which are located at the side of the raw material feeding and handling assembly.
本发明针对目前的剪板机存在的搬运效率低下的问题,提出改进方案,设计了一套自动化剪板系统,其有以下优点:1、大量减轻员工工作强度;2、有效保证运送精度。The present invention aims at the problem of low handling efficiency existing in the current shearing machine, proposes an improvement plan, and designs an automatic shearing system, which has the following advantages: 1. Reduce the work intensity of employees in a large amount; 2. Effectively ensure the delivery accuracy.
附图说明:Description of drawings:
下面结合附图对本发明做进一步的说明:Below in conjunction with accompanying drawing, the present invention will be further described:
图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2本发明的俯视结构示意图;Fig. 2 is a top view structural schematic diagram of the present invention;
图3为发明的原料上料搬运组件结构示意图;Fig. 3 is a structural schematic diagram of the inventive raw material feeding and handling assembly;
图4从图3的左上方观察所得结构示意图(运动箱隐藏);Fig. 4 is a schematic view of the structure observed from the upper left of Fig. 3 (the sports box is hidden);
图5为发明的原料伺服送料组件结构示意图;Fig. 5 is a structural schematic diagram of the inventive raw material servo feeding assembly;
图6为从图5的左上方观察所得结构示意图(原料送料机架隐藏);Fig. 6 is a schematic view of the structure observed from the upper left of Fig. 5 (the raw material feeding frame is hidden);
图7为第一剪切机和条料定点传送组件的结构示意图;Fig. 7 is a structural schematic diagram of the first shearing machine and the strip fixed-point delivery assembly;
图8为条料定点传送组件的结构示意图(部分条料传送辊隐藏);Fig. 8 is a structural schematic diagram of the strip fixed-point transmission assembly (part of the strip transmission roller is hidden);
图9为条料送料搬运组件结构示意图;Fig. 9 is a structural schematic diagram of the strip feeding and handling assembly;
图10为从图9的左后方观察所得的结构示意图;Figure 10 is a schematic view of the structure observed from the left rear of Figure 9;
图11为第二剪切机和成品定点传送组件的结构示意图;Fig. 11 is a structural schematic diagram of the second shearing machine and the fixed-point delivery assembly of finished products;
图12为成品定点传送组件的结构示意图(局部剖视);Fig. 12 is a structural schematic diagram (partial cross-section) of the fixed-point delivery assembly for finished products;
图13为码垛搬运组件的结构示意图;Fig. 13 is a schematic structural view of the stacking and handling assembly;
图14为从图13的左上方观察所得的结构示意图;Figure 14 is a schematic view of the structure observed from the upper left of Figure 13;
图15为图14中A区域的放大结构示意图;Fig. 15 is a schematic diagram of an enlarged structure of area A in Fig. 14;
图中:10、原料上料搬运组件;11、原料搬运机架;12、原料仓;13、运动箱;14、原料搬运机械手;140、第一吸盘;15、原料搬运滑轨;150、第一缓冲块;16、原料搬运滑块;17、原料搬运气缸座;18、第一原料搬运气缸;19、第二原料搬运气缸;20、原料伺服送料组件;21、原料送料机架;22、原料送料电机;220、原料送料丝杠;23、原料送料滑块;230、原料送料龙门;231、原料送料左滑轨;232、原料送料右滑轨;24、原料送料气缸;240、原料送料气缸杆;241、原料送料气缸连接块;242、原料送料活动板;2420、原料送料上夹板;243、原料送料气缸座;2430、原料送料下夹板;244、原料送料连杆;2440、原料送料连杆轴;25、原料送料调整气缸;250、原料送料调整气缸座;26、第二缓冲块;27、第三缓冲块;270、第三缓冲块座;30、第一剪切机;40、条料定点传送组件;41、条料传送机架;42、条料传送辊;43、条料传送手轮;44、条料传送滑板;45、条料传送气缸;46、条料传送限位板;47、条料传送左滑杆;48、条料传送右滑杆;50、条料送料搬运组件;500、第四缓冲块;51、条料搬运机架;52、第一条料搬运气缸;53、第二条料搬运气缸;54、条料搬运机械手;540、第二吸盘;55、条料送料机架;56、条料送料电机;560、条料送料丝杠;57、条料送料滑板;570、条料送料单轴气缸;58、条料送料双轴气缸;59、条料送料夹板气缸;590、条料送料夹板;60、第二剪切机;70、成品定点传送组件;71、成品传送机架;72、成品传送辊;73、成品传送手轮;74、成品传送滑板;75、成品传送气缸;76、成品传送限位板;77、成品传送左滑杆;78、成品传送右滑杆;80、码垛搬运组件;800、码垛搬运滑轨;81、码垛搬运机架;82、码垛搬运滑块;83、第一码垛搬运电机;831、第一码垛搬运电机齿条;84、第二码垛搬运电机;840、电机齿轮;841、第二码垛搬运电机齿条;85、码垛搬运机械手;850、码垛搬运吸盘;86、第三码垛搬运电机;87、码垛搬运同步带轮;88、码垛搬运滑板;89、卡板;91、电控箱;92、电箱操作盘。