CN107234356A - The stainless steel pipe ring circle automatic welding component and its manufacture method of heating radiator - Google Patents
The stainless steel pipe ring circle automatic welding component and its manufacture method of heating radiator Download PDFInfo
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- CN107234356A CN107234356A CN201710651234.6A CN201710651234A CN107234356A CN 107234356 A CN107234356 A CN 107234356A CN 201710651234 A CN201710651234 A CN 201710651234A CN 107234356 A CN107234356 A CN 107234356A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/14—Heat exchangers
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Abstract
采暖散热器的不锈钢管环圆自动焊接构件,在槽钢组合的机架结构中,采暖散热器下边的横向联通管底口与平衡底托接触,采暖散热器上边的横向联通管上口与固定在转轴上的焊枪接触,气缸导杆下降,转轴插入竖向立管内,在转轴上还设置有焊枪,焊枪旋转一周是以转轴插入竖向立管内聚胺脂圆盘为圆心,转轴、管芯轴承旋转聚胺脂圆盘不旋转,在转轴上部插入连轴器,连轴器与减速机下主轴连接,减速机与电机连接,减速机上主轴与圆盘弹簧连接,减速机主轴与转轴正旋转一周,焊枪及焊枪上的汽线同时正旋转一周,圆盘弹簧被拉伸,减速机主轴停止,控制按扭电器设置自动扭转至空挡位,圆盘弹簧收缩,减速机主轴连带转轴焊枪反旋转一周,焊枪上的汽线复位。
The stainless steel pipe ring of the heating radiator is automatically welded. In the frame structure of the channel steel combination, the bottom opening of the horizontal communication pipe on the lower side of the heating radiator is in contact with the balance bottom bracket, and the upper opening of the horizontal communication pipe on the upper side of the heating The welding torch on the rotating shaft contacts, the cylinder guide rod descends, and the rotating shaft is inserted into the vertical standpipe. A welding torch is also arranged on the rotating shaft. The welding torch rotates one circle with the rotating shaft inserted into the vertical riser. The polyurethane disc is the center of the circle, and the rotating shaft, tube core The bearing rotates and the polyurethane disk does not rotate. Insert a coupling on the upper part of the shaft. The coupling is connected to the lower main shaft of the reducer, the reducer is connected to the motor, the upper main shaft of the reducer is connected to the disc spring, and the main shaft of the reducer is rotating with the rotating shaft. One week, the welding torch and the steam line on the welding torch rotate for a full circle at the same time, the disc spring is stretched, the main shaft of the reducer is stopped, the control button and electrical settings are automatically reversed to the neutral position, the disc spring contracts, and the main shaft of the reducer and the welding torch with the rotating shaft rotate in reverse One week, the steam line on the welding torch resets.
Description
技术领域technical field
本发明属于散热器技术领域,具体涉及一种用于采暖散热器的不锈钢构件及其制造方法。The invention belongs to the technical field of radiators, and in particular relates to a stainless steel component used for heating radiators and a manufacturing method thereof.
背景技术Background technique
中国发明专利“一种用于采暖散热器的不锈钢构件及其制造方法”(专利号ZL201410824324.7)公开的采暖散热器的不锈钢构件及其制造方法,其结构形式是常见的管排结构,采用不锈钢材料制作,它包括上下两个横向联通管,还包括多个平行排列的竖向立管,各竖向立管的两端分别与上下两个横向联通管贯通联接,横向联通管设置有向内凸起的环形翻边,在横向联通管的端部设置有接头座,所述贯通联接是竖向立管插入横向联通管向内凸起的环形翻边内,横向联通管的环形翻边与竖向立管的管壁紧密贴合,竖向立管的端面与横向联通管环形翻边的端面相齐平,经端面焊接形成环形焊缝,竖向立管是用不锈钢管制成,横向联通管是由不锈钢板带卷曲成封闭截面形状并沿横向联通管的长度方向焊接成型。所述横向联通管采用的不锈钢板带是条形不锈钢薄板,所述竖向立管采用的不锈钢管是不锈钢薄壁管。上述复合散热器的贯通联接方式,焊缝采用人工焊接,虽说这种焊接方式必较稳定,但产量低,人工费用高。The Chinese invention patent "a stainless steel component for heating radiator and its manufacturing method" (patent number ZL201410824324.7) discloses the stainless steel component of the heating radiator and its manufacturing method. Its structural form is a common pipe row structure. Made of stainless steel, it includes two upper and lower horizontal connecting pipes, and also includes a plurality of vertical risers arranged in parallel. The inner protruding annular flange is provided with a joint seat at the end of the horizontal communication pipe. The through-connection is that the vertical riser is inserted into the inwardly protruding annular flange of the horizontal communication pipe, and the annular flange of the horizontal communication pipe It fits closely with the pipe wall of the vertical riser. The end face of the vertical riser is flush with the end face of the circular flange of the horizontal communication pipe. The end face is welded to form a circular weld. The vertical riser is made of stainless steel pipe. The connecting pipe is formed by crimping a stainless steel strip into a closed section shape and welding along the length direction of the transverse connecting pipe. The stainless steel strip used in the horizontal communication pipe is a strip-shaped stainless steel sheet, and the stainless steel pipe used in the vertical riser is a stainless steel thin-walled pipe. In the through-connection method of the above-mentioned composite radiator, the weld seam is manually welded. Although this welding method must be relatively stable, the output is low and the labor cost is high.
发明内容Contents of the invention
本发明的目的是针对上述已有技术的不足,提供一种改进的环圆自动焊接构件及其制造方法。The object of the present invention is to provide an improved ring-circle automatic welding component and its manufacturing method to address the above-mentioned deficiencies in the prior art.
