A kind of low-smoke and flame retardant can ceramifiable thermoplastic's polyolefin elastic composite material and its system
Preparation Method and application
Technical field
The present invention relates to polyolefin elastomer technical field, and in particular to a kind of low-smoke and flame retardant can ceramifiable thermoplastic's polyene
Olefin elastomer composite and its preparation method and application.
Background technology
With the continuous progress of social development, requirement of the people to security protection is improved constantly.In electric wire field, people
To fireproof power cable, continued power ability also has higher and higher requirement, the insulating properties of fireproof power cable in a fire
Can be to continued power ability important in its fire.
Can ceramic polymer composite be a kind of new heat insulation material, its for pass through in polymer/resin add
Can ceramic additive, through the composite prepared by melt blending.Can ceramic polymer composite have it is excellent resistance to
High/low temperature, electric insulation, resistance to ozone, weather-proof, arc resistance, can form one layer of hard ceramics when running into thermal-flame ablation
Base protective layer, so that protected object is without damage.Specifically, can ceramic polymer composite have at normal temperatures
There is the good characteristic of common polymer composite;In middle cold stage, by the resistance to ablation of the high polymer material of resistance to ablation itself
Property solar heat protection;But in high temperature, environment temperature exceedes material can be after ceramming temperature point, and composite carries out ceramic transformation, shape
Into ceramic protective layer, thermal protection effect is played by ceramic material itself high-fire resistance, and composite has necessarily strong
Degree, can bear certain hot-fluid and wash away, not destroyed so as to protection materials inside by high temperature.Can ceramic macromolecule answer
Condensation material is a kind of Novel fireproof, fire-retardant and thermally protective materials.
Chinese patent CN1973019A discloses a kind of refractory ceramic composition, comprising mineral silicate, no more than
At least one inorganic phosphate of liquid phase is formed at a temperature of 800 DEG C, including at least the organic polymer of 50% percentage by weight
Polymer-based composition and use thereof in packaging.The refractory ceramic composition is used in manufacture fire-resisting cable, polyurethane foam etc..The shortcoming of this patent
It is that the ceramics strength to be formed is poor, the temperature into porcelain requirement is high.
Chinese patent CN1320556C discloses a kind of fire-resisting cable, including at least one conductor and at least one layer of fire resisting bag
The cable of covering layer, wherein fire resistant coating layer include at least one combustion reference temperature between minimum temperature T1 and maximum temperature T2
Organic polymer;(At least one frit;At least one inert compound;The softening point temperature of wherein described inert compound
Degree or melting temperature are not less than 1000 DEG C;The selection of the temperature range will make frit flow to inert compound and burned
On organic polymer, so as to form solid-state charcoal fire resistant coating layer.This patent has the disadvantage that the ceramics strength to be formed is poor, into porcelain requirement
Temperature is high, non-antiflaming property.
Chinese patent 101404189B has invented a kind of fast ceramic flame-resistant cable and preparation method thereof, using second
Alkene-vinyl acetate co-polymer EVA, LLDPE LLDPE with into porcelain filling, fire retardant, antioxidant, lubricant,
Coupling agent blending extrusion prepares fire-resisting cable material, under 750 DEG C and higher temperature, the CABLE MATERIALS can in 10 minutes porcelain
Change, porcelain compound can ensure that circuit is normally run more than 90 minutes at 750-950 DEG C.This patent has the disadvantage the ceramics strength to be formed
Difference, the temperature into porcelain requirement is high, CABLE MATERIALS poor mechanical property.
Chinese patent CN104650441A disclose it is a kind of based on polyolefin or based on TPUE can
Ceramic flame-retardant high-molecular composite, the composite by weight, including following component:Polyolefin resin or thermoplastic
Property 30-40 parts of polyurethane elastomer, into 25-45 parts of porcelain filling, 20-30 parts of halogen-free flame retardants, 1-5 parts of synergistic flame retardant, plasticising
1-3 parts of agent, 0.5-2 parts of antioxidant, 0.02-0.15 parts of crosslinking agent is described to include low softening point glass dust and silicic acid into porcelain filling
Salt mineral filler.The patent has the disadvantage that:The substantial amounts of addition into porcelain filling, causes composite tensile strength, tear
Intensity and elongation at break are significantly reduced.In addition, carrying out Halogen modification, it is necessary to add using the relatively low halogen-free flame retardants of flame retarding efficiency
Plus substantial amounts of fire retardant, more aggravate mechanical property loss of energy.Material is caused to meet cable, optical cable to insulation or sheath material
The mechanical property requirements of material.Composite described in the patent can produce big toxic smog in burning, and pole is unfavorable for fire
When personnel escape;Existing cable, optical cable generally have fire resistance, and this fire resistance can only be avoided because of short circuit etc.
Reason makes cable turn into the burning things which may cause a fire disaster for inducing fire in itself.But after fire occurs, under the ablation of thermal-flame, cable, optical cable
Insulation and sheath material still can occur combustion reaction.Polyolefin elastomer can discharge a large amount of toxic smogs when burning, and hinder
Personnel escape directly results in personnel and is poisoned to death.Cable and optical cable is by another harm of flame ablation, when cable, optical cable
Insulating barrier and oversheath can be disconnected because of flame ablation by wire after big fire ablation is exposed, so as to cause to power and communicate
Interrupt, various warning devices, fire fighting device failure, lights in building, such pole is unfavorable for personnel escape and the disaster relief.At present
Cable and optical cable insulation and sheath material, generally only there is anti-flaming function, a few materials have low cigarette characteristic.Can ceramic electricity
Cable, optical cable insulation and sheath material also turn into research and development focus.But, while there is fire-retardant, low cigarette and ceramic function, so that
Overcoming the material of the negative effect caused when cable, optical cable burning to personnel escape comprehensively does not have also, is rarely reported yet.Therefore urgently
It is to be developed it is a kind of integrate fire-retardant, low cigarette, can ceramic function composite.
The content of the invention
, can it is an object of the invention to provide a kind of low-smoke and flame retardant in order to overcome shortcoming and defect present in prior art
Ceramifiable thermoplastic's polyolefin elastic composite material, the thermoplastic polyolefin elastomer composite flame retardant effect is excellent, cigarette
Density is low, and intensity is high, and pliability is good, and elongation at break is high;And the ceramic production of densification can be formed in the range of 600-1000 DEG C
Thing, low into porcelain temperature, fine and close into porcelain, the ceramic product of formation has excellent elevated temperature strength and heat resistanceheat resistant stream impact capacity.
