CN107245580A - It is a kind of to clean the effective method that copper, tin and iron are separated and recovered from from spent acidic etching solution - Google Patents
It is a kind of to clean the effective method that copper, tin and iron are separated and recovered from from spent acidic etching solution Download PDFInfo
- Publication number
- CN107245580A CN107245580A CN201710316396.4A CN201710316396A CN107245580A CN 107245580 A CN107245580 A CN 107245580A CN 201710316396 A CN201710316396 A CN 201710316396A CN 107245580 A CN107245580 A CN 107245580A
- Authority
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- China
- Prior art keywords
- mfcs
- tin
- iron
- copper
- vitamin
- Prior art date
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- Granted
Links
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 146
- 239000011135 tin Substances 0.000 title claims abstract description 117
- 239000010949 copper Substances 0.000 title claims abstract description 95
- 229910052718 tin Inorganic materials 0.000 title claims abstract description 82
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 80
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 77
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 title claims abstract description 66
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 61
- 238000005530 etching Methods 0.000 title claims abstract description 36
- 230000002378 acidificating effect Effects 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 33
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 28
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 26
- 238000011282 treatment Methods 0.000 claims abstract description 11
- 230000000813 microbial effect Effects 0.000 claims abstract description 10
- 230000008569 process Effects 0.000 claims abstract description 9
- 235000015097 nutrients Nutrition 0.000 claims abstract description 6
- 239000010865 sewage Substances 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 239000000203 mixture Substances 0.000 claims description 14
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 13
- ALYNCZNDIQEVRV-UHFFFAOYSA-N 4-aminobenzoic acid Chemical compound NC1=CC=C(C(O)=O)C=C1 ALYNCZNDIQEVRV-UHFFFAOYSA-N 0.000 claims description 8
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 8
- 239000004744 fabric Substances 0.000 claims description 8
- YBJHBAHKTGYVGT-ZKWXMUAHSA-N (+)-Biotin Chemical compound N1C(=O)N[C@@H]2[C@H](CCCCC(=O)O)SC[C@@H]21 YBJHBAHKTGYVGT-ZKWXMUAHSA-N 0.000 claims description 7
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 7
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 7
- 239000010802 sludge Substances 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 7
- 229910052757 nitrogen Inorganic materials 0.000 claims description 6
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 5
- 239000003575 carbonaceous material Substances 0.000 claims description 5
- 244000005700 microbiome Species 0.000 claims description 5
- -1 polytetrafluoroethylene Polymers 0.000 claims description 5
- GHOKWGTUZJEAQD-ZETCQYMHSA-N (D)-(+)-Pantothenic acid Chemical compound OCC(C)(C)[C@@H](O)C(=O)NCCC(O)=O GHOKWGTUZJEAQD-ZETCQYMHSA-N 0.000 claims description 4
- AUNGANRZJHBGPY-SCRDCRAPSA-N Riboflavin Chemical compound OC[C@@H](O)[C@@H](O)[C@@H](O)CN1C=2C=C(C)C(C)=CC=2N=C2C1=NC(=O)NC2=O AUNGANRZJHBGPY-SCRDCRAPSA-N 0.000 claims description 4
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical class [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 claims description 4
- 229960004050 aminobenzoic acid Drugs 0.000 claims description 4
- 239000003011 anion exchange membrane Substances 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 4
- AGBQKNBQESQNJD-UHFFFAOYSA-M lipoate Chemical compound [O-]C(=O)CCCCC1CCSS1 AGBQKNBQESQNJD-UHFFFAOYSA-M 0.000 claims description 4
- 235000019136 lipoic acid Nutrition 0.000 claims description 4
- 239000007769 metal material Substances 0.000 claims description 4
- 239000002366 mineral element Substances 0.000 claims description 4
- MGFYIUFZLHCRTH-UHFFFAOYSA-N nitrilotriacetic acid Chemical compound OC(=O)CN(CC(O)=O)CC(O)=O MGFYIUFZLHCRTH-UHFFFAOYSA-N 0.000 claims description 4
- 239000011780 sodium chloride Substances 0.000 claims description 4
- 229960002663 thioctic acid Drugs 0.000 claims description 4
- 229940088594 vitamin Drugs 0.000 claims description 4
- 239000011782 vitamin Substances 0.000 claims description 4
- 235000013343 vitamin Nutrition 0.000 claims description 4
- 229930003231 vitamin Natural products 0.000 claims description 4
- 241000894006 Bacteria Species 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 239000010936 titanium Substances 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 2
- 239000000463 material Substances 0.000 claims description 2
- 238000004140 cleaning Methods 0.000 claims 9
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 claims 6
- XLYOFNOQVPJJNP-ZSJDYOACSA-N heavy water Substances [2H]O[2H] XLYOFNOQVPJJNP-ZSJDYOACSA-N 0.000 claims 6
- 238000000151 deposition Methods 0.000 claims 4
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims 3
- 229910021580 Cobalt(II) chloride Inorganic materials 0.000 claims 3
- 229910002566 KAl(SO4)2·12H2O Inorganic materials 0.000 claims 3
- 239000007836 KH2PO4 Substances 0.000 claims 3
- 229910020350 Na2WO4 Inorganic materials 0.000 claims 3
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 claims 3
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 claims 3
- 229910052921 ammonium sulfate Inorganic materials 0.000 claims 3
- 229960002685 biotin Drugs 0.000 claims 3
- 235000020958 biotin Nutrition 0.000 claims 3
- 239000011616 biotin Substances 0.000 claims 3
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims 3
- 239000001110 calcium chloride Substances 0.000 claims 3
- 229910001628 calcium chloride Inorganic materials 0.000 claims 3
- OVBPIULPVIDEAO-LBPRGKRZSA-N folic acid Chemical compound C=1N=C2NC(N)=NC(=O)C2=NC=1CNC1=CC=C(C(=O)N[C@@H](CCC(O)=O)C(O)=O)C=C1 OVBPIULPVIDEAO-LBPRGKRZSA-N 0.000 claims 3
- 229910052943 magnesium sulfate Inorganic materials 0.000 claims 3
- SQQMAOCOWKFBNP-UHFFFAOYSA-L manganese(II) sulfate Chemical compound [Mn+2].[O-]S([O-])(=O)=O SQQMAOCOWKFBNP-UHFFFAOYSA-L 0.000 claims 3
- 229910000357 manganese(II) sulfate Inorganic materials 0.000 claims 3
- 229910052603 melanterite Inorganic materials 0.000 claims 3
- 229910000402 monopotassium phosphate Inorganic materials 0.000 claims 3
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 claims 3
- GNSKLFRGEWLPPA-UHFFFAOYSA-M potassium dihydrogen phosphate Chemical compound [K+].OP(O)([O-])=O GNSKLFRGEWLPPA-UHFFFAOYSA-M 0.000 claims 3
- ZUFQODAHGAHPFQ-UHFFFAOYSA-N pyridoxine hydrochloride Chemical compound Cl.CC1=NC=C(CO)C(CO)=C1O ZUFQODAHGAHPFQ-UHFFFAOYSA-N 0.000 claims 3
- 235000011091 sodium acetates Nutrition 0.000 claims 3
- XMVONEAAOPAGAO-UHFFFAOYSA-N sodium tungstate Chemical compound [Na+].[Na+].[O-][W]([O-])(=O)=O XMVONEAAOPAGAO-UHFFFAOYSA-N 0.000 claims 3
- DPJRMOMPQZCRJU-UHFFFAOYSA-M thiamine hydrochloride Chemical compound Cl.[Cl-].CC1=C(CCO)SC=[N+]1CC1=CN=C(C)N=C1N DPJRMOMPQZCRJU-UHFFFAOYSA-M 0.000 claims 3
- 239000011691 vitamin B1 Substances 0.000 claims 3
- 239000011716 vitamin B2 Substances 0.000 claims 3
- 239000011675 vitamin B5 Substances 0.000 claims 3
- 239000011726 vitamin B6 Substances 0.000 claims 3
- 239000011727 vitamin B9 Substances 0.000 claims 3
- 150000003722 vitamin derivatives Chemical class 0.000 claims 3
- 239000011592 zinc chloride Substances 0.000 claims 3
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 claims 3
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 claims 2
- 229910000366 copper(II) sulfate Inorganic materials 0.000 claims 2
