CN107234108A - Intelligent pipe washing trough head - Google Patents
Intelligent pipe washing trough head Download PDFInfo
- Publication number
- CN107234108A CN107234108A CN201610176626.7A CN201610176626A CN107234108A CN 107234108 A CN107234108 A CN 107234108A CN 201610176626 A CN201610176626 A CN 201610176626A CN 107234108 A CN107234108 A CN 107234108A
- Authority
- CN
- China
- Prior art keywords
- driven
- pressure water
- water pipe
- gear
- rack
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
- B08B9/0321—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2209/00—Details of machines or methods for cleaning hollow articles
- B08B2209/02—Details of apparatuses or methods for cleaning pipes or tubes
- B08B2209/027—Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces
- B08B2209/032—Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces by the mechanical action of a moving fluid
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
- Transmission Devices (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
This intelligent pipe washing trough head includes servomotor, driving gear, driven gear, output shaft, active toothed driven pulley, driven annular rack high-pressure water pipe, tooth form contact roller, compression wheel shaft, spring support, holddown spring, locking nut.Present invention application rack pinion principle, head drive wheel design is toothed driven pulley, rack is designed as annular rack and is arranged in high-pressure water pipe, driven by servomotor main driven gear deceleration output shaft and drive the rotation of active toothed driven pulley, so that driving driven annular rack high-pressure water pipe synchronously to make upper and lower linear motion realizes that sugar refinery evaporator, heater lead to, wash thin deep function pipeline requirement.There is efficiency high compared with existing frictional drive technology, energy consumption, the high advantage of reliability is saved, and effectively eliminated skidding, increase the service life.Concision and compact in structure, it is small volume, lightweight, install, movement it is more convenient.
Description
Technical field
This present invention one kind above and below intelligent automatic pipe washing trough gear, rack drives high-pressure water pipe for running head.
Background technology
Intelligent automatic pipe washing trough can wash pipe mode in sugar refinery instead of existing Traditional Man, high-voltage tube hydraulic giant of controlling oneself is continuous, lead to automatically, wash densely covered numerous (aperture 30mm, depth 3200mm) thin deep pipeline, lead to, wash pipe be can be unattended, and security reliability is high, has as a kind of important smart machine in sugar refinery and be widely popularized use value.
Present sugar refinery substantially maintains and manually washes pipe mode, and hot and humid working environment, labor intensity is big, and water under high pressure easily injures people, and security risk is high, and recruitment is difficult.
A kind of existing semi-automatic pipe washing trough of sugar refinery evaporator, its main frame is driven using dry hydraulic high more than 3 meters, artificial two-hand control pivoted arm, range estimation are to pipe hole, hand crawl eletric button through wash pipeline, this equipment is without the working environment and production safety risk that can improve operator, and equipment is heavy, inconvenient, high cost is installed and used, without popularizing value.
Another driving method is the automatic pipe washing trough with single wheel drive main frame that rubs, but friction wheel drive easily produces skidding, failure rate is high, poor work stability, equipment part maintenance load is big, plant maintenance is high high, greasy property is poor, maintenance in-convenience in use, therefore large-scale popularization is using there is certain difficulty.
The content of the invention
It is of the invention a kind of to be used for intelligent automatic pipe washing trough gear, run head above and below driven rack drives high-pressure water pipe, with height non-slip, stable and reliable in work, transmission efficiency, low energy consumption, small volume, low cost, installation, move efficient and convenient the features such as.
One kind is used for intelligent automatic pipe washing trough gear, head, including servomotor are run above and below rack drives high-pressure water pipe, driving gear, driven gear, output shaft, active toothed driven pulley, driven annular rack high-pressure water pipe, tooth form contact roller, compress wheel shaft, spring support, stage clip and clamping screw, the servomotor is connected with described from keyed driving gear, the driving gear is engaged with the driven gear, the output shaft is set in parallel with the compression wheel shaft, the driven gear and the active toothed driven pulley are arranged on the output shaft, the active toothed driven pulley is engaged with the driven annular rack high-pressure water pipe, and the tooth form contact roller is passively engaged with the driven annular rack high-pressure water pipe, and the contact roller is arranged on the compression wheel shaft, wheel shaft is compressed to be arranged on spring support, the clamping screw is connected by the stage clip with the spring support, and under spring pressure effect, the active toothed driven pulley and the contact roller always keep tight mesh with the driven annular rack high-pressure water pipe.