Can ceramifiable thermoplastic's polyolefin elastomer composite wood another object of the present invention is to provide a kind of low-smoke and flame retardant
The preparation method of material, the preparation method technique is simple, convenient operation and control, steady quality, and production efficiency is high, and production cost is low,
Can large-scale industrial production.
The present invention further an object is that a kind of low-smoke and flame retardant is provided can ceramifiable thermoplastic's polyolefin elastic bluk recombination
Application of the material in fire-resistant wire, cable and optical cable.
The purpose of the present invention is achieved through the following technical solutions:A kind of low-smoke and flame retardant can ceramifiable thermoplastic's polyolefin elastic
Composite material, includes the raw material of following parts by weight:
20-80 parts of thermoplastic polyolefin elastomer
2-10 parts of EVA resin
2-10 parts of EP rubbers
5-15 parts of polyester staple fiber
40-60 parts of Vitrified powder
5-15 parts of tough flame retardant
1-10 parts of smoke suppressant
0.5-5 parts of compatilizer
0.02-0.1 parts of antioxidant.
The thermoplastic polyolefin elastomer composite of the present invention strictly controls each raw material by using above-mentioned raw materials
Weight proportion, obtained thermoplastic polyolefin elastomer flame retardant effect is excellent, and smoke density is low, and intensity is high, and pliability is good, and fracture is stretched
Long rate is high;And the ceramic product of densification can be formed in the range of 600-1000 DEG C, and it is low into porcelain temperature, it is fine and close into porcelain, formation
Ceramic product has excellent elevated temperature strength and heat resistanceheat resistant stream impact capacity.
The inventors discovered that the addition of polyester staple fiber can significantly inhibit the mechanical property caused by a large amount of inorganic matters are added
Effect can be reduced, the heat-resisting quantity of material can be also improved.
It is preferred that, the thermoplastic polyolefin elastomer be ethylene-octene copolymer, polystyrene based elastomers in extremely
Few one kind;The polystyrene based elastomers be SBS, styrene-isoprene-
Styrene block copolymer, styrene-ethylene-butylene-styrene block copolymer and styrene ethylene-propylene-styrene type
At least one of block copolymer.
It is more highly preferred to, the TPO is by ethylene-octene copolymer and styrene-ethylene-butadiene-benzene second
Alkene block copolymer compares 1 with weight:The mixture of 0.4-0.8 compositions.
The present invention is by using above-mentioned TPO, with density is small, bending is big, low-temperature impact resistance is high, easily
Processing, it is reusable the features such as.
It is preferred that, the Vitrified powder is by least one of boron compound, low softening point glass dust, glass fibre and ore deposit
Thing filler is constituted;The mineral filler is attapulgite, bentonite, kaolin, montmorillonite, clay, clay, mica powder, talcum
Powder, feldspar powder, brucite powder, Magnesium Borate Ore Powder, forsterite powder, datolite powder, green mud stone flour, pyrophyllite powder, montmorillonite powder,
At least one of calcite in powder, agstone, feldspar in powder, wollastonite in powder, spodumene powder and saturating spodumene powder;The boronation
Compound is at least one of boric anhydride, borax, ammonium borate, Firebrake ZB and boron frit;The low softening point glass dust is lead oxide
In glass dust, calcium oxide glass dust, bismuth oxide glass powder, phosphate glass powder, silicate glass powder and borate glass powder
It is at least one;The glass fibre is filament diameter in 0.1-5 μm, alkali-free short glass fiber of the length at 5-60 μm.
Wherein, the consumption of the mineral filler is 20%-50%, and the fusing point of the mineral filler is described at 800-1500 DEG C
The softening point that low softening point glass dust is is 300-500 DEG C.
Be more highly preferred to, the Vitrified powder be by boron compound, low softening point glass dust, glass fibre and mineral filler with
Weight compares 0.8-1.2:1:0.4-0.8:The mixture of 0.5-1.5 compositions.
The boron compound is with weight to compare 0.5-1.5 by borax, ammonium borate and Firebrake ZB:1:It is mixed that 0.4-0.8 is constituted
Compound.
The softening point glass dust is by bismuth oxide glass powder, phosphate glass powder, silicate glass powder and borate glass
Glass powder compares 0.4-0.8 with weight:0.8-1.2:1:The mixture of 0.5-1.5 compositions.
The mineral filler is with weight ratio 1 by talcum powder, mica powder and wollastonite in powder:0.3-0.7:0.8-1.2 is constituted
Mixture.
The Vitrified powder of the present invention by using at least one of boron compound, low softening point glass dust, glass fibre and
Mineral filler compounding use, can ceramic flame-retardant high-molecular composite can be formed in the range of 600-1000 DEG C densification pottery
Porcelain product, the ceramic product of formation has good elevated temperature strength and heat resistanceheat resistant stream impact capacity, also has at normal temperatures good
Good mechanical property.
It is preferred that, the Vitrified powder is surface-treated through high molecular polymer, and the high molecular polymer is polyethylene
Alcohol, isomeric alcohol polyethenoxy ether, fatty acid methyl ester APEO, Exxal 12 APEO, aliphatic acid polyethenoxy
Acid esters, polyoxyethylene sorbitol fatty acid ester, polyglyceryl fatty acid ester, polyoxyethylene hardened castor oil fatty acid ester and polyoxy
At least one of ethylene modified organopolysiloxane.It is more highly preferred to, the high molecular polymer is by polyvinyl alcohol, three
Methyl nonyl alcohol APEO and polyoxyethylene sorbitol fatty acid ester are with weight ratio 1:0.8-1.2:It is mixed that 0.4-0.8 is constituted
Compound.
The present invention is handled the surface of Vitrified powder by using high molecular polymer, can improve ceramic powder and organic tree
The compatibility of fat, improves the tensile strength and tearing strength of composite, improves rheological performance, improves surface smoothness.