本发明是这样实现的:The present invention is achieved like this:
采暖散热器的不锈钢管环圆自动焊接构件,在槽钢组合的机架结构中,放置采暖散热器,采暖散热器它包括上下两个横向联通管,还包括多个平行排列的竖向立管,各竖向立管的两端分别与上下两个横向联通管贯通联接,横向联通管设置有向内凸起的环形翻边,在横向联通管的端部设置有接头座,贯通联接是竖向立管插入横向联通管向内凸起的环形翻边内,横向联通管的环形翻边与竖向立管的管壁紧密贴合,竖向立管的端面与横向联通管环形翻边的端面相齐平,竖向立管是用不锈钢管制成,横向联通管是由不锈钢板带卷曲成形成下端U字形状、上端是口字开口的形状,实施环圆自动焊接的构件包括:机架结构、行走结构、自动焊接结构,机架结构包括:凹式槽钢、立体槽钢、滑动槽钢、底腿、平衡底托、斜撑;行走结构包括:平台、小拖车、气缸、摇臂;自动焊接结构包括:电机、减速机、控制按钮、连轴器、转轴、焊枪、上下左右移动构件、线夹、圆盘弹簧、管芯轴承、聚胺脂圆盘、张紧螺栓、立柱、凹式槽钢立柱、汽线、翼片、把手组成,所述采暖散热器上下两个横向联通管的下端是U字形状、上端是口字开口的形状放置在机架结构上,采暖散热器下边的横向联通管底口与平衡底托接触,采暖散热器上边的横向联通管上口与固定在转轴上的焊枪接触,张紧螺栓旋转夹住采暖散热器翼片,气缸导杆下降,转轴插入竖向立管内,在转轴上还设置有焊枪,焊枪旋转一周是以转轴插入竖向立管内聚胺脂圆盘为圆心,转轴、管芯轴承旋转聚胺脂圆盘不旋转,在转轴上部插入连轴器,连轴器与减速机下主轴连接,减速机与电机连接,减速机上主轴与圆盘弹簧连接,减速机主轴与转轴正旋转一周,焊枪及焊枪上的汽线同时正旋转一周,圆盘弹簧被拉伸,减速机主轴停止,控制按扭电器设置自动扭转至空挡位,圆盘弹簧收缩,减速机主轴连带转轴焊枪反旋转一周,焊枪上的汽线复位。The stainless steel pipe ring of the heating radiator is automatically welded. In the frame structure of the channel steel combination, the heating radiator is placed. The heating radiator includes two horizontal connecting pipes up and down, and also includes a plurality of vertical vertical pipes arranged in parallel. , the two ends of each vertical standpipe are respectively connected with the upper and lower horizontal connecting pipes. Insert the riser into the inwardly protruding annular flange of the horizontal communication pipe, the annular flange of the horizontal communication pipe is closely attached to the pipe wall of the vertical riser, and the end surface of the vertical riser is in contact with the ring flange of the horizontal communication pipe. The end faces are flush, the vertical standpipe is made of stainless steel pipe, the horizontal connecting pipe is made of stainless steel strips curled into a U-shaped lower end, and a mouth-shaped opening at the upper end. The components for circular automatic welding include: frame Structure, walking structure, automatic welding structure, frame structure includes: concave channel steel, three-dimensional channel steel, sliding channel steel, bottom legs, balance bottom bracket, diagonal brace; walking structure includes: platform, small trailer, cylinder, rocker arm The automatic welding structure includes: motor, reducer, control button, coupling, rotating shaft, welding torch, moving components up and down, left and right, wire clamp, disc spring, tube core bearing, polyurethane disc, tension bolt, column, Concave channel steel columns, steam lines, fins, and handles. The lower ends of the upper and lower horizontal communication pipes of the heating radiator are U-shaped, and the upper ends are mouth-shaped openings, which are placed on the frame structure. The heating radiator The bottom opening of the lower horizontal communication pipe is in contact with the balance base, and the upper opening of the horizontal communication pipe on the upper side of the heating radiator is in contact with the welding torch fixed on the rotating shaft. It is inserted into the vertical standpipe, and a welding torch is also arranged on the rotating shaft. The welding torch rotates once with the rotating shaft inserted into the vertical riser in the polyurethane disc as the center of the circle. Insert the coupling, the coupling is connected with the lower main shaft of the reducer, the reducer is connected with the motor, the upper main shaft of the reducer is connected with the disc spring, the main shaft of the reducer and the rotating shaft rotate positively for one revolution, and the welding gun and the steam line on the welding gun rotate positively for one revolution at the same time , the disc spring is stretched, the main shaft of the reducer is stopped, the control button and the electrical setting are automatically reversed to the neutral position, the disc spring contracts, the main shaft of the reducer and the welding torch of the rotating shaft rotate in reverse for one circle, and the steam line on the welding torch is reset.