In the figure: 10. Raw material loading and handling assembly; 11. Raw material handling rack; 12. Raw material warehouse; 13. Motion box; 14. Raw material handling manipulator; 1. Buffer block; 16. Raw material handling slider; 17. Raw material handling cylinder seat; 18. First raw material handling cylinder; 19. Second raw material handling cylinder; 20. Raw material servo feeding assembly; 21. Raw material feeding rack; 22. Raw material feeding motor; 220, raw material feeding screw; 23, raw material feeding slider; 230, raw material feeding gantry; 231, raw material feeding left slide rail; 232, raw material feeding right slide rail; 24, raw material feeding cylinder; 240, raw material feeding Cylinder rod; 241, raw material feeding cylinder connection block; 242, raw material feeding movable plate; 2420, raw material feeding upper splint; 243, raw material feeding cylinder seat; 2430, raw material feeding lower splint; 244, raw material feeding connecting rod; 2440, raw material feeding Connecting rod shaft; 25, raw material feeding adjustment cylinder; 250, raw material feeding adjustment cylinder seat; 26, second buffer block; 27, third buffer block; 270, third buffer block seat; 30, first shearing machine; 40 , Strip transmission component; 41, Strip transmission frame; 42, Strip transmission roller; 43, Strip transmission handwheel; 44, Strip transmission slide plate; 45, Strip transmission cylinder; 46, Strip transmission limit Bit plate; 47, the left slide bar for strip material transmission; 48, the right slide bar for strip material transmission; 50, the strip material feeding and handling assembly; 500, the fourth buffer block; 51, the strip material handling frame; 52, the first strip material Handling cylinder; 53, the second strip material handling cylinder; 54, strip material handling manipulator; 540, the second sucker; 55, strip feeding frame; 56, strip feeding motor; 560, strip feeding screw; 57, Strip feeding slide plate; 570, strip feeding uniaxial cylinder; 58, strip feeding biaxial cylinder; 59, strip feeding splint cylinder; 590, strip feeding splint; 60, second shearing machine; 70, finished product fixed point Conveyor component; 71. Finished product conveying frame; 72. Finished product conveying roller; 73. Finished product conveying hand wheel; 74. Finished product conveying slide plate; 75. Finished product conveying cylinder; 76. Finished product conveying limit plate; 77. Finished product conveying left slider ;78. Finished product transmission right slide bar; 80. Palletizing and conveying assembly; 800. Palletizing and conveying slide rail; 81. Palletizing and conveying frame; 82. Palletizing and conveying slider; , the rack of the first palletizing and conveying motor; 84, the second palletizing and conveying motor; 840, the gear of the motor; 841, the rack of the second palletizing and conveying motor; 85, the manipulator for palletizing and conveying; , The third palletizing and conveying motor; 87, the synchronous pulley for palletizing and conveying; 88, the palletizing and conveying slide plate; 89, the pallet; 91, the electric control box; 92, the electric box operation panel.