It is preferred that, the tough flame retardant is with weight to compare 1-5 by auxiliary flame retardant and synergistic flame retardant:The mixing of 1 composition
Thing, the main flame retardant is 2,6- dibromobenzene aethers, tetrabromobisphenol A, HBCD, eight bromo ether, TDE, poly- five
At least one of bromobenzene phenolic group acrylate, brominated polycarbonate, brominated epoxy resin and brominated Polystyrene;The synergistic
Fire retardant is antimony oxide, bismuth oxide, molybdenum trioxide, di-iron trioxide, tin oxide, zinc oxide, Firebrake ZB and sulfuric acid
At least one of zinc.It is more highly preferred to, the tough flame retardant is gathered by TDE, brominated epoxy resin and bromination
Styrene compares 1 with weight:1.5-2.5:The mixture of 2-4 compositions.
The present invention is by using above-mentioned tough flame retardant, with excellent fire resistance, and cheap, stability it is good,
Addition is few, good with the compatibility of synthetic resin material, and can keep the original physicochemical property of material.The present invention by using
Above-mentioned tough flame retardant, can greatly reduce the usage amount of inorganic combustion inhibitor, so as to will not have to the mechanical property of composite
Too big harmful effect, will not also have undesirable effect to the processing characteristics of composite.
It is preferred that, the smoke suppressant is molybdenum compound, iron compound, metal oxide, magnesium zinc complexes and zinc compound
At least one of.
Wherein, the molybdenum compound is molybdenum trioxide and/or ammonium octamolybdate.The iron compound is ferrocene.The gold
Category oxide is at least one of magnesia, zinc oxide, nickel oxide, zirconium oxide, antimony trioxide and antimony pentoxide.The magnesium
Zinc complexes are magnesia and zinc oxide composites.The zinc compound is at least one in Firebrake ZB, zinc aluminate and zinc stannate
Kind.
It is more highly preferred to, the smoke suppressant is with weight to compare 0.5-1.5 by ferrocene, antimony oxide and Firebrake ZB:
1.5-2.5:The mixture of 1 composition.
The present invention is by using above-mentioned smoke suppressant, and its smoke density is low, can reduce thermoplastic polyolefin elastomer in burning
When the toxic gas and smog that produce.
It is preferred that, the compatilizer is maleic anhydride-g-SBS, the grafting of maleic anhydride inoculated polypropylene, maleic anhydride is poly-
Ethene, maleic anhydride graft phenylethene, maleic anhydride stem grafting polyolefin, Hydrogenated thermoplastic's butadiene-styrene rubber-maleic anhydride grafts,
Hydrogenated thermoplastic's butadiene-styrene rubber-polyurethane grafting substrate, thermoplastic styrene butadiene rubber-maleic anhydride connect graft, Hydrogenated thermoplastic's fourth
Benzene rubber-thermoplastic polyurethane copolymer, thermoplastic styrene butadiene rubber-methyl methacrylate-grafted thing, ethylene-octene copolymer
Grafted maleic anhydride polymer, SBS grafted maleic anhydride polymer, EPDM
Grafting rubbers maleic anhydride polymer, divinyl tetramethyl disiloxane, vinyl triethoxyl siloxanes, vinyl trichlorine
Silane, vinyl three (beta-methoxy ethyoxyl) silane, γ-glycidyl ether oxygen propyl trimethoxy silicane, γ-methacryl
Epoxide propyl-trimethoxysilane, N- (β-aminoethyl)-γ-aminopropyl-Methyl-trimethoxy silane, γ-chloropropyl-front three
Epoxide silicon, γ-mercapto propyl-trimethoxysilane, gamma-aminopropyl-triethoxy-silane, 3- NCO propyl triethoxies
Silane, γ-(2,3- glycidoxies) propyl trimethoxy silicane and N- (β-aminoethyl)-γ-aminopropyl-trimethoxy silane
At least one of.It is more highly preferred to, the compatilizer is by maleic anhydride stem grafting polyolefin, ethylene propylene diene rubber grafting Malaysia
Anhydride polymer and gamma-aminopropyl-triethoxy-silane compare 1-2 with weight:0.5-1.5:The mixture of 1 composition.
The present invention can improve inorganic filler and organic resin compatibility by using above-mentioned compatilizer, improve composite
Tensile strength and tearing strength, realize high filling, reduce resin demand, improve rheological performance, improve surface smoothness, prevent
Scrape white.
It is preferred that, the antioxidant is four [methylene -3,5-(Di-t-butyl -4- hydroxy-phenies)Propionic ester] Ji Wusi
Alcohol ester, N, N '-bis- [[3- (the 3,5)-hydroxy phenyl of di-t-butyl -4] propiono] hexamethylene diamine, three [2,4- di-tert-butyl-phenyls] are sub-
Phosphate, diphosphorous acid pentaerythrite tristearin alcohol ester and β-(3,5- di-tert-butyl-hydroxy phenyls)The positive octadecanol ester of propionic acid
At least one of.It is more highly preferred to, the antioxidant is by four [methylene -3,5-(Di-t-butyl -4- hydroxy-phenies)Third
Acid esters] pentaerythritol ester, three [2,4- di-tert-butyl-phenyls] phosphite esters and β-(3,5- di-tert-butyl-hydroxy phenyls)Propionic acid
Positive octadecanol ester compares 1 with weight:0.2-0.6:The mixture of 0.4-0.8 compositions.
The present invention can delay or suppress the progress of material oxidation process, so as to prevent material by using above-mentioned antioxidant
The aging of material simultaneously extends its service life.
It is preferred that, in addition to 0.5-1.5 parts of 0.2-1.0 parts of UV resistant agent and lubricant.
The UV resistant agent is phenyl salicylate, Ultraviolet Absorber UV-P, ultra-violet absorber UV-O, ultraviolet suction
Receive agent UV-9, ultraviolet absorbent UV-531, ultra-violet absorber UVP-327, ultra-violet absorber RMB, light stabilizer
In AM-101, light stabilizer 744, light stabilizer HPT and 2,4,6- tri- (2 ' n-butoxyphenyl) -1,3,5- triazines at least
It is a kind of.It is more highly preferred to, the ultra-violet absorber is steady by ultraviolet absorbent UV-531, ultra-violet absorber RMB and light
Determine agent 744 and 0.8-1.2 is compared with weight:0.5-1.5:The mixture of 1 composition.
The present invention can absorb ultraviolet strongly, and have during compounding use excellent by using above-mentioned UV resistant agent
Cooperative effect.