所述机架结构上的凹式槽钢沿长度方向凹式向上摆放,在凹式槽钢两端的两侧面焊接有底腿,在凹式槽钢与底腿的上面焊接有立体槽钢、滑动槽钢,立体槽钢、滑动槽钢凹式面朝外、立式沿长度方向摆放,立体槽钢立体平面、滑动槽钢立体平面与采暖散热器翼片接触,滑动槽钢,立体槽钢闭空不与横向联通管接触,在凹式槽钢中部焊接有平衡底托,平衡底托上部是横截面长方形、下端是立式长方形,上部横截面宽度与横向联通管下端是U字形状的形状匹配,在立体槽钢中段焊接有斜撑,在滑动槽钢中段设置有张紧螺栓,张紧螺栓的螺母固定在立柱垂直上端,张紧螺栓的丝杠固定在滑动槽钢中段,张紧螺栓的丝杠左旋转滑动槽钢前行,张紧螺栓的丝杠右旋转滑动槽钢后退,立柱为凹形槽钢,立柱一端横向平直与滑动槽钢连接,另一端向上折弯九十垂直站立。The concave channel steel on the frame structure is placed upward in a concave manner along the length direction, bottom legs are welded on both sides of the two ends of the concave channel steel, and three-dimensional channel steel, Sliding channel steel, three-dimensional channel steel, sliding channel steel with concave surface facing outward, vertical one placed along the length direction, three-dimensional channel steel three-dimensional plane, sliding channel steel three-dimensional plane contacting the fins of the heating radiator, sliding channel steel, three-dimensional channel The steel closed space is not in contact with the horizontal connecting pipe, and a balanced bottom bracket is welded in the middle of the concave channel steel. The upper part of the balanced bottom bracket is a rectangular cross section, and the lower end is a vertical rectangular shape. The width of the upper cross section and the lower end of the horizontal connecting pipe are U-shaped. The shape of the three-dimensional channel steel is welded with a diagonal brace, and the middle section of the sliding channel steel is provided with a tension bolt. The nut of the tension bolt is fixed on the vertical upper end of the column, and the lead screw of the tension bolt is fixed on the middle section of the sliding channel steel. The lead screw of the tightening bolt rotates left and slides the channel steel forward, the lead screw of the tensioning bolt rotates right and slides the channel steel back. Ten stand vertically.
所述行走结构的小拖车,设置在平台上,平台是长条形钢板,在平台长条形钢板中心线两侧的上端面及下端面设置有凹陷槽,平台是有凹式槽钢立柱支撑的,凹式槽钢立柱两端支撑点下端与底腿上平面的侧面连接;小拖车是由上端四个轴承放置在平台上面凹陷槽内、下端四个轴承放置在平台下面凹陷槽内,上下轴承与平台板面上的凹陷槽紧密接触,小拖车是三块长方形钢板焊接成门字形形状,小拖车还设置有锁紧固定把手,把手为圆柱形,把手下段为垂直形状,上段为九十度握弯形状,其把手旋转,把手底端与平台接触,是锁紧固定小拖车,把手底端与平台不接触,小拖车是可以滑动状态的,小拖车上平面与汽缸连接,汽缸的导杆上端面与摇臂连接,摇臂为口字形方钢,摇臂另一端与自动焊接结构上的减速机连接,电机与减速机连接,减速机是长方形,立式摆放,减速机上下有输出轴。在减速机上端侧面与控制按扭盒连接。The small trailer of the walking structure is set on the platform, the platform is a long strip steel plate, the upper end surface and the lower end surface on both sides of the center line of the long strip steel plate of the platform are provided with concave grooves, and the platform is supported by a concave channel steel column Yes, the lower end of the support points at both ends of the concave channel steel column is connected to the side of the upper plane of the bottom leg; the small trailer is placed in the concave groove above the platform by four bearings at the upper end, and placed in the concave groove below the platform with four bearings at the lower end. The bearing is in close contact with the concave groove on the platform surface. The small trailer is three rectangular steel plates welded into the shape of a door. The small trailer is also equipped with a locking and fixed handle. The handle is cylindrical, the lower part of the handle is vertical, and the upper part is ninety. The handle is in a curved shape, the handle rotates, and the bottom of the handle is in contact with the platform, which is to lock and fix the small trailer. The bottom of the handle does not touch the platform, and the small trailer can slide. The upper plane of the small trailer is connected with the cylinder, and the guide of the cylinder The upper end of the rod is connected with the rocker arm, the rocker arm is square steel, the other end of the rocker arm is connected with the reducer on the automatic welding structure, and the motor is connected with the reducer. The reducer is rectangular and placed vertically. Output shaft. The upper side of the reducer is connected with the control button box.
在转轴上还设置有焊枪调整装置,焊枪调整装置包括焊枪上下左右移动构件, 在转轴上固定有聚胺脂圆盘与竖向立管内管壁接触,聚胺脂圆盘固定在管芯轴承上,管芯轴承固定在转轴上,在转轴上还设置有线夹,焊枪上的汽线是线夹锁住固定在转轴上。There is also a welding torch adjustment device on the rotating shaft. The welding torch adjustment device includes a welding torch moving up and down, left and right. A polyurethane disc is fixed on the rotating shaft to contact with the inner tube wall of the vertical standpipe. The polyurethane disc is fixed on the core bearing. , the tube core bearing is fixed on the rotating shaft, and a wire clamp is also arranged on the rotating shaft, and the steam line on the welding torch is locked and fixed on the rotating shaft by the wire clamp.
一种用于上述采暖散热器的不锈钢管环圆自动焊接制造方法,包括如下工艺步骤:An automatic welding manufacturing method for stainless steel pipe rings for the above-mentioned heating radiator, comprising the following process steps:
第一步:竖向立管是毛坯管,不是精加工管,竖向立管是椭圆形的,竖向立管形成椭圆形的是钢管厂焊接变形,竖向立管的端面与横向联通管端面需手工点焊成管排结构,达到竖向立管的端面与横向联通管型材的环形翻边的端面相齐平。Step 1: The vertical riser is a rough pipe, not a finished pipe. The vertical riser is elliptical. The oval shape of the vertical riser is the welding deformation of the steel pipe factory. The end faces need to be manually spot-welded to form a pipe row structure, so that the end faces of the vertical standpipes are flush with the end faces of the annular flanges of the horizontal connecting pipe profiles.