具体实施方式:detailed description:
如图1至图15所示,一种自动剪板系统,包括原料上料搬运组件10、原料伺服送料组件20、第一剪切机30、条料定点传送组件40、条料送料搬运组件50、第二剪切机60、成品定点传送组件70和码垛搬运组件80,所述上料搬运组件10、原料伺服送料组件20、第一剪切机30、条料定点传送组件40、条料送料搬运组件50、第二剪切机60、成品定点传送组件70和码垛搬运组件80依次顺序排列;所述原料上料搬运组件10包括原料搬运机架11,所述原料搬运机架11上安装运动箱13,所述运动箱13之中设有水平传送单元,所述运动箱13的末端设有原料搬运机械手14,所述原料搬运机械手14的下部设有数个第一吸盘140;所述原料搬运机械手14位于原料伺服送料组件20的上方,所述原料伺服送料组件20的末端设有第一剪切机30,所述第一剪切机30的侧部设有条料定点传送组件40,所述条料定点传送组件40的侧部设有条料送料搬运组件50,所述条料送料搬运组件50的侧部设有第二剪切机60,所述第二剪切机60的侧部设有成品定点传送组件70和码垛搬运组件80。As shown in Figures 1 to 15, an automatic shearing system includes a raw material feeding and handling component 10, a raw material servo feeding component 20, a first shearing machine 30, a strip fixed-point transmission component 40, and a strip feeding and handling component 50 , the second shearing machine 60, the finished product fixed-point transmission assembly 70 and the stacking and handling assembly 80, the material loading and handling assembly 10, the raw material servo feeding assembly 20, the first shearing machine 30, the strip fixed-point transmission assembly 40, the strip The feeding and handling assembly 50, the second shearing machine 60, the finished product fixed-point conveying assembly 70 and the stacking and handling assembly 80 are arranged in sequence; the raw material loading and handling assembly 10 includes a raw material handling frame 11, and Motion box 13 is installed, and horizontal transfer unit is provided among the described motion box 13, and the end of described motion box 13 is provided with raw material handling manipulator 14, and the bottom of described material handling manipulator 14 is provided with several first suction cups 140; The raw material handling manipulator 14 is located above the raw material servo feeding assembly 20, the end of the raw material servo feeding assembly 20 is provided with a first shearing machine 30, and the side of the first shearing machine 30 is provided with a strip fixed-point transmission assembly 40 , the side of the strip fixed-point transmission assembly 40 is provided with a strip feeding and handling assembly 50, and the side of the strip feeding and handling assembly 50 is provided with a second shearing machine 60, the second shearing machine 60 The side portion is provided with a finished product fixed-point conveying assembly 70 and a palletizing and handling assembly 80 .
所述运动箱13之中设有原料搬运滑轨15,所述原料搬运滑轨15的数量为两条,原料搬运滑块16可沿着两条原料搬运滑轨15水平滑动,原料搬运滑块16依靠电机驱动,所述原料搬运滑块16上设有第一原料搬运气缸18和第二原料搬运气缸19,所述第一原料搬运气缸18和第二原料搬运气缸19的气缸杆与原料搬运机械手14连接。The material handling slide rail 15 is arranged among the described motion box 13, the quantity of the described material handling slide rail 15 is two, the material handling slide block 16 can slide horizontally along the two material handling slide rails 15, the material handling slide block 16 is driven by a motor. The material handling slider 16 is provided with a first material handling cylinder 18 and a second material handling cylinder 19. The cylinder rods of the first material handling cylinder 18 and the second material handling cylinder 19 are connected with the material handling The manipulator 14 is connected.
所述原料搬运机架11上设有第一缓冲块150,所述第一缓冲块150的数量为四个,两个第一缓冲块150分别位于原料搬运滑轨15的侧部,所述原料搬运机架11的底部为原料仓12。The raw material handling frame 11 is provided with a first buffer block 150, the number of the first buffer blocks 150 is four, and the two first buffer blocks 150 are respectively located at the side of the material handling slide rail 15, the raw material The bottom of the handling frame 11 is a raw material bin 12 .