The lubricant is atoleine, solid paraffin, natural paraffin wax, microcrystalline wax, chlorinated paraffin, Tissuemat E, oxygen
Change Tissuemat E, aliphatic acid, butyl stearate, glycerin monostearate, ethylene bis stearamide, oleamide, pentaerythrite hard
Resin acid ester, N, at least one of N- ethylenebis Stearyl Amine and N, N- ethylenebis ricinoleic acid acid amide.It is more highly preferred to,
The lubricant is with weight ratio by OPE, pentaerythritol stearate and N, N- ethylenebis ricinoleic acid acid amide
2-4:0.5-1.5:The mixture of 1 composition.
The present invention can make material improve the mobility and product of material in process by using above-mentioned lubricant
Release property, improve material processing characteristics.
Another object of the present invention is achieved through the following technical solutions:A kind of low-smoke and flame retardant can ceramifiable thermoplastic's polyolefin
The preparation method of elastic composite, comprises the following steps:
(1)Above-mentioned raw materials mixing is weighed by weight ratio, is put into high speed blender and is well mixed, obtains compound;
(2)By compound by double screw extruder extruding pelletization, the low-smoke and flame retardant is made can ceramifiable thermoplastic's polyolefin
Elastic composite;
Wherein, the extruder temperature of the double screw extruder is 180-240 DEG C, and screw speed is 200-600 r/min.
The present invention by mixing, extrusion and is granulated by the rational formula of selection and suitable extruder temperature and rotating speed
The electric wire low-smoke and flame retardant with good flame-retardance energy and low smoke performance obtained etc. process can ceramifiable thermoplastic's polyolefin
Elastic composite, technique is simple, with low cost.
The also purpose of the present invention is achieved through the following technical solutions:A kind of low-smoke and flame retardant can ceramifiable thermoplastic's polyene
Application of the olefin elastomer composite in fire-resistant wire, cable and optical cable.
The beneficial effects of the present invention are:The thermoplastic polyolefin elastomer composite flame retardant effect of the present invention is excellent,
Smoke density is low, and intensity is high, and pliability is good, and elongation at break is high;And the ceramic of densification can be formed in the range of 600-1000 DEG C
Product, low into porcelain temperature, fine and close into porcelain, the ceramic product of formation has excellent elevated temperature strength and heat resistanceheat resistant stream impact capacity.
The preparation method technique of the present invention is simple, convenient operation and control, steady quality, and production efficiency is high, and production cost is low,
Can large-scale industrial production.
The present invention low-smoke and flame retardant can ceramifiable thermoplastic's polyolefin elastic composite material in fire-resistant wire, cable and light
The application of cable, low cigarette and toxic gas burst size are few during burning, with good fire resistance and mechanical property;And in burning
When can form hard containment vessel, containment vessel can prevent flame from further to extending inside cable, playing the extraneous flame of isolation
Effect, so as to protect the insulated wire cores in ceramic flame retardant coating without damage, it is ensured that electric wire, cable and optical cable it is normal
Use function.
Embodiment
For the ease of the understanding of those skilled in the art, with reference to embodiment, the present invention is further illustrated, real
The content that the mode of applying is referred to not limitation of the invention.
Embodiment 1
A kind of low-smoke and flame retardant can ceramifiable thermoplastic's polyolefin elastic composite material, include the raw material of following parts by weight:
20 parts of thermoplastic polyolefin elastomer
2 parts of EVA resin
2 parts of EP rubbers
5 parts of polyester staple fiber
40 parts of Vitrified powder
5 parts of tough flame retardant
1 part of smoke suppressant
0.5 part of compatilizer
0.02 part of antioxidant.
The thermoplastic polyolefin elastomer is at least one of ethylene-octene copolymer, polystyrene based elastomers;
The polystyrene based elastomers are SBS.
The Vitrified powder is by least one of boron compound, low softening point glass dust, glass fibre and mineral filler
Composition;The mineral filler is attapulgite, bentonite, kaolin, montmorillonite, clay or clay;The boron compound is boron
Acid anhydride;The low softening point glass dust is flint glass powder;The glass fibre is for filament diameter in 0.1 μm, length at 5 μm
Alkali-free short glass fiber.
The tough flame retardant is with weight ratio 1 by auxiliary flame retardant and synergistic flame retardant:The mixture of 1 composition, the master
Fire retardant is 2,6- dibromobenzene aethers, tetrabromobisphenol A or HBCD;The synergistic flame retardant is antimony oxide.
The smoke suppressant is molybdenum compound.
The compatilizer is maleic anhydride-g-SBS, maleic anhydride inoculated polypropylene, maleic anhydride grafted polyethylene, horse
Maleic anhydride grafted styrene or maleic anhydride stem grafting polyolefin.
The antioxidant is four [methylene -3,5-(Di-t-butyl -4- hydroxy-phenies)Propionic ester] pentaerythritol ester.
Also include 0.5 part of 0.2 part of UV resistant agent and lubricant.
A kind of low-smoke and flame retardant can ceramifiable thermoplastic's polyolefin elastic composite material preparation method, including following step
Suddenly:
(1)Above-mentioned raw materials mixing is weighed by weight ratio, is put into high speed blender and is well mixed, obtains compound;
(2)By compound by double screw extruder extruding pelletization, the low-smoke and flame retardant is made can ceramifiable thermoplastic's polyolefin
Elastic composite;
Wherein, the extruder temperature of the double screw extruder is 180 DEG C, and screw speed is 200r/min.
A kind of low-smoke and flame retardant can ceramifiable thermoplastic's polyolefin elastic composite material in fire-resistant wire, cable and optical cable
Using.
Embodiment 2
A kind of low-smoke and flame retardant can ceramifiable thermoplastic's polyolefin elastic composite material, include the raw material of following parts by weight:
35 parts of thermoplastic polyolefin elastomer
4 parts of EVA resin
4 parts of EP rubbers
8 parts of polyester staple fiber
45 parts of Vitrified powder
8 parts of tough flame retardant
3 parts of smoke suppressant
2 parts of compatilizer
0.04 part of antioxidant.
The thermoplastic polyolefin elastomer is at least one of ethylene-octene copolymer, polystyrene based elastomers;
The polystyrene based elastomers are SIS.
The Vitrified powder is by least one of boron compound, low softening point glass dust, glass fibre and mineral filler
Composition;The mineral filler is mica powder, talcum powder, feldspar powder or brucite powder;The boron compound is borax;It is described low soft
It is calcium oxide glass dust or bismuth oxide glass powder to change point glass dust;The glass fibre is for filament diameter in 2 μm, length at 15 μm
Alkali-free short glass fiber.