第二步: 把点焊成管排结构带有翼片采暖散热器放置在机架结构上,定位夹紧。Step 2: Place the spot-welded pipe row structure with fin heating radiator on the frame structure, position and clamp.
第三步:竖向立管与横向联通管的环形翻边的端面相齐平后,横向联通管向内凸起的环形翻边与竖向立管的管壁并未紧密贴合,需手工用圆柱锥体冲孔整圆,整圆达到不椭圆形,或者是用圆柱锥体成排结构多孔设备一次性冲孔整圆,冲孔整圆达到管壁紧密贴合,待实施环圆自动焊接。Step 3: After the end face of the vertical standpipe is flush with the ring flange of the horizontal connecting pipe, the inwardly protruding ring flange of the horizontal connecting pipe does not fit closely with the pipe wall of the vertical standpipe, which needs to be done manually Use cylindrical cones to punch a full circle, and the full circle can reach a non-elliptical shape, or use cylindrical cones in a row of porous equipment to punch a full circle at one time, punching a full circle to achieve a tight fit with the pipe wall, and the ring circle is to be implemented automatically welding.
第四步:气缸导杆下降,焊枪与竖向立管和横向联通管紧密贴合的管壁近距离接触喷射火焰,电机减速机运转,转轴正旋转一周,焊枪及汽线旋转一周,环圆自动焊接完成,电机减速机主轴停止,控制按扭电器设置自动扭转至空挡位,圆盘弹簧收缩,转轴反旋转一周,焊枪及汽线复位,松开锁紧把手,推动小拖车至下一个焊接管端,锁紧把手,依此类推。Step 4: The guide rod of the cylinder is lowered, the welding torch is in close contact with the pipe wall of the vertical standpipe and the horizontal communication pipe, and the flame is sprayed at close range. The automatic welding is completed, the main shaft of the motor reducer stops, the control button and the electric device are automatically reversed to the neutral position, the disc spring shrinks, the rotating shaft rotates in reverse, the welding torch and the steam line are reset, the locking handle is released, and the small trailer is pushed to the next welding Pipe ends, locking handles, and so on.
第五步:将具有设定断面形状的内芯轴,沿横向联通管的长度方向置入横向联通管底部的位置,二个具有设定断面形状的外夹具在压力支柱作用下相对移动夹紧,使得属于横向联通管的型材的两边被挤压闭合为圆弧形,两个条形翻边端面齐平,在压力支柱反作用下相对移动松开,抽出内芯轴。Step 5: Put the inner mandrel with the set cross-sectional shape into the bottom of the transverse connecting pipe along the length direction of the transverse connecting pipe, and the two outer clamps with the set cross-sectional shape are relatively moved and clamped under the action of the pressure pillar , so that both sides of the profile belonging to the horizontal communication pipe are squeezed and closed into a circular arc shape, the end faces of the two strip flanges are flush, and they are relatively moved and loosened under the reaction of the pressure pillar, and the inner mandrel is drawn out.
第六步:将上一步加工过的横向联通管为圆弧形放置在具有设定断面形状的外夹具在压力支柱作用下相对移动夹紧,使得属于横向联通管的型材的两边被挤压闭合,两个条形翻边捏合紧密,端面齐平,经端面实施自动焊接,形成条形焊缝。Step 6: Place the horizontal connecting pipe processed in the previous step in a circular arc shape on the outer fixture with a set cross-sectional shape, and move and clamp it relatively under the action of the pressure pillar, so that the two sides of the profile belonging to the horizontal connecting pipe are squeezed and closed , The two strip-shaped flanges are kneaded tightly, the end faces are flush, and the end faces are automatically welded to form a strip-shaped weld.
第七步:用不锈钢板制作环形联接盘和用不锈钢管材加工带有内螺纹的接头座,在横向联通管的端部分别焊接环形联接盘和接头座。The seventh step: use stainless steel plates to make annular connecting disks and stainless steel pipes to process joint seats with internal threads, and weld the annular connecting disks and joint seats at the ends of the transverse communication pipes.
本发明的有益效果及优点如下:Beneficial effect and advantage of the present invention are as follows:
本发明人公开的中国发明专利“一种用于采暖散热器的不锈钢构件及其制造方法”(专利号ZL201410824324.7)其结构形式是竖向立管与横向联通管的环形翻边的端面相齐平后,横向联通管向内凸起的环形翻边与竖向立管的管壁紧密贴合,实施焊接,实为不妥,因为,竖向立管是钢管厂焊接变形所至,所有钢管只要是焊接管就是毛坯管,不是精加工管,是椭圆形的,竖向立管形成椭圆形是不可以直接环圆焊接,管壁之间有空间没有真正地紧密贴合,如果焊接会出现高低不平烂缺口现象,根本无法环圆匀速焊接,本发明就是围绕管壁之间真正地紧密贴合为制造方法,以实施环圆自动焊接的构件为基础,依据竖向立管为圆心,焊枪围绕竖向立管转,焊枪环圆每转一圈就等于焊接完成一个连接管,同时,在圆盘弹簧作用力下,焊枪环圆回转一圈,避开汽线的反复缠绕;机架结构上的凹式槽钢中焊接有平衡底托,多个竖向立管的端面与两个横向联通管端面需要操作者手工点焊成管排结构,把点焊成管排结构带有翼片采暖散热器放置在机架结构上,定位夹紧后方便实施横向联通管向内凸起的环形翻边与竖向立管的管壁用圆柱锥体冲孔整圆,这道工序必须有!通过实施这道工序,冲孔整圆达到管壁紧密贴合,待实施环圆自动焊接。The Chinese invention patent "a stainless steel component for heating radiator and its manufacturing method" (patent No. ZL201410824324.7) disclosed by the inventor has a structure in which the end faces of the vertical riser and the circular flange of the horizontal communication pipe are connected. After flushing, the inwardly protruding annular flange of the horizontal connecting pipe fits closely with the pipe wall of the vertical standpipe. It is inappropriate to carry out welding, because the vertical standpipe is caused by the welding deformation of the steel pipe factory, so all As long as the steel pipe is a welded pipe, it is a rough pipe, not a finished pipe, and it is elliptical. If the vertical vertical pipe forms an ellipse, it cannot be directly welded in a circle. There is a space between the pipe walls that is not really tightly fitted. There is a phenomenon of uneven and rotten gaps, and it is impossible to weld at a uniform speed around the circle. The present invention uses the real close fit between the pipe walls as the manufacturing method. The welding torch rotates around the vertical standpipe, and every turn of the welding torch circle is equivalent to welding a connecting pipe. At the same time, under the force of the disc spring, the welding torch turns around a circle to avoid repeated winding of the steam line; The concave channel steel in the structure is welded with a balance bottom bracket. The end faces of multiple vertical risers and the end faces of two horizontal communication pipes need to be manually spot welded by the operator to form a tube row structure, and the spot welding is made into a tube row structure with wings. The sheet heating radiator is placed on the frame structure. After positioning and clamping, it is convenient to implement the inwardly protruding annular flange of the horizontal communication pipe and the pipe wall of the vertical standpipe. ! Through the implementation of this process, the whole circle of the punching hole can reach the tight fit of the pipe wall, and the automatic welding of the circle is to be implemented.
