CN107237179A - 一种筒纱低色差染色工艺 - Google Patents
一种筒纱低色差染色工艺 Download PDFInfo
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- 238000004043 dyeing Methods 0.000 title claims abstract description 38
- 230000004075 alteration Effects 0.000 title claims abstract description 17
- 238000004061 bleaching Methods 0.000 claims abstract description 17
- 239000003086 colorant Substances 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 8
- 238000009835 boiling Methods 0.000 claims abstract description 6
- 239000000344 soap Substances 0.000 claims abstract description 6
- 239000000986 disperse dye Substances 0.000 claims abstract description 5
- 238000004090 dissolution Methods 0.000 claims abstract description 4
- 238000010186 staining Methods 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 239000000975 dye Substances 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- 239000012752 auxiliary agent Substances 0.000 claims description 3
- 239000007844 bleaching agent Substances 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 claims 1
- 238000003908 quality control method Methods 0.000 abstract description 3
- 238000009970 yarn dyeing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013351 cheese Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000010129 solution processing Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
- D06B3/09—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments as packages, e.g. cheeses
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
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Abstract
本发明提供一种筒纱低色差染色工艺,通过煮练、漂白、染色、皂煮等工艺,对筒纱进行染色,并且在染色工艺中加入蒸气预处理和水质控制,提高染色效果,避免染色内外层存在色差,并且通过对染色剂进行分散染料的溶解处理,使得染色更加均匀,提高染色质量。
Description
技术领域
本发明涉及纱线染色领域,尤其涉及一种筒纱低色差染色工艺。
背景技术
目前在对筒纱进行染色时,由于使用的工艺为简单的漂白后染色,在染色时水质中的硬度较大或存在悬浮物,造成染色内外层存在色差,影响纱线的使用,而且在染色前在精练漂白中遇强碱收缩比较严重,对筒纱染色内外层也会造成较大的色差,影响纱线的质量。因此,设计一种筒纱的低色差的染色工艺就显得尤为重要了。
发明内容
针对上述现有技术存在的问题,本发明的目的是提供一种筒纱低色差染色工艺,通过煮练、漂白、染色、皂煮等工艺,对筒纱进行染色,并且在染色工艺中加入蒸气预处理和水质控制,提高染色效果,避免染色内外层存在色差。
本发明提供一种筒纱低色差染色工艺,所述染色工艺步骤如下:
步骤一:将原纱清洗后放入静置缸中浸泡;
步骤二:对静置缸进行加热,对原纱进行加热;
步骤三:将原纱捞出后进行蒸气加热;
步骤四:将原纱放入漂白缸中,在漂白缸内加入漂白剂,并对漂白缸进行搅动;
步骤五:将染色缸内的水质进行深度过滤,将水质中的硬度除去;
