CN107246337A - A kind of air cleaner - Google Patents

A kind of air cleaner Download PDF

Info

Publication number
CN107246337A
CN107246337A CN201710715449.XA CN201710715449A CN107246337A CN 107246337 A CN107246337 A CN 107246337A CN 201710715449 A CN201710715449 A CN 201710715449A CN 107246337 A CN107246337 A CN 107246337A
Authority
CN
China
Prior art keywords
dust
housing
filter core
collecting box
auxilairy
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710715449.XA
Other languages
Chinese (zh)
Inventor
姚海明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuhu Happy Automobile Technology Co Ltd
Original Assignee
Wuhu Happy Automobile Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuhu Happy Automobile Technology Co Ltd filed Critical Wuhu Happy Automobile Technology Co Ltd
Priority to CN201710715449.XA priority Critical patent/CN107246337A/en
Publication of CN107246337A publication Critical patent/CN107246337A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/02Air cleaners
    • F02M35/024Air cleaners using filters, e.g. moistened
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/02Air cleaners
    • F02M35/024Air cleaners using filters, e.g. moistened
    • F02M35/02408Manufacturing filter elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/02Air cleaners
    • F02M35/024Air cleaners using filters, e.g. moistened
    • F02M35/02441Materials or structure of filter elements, e.g. foams
    • F02M35/0245Pleated, folded, corrugated filter elements, e.g. made of paper
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/02Air cleaners
    • F02M35/08Air cleaners with means for removing dust, particles or liquids from cleaners; with means for indicating clogging; with by-pass means; Regeneration of cleaners
    • F02M35/086Dust removal by flushing, blasting, pulsating or aspirating flow, washing or the like; Mechanical dust removal, e.g. by using scrapers

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)

Abstract

The present invention relates to technical field of automobile accessories, more particularly to a kind of air cleaner.A kind of air cleaner of the present invention, including:Housing, the filter core in the housing, the electromagnetic shaker being connected with the filter core, primary air inlet, gas outlet and auxilairy air intake on the housing, the dust-collecting box located at the housing bottom, the dust-exhausting port on the dust-collecting box, the intake valve on the auxilairy air intake, the dust discharge valve at the dust-exhausting port, and the heater in the housing;The cleaning of filter core can be automatically performed by electromagnetic shaker, air inflow is controlled by the cooperation of auxilairy air intake and intake valve, it is ensured that the normal work of engine.