本发明的用于采暖散热器的环圆自动焊接构件只用三只槽钢形成三点鼎立形完成了采暖散热器的定位装夹,结构简单,置换焊接位置方便快捷,造价低;实施焊枪及焊枪上的汽线反正旋转是利用价格低廉的减速箱总成、圆盘弹簧收缩力完成,在本领域内领先.。The ring-circle automatic welding member for the heating radiator of the present invention only uses three channel steels to form a three-point tripod to complete the positioning and clamping of the heating radiator. The structure is simple, the replacement welding position is convenient and quick, and the cost is low; The reverse rotation of the steam line on the welding torch is completed by using the cheap reduction box assembly and the contraction force of the disc spring, which is leading in this field.
本发明的制造方法,使焊接后的联通管端面平直,无凸凹现象,烧结均匀,焊接严实不漏水,速度快质量好,完全满足产品结构的制造要求,既可保证产品质量,又适合批量生产。The manufacturing method of the present invention makes the end face of the welded connecting pipe straight, free of convex and concave phenomena, evenly sintered, tightly welded without water leakage, fast in speed and good in quality, fully meets the manufacturing requirements of the product structure, can ensure product quality, and is suitable for batch production Production.
通过实施本发明,可以充分利用环圆自动焊接构件生产薄壁不锈钢材料的性能的采暖散热器,为市场提供多种形式和多种材料的复合散热器,本发明也可以直接作为散热器产品使用。By implementing the present invention, it is possible to make full use of the circular automatic welding member to produce a heating radiator with the performance of thin-walled stainless steel material, and to provide the market with composite radiators of various forms and materials. The present invention can also be directly used as a radiator product .
采用本发明技术所生产的散热器产品具有可靠的使用寿命,外形美观,重量轻,节约材料和人工成本,适合大批量生产,市场前景好。The radiator product produced by adopting the technology of the invention has reliable service life, beautiful appearance, light weight, saves material and labor costs, is suitable for mass production, and has good market prospect.
附图说明Description of drawings
图1是采用本发明采暖散热器的不锈钢管环圆自动焊接构件及其制造方法Fig. 1 is to adopt the stainless steel pipe ring circle automatic welding member of heating radiator of the present invention and its manufacturing method
的结构示意图。Schematic diagram of the structure.
图2是图1左视图。Fig. 2 is a left side view of Fig. 1 .
图3是横向联通管与竖向立管和翼片联接在一起的结构剖视图。Fig. 3 is a cross-sectional view of the structure where the horizontal communication pipe is connected with the vertical riser and the fins.
具体实施方式detailed description
下面结合附图和实施例对本发明作进一步的详细叙述。The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments.