- 238000011081 inoculation Methods 0.000 claims 2
- 239000000725 suspension Substances 0.000 claims 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims 1
- PVNIIMVLHYAWGP-UHFFFAOYSA-N Niacin Chemical compound OC(=O)C1=CC=CN=C1 PVNIIMVLHYAWGP-UHFFFAOYSA-N 0.000 claims 1
- 229910000831 Steel Inorganic materials 0.000 claims 1
- 238000005273 aeration Methods 0.000 claims 1
- 229910052927 chalcanthite Inorganic materials 0.000 claims 1
- IYRDVAUFQZOLSB-UHFFFAOYSA-N copper iron Chemical compound [Fe].[Cu] IYRDVAUFQZOLSB-UHFFFAOYSA-N 0.000 claims 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 claims 1
- 239000000428 dust Substances 0.000 claims 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims 1
- 239000010959 steel Substances 0.000 claims 1
- 239000011708 vitamin B3 Substances 0.000 claims 1
- 238000000926 separation method Methods 0.000 abstract description 20
- 239000002699 waste material Substances 0.000 abstract description 18
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 abstract description 17
- 238000011084 recovery Methods 0.000 abstract description 15
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 abstract description 12
- 238000001556 precipitation Methods 0.000 abstract description 12
- CVNKFOIOZXAFBO-UHFFFAOYSA-J tin(4+);tetrahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[Sn+4] CVNKFOIOZXAFBO-UHFFFAOYSA-J 0.000 abstract description 6
- 229910001385 heavy metal Inorganic materials 0.000 abstract description 3
- 235000014413 iron hydroxide Nutrition 0.000 abstract description 3
- NCNCGGDMXMBVIA-UHFFFAOYSA-L iron(ii) hydroxide Chemical compound [OH-].[OH-].[Fe+2] NCNCGGDMXMBVIA-UHFFFAOYSA-L 0.000 abstract description 3
- 239000000243 solution Substances 0.000 abstract 4
- 239000011259 mixed solution Substances 0.000 abstract 1
- 229910052751 metal Inorganic materials 0.000 description 26
- 239000002184 metal Substances 0.000 description 26
- 150000002739 metals Chemical class 0.000 description 15
- 238000006243 chemical reaction Methods 0.000 description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 230000007423 decrease Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 230000008021 deposition Effects 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 229930003270 Vitamin B Natural products 0.000 description 2
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical compound [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 description 2
- 238000005352 clarification Methods 0.000 description 2
- 239000000306 component Substances 0.000 description 2
- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 description 2
- 238000013480 data collection Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000003014 ion exchange membrane Substances 0.000 description 2
- 239000011133 lead Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 235000019156 vitamin B Nutrition 0.000 description 2
- 239000011720 vitamin B Substances 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- RBCOYOYDYNXAFA-UHFFFAOYSA-L (5-hydroxy-4,6-dimethylpyridin-3-yl)methyl phosphate Chemical compound CC1=NC=C(COP([O-])([O-])=O)C(C)=C1O RBCOYOYDYNXAFA-UHFFFAOYSA-L 0.000 description 1
- VTLYFUHAOXGGBS-UHFFFAOYSA-N Fe3+ Chemical compound [Fe+3] VTLYFUHAOXGGBS-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229920005372 Plexiglas® Polymers 0.000 description 1
- 229910021626 Tin(II) chloride Inorganic materials 0.000 description 1
- 229930003756 Vitamin B7 Natural products 0.000 description 1
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- FFBHFFJDDLITSX-UHFFFAOYSA-N benzyl N-[2-hydroxy-4-(3-oxomorpholin-4-yl)phenyl]carbamate Chemical compound OC1=C(NC(=O)OCC2=CC=CC=C2)C=CC(=C1)N1CCOCC1=O FFBHFFJDDLITSX-UHFFFAOYSA-N 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- XLJKHNWPARRRJB-UHFFFAOYSA-N cobalt(2+) Chemical compound [Co+2] XLJKHNWPARRRJB-UHFFFAOYSA-N 0.000 description 1
- 229960003280 cupric chloride Drugs 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000002848 electrochemical method Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 229960002089 ferrous chloride Drugs 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 238000009854 hydrometallurgy Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- NMCUIPGRVMDVDB-UHFFFAOYSA-L iron dichloride Chemical compound Cl[Fe]Cl NMCUIPGRVMDVDB-UHFFFAOYSA-L 0.000 description 1
- 238000000622 liquid--liquid extraction Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000012533 medium component Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000033116 oxidation-reduction process Effects 0.000 description 1
- 230000002572 peristaltic effect Effects 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 235000011150 stannous chloride Nutrition 0.000 description 1
- JZRWCGZRTZMZEH-UHFFFAOYSA-N thiamine Chemical compound CC1=C(CCO)SC=[N+]1CC1=CN=C(C)N=C1N JZRWCGZRTZMZEH-UHFFFAOYSA-N 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- AXZWODMDQAVCJE-UHFFFAOYSA-L tin(II) chloride (anhydrous) Chemical compound [Cl-].[Cl-].[Sn+2] AXZWODMDQAVCJE-UHFFFAOYSA-L 0.000 description 1
- 235000011912 vitamin B7 Nutrition 0.000 description 1
- 239000011735 vitamin B7 Substances 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/006—Wet processes
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B15/00—Obtaining copper
- C22B15/0063—Hydrometallurgy
- C22B15/0084—Treating solutions
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B25/00—Obtaining tin
- C22B25/04—Obtaining tin by wet processes
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B25/00—Obtaining tin
- C22B25/06—Obtaining tin from scrap, especially tin scrap
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
- C22B3/18—Extraction of metal compounds from ores or concentrates by wet processes with the aid of microorganisms or enzymes, e.g. bacteria or algae
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B1/00—Electrolytic production of inorganic compounds or non-metals
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Biochemistry (AREA)
- Biotechnology (AREA)
- Microbiology (AREA)
- Geochemistry & Mineralogy (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Water Treatment By Electricity Or Magnetism (AREA)
Abstract
一种清洁有效的从酸性废蚀刻溶液中分离并回收铜、锡和铁的方法,属于重金属处理与分离回收领域。多级MFCs由三个MFCs单元组成,多级MFCs的阳极电极附着电化学活性生物膜;阳极进水为含有有机碳源和微生物营养液的混合溶液。含有Sn(II)、Fe(II)和Cu(II)的酸性废蚀刻溶液通过在除锡和除铁MFCs单元底部生成氢氧化亚锡和/或氢氧化锡、以及氢氧化铁沉淀得以回收和分离,而Cu(II)在除铜MFCs阴极上被还原回收。本发明提出一种同时处理含有Sn(II)、Fe(II)和Cu(II)的酸性废蚀刻溶液和市政等有机污水并分离回收其中的重金属和能量的新方法,拓展了多级MFCs的应用领域和使用范围;同时过程副产电能,清洁环保。
The invention discloses a clean and effective method for separating and recovering copper, tin and iron from acidic waste etching solution, belonging to the field of heavy metal treatment and separation and recovery. Multilevel MFCs are composed of three MFCs units. The anode electrode of multilevel MFCs is attached with an electrochemically active biofilm; the anode feedwater is a mixed solution containing organic carbon source and microbial nutrient solution. The acidic spent etching solution containing Sn(II), Fe(II) and Cu(II) is recovered by forming stannous hydroxide and/or tin hydroxide, and iron hydroxide precipitation at the bottom of the tin and iron removal MFCs unit and separation, while Cu(II) was reduced and recovered on the copper-removing MFCs cathode. The present invention proposes a new method for simultaneously treating acidic waste etching solutions containing Sn(II), Fe(II) and Cu(II) and municipal organic sewage and separating and recovering heavy metals and energy therein, expanding the capabilities of multi-stage MFCs Application fields and scope of use; at the same time, the process produces electric energy, which is clean and environmentally friendly.