所述原料伺服送料组件20包括原料送料机架21,所述原料送料机架21上设有原料送料电机22,所述原料送料电机22的输出端设有原料送料丝杠220,所述原料送料丝杠220与原料送料滑块23螺接,原料送料滑块23可在原料送料左滑轨231和原料送料右滑轨232上滑动,所述原料送料滑块23上设有原料送料龙门230,所述原料送料龙门230的两侧分别安装原料送料气缸座243,原料送料气缸座243的末端为原料送料下夹板2430,所述原料送料气缸座243上固定原料送料连杆244,所述原料送料连杆244顶部设有原料送料连杆轴2440,原料送料连杆轴2440同时穿过原料送料活动板242安装,所述原料送料活动板242的末端为原料送料上夹板2420,所述原料送料活动板242与原料送料气缸连接块241固定,所述原料送料气缸连接块241上安装原料送料气缸24,所述原料送料气缸24倒置安装,原料送料气缸24的气缸杆可在伸长时与原料送料气缸座243接触;原料伺服送料组件20还包括原料送料调整气缸25,所述原料送料调整气缸25与第二缓冲块26连接,所述原料送料调整气缸25安装在原料送料调整气缸座250上;原料伺服送料组件20还包括第三缓冲块27,所述第三缓冲块27安装在第三缓冲块座270上。The raw material servo feeding assembly 20 includes a raw material feeding frame 21, the raw material feeding frame 21 is provided with a raw material feeding motor 22, the output end of the raw material feeding motor 22 is provided with a raw material feeding screw 220, and the raw material feeding Lead screw 220 is screwed with raw material feeding slide block 23, and raw material feeding slide block 23 can slide on raw material feeding left slide rail 231 and raw material feeding right slide rail 232, and described raw material feeding slide block 23 is provided with raw material feeding gantry 230, Both sides of the raw material feeding gantry 230 are respectively equipped with a raw material feeding cylinder seat 243, the end of the raw material feeding cylinder seat 243 is a raw material feeding lower splint 2430, a raw material feeding connecting rod 244 is fixed on the raw material feeding cylinder seat 243, and the raw material feeding The top of the connecting rod 244 is provided with a raw material feeding connecting rod shaft 2440, and the raw material feeding connecting rod shaft 2440 is installed through the raw material feeding movable plate 242 at the same time. The plate 242 is fixed to the connecting block 241 of the raw material feeding cylinder. The raw material feeding cylinder 24 is installed on the connecting block 241 of the raw material feeding cylinder. The raw material feeding cylinder 24 is installed upside down. The cylinder seat 243 contacts; the raw material servo feeding assembly 20 also includes a raw material feeding adjustment cylinder 25, the raw material feeding adjustment cylinder 25 is connected to the second buffer block 26, and the raw material feeding adjustment cylinder 25 is installed on the raw material feeding adjustment cylinder seat 250; The raw material servo feeding assembly 20 also includes a third buffer block 27 installed on the third buffer block seat 270 .
所述条料定点传送组件40包括条料传送机架41,所述条料传送机架41上设有数个条料传送辊42;条料定点传送组件40还包括两侧的条料传送手轮43,所述条料传送手轮43通过丝杠与条料传送滑板44螺接,所述条料传送滑板44上设有条料传送气缸45,所述条料传送气缸45与条料传送限位板46连接,料传送滑板44通过条料传送左滑杆47和条料传送右滑杆48滑动。The strip material fixed-point transmission assembly 40 includes a strip material transmission frame 41, and the strip material transmission frame 41 is provided with several strip material transmission rollers 42; the strip material fixed-point transmission assembly 40 also includes strip material transmission handwheels on both sides 43. The strip conveying hand wheel 43 is screwed with the strip conveying slide plate 44 through a lead screw, the strip conveying slide 44 is provided with a strip conveying cylinder 45, and the strip conveying cylinder 45 is connected with the strip conveying limit Position plate 46 is connected, and material conveys slide plate 44 and conveys left slide bar 47 and strip material and slides right slide bar 48 by strip material.