如图1、图2、图3所示,As shown in Figure 1, Figure 2, and Figure 3,
采暖散热器的不锈钢管环圆自动焊接构件,在槽钢组合的机架结构中,放置采暖散热器,采暖散热器它包括上下两个横向联通管22,还包括多个平行排列的竖向立管23,各竖向立管23的两端分别与上下两个横向联通管22贯通联接,横向联通管22设置有向内凸起的环形翻边,在横向联通管22的端部设置有接头座,贯通联接是竖向立管23插入横向联通管22向内凸起的环形翻边内,横向联通管22的环形翻边与竖向立管23的管壁紧密贴合,竖向立管23的端面与横向联通管22环形翻边的端面相齐平,竖向立管23是用不锈钢管制成,横向联通管22是由不锈钢板带卷曲成形成下端U字形状、上端是口字开口的形状,实施环圆自动焊接的构件包括:机架结构、行走结构、自动焊接结构,机架结构包括:凹式槽钢1、立体槽钢2、滑动槽钢3、底腿4、平衡底托5、斜撑6;行走结构包括:平台7、小拖车8、气缸9、摇臂10;自动焊接结构包括:电机11、减速机11-1、控制按钮12、连轴器13、转轴14、焊枪15、上下左右移动构件15-1、线夹24、圆盘弹簧16、管芯轴承17、聚胺脂圆盘18、张紧螺栓19、立柱20、凹式槽钢立柱20-1、汽线25、翼片21、把手26组成,所述采暖散热器上下两个横向联通管22的下端是U字形状、上端是口字开口的形状放置在机架结构上,采暖散热器下边的横向联通管22底口与平衡底托5接触,采暖散热器上边的横向联通管22上口与固定在转轴14上的焊枪15接触,张紧螺栓19旋转夹住采暖散热器翼片21,气缸9导杆下降,转轴14插入竖向立管23内,在转轴14上还设置有焊枪15,焊枪15旋转一周是以转轴14插入竖向立管23内聚胺脂圆盘18为圆心,转轴14、管芯轴承17旋转聚胺脂圆盘18不旋转,在转轴14上部插入连轴器13,连轴器13与减速机11-1下主轴连接,减速机11-1与电机11连接,减速机11-1上主轴与圆盘弹簧16连接,减速机11-1主轴与转轴14正旋转一周,焊枪15及焊枪15上的汽线25同时正旋转一周,圆盘弹簧16被拉伸,减速机11-1主轴停止,控制按扭12电器设置自动扭转至空挡位,圆盘弹簧16收缩,减速机11-1主轴连带转轴14焊枪15反旋转一周,焊枪15上的汽线25复位。The stainless steel pipe ring of the heating radiator is automatically welded. In the frame structure of the channel steel combination, the heating radiator is placed. The heating radiator includes two horizontal connecting pipes 22 up and down, and also includes a plurality of vertical vertical pipes arranged in parallel. Tubes 23, the two ends of each vertical standpipe 23 are respectively connected to the upper and lower horizontal communication tubes 22, the horizontal communication tubes 22 are provided with inwardly protruding annular flanges, and the ends of the horizontal communication tubes 22 are provided with joints seat, the through connection is that the vertical riser 23 is inserted into the inwardly protruding annular flange of the horizontal communication pipe 22, the annular flange of the horizontal communication pipe 22 is closely attached to the pipe wall of the vertical riser 23, and the vertical riser The end face of 23 is flush with the end face of the horizontal flange 22. The vertical standpipe 23 is made of stainless steel pipe. The horizontal connecting pipe 22 is made of stainless steel strips curled to form a U shape at the lower end and an opening at the upper end. The components for ring automatic welding include: frame structure, walking structure, automatic welding structure, frame structure includes: concave channel steel 1, three-dimensional channel steel 2, sliding channel steel 3, bottom leg 4, balance bottom Support 5, diagonal brace 6; walking structure includes: platform 7, small trailer 8, cylinder 9, rocker arm 10; automatic welding structure includes: motor 11, reducer 11-1, control button 12, coupling 13, rotating shaft 14 , welding torch 15, up and down left and right moving member 15-1, wire clip 24, disc spring 16, tube core bearing 17, polyurethane disc 18, tension bolt 19, column 20, concave channel steel column 20-1, Composed of steam line 25, fins 21, and handle 26, the lower end of the upper and lower two horizontal communication pipes 22 of the heating radiator is U-shaped, and the upper end is the shape of a mouth opening, which is placed on the frame structure. The bottom opening of the horizontal communication pipe 22 is in contact with the balance bottom bracket 5, the upper opening of the horizontal communication pipe 22 on the heating radiator is in contact with the welding torch 15 fixed on the rotating shaft 14, and the tension bolt 19 rotates to clamp the heating radiator fins 21, and the cylinder 9. The guide rod descends, and the rotating shaft 14 is inserted into the vertical standpipe 23. A welding torch 15 is also arranged on the rotating shaft 14. The welding torch 15 rotates one circle with the rotating shaft 14 inserted into the vertical standpipe 23. The polyurethane disc 18 is the center of the circle, and the rotating shaft 14. The tube core bearing 17 rotates the polyurethane disc 18 without rotating, and inserts the coupling 13 on the upper part of the rotating shaft 14. The coupling 13 is connected to the lower main shaft of the reducer 11-1, and the reducer 11-1 is connected to the motor 11. The main shaft on the speed reducer 11-1 is connected with the disc spring 16, the main shaft of the speed reducer 11-1 and the rotating shaft 14 make a forward rotation, the welding torch 15 and the steam line 25 on the welding torch 15 make a positive rotation at the same time, and the disc spring 16 is stretched, Reducer 11-1 main shaft stops, and control button 12 electric appliances are set to reverse automatically to neutral position, and disc spring 16 shrinks, and reducer 11-1 main shaft joint rotating shaft 14 welding torch 15 counter-rotates one week, and the steam line 25 on the welding torch 15 resets.