Description
技术领域technical field
本发明属于重金属处理与分离回收领域,特别涉及多级微生物燃料电池从酸性废印刷线路板蚀刻溶液中梯级分离并回收锡、铁和铜。The invention belongs to the field of heavy metal treatment, separation and recovery, and in particular relates to the stepwise separation and recovery of tin, iron and copper by a multi-stage microbial fuel cell from an acidic waste printed circuit board etching solution.
背景技术Background technique
随着人们生活水平的提高和大量电子产品的生产、使用和换代,产生了大量含有Sn(II)、Fe(II)和Cu(II)的酸性蚀刻废液。这些废液排放到环境中,不仅造成了严重的环境污染,而且导致了金属资源的极大浪费。因此,该类废液的处理与回收不仅解决环境污染问题,而且实现有价产品的资源化利用,兼具环境、经济和社会效益(Hydrometallurgy 70(2003)23-29;Green Chem 17(2015)3979-3991;Green Chem 17(2015)4418-4431;环境工程22(2004)75-77)。当前,酸性废蚀刻液的处理与金属回收方法主要是化学、物理或电化学相结合方法,如金属置换法(CN91100122.0;CN201010189919.1;电镀与环保9(1989)44-46)、溶剂萃取法(CN201310174581.6;CN201510335589.5;CN201410016262.7)、电解法(CN201310554271.7;CN201610639169.0;CN201510293669.9;CN201410530489.3)、内晶法(CN201510815459.1)、热解法(CN201310554271.7)和沉淀法(CN201020658781.0;CN200910030842.0;新技术新工艺1(1993)41-42)等。这些方法不仅具有试剂消耗大、能耗高、二次污染等缺点,而且仅回收了废蚀刻溶液中的单一金属铜,对锡、铁等其它金属未作考虑。虽然Swain等(Green Chem 17(2015)3979-3991;Green Chem17(2015)4418-4431)利用液-液萃取逐级回收废蚀刻液中金属铟、钼、锡和铜、Scott等(Resour Conserv Recy 20(1997)43-55)依据化学-电化学原理通过水合氧化锡沉淀、电化学逐级分离和回收锡、铜和铅,但这些过程需要消耗大量有机溶剂,或者消耗大量强碱,造成二次污染;同时,过程耗能高、操作繁琐复杂。因此,寻求清洁有效的、低能耗的从酸性废蚀刻溶液中分离和回收锡、铁和铜技术,成为人们关注的热点。With the improvement of people's living standards and the production, use and replacement of a large number of electronic products, a large amount of acidic etching waste containing Sn(II), Fe(II) and Cu(II) is produced. The discharge of these waste liquids into the environment not only caused serious environmental pollution, but also resulted in a great waste of metal resources. Therefore, the treatment and recycling of this kind of waste liquid not only solves the problem of environmental pollution, but also realizes the resource utilization of valuable products, which has environmental, economic and social benefits (Hydrometallurgy 70(2003) 23-29; Green Chem 17(2015) 3979-3991; Green Chem 17(2015) 4418-4431; Environmental Engineering 22(2004) 75-77). At present, the treatment of acidic waste etching solution and metal recovery methods are mainly chemical, physical or electrochemical methods, such as metal replacement method (CN91100122.0; CN201010189919.1; Electroplating and Environmental Protection 9 (1989) 44-46), solvent萃取法(CN201310174581.6;CN201510335589.5;CN201410016262.7)、电解法(CN201310554271.7;CN201610639169.0;CN201510293669.9;CN201410530489.3)、内晶法(CN201510815459.1)、热解法(CN201310554271 .7) and precipitation method (CN201020658781.0; CN200910030842.0; New Technology and New Process 1 (1993) 41-42), etc. These methods not only have the disadvantages of high reagent consumption, high energy consumption, and secondary pollution, but also only recover a single metal copper in the waste etching solution, and do not consider other metals such as tin and iron. Although Swain et al. (Green Chem 17 (2015) 3979-3991; Green Chem 17 (2015) 4418-4431) utilized liquid-liquid extraction to recover metal indium, molybdenum, tin and copper in the waste etching solution step by step, Scott et al. (Resour Conserv Recy 20 (1997) 43-55) based on chemical-electrochemical principles, through hydrated tin oxide precipitation, electrochemical step-by-step separation and recovery of tin, copper and lead, but these processes need to consume a large amount of organic solvents, or consume a large amount of strong alkali, resulting in secondary Secondary pollution; at the same time, the process consumes high energy and is cumbersome and complicated to operate. Therefore, seeking a clean, effective, and low-energy-consumption technology for separating and recovering tin, iron, and copper from acidic waste etching solutions has become a hot spot of concern.