The tough flame retardant is with weight ratio 2 by auxiliary flame retardant and synergistic flame retardant:The mixture of 1 composition, the master
Fire retardant is eight bromo ether or TDE;The synergistic flame retardant is bismuth oxide, molybdenum trioxide or di-iron trioxide.
The smoke suppressant is iron compound.
The compatilizer is Hydrogenated thermoplastic's butadiene-styrene rubber-maleic anhydride grafts, Hydrogenated thermoplastic's butadiene-styrene rubber-poly- ammonia
Ester graft, thermoplastic styrene butadiene rubber-maleic anhydride connect graft, Hydrogenated thermoplastic's butadiene-styrene rubber-thermoplastic polyurethane copolymerization
Thing or thermoplastic styrene butadiene rubber-methyl methacrylate-grafted thing.
The antioxidant is N, N '-bis- [[3- (the 3,5)-hydroxy phenyl of di-t-butyl -4] propiono] hexamethylene diamine.
Also include 0.8 part of 0.4 part of UV resistant agent and lubricant.
A kind of low-smoke and flame retardant can ceramifiable thermoplastic's polyolefin elastic composite material preparation method, including following step
Suddenly:
(1)Above-mentioned raw materials mixing is weighed by weight ratio, is put into high speed blender and is well mixed, obtains compound;
(2)By compound by double screw extruder extruding pelletization, the low-smoke and flame retardant is made can ceramifiable thermoplastic's polyolefin
Elastic composite;
Wherein, the extruder temperature of the double screw extruder is 200 DEG C, and screw speed is 300r/min.
A kind of low-smoke and flame retardant can ceramifiable thermoplastic's polyolefin elastic composite material in fire-resistant wire, cable and optical cable
Using.
Embodiment 3
A kind of low-smoke and flame retardant can ceramifiable thermoplastic's polyolefin elastic composite material, include the raw material of following parts by weight:
50 parts of thermoplastic polyolefin elastomer
6 parts of EVA resin
6 parts of EP rubbers
50 parts of Vitrified powder
10 parts of polyester staple fiber
10 parts of tough flame retardant
5 parts of smoke suppressant
3 parts of compatilizer
0.06 part of antioxidant.
The thermoplastic polyolefin elastomer is at least one of ethylene-octene copolymer, polystyrene based elastomers;
The polystyrene based elastomers are styrene-ethylene-butylene-styrene block copolymer.
The Vitrified powder is by least one of boron compound, low softening point glass dust, glass fibre and mineral filler
Composition;The mineral filler is Magnesium Borate Ore Powder, forsterite powder, datolite powder, green mud stone flour or pyrophyllite powder;The boronation
Compound is ammonium borate;The low softening point glass dust is phosphate glass powder;The glass fibre is filament diameter in 3 μm, length
Spend the alkali-free short glass fiber at 30 μm.
The tough flame retardant is with weight ratio 3 by auxiliary flame retardant and synergistic flame retardant:The mixture of 1 composition, the master
Fire retardant is poly- phenyl-pentabromide phenolic group acrylate or brominated polycarbonate;The synergistic flame retardant is tin oxide.
The smoke suppressant is metal oxide.
The compatilizer is ethylene-octene copolymer grafted maleic anhydride polymer, s-B-S is embedding
Section copolymer grafted maleic anhydride polymer or grafting maleic anhydride with ethylene propylene terpolymer polymer.
The antioxidant is three [2,4- di-tert-butyl-phenyls] phosphite esters.
Also include 1 part of 0.6 part of UV resistant agent and lubricant.
A kind of low-smoke and flame retardant can ceramifiable thermoplastic's polyolefin elastic composite material preparation method, including following step
Suddenly:
(1)Above-mentioned raw materials mixing is weighed by weight ratio, is put into high speed blender and is well mixed, obtains compound;
(2)By compound by double screw extruder extruding pelletization, the low-smoke and flame retardant is made can ceramifiable thermoplastic's polyolefin
Elastic composite;
Wherein, the extruder temperature of the double screw extruder is 210 DEG C, and screw speed is 400r/min.
A kind of low-smoke and flame retardant can ceramifiable thermoplastic's polyolefin elastic composite material in fire-resistant wire, cable and optical cable
Using.
Embodiment 4
A kind of low-smoke and flame retardant can ceramifiable thermoplastic's polyolefin elastic composite material, include the raw material of following parts by weight:
65 parts of thermoplastic polyolefin elastomer
8 parts of EVA resin
8 parts of EP rubbers
12 parts of polyester staple fiber
55 parts of Vitrified powder
12 parts of tough flame retardant
8 parts of smoke suppressant
4 parts of compatilizer
0.08 part of antioxidant.
The thermoplastic polyolefin elastomer is at least one of ethylene-octene copolymer, polystyrene based elastomers;
The polystyrene based elastomers are styrene ethylene-propylene-styrene type block copolymer.
The Vitrified powder is by least one of boron compound, low softening point glass dust, glass fibre and mineral filler
Composition;The mineral filler is montmorillonite powder, calcite in powder, agstone or feldspar in powder;The boron compound is Firebrake ZB;
The low softening point glass dust is silicate glass powder;The glass fibre is filament diameter in 4 μm, alkali-free of the length at 45 μm
Short glass fiber.
The tough flame retardant is with weight ratio 4 by auxiliary flame retardant and synergistic flame retardant:The mixture of 1 composition, the master
Fire retardant is brominated epoxy resin;The synergistic flame retardant is tin oxide.
The smoke suppressant is magnesium zinc complexes.
The compatilizer is divinyl tetramethyl disiloxane, vinyl triethoxyl siloxanes, vinyl trichlorine silicon
Alkane, vinyl three (beta-methoxy ethyoxyl) silane, γ-glycidyl ether oxygen propyl trimethoxy silicane, γ-methacryloxypropyl
Base propyl-trimethoxysilane or N- (β-aminoethyl)-γ-aminopropyl-Methyl-trimethoxy silane.
The antioxidant is the stearic alcohol ester of diphosphorous acid pentaerythrite.
Also include 1.2 parts of 0.8 part of UV resistant agent and lubricant.