所述机架结构上的凹式槽钢1沿长度方向凹式向上摆放,在凹式槽钢1两端的两侧面焊接有底腿4,在凹式槽钢1与底腿4的上面焊接有立体槽钢2、滑动槽钢3,立体槽钢2、滑动槽钢3凹式面朝外、立式沿长度方向摆放,立体槽钢2立体平面、滑动槽钢3立体平面与采暖散热器翼片21接触,滑动槽钢3,立体槽钢2闭空不与横向联通管22接触,在凹式槽钢1中部焊接有平衡底托5,平衡底托5上部是横截面长方形、下端是立式长方形,上部横截面宽度与横向联通管22下端是U字形状的形状匹配,在立体槽钢2中段焊接有斜撑6,在滑动槽钢3中段设置有张紧螺栓19,张紧螺栓19的螺母固定在立柱20垂直上端,张紧螺栓19的丝杠固定在滑动槽钢3中段,张紧螺栓19的丝杠左旋转滑动槽钢3前行,张紧螺栓19的丝杠右旋转滑动槽钢3后退,立柱20为凹形槽钢,立柱20一端横向平直与滑动槽钢3连接,另一端向上折弯九十垂直站立。The concave channel steel 1 on the frame structure is placed upward in a concave manner along the length direction, and bottom legs 4 are welded on both sides of the two ends of the concave channel steel 1 , and are welded on the concave channel steel 1 and the bottom leg 4 There are three-dimensional channel steel 2, sliding channel steel 3, three-dimensional channel steel 2, sliding channel steel 3 with the concave surface facing outwards, vertical ones placed along the length direction, three-dimensional channel steel 2 three-dimensional plane, sliding channel steel 3 three-dimensional plane and heating and heat dissipation The device fins 21 are in contact with the sliding channel steel 3. The three-dimensional channel steel 2 is closed and does not contact the horizontal communication pipe 22. A balance bottom support 5 is welded in the middle of the concave channel steel 1. The upper part of the balance bottom support 5 is rectangular in cross section. It is a vertical rectangle, the width of the upper cross-section is matched with the shape of the U shape at the lower end of the transverse communication pipe 22, a diagonal brace 6 is welded in the middle section of the three-dimensional channel steel 2, and a tension bolt 19 is arranged in the middle section of the sliding channel steel 3 for tensioning. The nut of bolt 19 is fixed on the vertical upper end of column 20, and the leading screw of tensioning bolt 19 is fixed on the sliding channel steel 3 middle section, and the leading screw of tensioning bolt 19 rotates to the left and slides channel steel 3 to move forward, and the leading screw of tensioning bolt 19 moves forward. Rotating sliding channel steel 3 is retreated, and column 20 is concave channel steel, and column 20 one ends horizontally straight are connected with sliding channel steel 3, and the other end bends upwards ninety and stands vertically.
所述行走结构的小拖车8,设置在平台7上,平台7是长条形钢板,在平台7长条形钢板中心线两侧的上端面及下端面设置有凹陷槽,平台7是有凹式槽钢立柱20-1支撑的,凹式槽钢立柱20-1两端支撑点下端与底腿4上平面的侧面连接;小拖车8是由上端四个轴承放置在平台7上面凹陷槽内、下端四个轴承放置在平台7下面凹陷槽内,上下轴承与平台7板面上的凹陷槽紧密接触,小拖车8是三块长方形钢板焊接成门字形形状,小拖车8还设置有锁紧固定把手26,把手26为圆柱形,把手26下段为垂直形状,上段为九十度握弯形状,其把手26旋转,把手26底端与平台7接触,是锁紧固定小拖车8,把手26底端与平台7不接触,小拖车8是可以滑动状态的,小拖车8上平面与汽缸9连接,汽缸9的导杆上端面与摇臂10连接,摇臂10为口字形方钢,摇臂10另一端与自动焊接结构上的减速机11-1连接,电机11与减速机11-1连接,减速机11-1是长方形,立式摆放,减速机11-1上下有输出轴。在减速机11-1上端侧面与控制按扭12盒连接。The small trailer 8 of the walking structure is arranged on the platform 7, and the platform 7 is a strip steel plate, and the upper end surface and the lower end surface on both sides of the center line of the strip steel plate of the platform 7 are provided with concave grooves, and the platform 7 is a concave groove. Type channel steel column 20-1 supports, and the lower end of the support points at both ends of the concave channel steel column 20-1 is connected with the side of the upper plane of the bottom leg 4; the small trailer 8 is placed in the concave groove above the platform 7 by four bearings at the upper end , The four bearings at the lower end are placed in the concave groove below the platform 7, and the upper and lower bearings are in close contact with the concave groove on the plate surface of the platform 7. The small trailer 8 is three rectangular steel plates welded into the shape of a door, and the small trailer 8 is also provided with a locking mechanism. Fix the handle 26, the handle 26 is cylindrical, the lower section of the handle 26 is a vertical shape, and the upper section is a 90-degree curved shape. The handle 26 rotates, and the bottom end of the handle 26 contacts the platform 7, which is to lock and fix the small trailer 8. The handle 26 The bottom end is not in contact with the platform 7, and the small trailer 8 can slide. The other end of arm 10 is connected with the speed reducer 11-1 on the automatic welding structure, and the motor 11 is connected with the speed reducer 11-1. The speed reducer 11-1 is rectangular and vertically placed. The speed reducer 11-1 has output shafts up and down. Be connected with control button 12 boxes at speed reducer 11-1 upper end side.
在转轴14上还设置有焊枪15调整装置,焊枪15调整装置包括焊枪15上下左右移动构件15-1, 在转轴14上固定有聚胺脂圆盘18与竖向立管23内管壁接触,聚胺脂圆盘18固定在管芯轴承17上,管芯轴承17固定在转轴14上,在转轴14上还设置有线夹24,焊枪15上的汽线25是线夹24锁住固定在转轴14上。Also be provided with welding torch 15 adjusting devices on rotating shaft 14, welding torch 15 adjusting devices comprise welding torch 15 up and down left and right moving members 15-1, on rotating shaft 14 be fixed with polyurethane disc 18 and vertical riser 23 inner tube wall contacts, The polyurethane disk 18 is fixed on the tube core bearing 17, and the tube core bearing 17 is fixed on the rotating shaft 14, and a wire clip 24 is also arranged on the rotating shaft 14, and the steam line 25 on the welding torch 15 is locked and fixed on the rotating shaft by the wire clip 24 14 on.