微生物燃料电池(Microbial Fuel Cells,MFCs)是近年兴起的、利用微生物将有机污水中的化学能转化为电能并/或同时生成还原性产物的新技术,具有清洁环保、简单易行和高效稳定的特点。MFCs主要由阳极室、阳极电极、阴极室、阴极电极、质子交换膜和外阻组成(图2)。当前,人们广泛开展了单一MFCs、施加外压的单一微生物电解池、多级MFCs、以及MFCs和微生物电解池组合研究,用于回收的金属包括Cu(II)、Ag(I)、Zn(II)、Hg(II)、Cd(II)、Cr(VI)和Cd(II)等单一金属(CN201310345579、Environ Sci Technol 44(2010)4376-4381;Appl Energy 112(2013)1337-1341;Bioresour Technol 102(2011)6304-6307;J PowerSources 273(2015)1103-1113);Inter J Hydrogen Energy 41(2016)13368-13379)、及混合金属Cu(II)和Ni(II)(FrontEnvironSciEng 9(2015)522-527)、Cu(II)和Cd(II)(CN201410669734.9;Bioresour Technol 200(2016)565-571)、Cu(II)、Co(II)和Li(I)(SepPurifTechnol 147(2015)114-124)、Cr(VI)、Cu(II)和Cd(II)(EnvironSci Technol 49(2015):9914-9924)、Pb(II)、Zn(II)、Cu(II)和Ni(II)(J HazardMater235-236(2012)291-297)等。然而,这些回收金属的生物电化学过程均是利用不同金属的氧化还原电位差异在电极上沉积金属,需要刮取电极才能回收金属,故而增加了后续处理成本。此外,当混合金属物料依次进入多级反应器单元,随着反应器单元的溶液化学如pH和电导率等的变化,不同金属组分在同一单元的沉积率不同,从而使不同反应器单元对同一种金属的分离效能不同。据此,优化和调控不同金属组分在同一单元的沉积条件(pH、时间等),可实现混合金属的高效沉积和分离。依据该思想,结合当前酸性蚀刻废水的处理与回收技术现状,克服上述多级生物电化学反应器分离回收金属的技术瓶颈,将有望开发出一种高效处理与梯级分离回收酸性蚀刻废水中锡、铁和铜的多级MFCs技术。Microbial Fuel Cells ( M icrobial Fuel Cells, MFCs ) is a new technology emerging in recent years, which uses microorganisms to convert chemical energy in organic sewage into electrical energy and/or generate reducing products at the same time. It is clean, environmentally friendly, simple, and Efficient and stable features. MFCs are mainly composed of anode chamber, anode electrode, cathode chamber, cathode electrode, proton exchange membrane and external resistance (Fig. 2). At present, studies on single MFCs, single microbial electrolytic cells with external pressure, multi-stage MFCs, and combination of MFCs and microbial electrolytic cells have been extensively carried out. The metals used for recovery include Cu(II), Ag(I), Zn(II ), Hg(II), Cd(II), Cr(VI) and Cd(II) and other single metals (CN201310345579, Environ Sci Technol 44(2010)4376-4381; Appl Energy 112(2013)1337-1341; Bioresour Technol 102(2011)6304-6307; J PowerSources 273(2015)1103-1113); Inter J Hydrogen Energy 41(2016)13368-13379), and mixed metal Cu(II) and Ni(II)(FrontEnvironSciEng 9(2015) 522-527), Cu(II) and Cd(II) (CN201410669734.9; Bioresour Technol 200(2016)565-571), Cu(II), Co(II) and Li(I)(SepPurifTechnol 147(2015) 114-124), Cr(VI), Cu(II) and Cd(II) (EnvironSci Technol 49(2015):9914-9924), Pb(II), Zn(II), Cu(II) and Ni(II ) (J Hazard Mater 235-236(2012) 291-297) et al. However, these bioelectrochemical processes for recovering metals all use the difference in oxidation-reduction potential of different metals to deposit metals on electrodes, and the electrodes need to be scraped to recover metals, thus increasing the cost of subsequent treatment. In addition, when the mixed metal materials enter the multi-stage reactor unit sequentially, with the change of the solution chemistry of the reactor unit, such as pH and conductivity, the deposition rates of different metal components in the same unit are different, so that different reactor units have different The separation efficiency of the same metal is different. Accordingly, optimizing and regulating the deposition conditions (pH, time, etc.) of different metal components in the same unit can achieve efficient deposition and separation of mixed metals. According to this idea, combined with the current status of acid etching wastewater treatment and recovery technology, and overcoming the technical bottleneck of the above-mentioned multi-stage bioelectrochemical reactor separation and recovery of metals, it is expected to develop a high-efficiency treatment and cascade separation recovery of tin, Multilevel MFCs technology for iron and copper.
本发明的技术原理如下:以氧气为电子受体的空气阴极MFCs在酸性条件下发生反应(式1),使阴极液pH不断升高;而Sn(OH)2、Sn(OH)4的溶度积分别为1.4×10-28和1.0×10-56,酸性蚀刻废水条件下生成Sn(OH)2和Sn(OH)4沉淀需要的pH为0.79-2.45,低于Fe(II)在空气阴极MFCs中发生反应(式5)并生成Fe(OH)3沉淀(式6)所需的pH 3.10,更低于Cu(II)生成Cu(OH)2沉淀所需的pH5.68。因此,酸性蚀刻废水中的Sn(II)和Fe(II)可分别在以氧气为电子受体的MFCs阴极室中,通过不同反应时间/停留时间以控制不断升高的阴极液pH,最终以Sn(OH)2或Sn(OH)4(式2-4)、及Fe(OH)3(式5-6)沉淀的方式在不同反应器单元底部回收。对Cu(II)而言,由于去除Sn(II)和Fe(II)的溶液pH最高为5.14,仍低于生成Cu(OH)2沉淀所需的pH 5.68,而是以式(7)方式在阴极还原回收。由于在不同反应器单元中回收不同金属,使得三种金属得以梯级分离。The technical principle of the present invention is as follows: the air cathode MFCs with oxygen as the electron acceptor reacts under acidic conditions (Formula 1), so that the pH of the catholyte is continuously increased; while the dissolved Sn(OH) 2 and Sn(OH) 4 The specific products are 1.4×10 -28 and 1.0×10 -56 , respectively, and the pH required for the formation of Sn(OH) 2 and Sn(OH) 4 precipitation under the condition of acidic etching wastewater is 0.79-2.45, which is lower than that of Fe(II) in the air The pH 3.10 required for the reaction (Equation 5) and the formation of Fe(OH) 3 precipitation (Equation 6) in the cathode MFCs is lower than the pH 5.68 required for Cu(II) to form Cu(OH) 2 precipitation. Therefore, Sn(II) and Fe(II) in acidic etching wastewater can control the increasing pH of catholyte through different reaction time/residence time in MFCs cathode compartment with oxygen as electron acceptor, and finally Sn(OH) 2 or Sn(OH) 4 (Formula 2-4), and Fe(OH) 3 (Formula 5-6) are recovered at the bottom of different reactor units by way of precipitation. For Cu(II), since the pH of the solution for removing Sn(II) and Fe(II) is up to 5.14, it is still lower than the pH 5.68 required for the formation of Cu(OH) 2 precipitation, but in the form of formula (7) It is recovered at the cathode reduction. A cascade separation of the three metals is achieved due to the recovery of the different metals in the different reactor units.
O2+4H++4e﹣=2H2O Eθ=+1.229VSHE (1)O 2 +4H + +4e - =2H 2 OE θ =+1.229V SHE (1)
Sn2++2H2O=Sn(OH)2↓+2H+ Ksp=1.4×10﹣28 (2)Sn 2+ +2H 2 O=Sn(OH) 2 ↓+2H + K sp =1.4×10 -28 (2)
2Sn2++O2+4H+=2Sn4++2H2O (3)2Sn 2+ +O 2 +4H + =2Sn 4+ +2H 2 O (3)
Sn4++4H2O=Sn(OH)4↓+4H+Ksp=1.0×10﹣56 (4)Sn 4+ +4H 2 O=Sn(OH) 4 ↓+4H + K sp =1.0×10 -56 (4)
4Fe2++4H++O2=4Fe3++2H2O (5)4Fe 2+ +4H + +O 2 =4Fe 3+ +2H 2 O (5)
Fe3++3OH﹣=Fe(OH)3↓ Ksp=2.8×10﹣39 (6)Fe 3+ +3OH - =Fe(OH) 3 ↓ K sp =2.8×10 -39 (6)
Cu2++2e﹣=Cu(s) Eθ=+0.340VSHE(7)Cu 2+ +2e - =Cu(s) E θ =+0.340V SHE (7)
发明内容Contents of the invention
本发明提供了一种利用多级MFCs从酸性废蚀刻溶液中梯级分离和回收锡、铁和铜的方法。即利用Sn(II)和Fe(II)在空气阴极MFCs中的化学转化与不同pH响应程度,分别在不同空气阴极MFCs单元底部以Sn(OH)2和/或Sn(OH)4沉淀、Fe(OH)3沉淀分离和回收锡与铁;而Cu(II)则在厌氧MFCs阴极被还原回收,从而实现从酸性废蚀刻溶液中逐级分离与回收锡、铁和铜之目的。The invention provides a method for cascade separation and recovery of tin, iron and copper from acidic waste etching solution by using multi-stage MFCs. That is, by utilizing the chemical conversion of Sn(II) and Fe(II) in air cathode MFCs and different pH response degrees, the precipitation of Sn(OH) 2 and/or Sn(OH) 4 , Fe (OH) 3 was precipitated to separate and recover tin and iron; while Cu(II) was reduced and recovered at the cathode of anaerobic MFCs, so as to achieve the purpose of gradually separating and recovering tin, iron and copper from acidic waste etching solution.