所述条料送料搬运组件50包括条料搬运机架51,所述条料搬运机架51上设有第一条料搬运气缸52和第二条料搬运气缸53,所述第一条料搬运气缸52水平设置,第二条料搬运气缸53竖直设置,第二条料搬运气缸53的末端安装条料搬运机械手54,所述条料搬运机械手54下设有数个第二吸盘540;所述条料送料搬运组件50还包括条料送料机架55,条料送料机架55之中设有条料送料电机56,所述条料送料电机56的输出端为条料送料丝杠560,所述条料送料丝杠560与条料送料滑板57螺接,所述条料送料滑板57上设有条料送料单轴气缸570、条料送料双轴气缸58和条料送料夹板590,所述条料送料夹板590与条料送料夹板气缸59连接;条料搬运机架51上还设有三个第四缓冲块500。The strip feeding and handling assembly 50 includes a strip handling frame 51, the first strip handling cylinder 52 and the second strip handling cylinder 53 are arranged on the strip handling frame 51, the first strip handling Cylinder 52 is horizontally arranged, and the second strip material handling cylinder 53 is vertically arranged, and the end of the second strip material handling cylinder 53 is equipped with strip material handling manipulator 54, and described strip material handling manipulator 54 is provided with several second suction cups 540; The strip feeding handling assembly 50 also includes a strip feeding frame 55, a strip feeding motor 56 is arranged in the strip feeding frame 55, and the output end of the strip feeding motor 56 is a strip feeding screw 560, so The strip feeding lead screw 560 is screwed with the strip feeding slide plate 57, the strip feeding slide plate 57 is provided with a strip feeding uniaxial cylinder 570, a strip feeding biaxial cylinder 58 and a strip feeding splint 590, the The strip feeding splint 590 is connected with the strip feeding splint cylinder 59; the strip handling frame 51 is also provided with three fourth buffer blocks 500 .
所述成品定点传送组件70包括成品传送机架71,所述成品传送机架71上设有数个成品传送辊72;成品定点传送组件70还包括两侧的成品传送手轮73,所述成品传送手轮73通过丝杠与成品传送滑板74螺接,所述成品传送滑板74上设有成品传送气缸75,所述成品传送气缸75与成品传送限位板76连接,成品传送滑板74通过成品传送左滑杆77和成品传送右滑杆78滑动。The finished product fixed-point transmission assembly 70 includes a finished product transmission frame 71, and the finished product transmission frame 71 is provided with several finished product transmission rollers 72; the finished product fixed-point transmission assembly 70 also includes finished product transmission handwheels 73 on both sides, and the finished product transmission The hand wheel 73 is screwed to the finished product conveying slide plate 74 through a lead screw, and the finished product conveying slide plate 74 is provided with a finished product conveying cylinder 75, and the finished product conveying cylinder 75 is connected with the finished product conveying limit plate 76, and the finished product conveying slide plate 74 passes through the finished product conveying The left slide bar 77 and the finished product convey the right slide bar 78 to slide.