一种用于上述采暖散热器的不锈钢管环圆自动焊接制造方法,包括如下工艺步骤:An automatic welding manufacturing method for stainless steel pipe rings for the above-mentioned heating radiator, comprising the following process steps:
第一步:竖向立管23是毛坯管,不是精加工管,竖向立管23是椭圆形的,竖向立管23形成椭圆形的是钢管厂焊接变形,竖向立管23的端面与横向联通管22端面需手工点焊成管排结构,达到竖向立管23的端面与横向联通管22型材的环形翻边的端面相齐平。The first step: the vertical standpipe 23 is a rough pipe, not a finished pipe. The vertical standpipe 23 is elliptical. The oval shape of the vertical standpipe 23 is the welding deformation of the steel pipe factory. The end face of the horizontal communication pipe 22 needs manual spot welding to form a tube row structure, so that the end face of the vertical standpipe 23 is flush with the end face of the annular flange of the horizontal communication pipe 22 profiles.
第二步: 把点焊成管排结构带有翼片21采暖散热器放置在机架结构上,定位夹紧。The second step: place the heating radiator with fins 21 spot-welded into the tube row structure on the frame structure, and position and clamp.
第三步:竖向立管23与横向联通管22的环形翻边的端面相齐平后,横向联通管22向内凸起的环形翻边与竖向立管23的管壁并未紧密贴合,需手工用圆柱锥体冲孔整圆,整圆达到不椭圆形,或者是用圆柱锥体成排结构多孔设备一次性冲孔整圆,冲孔整圆达到管壁紧密贴合,待实施环圆自动焊接。Step 3: After the end face of the vertical riser 23 is flush with the annular flange of the horizontal communication pipe 22, the inwardly protruding annular flange of the horizontal communication pipe 22 is not in close contact with the pipe wall of the vertical riser 23 It needs to be manually punched into a full circle with a cylindrical cone to achieve a non-elliptical shape, or it can be punched into a full circle with a row of cylindrical and cone-shaped porous equipment at one time, and the punched full circle can reach the tube wall. Implement circular automatic welding.
第四步:气缸9导杆下降,焊枪15与竖向立管23和横向联通管22紧密贴合的管壁近距离接触喷射火焰,电机11减速机11-1运转,转轴14正旋转一周,焊枪15及汽线25旋转一周,环圆自动焊接完成,电机11减速机11-1主轴停止,控制按扭12电器设置自动扭转至空挡位,圆盘弹簧16收缩,转轴14反旋转一周,焊枪15及汽线25复位,松开锁紧把手26,推动小拖车8至下一个焊接管端,锁紧把手26,依此类推。Step 4: The guide rod of the cylinder 9 descends, the pipe wall of the welding torch 15 and the vertical standpipe 23 and the horizontal communication pipe 22 are closely attached to the spray flame at close range, the motor 11 and the reducer 11-1 run, and the rotating shaft 14 rotates for one revolution. Welding torch 15 and steam line 25 rotate one revolution, the circular automatic welding is completed, the main shaft of motor 11 reducer 11-1 stops, the control button 12 electric equipment is automatically reversed to the neutral position, the disc spring 16 shrinks, the rotating shaft 14 rotates one revolution in reverse, and the welding torch 15 and steam line 25 reset, unclamp lock handle 26, promote small trailer 8 to next welded pipe end, lock handle 26, and so on.
第五步:将具有设定断面形状的内芯轴,沿横向联通管22的长度方向置入横向联通管22底部的位置,二个具有设定断面形状的外夹具在压力支柱作用下相对移动夹紧,使得属于横向联通管22的型材的两边被挤压闭合为圆弧形,两个条形翻边端面齐平,在压力支柱反作用下相对移动松开,抽出内芯轴。Step 5: Put the inner mandrel with the set cross-sectional shape into the bottom of the transverse connecting pipe 22 along the length direction of the transverse connecting pipe 22, and the two outer fixtures with the set cross-sectional shape move relative to each other under the action of the pressure pillar Clamping, so that the two sides of the profile belonging to the horizontal communication pipe 22 are squeezed and closed into a circular arc shape, the end faces of the two strip-shaped flanges are flush, relatively moved and released under the reaction of the pressure pillar, and the inner mandrel is drawn out.
第六步:将上一步加工过的横向联通管22为圆弧形放置在具有设定断面形状的外夹具在压力支柱作用下相对移动夹紧,使得属于横向联通管22的型材的两边被挤压闭合,两个条形翻边捏合紧密,端面齐平,经端面实施自动焊接,形成条形焊缝。Step 6: Place the horizontal connecting pipe 22 processed in the previous step in a circular arc shape on the outer fixture with a set cross-sectional shape, and move and clamp it relatively under the action of the pressure pillar, so that the two sides of the profile belonging to the horizontal connecting pipe 22 are squeezed Press and close, the two strip-shaped flanges are kneaded tightly, the end faces are flush, and the end faces are automatically welded to form a strip-shaped weld.
第七步:用不锈钢板制作环形联接盘和用不锈钢管材加工带有内螺纹的接头座,在横向联通管22的端部分别焊接环形联接盘和接头座。Step 7: use stainless steel plates to make annular connecting discs and stainless steel pipes to process joint seats with internal threads, and weld the annular connecting discs and joint seats at the ends of the transverse communication pipe 22 respectively.
本发明不限于上述具体实施方式,上述的具体实施方式仅仅是示意性的,并不是限制性的,本领域的专业技术人员在本发明的启示下,在不脱离本发明权利要求保护范围的情况下,还可以作出其它形式的具体变换,这些均属于本发明的保护范围之内。The present invention is not limited to the above-mentioned specific embodiments, and the above-mentioned specific embodiments are only illustrative and not restrictive. Those skilled in the art, under the inspiration of the present invention, do not depart from the scope of protection of the claims of the present invention. Under the circumstances, specific changes in other forms can also be made, and these all belong to the protection scope of the present invention.
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