Description

A kind of air cleaner
Technical field
The present invention relates to technical field of automobile accessories, more particularly to a kind of air cleaner.
Background technology
Air cleaner is a kind of conventional auto parts machinery, is mainly used in the air that engine provides cleaning, to prevent these Engine sucks the probability for increasing abrasion with the air of impurity particle and damaging at work.In the prior art, air filter Clear device is made up of filter core and housing two parts, and in use, the filter core easily laying dust of air cleaner causes these equipment Air inlet is not smooth, influences normal work.Thus existing air cleaner needs periodically to be safeguarded, generally requires and tears open when safeguarding Lower filter cleans dust thereon or the filter core more renewed, and this not only brings onerous toil to attendant, influences again The normal work of equipment, while the air inflow of existing air cleaner is relatively fixed, when high engine speeds are operated, usually goes out Now enter unsaturated vapor.
In addition, the adsorption capacity of the filter core in existing cleaner is weaker, the replacement cycle is shorter.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of air cleaner, the cleaning of filter core can be automatically performed, and The air inflow of air cleaner can be controlled as needed, it is ensured that the normal operation of engine.Meanwhile, present invention also offers one kind The element kit and its processing method of air cleaner.
In order to solve the above technical problems, the technical solution adopted by the present invention is:A kind of air cleaner, including:Housing, set In the filter core in the housing, the electromagnetic shaker being connected with the filter core, the primary air inlet on the housing, gas outlet and Auxilairy air intake, the dust-collecting box located at the housing bottom, the dust-exhausting port on the dust-collecting box, located at the additional-air inlet Intake valve on mouth, the dust discharge valve at the dust-exhausting port, and the heater in the housing;
The filter core includes:Housing is divided into upper chamber with by filter paper layer and the frame for surrounding the filter paper layer, the filter core Chamber, the primary air inlet and auxilairy air intake are connected with the lower chambers, and the heater is located at the bottom chamber, described Dust-collecting box is located at the lower chambers bottom, and the bottom surface of the dust-collecting box is inclined relative to horizontal, and the dust-exhausting port is located at described At the minimum point of the bottom surface of dust-collecting box, the gas outlet is connected with upper chamber.
The hull outside is additionally provided with mounting bracket, the mounting bracket and is additionally provided with mounting hole.
The primary air inlet and auxilairy air intake are connected with the lower chambers both side surface respectively, the gas outlet with it is described The side surface connection of upper chamber, the auxilairy air intake is located at the same side of the housing with the gas outlet.
A kind of element kit of air cleaner, including housing, the filter core in housing, be connected with filter core and be in shell Electromagnetic shaker outside body;Filter core includes filter paper layer and surrounds the frame of filter paper layer, and housing is divided into upper chamber and cavity of resorption by filter core Room.
A kind of processing method of the element kit of air cleaner, step is as follows:
1., construct and be molded
The electromagnetic shaker that element kit includes housing, the filter core in housing, is connected with filter core and is in hull outside;Filter core bag Include filter paper layer and surround the frame of filter paper layer, housing is divided into upper chamber and lower chambers by filter core;
Filter paper layer is prepared using common process, and frame is formed using carbon steel forging;
2., filter paper layer is pre-processed
Filter paper is placed on immersion treatment more than 12 hours in pretreatment fluid, drained after taking-up, then in drying at 55 DEG C;
Pretreatment fluid is by 20 parts of aqueous epoxy resin emulsion, 10 parts of thixotropic agent, 10 parts of water-soluble silicate, 5 parts of carbon black, the third three 3 parts of alcohol, 6 parts of cypermethrin, 6 parts of Mang alcohol are made for 2 hours in reaction at 75 DEG C in a kettle.;
3., assemble
By in the edge insertion frame of filter paper layer, frame inner edge is pressed, then the frame for loading filter paper layer is installed in housing, It is last that electromagnetic shaker is installed in hull outside.
Advantage for present invention is with effect:
1), the present invention a kind of air cleaner, including:Housing, the filter core in the housing, it is connected with the filter core Electromagnetic shaker, the primary air inlet on the housing, gas outlet and auxilairy air intake, the dust-collecting box located at the housing bottom, Dust-exhausting port on the dust-collecting box, the intake valve on the auxilairy air intake, the dust discharge at the dust-exhausting port Valve, and the heater in the housing;The cleaning of filter core can be automatically performed by electromagnetic shaker, by auxilairy air intake with The cooperation control air inflow of intake valve, it is ensured that the normal work of engine.
2), a kind of air cleaner element kit and its processing method, modular construction design is more novel, in processing When, filter paper layer is pre-processed, so that its adsorption capacity is strengthened, the replacement cycle becomes longer.
Brief description of the drawings
The invention will be further described below in conjunction with the accompanying drawings:
Fig. 1 is a kind of structure chart of air cleaner of the present invention;
Fig. 2 is a kind of filter cartridge construction figure of air cleaner of the present invention;
In figure:Housing 1, filter core 2, electromagnetic shaker 3, primary air inlet 4, gas outlet 5, auxilairy air intake 6, dust-collecting box 7, dust-exhausting port 8, enter Air valve 9, dust discharge valve 10, heater 11, mounting bracket 12, mounting hole 13, filter paper layer 21, frame 22, upper chamber 100, lower chambers 200。
Embodiment
Embodiment 1
Fig. 1 to Fig. 2 is referred to, the present invention provides a kind of air cleaner, including:Housing 1, the filter core in the housing 1 The electromagnetic shaker 3, the primary air inlet 4 on the housing 1, gas outlet 5 and the auxilairy air intake 6 that 2, are connected with the filter core 2, Dust-collecting box 7 located at the bottom of housing 1, the dust-exhausting port 8 on the dust-collecting box 7, on the auxilairy air intake 6 Intake valve 9, the dust discharge valve 10 at the dust-exhausting port 8, and the heater 11 in the housing 1;
The filter core 2 includes:Filter paper layer 21 and the frame 22 for surrounding the filter paper layer 21, on housing 1 is divided into by the filter core 2 Chamber 100 and lower chambers 200, the primary air inlet 4 and auxilairy air intake 6 are connected with the lower chambers 200, the heater 11 In the lower chambers 200, the dust-collecting box 7 is located at the bottom of lower chambers 20, and the bottom surface of the dust-collecting box 7 is relative to water Planar tilt, the dust-exhausting port 8 is located at the minimum point of the bottom surface of the dust-collecting box 7, and the gas outlet 5 connects with upper chamber 100 It is logical.
Specifically, the outside of housing 1, which is additionally provided with mounting bracket 12, the mounting bracket 12, is additionally provided with mounting hole 13.
Specifically, the primary air inlet 4 and auxilairy air intake 6 are connected with the both side surface of lower chambers 200 respectively, described Gas outlet 5 is connected with a side surface of the upper chamber 100, and the auxilairy air intake 6 is located at the housing with the gas outlet 5 1 the same side.
Specifically, the present invention can be automatically performed the cleaning of filter core by electromagnetic shaker, pass through auxilairy air intake and air inlet The cooperation control air inflow of valve, it is ensured that the normal work of engine, while also reducing moisture in gas by heater.
Embodiment 2
A kind of processing method of the element kit of air cleaner, step is as follows:
1., construct and be molded
The electromagnetic shaker that element kit includes housing, the filter core in housing, is connected with filter core and is in hull outside;Filter core bag Include filter paper layer and surround the frame of filter paper layer, housing is divided into upper chamber and lower chambers by filter core;
Filter paper layer is prepared using common process, and frame is formed using carbon steel forging;
2., filter paper layer is pre-processed
Filter paper is placed on immersion treatment more than 12 hours in pretreatment fluid, drained after taking-up, then in drying at 55 DEG C;
Pretreatment fluid is by 20 parts of aqueous epoxy resin emulsion, 10 parts of thixotropic agent, 10 parts of water-soluble silicate, 5 parts of carbon black, the third three 3 parts of alcohol, 6 parts of cypermethrin, 6 parts of Mang alcohol are made for 2 hours in reaction at 75 DEG C in a kettle.;
3., assemble
By in the edge insertion frame of filter paper layer, frame inner edge is pressed, then the frame for loading filter paper layer is installed in housing, It is last that electromagnetic shaker is installed in hull outside.
The present invention is not limited to above-described embodiment, and embodiment is exemplary, it is intended to for explaining the present invention, and can not It is interpreted as limitation of the present invention.