本发明的技术方案:Technical scheme of the present invention:
含有Sn(II)、Fe(II)和Cu(II)的酸性废蚀刻溶液首先进入一级MFCs阴极室,一级MFCs除铜或锡;一级反应器出水泵入二级MFCs阴极室,二级MFCs除锡、铁或铜;二级反应器出水泵入三级MFCs阴极室,三级MFCs除铁或铜。据此构建的多级MFCs组合方式有三种:除铜-除锡-除铁、除锡-除铁-除铜、以及除锡-除铜-除铁(图1)。每个MFCs单元均包括阳极室、阳极电极、阴极室、阴极电极、离子交换膜以及外阻,每个MFCs单元经外电阻与数据收集系统相连;所述的离子交换膜为阴离子交换膜。每个MFCs单元的阳极电极均为碳棒、碳布、碳粒或碳毡等碳材料,用于除锡、除铁MFCs的阴极为碳布材料,朝向空气的一侧涂有聚四氟乙烯在防止水泄露的同时允许一定量的空气进入,朝向溶液的一侧涂有碳粉,阴极电极通过钛线导出;用于除铜MFCs的阴极电极是碳棒、碳布、碳粒、碳毡等碳材料或不锈钢网、钛片等金属材料。所有MFCs单元经外阻与数据收集系统相连。多级MFCs的阴极液进水组成为含有Sn(II)、Fe(II)和Cu(II)的酸性废蚀刻溶液,各金属含量为1~50000mg/L;初始pH值为0.0~2.0;阴极液电导率为0.8~20.0mS/cm;阴极电势为–0.10~0.60V。将有机碳源和微生物营养液注入多级MFCs的所有阳极室,阳极室的初始pH为7.0~8.0,电导率为1.0~2.0mS/cm,化学需氧量为100~1000mg/L;阳极电势为–0.30~0.00V。The acidic waste etching solution containing Sn(II), Fe(II) and Cu(II) first enters the first-stage MFCs cathode chamber, and the first-stage MFCs removes copper or tin; the first-stage reactor effluent is pumped into the second-stage MFCs cathode chamber, and the second The first-stage MFCs remove tin, iron or copper; the effluent from the second-stage reactor is pumped into the third-stage MFCs cathode chamber, and the third-stage MFCs removes iron or copper. Based on this, there are three combinations of multi-level MFCs: copper removal-tin removal-iron removal, tin removal-iron removal-copper removal, and tin removal-copper removal-iron removal (Figure 1). Each MFCs unit includes an anode chamber, an anode electrode, a cathode chamber, a cathode electrode, an ion exchange membrane and an external resistance, and each MFCs unit is connected to a data collection system through an external resistance; the ion exchange membrane is an anion exchange membrane. The anode electrode of each MFCs unit is made of carbon materials such as carbon rods, carbon cloth, carbon particles or carbon felt, and the cathode of MFCs for tin removal and iron removal is carbon cloth material, and the side facing the air is coated with polytetrafluoroethylene Allow a certain amount of air to enter while preventing water leakage, the side facing the solution is coated with carbon powder, and the cathode electrode is exported through a titanium wire; the cathode electrode used for copper removal MFCs is carbon rod, carbon cloth, carbon particles, carbon felt Carbon materials such as stainless steel mesh, titanium sheets and other metal materials. All MFCs units are connected to the data collection system through external resistance. The catholyte feed water composition of multi-stage MFCs is an acidic waste etching solution containing Sn(II), Fe(II) and Cu(II), the content of each metal is 1-50000mg/L; the initial pH value is 0.0-2.0; the cathode The conductivity of the liquid is 0.8-20.0mS/cm; the cathode potential is -0.10-0.60V. Inject the organic carbon source and microbial nutrient solution into all the anode chambers of multi-stage MFCs. The initial pH of the anode chamber is 7.0-8.0, the conductivity is 1.0-2.0mS/cm, and the chemical oxygen demand is 100-1000mg/L; the anode potential -0.30~0.00V.
所述的外电阻为1~1000Ω。The external resistance is 1-1000Ω.
MFCs阳极液的成分为:12.0mM乙酸钠;2.9mM(NH4)2SO4;0.1mM KH2PO4;矿质元素:12.5mL/L的组成为MgSO4:3.0g/L、MnSO4·H2O:0.5g/L、NaCl:1.0g/L、FeSO4·7H2O:0.1g/L、CaCl2·2H2O:0.1g/L、CoCl2·6H2O:0.1g/L、ZnCl2:0.13g/L、CuSO4·5H2O:0.01g/L、KAl(SO4)2·12H2O:0.01g/L、H3BO3:0.01g/L、NiCl2·6H2O:0.024g/L和Na2WO4·2H2O:0.024g/L;维生素:12.5mL/L的组成为维生素B1:5.0g/L、维生素B2:5.0g/L、维生素B3:5.0g/L、维生素B5:5.0g/L、维生素B6:10.0g/L、维生素B11:2.0g/L、维生素H:2.0g/L、对氨基苯甲酸:5.0g/L、硫辛酸:5.0g/L和氨基三乙酸:1.5g/L。The composition of MFCs anolyte is: 12.0mM sodium acetate; 2.9mM (NH 4 ) 2 SO 4 ; 0.1mM KH 2 PO 4 ; mineral elements: 12.5mL/L, the composition is MgSO 4 : 3.0g/L, MnSO 4 · H 2 O: 0.5g/L, NaCl: 1.0g/L, FeSO 4 7H 2 O: 0.1g/L, CaCl 2 2H 2 O: 0.1g/L, CoCl 2 6H 2 O: 0.1g/L L, ZnCl 2 : 0.13g/L, CuSO 4 5H 2 O: 0.01g/L, KAl(SO 4 ) 2 12H 2 O: 0.01g/L, H 3 BO 3 : 0.01g/L, NiCl 2 6H 2 O: 0.024g/L and Na 2 WO 4 2H 2 O: 0.024g/L; Vitamins: 12.5mL/L The composition is vitamin B 1 : 5.0g/L, vitamin B 2 : 5.0g/L , vitamin B 3 : 5.0g/L, vitamin B 5 : 5.0g/L, vitamin B 6 : 10.0g/L, vitamin B 11 : 2.0g/L, vitamin H: 2.0g/L, p-aminobenzoic acid: 5.0g/L, lipoic acid: 5.0g/L and aminotriacetic acid: 1.5g/L.
所述阳极室接种污水处理厂澄清池污泥作为驯化电化学活性微生物的菌源。所述澄清池污泥的pH为7.0~8.0;电导率为1.0~2.0mS/cm;悬浮性固形物为10~20g/L;化学需氧量为100~1000mg/L。The anode chamber is inoculated with sludge from a clarification tank of a sewage treatment plant as a bacterial source for acclimating electrochemically active microorganisms. The pH of the clarifier sludge is 7.0-8.0; the electrical conductivity is 1.0-2.0 mS/cm; the suspended solids are 10-20 g/L; the chemical oxygen demand is 100-1000 mg/L.