步骤六:将漂白后的纱线送至染色缸中,添加染色剂进行染色,并对染色缸进行加热;
步骤七:对染色完成的纱线进行皂煮处理,晾干后完成染色工艺。
进一步改进在于:所述步骤三中蒸气加热的温度为130℃,加热时间为10min。
进一步改进在于:所述步骤六中对染色缸进行加热时,当纱线温度<60℃时,保证纱线温度以3~5℃/min的幅度上升,当纱线温度>100℃时,保证纱线温度以1℃/min的幅度上升,直到纱线温度为130℃时停止升温。
进一步改进在于:所述步骤六中添加染色剂时,需要对染色剂进行分散染料的溶解处理,即先在化料桶内放入30~40℃温水,然后撤入染料,搅拌2min左右以加速分散,再将助剂加入60℃的染料桶中。
本发明的有益效果是:通过煮练、漂白、染色、皂煮等工艺,对筒纱进行染色,并且在染色工艺中加入蒸气预处理和水质控制,提高染色效果,避免染色内外层存在色差,并且通过对染色剂进行分散染料的溶解处理,使得染色更加均匀,提高染色质量。
具体实施方式
为了加深对本发明的理解,下面将结合实施例对本发明作进一步详述,该实施例仅用于解释本发明,并不构成对本发明保护范围的限定。
本实施例提供了一种筒纱低色差染色工艺,所述染色工艺步骤如下:
步骤一:将原纱清洗后放入静置缸中浸泡;
步骤二:对静置缸进行加热,对原纱进行加热;
步骤三:将原纱捞出后进行蒸气加热;
步骤四:将原纱放入漂白缸中,在漂白缸内加入漂白剂,并对漂白缸进行搅动;
步骤五:将染色缸内的水质进行深度过滤,将水质中的硬度除去;
步骤六:将漂白后的纱线送至染色缸中,添加染色剂进行染色,并对染色缸进行加热;
步骤七:对染色完成的纱线进行皂煮处理,晾干后完成染色工艺。
所述步骤三中蒸气加热的温度为130℃,加热时间为10min。
所述步骤六中对染色缸进行加热时,当纱线温度<60℃时,保证纱线温度以3~5℃/min的幅度上升,当纱线温度>100℃时,保证纱线温度以1℃/min的幅度上升,直到纱线温度为130℃时停止升温。
所述步骤六中添加染色剂时,需要对染色剂进行分散染料的溶解处理,即先在化料桶内放入35℃温水,然后撤入染料,搅拌2min左右以加速分散,再将助剂加入60℃的染料桶中。
Claims (4)
1.一种筒纱低色差染色工艺,其特征在于:所述染色工艺步骤如下:
步骤一:将原纱清洗后放入静置缸中浸泡;
步骤二:对静置缸进行加热,对原纱进行加热;
步骤三:将原纱捞出后进行蒸气加热;
步骤四:将原纱放入漂白缸中,在漂白缸内加入漂白剂,并对漂白缸进行搅动;
步骤五:将染色缸内的水质进行深度过滤,将水质中的硬度除去;
步骤六:将漂白后的纱线送至染色缸中,添加染色剂进行染色,并对染色缸进行加热;
步骤七:对染色完成的纱线进行皂煮处理,晾干后完成染色工艺。
2.如权利要求1所述的一种筒纱低色差染色工艺,其特征在于:所述步骤三中蒸气加热的温度为130℃,加热时间为10min。
3.如权利要求1所述的一种筒纱低色差染色工艺,其特征在于:所述步骤六中对染色缸进行加热时,当纱线温度<60℃时,保证纱线温度以3~5℃/min的幅度上升,当纱线温度>100℃时,保证纱线温度以1℃/min的幅度上升,直到纱线温度为130℃时停止升温。
4.如权利要求1所述的一种筒纱低色差染色工艺,其特征在于:所述步骤六中添加染色剂时,需要对染色剂进行分散染料的溶解处理,即先在化料桶内放入30~40℃温水,然后撤入染料,搅拌2min左右以加速分散,再将助剂加入60℃的染料桶中。
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110258050A (zh) * | 2019-05-29 | 2019-09-20 | 芜湖富春染织股份有限公司 | 一种纱线染色前处理工艺 |
CN110592983A (zh) * | 2019-08-29 | 2019-12-20 | 张家港市华益纺织有限公司 | 一种绢丝粘胶混纺纱的筒纱染色工艺 |
CN111304810A (zh) * | 2020-03-06 | 2020-06-19 | 广东溢达纺织有限公司 | 圆机织布方法及织布 |
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朱晓秋: "筒纱染色工艺及应用技术", 《印染》 * |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110258050A (zh) * | 2019-05-29 | 2019-09-20 | 芜湖富春染织股份有限公司 | 一种纱线染色前处理工艺 |
CN110592983A (zh) * | 2019-08-29 | 2019-12-20 | 张家港市华益纺织有限公司 | 一种绢丝粘胶混纺纱的筒纱染色工艺 |
CN111304810A (zh) * | 2020-03-06 | 2020-06-19 | 广东溢达纺织有限公司 | 圆机织布方法及织布 |
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