Claims (3)

1. a kind of air cleaner, it is characterised in that including:Housing(1), located at the housing(1)Interior filter core(2)With institute State filter core(2)Connected electromagnetic shaker(3), located at the housing(1)On primary air inlet(4), gas outlet(5)And additional-air inlet Mouthful(6), located at the housing(1)The dust-collecting box of bottom(7), located at the dust-collecting box(7)On dust-exhausting port(8), located at described Auxilairy air intake(6)On intake valve(9), located at the dust-exhausting port(8)The dust discharge valve at place(10), and located at the housing (1)Interior heater(11);
The filter core(2)Including:Filter paper layer(21)And surround the filter paper layer(21)Frame(22), the filter core(2)By shell Body(1)It is divided into upper chamber(100)And lower chambers(200), the primary air inlet(4)And auxilairy air intake(6)With the cavity of resorption Room(200)Connection, the heater(11)Located at the lower chambers(200)It is interior, the dust-collecting box(7)Located at the lower chambers (200)Bottom, the dust-collecting box(7)Bottom surface be inclined relative to horizontal, the dust-exhausting port(8)Positioned at the dust-collecting box(7) Bottom surface minimum point at, the gas outlet(5)With upper chamber(100)Connection.
2. air cleaner as claimed in claim 1, it is characterised in that the housing(1)Outside is additionally provided with mounting bracket (12), the mounting bracket(12)On be additionally provided with mounting hole(13).
3. air cleaner as claimed in claim 1, it is characterised in that the primary air inlet(4)And auxilairy air intake(6)Point Not with the lower chambers(200)Both side surface is connected, the gas outlet(5)With the upper chamber(100)A side surface connection, The auxilairy air intake(6)With the gas outlet(5)Positioned at the housing(1)The same side.
CN201710715449.XA 2017-08-20 2017-08-20 A kind of air cleaner Pending CN107246337A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710715449.XA CN107246337A (en) 2017-08-20 2017-08-20 A kind of air cleaner

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710715449.XA CN107246337A (en) 2017-08-20 2017-08-20 A kind of air cleaner

Publications (1)

Publication Number Publication Date
CN107246337A true CN107246337A (en) 2017-10-13

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710715449.XA Pending CN107246337A (en) 2017-08-20 2017-08-20 A kind of air cleaner

Country Status (1)

Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108644041A (en) * 2018-05-11 2018-10-12 潍坊学院 A kind of air cleaner of vehicle engine
CN112814811A (en) * 2021-01-04 2021-05-18 武汉泽润尚科技有限公司 Air filter for automobile capable of removing filter dust

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0506171A1 (en) * 1991-03-29 1992-09-30 COFISE S.p.A. Pneumatic device for cleaning air filters
CN102966471A (en) * 2012-11-26 2013-03-13 长城汽车股份有限公司 Air filter and automobile applying same
CN103670827A (en) * 2014-01-01 2014-03-26 胡达广 Cold starting boosting air filter
CN204804987U (en) * 2015-04-08 2015-11-25 孙斌 Automatic remove dust to seal and strain
CN205260179U (en) * 2015-12-25 2016-05-25 曼胡默尔滤清器(上海)有限公司 Integrated air cleaner who has self -adaptation choke valve
CN106283880A (en) * 2016-08-05 2017-01-04 蚌埠威尔特滤清器有限公司 A kind of gasoline filter filter paper hole preprocess method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0506171A1 (en) * 1991-03-29 1992-09-30 COFISE S.p.A. Pneumatic device for cleaning air filters
CN102966471A (en) * 2012-11-26 2013-03-13 长城汽车股份有限公司 Air filter and automobile applying same
CN103670827A (en) * 2014-01-01 2014-03-26 胡达广 Cold starting boosting air filter
CN204804987U (en) * 2015-04-08 2015-11-25 孙斌 Automatic remove dust to seal and strain
CN205260179U (en) * 2015-12-25 2016-05-25 曼胡默尔滤清器(上海)有限公司 Integrated air cleaner who has self -adaptation choke valve
CN106283880A (en) * 2016-08-05 2017-01-04 蚌埠威尔特滤清器有限公司 A kind of gasoline filter filter paper hole preprocess method

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
陈文华: "《汽车发动机构造与维修》", 31 August 2007 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108644041A (en) * 2018-05-11 2018-10-12 潍坊学院 A kind of air cleaner of vehicle engine
CN112814811A (en) * 2021-01-04 2021-05-18 武汉泽润尚科技有限公司 Air filter for automobile capable of removing filter dust

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Application publication date: 20171013