A kind of operation head application rack pinion principle for intelligent automatic pipe washing trough gear, above and below rack drives high-pressure water pipe of the present invention can linear running above and below the high-pressure water pipe of synchronous drive belt pipette tips, realize the thin depth function pipeline requirement of giant cleaning, simultaneously frictional drive high-pressure water pipe is eliminated often to skid, fault rate takes place frequently situation, and it is simple for structure compact, small volume, installs, moves, safeguards simpler convenience.
Brief description of the drawings
A kind of cross-sectional view for running head above and below intelligent automatic pipe washing trough gear, rack drives high-pressure water pipe of Fig. 1 present invention；
Fig. 2 is the cross-sectional view for inventing another direction.
In figure：1- active toothed driven pulleys, 2- output shafts, the driven annular rack high-pressure water pipes of 3-, 4- tooth form contact rollers, 5- compresses wheel shaft, 6- driven gears, 7- servomotors, 8- driven gears, 9- spring supports, 10- stage clips, 11- cabinets, 12- clamping screws.
Embodiment
Below in conjunction with the accompanying drawing in the present invention, the technical scheme in the present invention is clearly and completely described.
Fig. 1, Fig. 2 show a kind of cross-sectional view for running head above and below intelligent automatic pipe washing trough gear, rack drives high-pressure water pipe of the present invention；It is described to be used for intelligent automatic pipe washing trough gear, head is run above and below rack drives high-pressure water pipe includes servomotor 7, driving gear 8, driven gear 6, output shaft 2, active toothed driven pulley 1, driven annular rack high-pressure water pipe 3, tooth form contact roller 4, compress wheel shaft 5, spring support 9, stage clip 10, cabinet 11, clamping screw 12, the servomotor 7 is connected with described from keyed driving gear 8, the driving gear 8 is engaged with the driven gear 6, the output shaft 2 is set in parallel with the compression wheel shaft 5, the driven gear 6 and the active toothed driven pulley 1 are arranged on the output shaft 2, the active toothed driven pulley 1 is engaged with the driven annular rack high-pressure water pipe 3, the tooth form contact roller 4 and the driven annular rack water under high pressure 3 manage it is passive engage, the contact roller 4 is arranged on the compression wheel shaft 5, wheel shaft 5 is compressed to be arranged on the axle of spring support 9, the clamping screw 12 is connected by the stage clip 10 with the spring support 9, and under spring pressure effect, the active toothed driven pulley 1 and the contact roller 4 always keep tight mesh with the driven annular rack high-pressure water pipe 3.
During work, servomotor 7 is driven from keyed driving gear 8, the rotation of driving gear 8 drives driven gear 6 to rotate, because driven gear 6 and toothed driven pulley 1 are arranged on output shaft 10, output shaft 2 is connected by active toothed driven pulley 1 with driven annular rack high-pressure water pipe 3, driven simultaneously when so output shaft 2 is rotated with active toothed driven pulley in the driven synchronization of annular rack high-pressure water pipe 3 (or under) for linear motion, and output shaft 2 is set in parallel with compressing wheel shaft 5, tooth form contact roller 4 is arranged on compression wheel shaft 5, wheel shaft is compressed to be arranged on spring support 9, clamping screw 12 is connected by stage clip 10 with spring support 9, tooth form contact roller 4 is transmitted with the engagement of driven annular rack high-pressure water pipe and is connected, gear is kept under elastic force pressure effect, rack is in tight mesh drive state, other this active toothed driven pulley 1 and active tooth form contact roller 4 have done special band smaller part circular arc processing design, ensure that active toothed driven pulley can be high with driven annular rack high-pressure water pipe, flexibly transmission operation, meet sugar refinery evaporator, the various automatic rinser head functional requirements of the thin deep pipeline of heater cleaning.