本发明的所有MFCs单元的阳极室和除铜MFCs的阴极室在运行过程中需保持无氧环境,可通入氮气以实现厌氧条件;而在除锡MFCs和除铁MFCs阴极室中,空气通过聚四氟乙烯层自然进入,也可主动曝气供应空气。The anode chamber of all MFCs units of the present invention and the cathode chamber of copper-removing MFCs need keep anaerobic environment during operation, can feed nitrogen to realize anaerobic condition; And in removing tin MFCs and deironing MFCs cathode chamber, air Air is supplied naturally through the PTFE layer and is also actively aerated.
本发明的系统运行流程为:阳极液中的有机物在阳极室内被微生物氧化,传递到阳极电极的电子通过外电路导入阴极电极,在除锡反应器中,氧气作为电子受体与溶液中的质子以及电子反应生成水(式1),溶液pH不断升高,Sn(II)和被氧化的Sn(IV)(式3)生成氢氧化亚锡和氢氧化锡沉淀(式2和4)并沉积于反应器底部。除锡反应器阴极出水进入除铁反应器阴极室,Fe(II)被氧化为Fe(III)(式5),且随着pH值的升高生成氢氧化铁沉淀(式6)并沉积于反应器底部。除铁反应器阴极出水进入厌氧的除铜反应器阴极室,Cu(II)在电极表面还原回收(式7)。由于在不同反应器单元中回收不同金属,使得三种金属得以梯级分离。同时,底部沉积锡和铁的除锡和除铁阴极室也起到沉淀池作用,减少了后续的分离操作。该过程在副产电能的同时,达到资源化回收和梯级分离锡、铁和铜的效果,具有环境和生态、社会和经济的多重效益。The system operation process of the present invention is: the organic matter in the anolyte is oxidized by microorganisms in the anode chamber, and the electrons transferred to the anode electrode are introduced into the cathode electrode through an external circuit. And the electronic reaction generates water (formula 1), the pH of the solution continues to rise, and Sn(II) and oxidized Sn(IV) (formula 3) generate stannous hydroxide and tin hydroxide precipitation (formula 2 and 4) and deposit at the bottom of the reactor. The cathode effluent of the tin removal reactor enters the cathode chamber of the iron removal reactor, Fe(II) is oxidized to Fe(III) (formula 5), and as the pH value increases, iron hydroxide precipitates (formula 6) are formed and deposited on bottom of the reactor. The cathode effluent of the iron removal reactor enters the cathode chamber of the anaerobic copper removal reactor, and Cu(II) is reduced and recovered on the electrode surface (Formula 7). A cascade separation of the three metals is achieved due to the recovery of the different metals in the different reactor units. At the same time, the cathode chamber for tin and iron deposition at the bottom also acts as a sedimentation tank, reducing subsequent separation operations. This process achieves the effects of resource recovery and cascade separation of tin, iron and copper while by-producing electric energy, and has multiple benefits of environment and ecology, society and economy.
附图说明Description of drawings
图1是本发明的回收分离酸性蚀刻溶液中锡、铁和铜的多级MFCs工艺流程图。Fig. 1 is the multi-stage MFCs process flow diagram of reclaiming and separating tin, iron and copper in the acidic etching solution of the present invention.
图2是本发明的除锡-除铁-除铜方式下的回收分离酸性蚀刻溶液中锡、铁和铜的多级MFCs结构示意图。Fig. 2 is a schematic structural diagram of multi-stage MFCs for recovering and separating tin, iron and copper in the acidic etching solution under the method of tin removal-iron removal-copper removal in the present invention.
图3是实施例1的多级MFCs的锡、铁和铜去除率。FIG. 3 is the tin, iron and copper removal rates of the multistage MFCs of Example 1. FIG.
图4是实施例1的多级MFCs的锡、铁和铜分离系数。FIG. 4 is the tin, iron and copper separation coefficients of the multistage MFCs of Example 1. FIG.
图5是实施例1的多级MFCs的阴极进水和出水pH。FIG. 5 is the cathode influent and effluent pH of the multistage MFCs of Example 1. FIG.
图6是实施例1的多级MFCs阴极进水和出水电导率。FIG. 6 is the conductivity of the multistage MFCs cathode water inflow and outflow water in Example 1. FIG.
图7是实施例1的多级MFCs平均电流。FIG. 7 is the average current of the multistage MFCs of Example 1. FIG.
图8是实施例1的多级MFCs阳极电势和阴极电势。FIG. 8 is the anode potential and cathode potential of the multi-stage MFCs of Example 1. FIG.
图中:1阳极室;2参比电极;3阳极碳棒电极;4阴离子交换膜;In the figure: 1 anode chamber; 2 reference electrode; 3 anode carbon rod electrode; 4 anion exchange membrane;
5外电阻;6含锡、铁和铜的酸性蚀刻液进水;7蠕动泵;8阴极碳布电极;5 external resistance; 6 acidic etching solution containing tin, iron and copper; 7 peristaltic pump; 8 cathode carbon cloth electrode;
9阳极碳毡电极;10阴极室;11取样点;12氮气;13阴极碳棒电极;9 anode carbon felt electrode; 10 cathode chamber; 11 sampling point; 12 nitrogen; 13 cathode carbon rod electrode;
14出水。14 out of water.
具体实施方式detailed description
以下结合附图和技术方案,进一步说明本发明的具体实施方式。The specific implementation manners of the present invention will be further described below in conjunction with the accompanying drawings and technical solutions.
实施例1Example 1
步骤一:构建三个MFCs反应器单元,如图2所示:MFCs阳极室和阴极室均为有机玻璃材质,阳极室有效体积均为13mL,阴极室有效体积均为25mL,以阴离子交换膜(AEM-7000)隔开。Step 1: Build three MFCs reactor units, as shown in Figure 2: the MFCs anode chamber and cathode chamber are made of plexiglass, the effective volume of the anode chamber is 13mL, and the effective volume of the cathode chamber is 25mL. Anion exchange membrane ( AEM-7000) separated.
步骤二:将碳毡9置于每个反应器阳极室;将碳棒3和13置于每个反应器阳极室和除铜MFCs阴极室,分别作为各自的阳极电极和阴极电极;将碳布8朝向空气一侧涂上四层聚四氟乙烯,碳布8的另一侧涂有碳粉,分别作为除锡、除铁MFCs阴极,其有效面积为7.1cm2,以钛丝作为导线。阳极碳毡为1.0cm×1.0cm×1.0cm的小块;碳棒尺寸为0.8cm×L:7cm。在每个反应器阳极室接入参比电极2,通过电脑与数据采集系统收集每个MFCs单元的外电阻5的电压并计算电流;根据参比电极收集各个MFCs单元的阳极和阴极电势。Step 2: carbon felt 9 is placed in each reactor anode chamber; carbon rods 3 and 13 are placed in each reactor anode chamber and copper-removing MFCs cathode chamber, respectively as respective anode electrodes and cathode electrodes; carbon cloth The side of 8 facing the air is coated with four layers of polytetrafluoroethylene, and the other side of the carbon cloth 8 is coated with carbon powder, which are respectively used as cathodes of MFCs for tin removal and iron removal, with an effective area of 7.1 cm 2 , and titanium wires as wires. The anode carbon felt is a small piece of 1.0cm×1.0cm×1.0cm; the size of the carbon rod is 0.8cm×L: 7cm. The reference electrode 2 is connected to the anode chamber of each reactor, and the voltage of the external resistance 5 of each MFCs unit is collected through the computer and the data acquisition system and the current is calculated; the anode and cathode potentials of each MFCs unit are collected according to the reference electrode.
步骤三:在阴极室加入去离子水。Step 3: Add deionized water to the cathode chamber.