A kind of low-smoke and flame retardant can ceramifiable thermoplastic's polyolefin elastic composite material preparation method, including following step
Suddenly:
(1)Above-mentioned raw materials mixing is weighed by weight ratio, is put into high speed blender and is well mixed, obtains compound;
(2)By compound by double screw extruder extruding pelletization, the low-smoke and flame retardant is made can ceramifiable thermoplastic's polyolefin
Elastic composite;
Wherein, the extruder temperature of the double screw extruder is 220 DEG C, and screw speed is 500r/min.
A kind of low-smoke and flame retardant can ceramifiable thermoplastic's polyolefin elastic composite material in fire-resistant wire, cable and optical cable
Using.
Embodiment 5
A kind of low-smoke and flame retardant can ceramifiable thermoplastic's polyolefin elastic composite material, include the raw material of following parts by weight:
80 parts of thermoplastic polyolefin elastomer
10 parts of EVA resin
10 parts of EP rubbers
15 parts of polyester staple fiber
60 parts of Vitrified powder
15 parts of tough flame retardant
10 parts of smoke suppressant
5 parts of compatilizer
0.1 part of antioxidant.
The thermoplastic polyolefin elastomer is at least one of ethylene-octene copolymer, polystyrene based elastomers;
The polystyrene based elastomers are SBS.
The Vitrified powder is by least one of boron compound, low softening point glass dust, glass fibre and mineral filler
Composition;The mineral filler is wollastonite in powder, spodumene powder or saturating spodumene powder;The boron compound is boron frit;It is described low
Softening point glass dust is borate glass powder;The glass fibre is filament diameter in 5 μm, alkali-free chopped glass of the length at 60 μm
Glass fiber.
The tough flame retardant is with weight ratio 5 by auxiliary flame retardant and synergistic flame retardant:The mixture of 1 composition, the master
Fire retardant is brominated Polystyrene;The synergistic flame retardant is Firebrake ZB or zinc sulfate.
The smoke suppressant is zinc compound.
The compatilizer is γ-chloropropyl-trimethoxy silicon, γ-mercapto propyl-trimethoxysilane, the second of γ-aminopropyl three
TMOS, 3- NCOs propyl-triethoxysilicane, γ-(2,3- glycidoxies) propyl trimethoxy silicane or N-
(β-aminoethyl)-γ-aminopropyl-trimethoxy silane.
The antioxidant be β-(3,5- di-tert-butyl-hydroxy phenyls)The positive octadecanol ester of propionic acid.
Also include 1.5 parts of 1.0 parts of UV resistant agent and lubricant.
A kind of low-smoke and flame retardant can ceramifiable thermoplastic's polyolefin elastic composite material preparation method, including following step
Suddenly:
(1)Above-mentioned raw materials mixing is weighed by weight ratio, is put into high speed blender and is well mixed, obtains compound;
(2)By compound by double screw extruder extruding pelletization, the low-smoke and flame retardant is made can ceramifiable thermoplastic's polyolefin
Elastic composite;
Wherein, the extruder temperature of the double screw extruder is 240 DEG C, and screw speed is 600r/min.
A kind of low-smoke and flame retardant can ceramifiable thermoplastic's polyolefin elastic composite material in fire-resistant wire, cable and optical cable
Using.
Embodiment 6
The difference of the present embodiment and above-described embodiment 1 is:
The TPO be by ethylene-octene copolymer and styrene-ethylene-butylene-styrene block copolymer with
Weight compares 1:The mixture of 0.4 composition.
The Vitrified powder is with weight ratio 0.8 by boron compound, low softening point glass dust, glass fibre and mineral filler:
1:0.4:The mixture of 0.5 composition.
The boron compound is with weight to compare 0.5-1.5 by borax, ammonium borate and Firebrake ZB:1:It is mixed that 0.4-0.8 is constituted
Compound.
The softening point glass dust is by bismuth oxide glass powder, phosphate glass powder, silicate glass powder and borate glass
Glass powder compares 0.4 with weight:0.8:1:The mixture of 0.5 composition.
The mineral filler is with weight ratio 1 by talcum powder, mica powder and wollastonite in powder:0.3:The mixture of 0.8 composition.
The tough flame retardant is with weight ratio 1 by TDE, brominated epoxy resin and brominated Polystyrene:
1.5:The mixture of 2 compositions.
The smoke suppressant is with weight ratio 0.5 by ferrocene, antimony oxide and Firebrake ZB:1.5:The mixture of 1 composition.
The compatilizer be by maleic anhydride stem grafting polyolefin, grafting maleic anhydride with ethylene propylene terpolymer polymer and γ-
Aminopropyl triethoxysilane compares 1 with weight:0.5:The mixture of 1 composition.
The antioxidant is by four [methylene -3,5-(Di-t-butyl -4- hydroxy-phenies)Propionic ester] pentaerythritol ester,
Three [2,4- di-tert-butyl-phenyls] phosphite esters and β-(3,5- di-tert-butyl-hydroxy phenyls)The positive octadecanol ester of propionic acid is with weight
Amount compares 1:0.2:The mixture of 0.4 composition.
The ultra-violet absorber be by ultraviolet absorbent UV-531, ultra-violet absorber RMB and light stabilizer 744 with
Weight compares 0.8:0.5:The mixture of 1 composition.
The lubricant is by OPE, pentaerythritol stearate and N, N- ethylenebis ricinoleic acid acid amide
Compare 2 with weight:0.5:The mixture of 1 composition.
The Vitrified powder is surface-treated through high molecular polymer, and the high molecular polymer is by polyvinyl alcohol, three
Methyl nonyl alcohol APEO and polyoxyethylene sorbitol fatty acid ester are with weight ratio 1:0.8:The mixture of 0.4 composition.
Embodiment 7
The difference of the present embodiment and above-described embodiment 2 is:
The TPO be by ethylene-octene copolymer and styrene-ethylene-butylene-styrene block copolymer with
Weight compares 1:The mixture of 0.5 composition.
The Vitrified powder is with weight ratio 0.9 by boron compound, low softening point glass dust, glass fibre and mineral filler:
1:0.5:The mixture of 0.8 composition.
The boron compound is with weight ratio 0.8 by borax, ammonium borate and Firebrake ZB:1:The mixture of 0.5 composition.
The softening point glass dust is by bismuth oxide glass powder, phosphate glass powder, silicate glass powder and borate glass
Glass powder compares 0.5 with weight:0.9:1:The mixture of 0.8 composition.