所述码垛搬运组件80包括码垛搬运机架81,所述码垛搬运机架81上安装码垛搬运滑块82,码垛搬运滑块82可沿着码垛搬运滑轨800滑动,码垛搬运滑块82上设有第一码垛搬运电机83,所述第一码垛搬运电机83的输出齿轮与竖直设置的第一码垛搬运电机齿条831啮合,码垛搬运滑块82上还设有第二码垛搬运电机84,所述第二码垛搬运电机84输出端的电机齿轮840与第二码垛搬运电机齿条841啮合;所述码垛搬运组件80包括码垛搬运机械手85,所述码垛搬运机械手85的下部为码垛搬运吸盘850;码垛搬运组件80还包括第三码垛搬运电机86,第三码垛搬运电机86的输出端设有码垛搬运同步带轮87,码垛搬运同步带轮87可带动码垛搬运滑板88沿着码垛搬运滑轨800滑动。The stacking and handling assembly 80 includes a stacking and handling frame 81, a stacking and handling slider 82 is installed on the stacking and handling frame 81, and the stacking and handling slider 82 can slide along the stacking and handling slide rail 800, and the The palletizing and conveying slider 82 is provided with a first palletizing and conveying motor 83, the output gear of the first palletizing and conveying motor 83 meshes with the vertically arranged first palletizing and conveying motor rack 831, and the palletizing and conveying slider 82 There is also a second palletizing and conveying motor 84 on the top, and the motor gear 840 at the output end of the second palletizing and conveying motor 84 is engaged with the rack 841 of the second palletizing and conveying motor; the palletizing and conveying assembly 80 includes a palletizing and conveying manipulator 85, the lower part of the palletizing and conveying manipulator 85 is a palletizing and conveying suction cup 850; the palletizing and conveying assembly 80 also includes a third palletizing and conveying motor 86, and the output end of the third palletizing and conveying motor 86 is provided with a palletizing and conveying synchronous belt Wheel 87, the palletizing and conveying synchronous belt wheel 87 can drive the palletizing and conveying slide plate 88 to slide along the palletizing and conveying slide rail 800.
该系统还包括电控箱91和电箱操作盘92,所述电控箱91和电箱操作盘92位于原料上料搬运组件10的侧部。The system also includes an electric control box 91 and an electric box operation panel 92 , and the electric control box 91 and the electric box operation panel 92 are located at the side of the raw material loading and handling assembly 10 .
工作原理:作业员使用叉车将叠原料放于原料搬运机械手14指定位置(原料仓12),准备工作就绪,卡板89放置完毕,打开电箱操作盘92按下启动开关,自动剪板系统启动。原料搬运机械手14将一张原料板搬运至原料伺服送料组件20之中,由原料伺服送料组件20定位,根据裁剪尺寸,进行伺服送料。第一剪切机将原料裁剪为条料,条料由条料定点传送组件40输送至定点位置。条料送料搬运组件50完成定点位置取条料,再进行定位送条料至第二剪切机60。第二剪切机60裁剪条料为成品,成品定点传送组件70将成品输送至定点位置。码垛搬运机械手85按照码垛要求,进行卡板码垛成品。自动剪板系统以此自动循环作业,原料使用完毕时,自动剪板系统提示上料,成品码垛完毕时,自动剪板系统提示收料。Working principle: The operator uses a forklift to put the stack of raw materials in the designated position of the raw material handling manipulator 14 (raw material bin 12), the preparation work is ready, the pallet 89 is placed, the electric box operation panel 92 is opened and the start switch is pressed, and the automatic shearing system starts . The raw material handling manipulator 14 transports a raw material board to the raw material servo feeding assembly 20, and is positioned by the raw material servo feeding assembly 20, and performs servo feeding according to the cutting size. The first shearing machine cuts the raw material into strips, and the strips are transported to a fixed point by the strip fixed-point delivery assembly 40 . The strip material feeding and handling component 50 finishes taking the strip material at a fixed point, and then performs positioning to send the strip material to the second shearing machine 60 . The second shearing machine 60 cuts the strip into a finished product, and the finished product fixed-point delivery component 70 transports the finished product to a fixed-point position. Palletizing and handling manipulator 85 carries out palletizing finished products according to palletizing requirements. The automatic shearing system operates in an automatic cycle. When the raw materials are used up, the automatic shearing system prompts for loading, and when the finished product is stacked, the automatic shearing system prompts for receiving.
以上内容仅为本发明的较佳实施方式,对于本领域的普通技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本发明的限制。The above content is only the preferred implementation mode of the present invention. For those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation mode and application scope. limits.