步骤四:配制阳极溶液,其组成如前面技术方案所述。将阳极液曝氮气15~20min后接入各反应器阳极室,同时接种污水处理厂澄清池污泥10g后密封。Step 4: Prepare the anode solution, the composition of which is as described in the previous technical scheme. Expose the anolyte to nitrogen for 15 to 20 minutes, then connect it to the anode chamber of each reactor, at the same time inoculate 10g of sludge from the clarification tank of the sewage treatment plant, and then seal it.
步骤五:将装置置于室温(20~25℃)下驯化和运行。当电流下降至0.01mA以下时,即完成一个周期,并补加上述培养基成分。待连续三个周期输出电压稳定在相似值时,表明阳极电化学活性菌驯化和启动成功。Step 5: Put the device at room temperature (20-25° C.) for acclimatization and operation. When the current drops below 0.01mA, one cycle is completed, and the above-mentioned medium components are added. When the output voltage stabilized at a similar value for three consecutive cycles, it indicated that the anode electrochemically active bacteria had been domesticated and started successfully.
步骤六:用氯化铜、氯化亚锡和氯化亚铁配置溶液,使其中Sn(II)、Fe(II)和Cu(II)浓度分别为80mg/L、40mg/L和60mg/L;调节溶液电导率为4.0mS/cm,pH为2.0。Step 6: configure the solution with cupric chloride, tin protochloride and ferrous chloride, so that the concentrations of Sn(II), Fe(II) and Cu(II) are 80mg/L, 40mg/L and 60mg/L respectively ; Adjust the conductivity of the solution to 4.0mS/cm and the pH to 2.0.
步骤七:将步骤六溶液曝氮气15~20min后泵入除铜MFCs阴极室,在除铜MFCs中运行12h;将除铜MFCs阴极室出水泵入到除锡MFCs阴极室,在除锡MFCs中运行4h;将除锡MFCs阴极室出水泵入到除铁MFCs阴极室,在除铁MFCs中运行8h。Step 7: Expose the solution in step 6 to nitrogen gas for 15-20 minutes, then pump it into the copper removal MFCs cathode chamber, and run it in the copper removal MFCs for 12 hours; pump the effluent from the copper removal MFCs cathode chamber into the tin removal MFCs cathode chamber, Run for 4 hours; pump the effluent from the cathode chamber of the MFCs for iron removal into the cathode chamber of the MFCs for iron removal, and run for 8 hours in the iron removal MFCs.
步骤八:将步骤六溶液泵入除锡MFCs阴极室,在除锡MFCs中运行4h;将除锡MFCs阴极室出水泵入到除铁MFCs阴极室,在除铁MFCs中运行8h;将除铁MFCs阴极室出水曝氮气15~20min后泵入到除铜MFCs阴极室,在除铜MFCs中运行12h。Step 8: Pump the solution of step 6 into the cathode chamber of the MFCs for removing tin, and run it for 4 hours in the MFCs for removing tin; The water out of the MFCs cathode chamber is exposed to nitrogen for 15-20 minutes, and then pumped into the copper removal MFCs cathode chamber, and operated in the copper removal MFCs for 12 hours.
步骤九:将步骤六溶液泵入除锡MFCs阴极室,在除锡MFCs中运行4h;将除锡MFCs阴极室出水曝氮气15~20min后泵入到除铜MFCs阴极室,在除铜MFCs中运行12h;将除铜MFCs阴极室出水泵入到除铁MFCs阴极室,在除铁MFCs中运行8h。Step 9: Pump the solution in step 6 into the cathode chamber of the MFCs for removing tin, and run it in the MFCs for removing tin for 4 hours; after exposing the water from the cathode chamber of the MFCs for removing tin to nitrogen for 15-20 minutes, pump it into the cathode chamber of MFCs for removing copper, and run it in the MFCs for removing tin Run for 12 hours; pump the effluent from the copper removal MFCs cathode chamber into the iron removal MFCs cathode chamber, and run in the iron removal MFCs for 8 hours.
步骤十:分别测定步骤六溶液以及步骤七、八和九中各级MFCs单元的阴极液出水的总铜、锡和铁浓度,分别计算除锡MFCs、除铁MFCs和除铜MFCs中的锡去除率(αSn,Sn、αFe,Sn、αCu,Sn,%)、铁去除率(αSn,Fe、αFe,Fe、αCu,Fe,%)、铜去除率(αSn,Cu、αFe,Cu、αCu,Cu,%),以及各反应器单元去除目标金属相对于其它金属的分离系数(εCu、εSn、εFe)。Step 10: Measure the total copper, tin and iron concentrations of the catholyte effluent of the step 6 solution and the MFCs units at all levels in steps 7, 8 and 9 respectively, and calculate the tin removal in the tin removal MFCs, iron removal MFCs and copper removal MFCs respectively rate (α Sn,Sn , α Fe,Sn , α Cu,Sn , %), iron removal rate (α Sn,Fe , α Fe,Fe , α Cu,Fe , %), copper removal rate (α Sn,Cu , α Fe, Cu , α Cu, Cu , %), and the separation coefficient (ε Cu , ε Sn , ε Fe ) of removing the target metal relative to other metals by each reactor unit.
本事例实施多级MFCs回收分离酸性废蚀刻溶液中的锡、铁和铜。由于各反应器单元阴极液的pH、电导率、金属离子浓度及反应时间不同,故对锡、铁和铜的回收分离效果均不同。αSn,Cu、αSn,Sn、αSn,Fe、αFe,Cu、αFe,Sn、αFe,Fe、αCu,Cu、αCu,Sn、αCu,Fe和εCu、εSn、εFe的计算如式(8)-(19)所示。In this case, multi-stage MFCs are implemented to recover and separate tin, iron and copper in the acidic waste etching solution. Since the pH, conductivity, metal ion concentration and reaction time of each reactor unit catholyte are different, the recovery and separation effects on tin, iron and copper are all different. α Sn,Cu , α Sn,Sn , α Sn,Fe , α Fe,Cu , α Fe,Sn , α Fe,Fe , α Cu,Cu , α Cu,Sn , α Cu,Fe and ε Cu , ε Sn , ε Fe are calculated as shown in formulas (8)-(19).
式中:CSn,Cu,0与CSn,Cu,f、CSn,Sn,0与CSn,Sn,f、以及CSn,Fe,0与CSn,Fe,f:分别为除锡MFCs单元进水和出水总铜、总锡和总铁浓度(g/L);CFe,Cu,0与CFe,Cu,f、CFe,Sn,0与CFe,Sn,f、以及CFe,Fe,0与CFe,Fe,f:分别为除铁MFCs单元进水和出水总铜、总锡和总铁浓度(g/L);CCu,Cu,0与CCu,Cu,f、CCu,Sn,0与CCu,Sn,f、以及CCu,Fe,0与CCu,Fe,f:分别为除铜MFCs单元进水和出水总铜、总锡和总铁浓度(g/L)。In the formula: C Sn, Cu, 0 and C Sn, Cu, f , C Sn, Sn, 0 and C Sn, Sn, f , and C Sn, Fe, 0 and C Sn, Fe, f : respectively Concentrations of total copper, total tin and total iron in the influent and effluent of MFCs unit (g/L); C Fe,Cu,0 and C Fe,Cu,f , C Fe,Sn,0 and C Fe,Sn,f , and C Fe, Fe, 0 and C Fe, Fe, f : the concentration of total copper, total tin and total iron in the influent and effluent water of the MFCs unit for iron removal, respectively (g/L); C Cu, Cu, 0 and C Cu, Cu ,f , C Cu,Sn,0 and C Cu,Sn,f , and C Cu,Fe,0 and C Cu,Fe,f : the total copper, total tin and total iron in the influent and effluent water of the copper removal MFCs unit, respectively Concentration (g/L).