The mineral filler is with weight ratio 1 by talcum powder, mica powder and wollastonite in powder:0.4:The mixture of 0.9 composition.
The tough flame retardant is with weight ratio 1 by TDE, brominated epoxy resin and brominated Polystyrene:
1.8:The mixture of 2.5 compositions.
The smoke suppressant is with weight ratio 0.8 by ferrocene, antimony oxide and Firebrake ZB:1.8:The mixture of 1 composition.
The compatilizer be by maleic anhydride stem grafting polyolefin, grafting maleic anhydride with ethylene propylene terpolymer polymer and γ-
Aminopropyl triethoxysilane compares 1.5 with weight:0.8:The mixture of 1 composition.
The antioxidant is by four [methylene -3,5-(Di-t-butyl -4- hydroxy-phenies)Propionic ester] pentaerythritol ester,
Three [2,4- di-tert-butyl-phenyls] phosphite esters and β-(3,5- di-tert-butyl-hydroxy phenyls)The positive octadecanol ester of propionic acid is with weight
Amount compares 1:0.3:The mixture of 0.5 composition.
The ultra-violet absorber be by ultraviolet absorbent UV-531, ultra-violet absorber RMB and light stabilizer 744 with
Weight compares 0.9:0.8:The mixture of 1 composition.
The lubricant is by OPE, pentaerythritol stearate and N, N- ethylenebis ricinoleic acid acid amide
Compare 2.5 with weight:0.8:The mixture of 1 composition.
The Vitrified powder is surface-treated through high molecular polymer, and the high molecular polymer is by polyvinyl alcohol, three
Methyl nonyl alcohol APEO and polyoxyethylene sorbitol fatty acid ester are with weight ratio 1:0.9:The mixture of 0.5 composition.
Embodiment 8
The difference of the present embodiment and above-described embodiment 3 is:
The TPO be by ethylene-octene copolymer and styrene-ethylene-butylene-styrene block copolymer with
Weight compares 1:The mixture of 0.6 composition.
The Vitrified powder is with weight ratio 1 by boron compound, low softening point glass dust, glass fibre and mineral filler:1:
0.6:The mixture of 1 composition.
The boron compound is with weight ratio 1 by borax, ammonium borate and Firebrake ZB:1:The mixture of 0.6 composition.
The softening point glass dust is by bismuth oxide glass powder, phosphate glass powder, silicate glass powder and borate glass
Glass powder compares 0.6 with weight:1:1:The mixture of 1 composition.
The mineral filler is with weight ratio 1 by talcum powder, mica powder and wollastonite in powder:0.5:The mixture of 1 composition.
The tough flame retardant is with weight ratio 1 by TDE, brominated epoxy resin and brominated Polystyrene:2:
The mixture of 3 compositions.
The smoke suppressant is with weight ratio 1 by ferrocene, antimony oxide and Firebrake ZB:2:The mixture of 1 composition.
The compatilizer be by maleic anhydride stem grafting polyolefin, grafting maleic anhydride with ethylene propylene terpolymer polymer and γ-
Aminopropyl triethoxysilane compares 1.5 with weight:1:The mixture of 1 composition.
The antioxidant is by four [methylene -3,5-(Di-t-butyl -4- hydroxy-phenies)Propionic ester] pentaerythritol ester,
Three [2,4- di-tert-butyl-phenyls] phosphite esters and β-(3,5- di-tert-butyl-hydroxy phenyls)The positive octadecanol ester of propionic acid is with weight
Amount compares 1:0.4:The mixture of 0.6 composition.
The ultra-violet absorber be by ultraviolet absorbent UV-531, ultra-violet absorber RMB and light stabilizer 744 with
Weight compares 1:1:The mixture of 1 composition.
The lubricant is by OPE, pentaerythritol stearate and N, N- ethylenebis ricinoleic acid acid amide
Compare 3 with weight:1:The mixture of 1 composition.
The Vitrified powder is surface-treated through high molecular polymer, and the high molecular polymer is by polyvinyl alcohol, three
Methyl nonyl alcohol APEO and polyoxyethylene sorbitol fatty acid ester are with weight ratio 1:1:The mixture of 0.6 composition.
Embodiment 9
The difference of the present embodiment and above-described embodiment 4 is:
The TPO be by ethylene-octene copolymer and styrene-ethylene-butylene-styrene block copolymer with
Weight compares 1:The mixture of 0.7 composition.
The Vitrified powder is with weight ratio 1.1 by boron compound, low softening point glass dust, glass fibre and mineral filler:
1:0.7:The mixture of 1.2 compositions.
The boron compound is with weight ratio 1.2 by borax, ammonium borate and Firebrake ZB:1:The mixture of 0.7 composition.
The softening point glass dust is by bismuth oxide glass powder, phosphate glass powder, silicate glass powder and borate glass
Glass powder compares 0.7 with weight:1.1:1:The mixture of 1.2 compositions.
The mineral filler is with weight ratio 1 by talcum powder, mica powder and wollastonite in powder:0.6:The mixture of 1.1 compositions.
The tough flame retardant is with weight ratio 1 by TDE, brominated epoxy resin and brominated Polystyrene:
1.8:The mixture of 3.5 compositions.
The smoke suppressant is with weight ratio 1.2 by ferrocene, antimony oxide and Firebrake ZB:2.2:The mixture of 1 composition.
The compatilizer be by maleic anhydride stem grafting polyolefin, grafting maleic anhydride with ethylene propylene terpolymer polymer and γ-
Aminopropyl triethoxysilane compares 1.8 with weight:1.2:The mixture of 1 composition.
The antioxidant is by four [methylene -3,5-(Di-t-butyl -4- hydroxy-phenies)Propionic ester] pentaerythritol ester,
Three [2,4- di-tert-butyl-phenyls] phosphite esters and β-(3,5- di-tert-butyl-hydroxy phenyls)The positive octadecanol ester of propionic acid is with weight
Amount compares 1:0.5:The mixture of 0.7 composition.
The ultra-violet absorber be by ultraviolet absorbent UV-531, ultra-violet absorber RMB and light stabilizer 744 with
Weight compares 1.1:1.2:The mixture of 1 composition.
The lubricant is by OPE, pentaerythritol stearate and N, N- ethylenebis ricinoleic acid acid amide
Compare 3.5 with weight:1.2:The mixture of 1 composition.