Situations such as invention of this reality eliminates friction driving skid, Frequent Troubles using active toothed driven pulley with the transmission of driven annular rack high-pressure water pipe, ensure down tube depth dimensions control accuracy, the service life of transmission efficiency, transmission efficiency more than 90%, driving wheel and high-pressure water pipe is greatly improved, greatly saves the annual maintenance cost of user and work trouble.The present invention has compared with existing equipment：Height stable and reliable in work, service life length, maintenance cost are low, energy-efficient, structure more concision and compact small volume, lightweight, installation, mobile simpler convenience, cost performance is high, economic and practical.
It is described above; only embodiment of the invention, but protection scope of the present invention is not limited thereto, it is any belong to those skilled in the art the invention discloses technical scope in; the change or replacement that can be readily occurred in, should all be included within the scope of the present invention.Therefore, protection scope of the present invention should be defined by scope of the claims.
Claims (3)
1. one kind is wrapped for running head above and below intelligent automatic pipe washing trough gear, rack drives high-pressure water pipe
Include servomotor (7), driving gear (8), driven gear (6), output shaft (2), active toothed driven pulley (1),
Driven annular rack high-pressure water pipe (3), tooth form contact roller (4), compress wheel shaft (5), spring support (9),
Stage clip (10), cabinet (11), clamping screw (12), the servomotor (7) with it is described from keyed driving tooth
(8) connection is taken turns, the driving gear (8) is engaged with the driven gear (6), it is characterised in that：Also include master
Dynamic output shaft (2) is set in parallel with the compression wheel shaft (5), the driven gear (6) and the driving tooth
Shape driving wheel (1) is arranged on the output shaft (2), the active toothed driven pulley (1) and the driven torus
Shape rack high-pressure water pipe (3) engagement constitute rack pinion, the tooth form contact roller (4) with it is described driven
Annular rack high-pressure water pipe (3) is passively engaged, and the contact roller (4) is arranged on the compression wheel shaft (5)
On, the compression wheel shaft is arranged on the spring support (9), and the clamping screw (12) is by described
Stage clip (10) is connected with the spring support (9).
2. it is used for intelligent automatic pipe washing trough gear, rack drives high-pressure water pipe as claimed in claim 1
Lower operation head, it is characterised in that：The active toothed driven pulley (1) is used for and driven annular rack high-pressure water pipe
(3) drive connection, the contact roller (4) is used for annular rack high-pressure water pipe (3) by drive connection.
3. it is used for intelligent automatic pipe washing trough gear, rack drives high-pressure water pipe as claimed in claim 1
Lower operation head, it is characterised in that：Active toothed driven pulley (1) and tooth form contact roller (4) be designed as gear shape,
Driven annular rack is arranged in high-pressure water pipe (3), driving gear (8), driven gear (6), output shaft (2),
Active toothed driven pulley (1), tooth form contact roller (4), compression wheel shaft (5), spring support (9), stage clip (10)
It is arranged in cabinet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610176626.7A CN107234108A (en) | 2016-03-28 | 2016-03-28 | Intelligent pipe washing trough head |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610176626.7A CN107234108A (en) | 2016-03-28 | 2016-03-28 | Intelligent pipe washing trough head |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107234108A true CN107234108A (en) | 2017-10-10 |
Family
ID=59982631
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610176626.7A Pending CN107234108A (en) | 2016-03-28 | 2016-03-28 | Intelligent pipe washing trough head |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107234108A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115502155A (en) * | 2022-09-20 | 2022-12-23 | 中国建筑土木建设有限公司 | Inner wall cleaning device for water supply and drainage pipeline for municipal building house and use method thereof |
-
2016
- 2016-03-28 CN CN201610176626.7A patent/CN107234108A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115502155A (en) * | 2022-09-20 | 2022-12-23 | 中国建筑土木建设有限公司 | Inner wall cleaning device for water supply and drainage pipeline for municipal building house and use method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| DD01 | Delivery of document by public notice | ||
| DD01 | Delivery of document by public notice |
Addressee: Wu Chengjun Document name: Notification of before Expiration of Request of Examination as to Substance |
|
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20171010 |