结果:在多级MFCs的三种组合方式中,铜均可达到完全去除和回收。锡和铁的去除率在(第一种)除铜-除锡-除铁顺序下分别为90.2±0.1%和78.9±0.4%(图3);在(第二种)除锡-除铁-除铜的顺序下分别为87.4±0.1%和76.1±0.2%(图3);在(第三种)除锡-除铜-除铁的顺序下分别为90.1±0.1%和77.1±1.3%(图3)。相应地,锡在上述三种组合条件下的分离系数分别为0.87±0.05、47.02±4.74和48.18±5.42;而铁和铜的分离系数分别为0.84±0.02、3.76±0.18和0.70±0.06、以及7.38±0.29、+∞(铜完全分离)和3.92±0.21(图4)。三种组合方式下的初始进水pH均为2.00±0.03,上述第一种方式下,出水pH依次上升为2.33±0.02、4.05±0.03和5.82±0.01(图5),电导率依次下降为3.08±0.02、1.76±0.04和1.08±0.01mS/cm(图6);上述第二种方式下,出水pH依次上升为2.83±0.02、4.94±0.01和5.40±0.01(图5),电导率依次下降为2.93±0.05、2.01±0.04和1.13±0.06mS/cm(图6);上述第三种方式下,出水pH依次上升为2.83±0.02、3.14±0.01和5.60±0.01(图5),电导率依次下降为2.92±0.02、1.56±0.04和1.09±0.06mS/cm(图6)。三种组合方式下的各反应器单元阳极电势均稳定在-0.20±0.02V(图8)。第一种方式下,各单元的电流密度依次为0.25±0.01A/m2、0.38±0.02A/m2和0.25±0.02A/m2(图7),阴极电势分别为-0.03±0.02V、0.10±0.01V和0.07±0.01V(图8);第二种方式下,各单元的电流密度依次为0.53±0.04A/m2、0.42±0.07A/m2和0.15±0.00A/m2(图7),阴极电势分别为0.18±0.04V、0.09±0.05V和-0.11±0.00V(图8);第三种方式下,各单元的电流密度依次为0.53±0.00A/m2、0.20±0.00A/m2和0.28±0.03A/m2(图7),阴极电势分别为0.18±0.05V、-0.09±0.00V和0.07±0.01V(图8)。Results: In the three combinations of multistage MFCs, copper can be completely removed and recovered. The removal rates of tin and iron were 90.2±0.1% and 78.9±0.4% respectively under the (first) copper removal-tin removal-iron removal sequence (Fig. 3); in the (second type) tin removal-iron removal- Under the order of copper removal, they were 87.4±0.1% and 76.1±0.2% (Figure 3); under the (third) order of tin removal-copper removal-iron removal, they were 90.1±0.1% and 77.1±1.3% ( image 3). Correspondingly, the separation coefficients of tin under the above three combined conditions are 0.87±0.05, 47.02±4.74 and 48.18±5.42; while those of iron and copper are 0.84±0.02, 3.76±0.18 and 0.70±0.06, respectively, and 7.38±0.29, +∞ (complete separation of copper) and 3.92±0.21 (Fig. 4). The initial pH of the influent water under the three combinations is 2.00±0.03. Under the first method above, the pH of the effluent water increases to 2.33±0.02, 4.05±0.03 and 5.82±0.01 in turn (Figure 5), and the conductivity drops to 3.08 in turn. ±0.02, 1.76±0.04, and 1.08±0.01mS/cm (Figure 6); in the second method above, the pH of the effluent rises to 2.83±0.02, 4.94±0.01, and 5.40±0.01 (Figure 5), and the conductivity decreases in turn are 2.93±0.05, 2.01±0.04 and 1.13±0.06mS/cm (Fig. 6); in the above third mode, the pH of the effluent rises to 2.83±0.02, 3.14±0.01 and 5.60±0.01 (Fig. 5), and the conductivity Decrease to 2.92±0.02, 1.56±0.04 and 1.09±0.06mS/cm in turn (Figure 6). The anode potentials of each reactor unit under the three combinations are all stable at -0.20±0.02V (Fig. 8). In the first way, the current density of each unit is 0.25±0.01A/m 2 , 0.38±0.02A/m 2 and 0.25±0.02A/m 2 (Figure 7), and the cathode potential is -0.03±0.02V . _ 2 (Figure 7), the cathode potentials are 0.18±0.04V, 0.09±0.05V and -0.11±0.00V (Figure 8); in the third mode, the current density of each unit is 0.53±0.00A/m 2 , 0.20±0.00A/m 2 and 0.28±0.03A/m 2 (Fig. 7), and the cathode potentials are 0.18±0.05V, -0.09±0.00V and 0.07±0.01V respectively (Fig. 8).
实验结果表明:1)除锡-除铁-除铜的多级MFCs单元组合方式更利于三种金属的梯级分离与回收(图4);2)随着反应的进行,由于氧气与电子以及氢离子反应(式1),导致溶液的pH不断上升(图5),pH的急剧上升为锡和铁的水解沉淀提供了有利条件,使Sn(II)和Fe(II)以氢氧化亚锡、氢氧化锡和氢氧化铁形式沉淀(式2、4和6),从而使溶液电导率不断下降(图6);3)除锡和除铁MFCs单元的电流密度和阴极电势明显高于除铜MFCs单元(图7和8),表明前者的有氧条件比后者的厌氧条件更利于相应反应器单元的电能产出;4)随着反应的进行,电流密度和阴极电势呈下降趋势(图7和8),主要原因是随着反应的进行,溶液电导率下降(图6),系统内阻上升,引起电流密度和阴极电势下降。The experimental results show that: 1) The combination of multi-stage MFCs unit combination of tin removal-iron removal-copper removal is more conducive to the stepwise separation and recovery of the three metals (Figure 4); 2) as the reaction progresses, due to oxygen, electrons and hydrogen The ion reaction (formula 1) causes the pH of the solution to rise continuously (Figure 5), and the sharp rise in pH provides favorable conditions for the hydrolysis and precipitation of tin and iron, making Sn(II) and Fe(II) form stannous hydroxide, Precipitation in the form of tin hydroxide and iron hydroxide (Equations 2, 4, and 6), resulting in a continuous decrease in solution conductivity (Figure 6); 3) The current density and cathodic potential of the MFCs unit for tin removal and iron removal were significantly higher than those for copper removal MFCs unit (Fig. 7 and 8), it shows that the aerobic condition of the former is more favorable to the power output of the corresponding reactor unit than the anaerobic condition of the latter; 4) As the reaction proceeds, the current density and the cathode potential show a downward trend ( Figures 7 and 8), the main reason is that as the reaction proceeds, the solution conductivity decreases (Figure 6), and the internal resistance of the system increases, causing the current density and cathode potential to decrease.
综上,多级MFCs系统在副产电能的条件下有效地梯级分离和回收酸性废蚀刻溶液中的锡、铁和铜,不仅为酸性废蚀刻溶液的处理与资源化提供有效方法,而且也拓展了多级MFCs的应用领域和使用范围。整个过程清洁无污染,兼具环境和生态效益、社会效益和经济效益。In summary, the multi-stage MFCs system can effectively separate and recover tin, iron and copper in the acidic waste etching solution step by step under the condition of by-product electricity, which not only provides an effective method for the treatment and resource utilization of the acidic waste etching solution, but also expands The application field and usage range of multistage MFCs are discussed. The whole process is clean and pollution-free, and has both environmental and ecological benefits, social benefits and economic benefits.
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