The Vitrified powder is surface-treated through high molecular polymer, and the high molecular polymer is by polyvinyl alcohol, three
Methyl nonyl alcohol APEO and polyoxyethylene sorbitol fatty acid ester are with weight ratio 1:1.1:The mixture of 0.7 composition.
Embodiment 10
The difference of the present embodiment and above-described embodiment 5 is:
The TPO be by ethylene-octene copolymer and styrene-ethylene-butylene-styrene block copolymer with
Weight compares 1:The mixture of 0.8 composition.
The Vitrified powder is with weight ratio 1.2 by boron compound, low softening point glass dust, glass fibre and mineral filler:
1:0.8:The mixture of 1.5 compositions.
The boron compound is with weight ratio 1.5 by borax, ammonium borate and Firebrake ZB:1:The mixture of 0.8 composition.
The softening point glass dust is by bismuth oxide glass powder, phosphate glass powder, silicate glass powder and borate glass
Glass powder compares 0.8 with weight:1.2:1:The mixture of 1.5 compositions.
The mineral filler is with weight ratio 1 by talcum powder, mica powder and wollastonite in powder:0.7:The mixture of 1.2 compositions.
The tough flame retardant is with weight ratio 1 by TDE, brominated epoxy resin and brominated Polystyrene:
2.5:The mixture of 4 compositions.
The smoke suppressant is with weight ratio 1.5 by ferrocene, antimony oxide and Firebrake ZB:2.5:The mixture of 1 composition.
The compatilizer be by maleic anhydride stem grafting polyolefin, grafting maleic anhydride with ethylene propylene terpolymer polymer and γ-
Aminopropyl triethoxysilane compares 2 with weight:1.5:The mixture of 1 composition.
The antioxidant is by four [methylene -3,5-(Di-t-butyl -4- hydroxy-phenies)Propionic ester] pentaerythritol ester,
Three [2,4- di-tert-butyl-phenyls] phosphite esters and β-(3,5- di-tert-butyl-hydroxy phenyls)The positive octadecanol ester of propionic acid is with weight
Amount compares 1:0.6:The mixture of 0.8 composition.
The ultra-violet absorber be by ultraviolet absorbent UV-531, ultra-violet absorber RMB and light stabilizer 744 with
Weight compares 1.2:1.5:The mixture of 1 composition.
The lubricant is by OPE, pentaerythritol stearate and N, N- ethylenebis ricinoleic acid acid amide
Compare 4 with weight:1.5:The mixture of 1 composition.
The Vitrified powder is surface-treated through high molecular polymer, and the high molecular polymer is by polyvinyl alcohol, three
Methyl nonyl alcohol APEO and polyoxyethylene sorbitol fatty acid ester are with weight ratio 1:1.2:The mixture of 0.8 composition.
Comparative example 1
Using the Chinese invention patent embodiment 39 as a comparison case 34 of Application No. 201510113925.1, composition of raw materials is such as
Under:LLDPE LDPE/HDPE (70/30):40 parts, low softening point glass dust:15 parts, mica:15 parts, fire retardant
MP:29 parts, LDH:1 part, antioxidant MB:1 part, plasticizer DINP:2.5 parts, crosslink agent DCP:0.05 part.
Comparative example 2
Using the Chinese invention patent embodiment 40 as a comparison case 35 of Application No. 201510113925.1, composition of raw materials is such as
Under:Polyolefin elastomer:30 parts, low softening point glass dust:22.5 parts, mica:22.5 parts, fire retardant MyPA:20 parts,
OMMT:5 parts, antioxidant DNP:1 part, plasticizer DINP:2.5 parts, crosslink agent DCP:0.05 part.
Can ceramifiable thermoplastic's polyolefin elastic composite material and comparative example by low-smoke and flame retardant made from embodiment 1-10
Made from 1-2 can ceramic flame-retardant high-molecular composite tested respectively, anti-flammability according to IEC 60332.1.2 standards survey
Examination, fire line is according to EN50575 standard testings(It is divided into Aca, B1ca, B2ca, Cca, Dca, Eca, Fca7 grades, Aca fire prevention
Property is optimal), smoke density is according to IEC61034 standard testings(It is required that light transmittance is not less than 60%), test result is as shown in the table:
Test event |
Tensile strength(Mpa) |
Elongation at break(%) |
Flame retardant test |
Flammability test |
Smoke density is tested |
Embodiment 1 |
15.3 |
470 |
Pass through |
Cca |
Light transmittance 66% |
Embodiment 2 |
16.8 |
490 |
Pass through |
Cca |
Light transmittance 67% |
Embodiment 3 |
17.6 |
530 |
Pass through |
Cca |
Light transmittance 68% |
Embodiment 4 |
17.1 |
520 |
Pass through |
Cca |
Light transmittance 67% |
Embodiment 5 |
16.3 |
510 |
Pass through |
Cca |
Light transmittance 66% |
Embodiment 6 |
17.5 |
500 |
Pass through |
Cca |
Light transmittance 67% |
Embodiment 7 |
17.2 |
520 |
Pass through |
Cca |
Light transmittance 69% |
Embodiment 8 |
18.5 |
540 |
Pass through |
Cca |
Light transmittance 70% |
Embodiment 9 |
17.7 |
530 |
Pass through |
Cca |
Light transmittance 70% |
Embodiment 10 |
16.9 |
510 |
Pass through |
Cca |
Light transmittance 68% |
Comparative example 1 |
13.8 |
350 |
Do not pass through |
Eca |
Light transmittance 46% |
Comparative example 2 |
14.1 |
360 |
Do not pass through |
Eca |
Light transmittance 47% |
As can be seen from the above table, low-smoke and flame retardant produced by the present invention can ceramifiable thermoplastic's polyolefin elastic composite material resistance
Combustion performance meets the UL1581 international cable combustion standards of VW-1 and the single combustion testing mark of IEC 60332.1.2 European Union cable
Light transmittance can reach more than 65% after standard, burning, and smoke density meets world IEC61034 cable fire smoke density testing standards,
And compared with existing low-smoke and flame retardant material, with more preferable mechanical performance.
Above-described embodiment is the present invention preferably implementation, and in addition, the present invention can be realized with other manner,
Any obvious replacement is within protection scope of the present invention on the premise of not departing from present inventive concept.