Claims (9)
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| CN201710411701.8A CN107252922B (en) | 2017-06-05 | 2017-06-05 | Automatic plate shearing system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710411701.8A CN107252922B (en) | 2017-06-05 | 2017-06-05 | Automatic plate shearing system |
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| CN107252922A true CN107252922A (en) | 2017-10-17 |
| CN107252922B CN107252922B (en) | 2019-05-07 |
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| CN201710411701.8A Expired - Fee Related CN107252922B (en) | 2017-06-05 | 2017-06-05 | Automatic plate shearing system |
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| CN109290468A (en) * | 2018-10-01 | 2019-02-01 | 深圳市奥德斯智能科技有限公司 | A feeding system for a shearing machine |
| CN109368279A (en) * | 2018-10-16 | 2019-02-22 | 佛山沃伦智能技术有限公司 | Plate multi-blade saw automatic loading and unloading equipment |
| CN109366671A (en) * | 2018-09-18 | 2019-02-22 | 南京兴夏家具有限责任公司 | A kind of plate cutting system |
| CN110883249A (en) * | 2019-12-02 | 2020-03-17 | 河北空调工程安装有限公司 | Plate steering device for processing fire-fighting cylinder |
| CN113681074A (en) * | 2021-06-11 | 2021-11-23 | 南通跃通数控设备股份有限公司 | Door pocket flexible sizing sawing method based on door pocket sizing sawing device |
| CN113695659A (en) * | 2021-09-06 | 2021-11-26 | 配天机器人技术有限公司 | Plate shearing system |
| CN115519236A (en) * | 2022-11-23 | 2022-12-27 | 江苏金三力机械制造有限公司 | Laser processing device and method for connecting plate for tunnel support steel arch |
| CN115870540A (en) * | 2023-03-08 | 2023-03-31 | 成都裕鸢航空智能制造股份有限公司 | Plate shearing machine |
| CN118514141A (en) * | 2024-05-24 | 2024-08-20 | 常州德匠数控科技有限公司 | Plate raw material conveying, shifting and cutting system for machine tool machining and working method thereof |
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| CN109366671A (en) * | 2018-09-18 | 2019-02-22 | 南京兴夏家具有限责任公司 | A kind of plate cutting system |
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| CN109368279A (en) * | 2018-10-16 | 2019-02-22 | 佛山沃伦智能技术有限公司 | Plate multi-blade saw automatic loading and unloading equipment |
| CN110883249A (en) * | 2019-12-02 | 2020-03-17 | 河北空调工程安装有限公司 | Plate steering device for processing fire-fighting cylinder |
| CN113681074B (en) * | 2021-06-11 | 2022-07-29 | 南通跃通数控设备股份有限公司 | Door pocket flexible sizing sawing method based on door pocket sizing sawing device |
| CN113681074A (en) * | 2021-06-11 | 2021-11-23 | 南通跃通数控设备股份有限公司 | Door pocket flexible sizing sawing method based on door pocket sizing sawing device |
| CN113695659A (en) * | 2021-09-06 | 2021-11-26 | 配天机器人技术有限公司 | Plate shearing system |
| CN115519236A (en) * | 2022-11-23 | 2022-12-27 | 江苏金三力机械制造有限公司 | Laser processing device and method for connecting plate for tunnel support steel arch |
| CN115519236B (en) * | 2022-11-23 | 2023-02-28 | 江苏金三力机械制造有限公司 | Laser processing device and method for connecting plate for tunnel support steel arch |
| CN115870540A (en) * | 2023-03-08 | 2023-03-31 | 成都裕鸢航空智能制造股份有限公司 | Plate shearing machine |
| CN115870540B (en) * | 2023-03-08 | 2023-05-05 | 成都裕鸢航空智能制造股份有限公司 | Plate shearing machine |
| CN118514141A (en) * | 2024-05-24 | 2024-08-20 | 常州德匠数控科技有限公司 | Plate raw material conveying, shifting and cutting system for machine tool machining and working method thereof |
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| CN107252922B (en) | 2019-05-07 |
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