CN107233957A - 多级打散磨粉机 - Google Patents
多级打散磨粉机 Download PDFInfo
- Publication number
- CN107233957A CN107233957A CN201710672032.XA CN201710672032A CN107233957A CN 107233957 A CN107233957 A CN 107233957A CN 201710672032 A CN201710672032 A CN 201710672032A CN 107233957 A CN107233957 A CN 107233957A
- Authority
- CN
- China
- Prior art keywords
- crushing
- grinding
- storehouse
- rotating disk
- fluted disc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 235000013312 flour Nutrition 0.000 title claims abstract description 21
- 238000000227 grinding Methods 0.000 claims abstract description 43
- 239000000843 powder Substances 0.000 claims abstract description 39
- 239000000463 material Substances 0.000 claims abstract description 20
- 239000000411 inducer Substances 0.000 claims description 4
- 238000009837 dry grinding Methods 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 2
- 239000002245 particle Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 4
- 108010066114 cabin-2 Proteins 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
- B02C18/10—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged above container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/10—Crushing or disintegrating by roller mills with a roller co-operating with a stationary member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/30—Shape or construction of rollers
Abstract
本发明公开了多级打散磨粉机,包括从上至下依次连接的进料斗、预磨粉仓、粉碎仓和研磨仓和分级出料仓,其中:预磨粉仓设于粉碎仓的侧上方,预磨粉仓内设有一对水平的研磨辊,研磨对辊的底部设有一块倾斜向下的弧形导料板;粉碎仓通过竖直粉碎电机和竖直粉碎轴连接依次粉碎转盘和粉碎锥齿盘,弧形导料板延伸至粉碎转盘的侧上方位置,同时粉碎锥齿盘的直径大于粉碎转盘的直径,保证粉碎转盘粉碎的物料直接落在粉碎锥齿盘上;研磨仓内部设有一个摆动研磨辊,同时研磨仓的底部通过一个阀门连接分级出料仓。本发明的多级打散磨粉机,集成挤压分散、转盘粉碎、齿轮粉碎以及摆动研磨于一体,磨得的粉末也较为细腻均匀。
Description
多级打散磨粉机
技术领域
[0001] 本发明涉及磨粉机技术领域,特别是涉及多级打散磨粉机。
背景技术
[0002] 粉磨机广泛应用与化工、矿山、钢铁、火电、煤炭等行业。粉磨机工作时,先由破碎 机将大块状物料破碎到所需的进料粒度后,由畚斗提升机将物料输送到储料仓,然后由电 磁振动给料机均匀地送到粉磨机的磨腔内,铲刀在与磨辊同转过程中把物料铲起抛喂入磨 辊磨环之间,形成垫料层,物料在磨辊与磨环之间研磨,由此达到制粉目的。粉磨后的粉子 由风机气流带到分析机选粉,达到细度要求的细粉随气流经管道进入旋风收集器内,进行 分离收集,再经卸料器排出即为成品粉子,气流由旋风收集器上端回风管吸入鼓风机。不合 要求的粉子被叶片抛向外壁与气流脱离,粗粉颗粒因自身重力作用落入磨室进行重磨。 [0003]现有的粉磨机的粗粉与细粉的接触时间长,接触次数多,选粉效果不佳,减少了产 量增加了能耗。
[OOCM]中国专利申请CN201510296881.0,公布了一种超细环辊磨,包括底部的底板、设在 底板上方的主轴、设在主轴上方的磨环座、连在磨环座上的磨环、与磨环相连的磨辊系统、 与磨辊系统相连的磨辊油缸和顶部的分级机,所述的磨环上方设有导料锥,所述的导料锥 设在分级机的正下方,所述的分级机上方设有二次进风口。该发明增加导料锥后,分级机选 出细粉,粗粉落下进入导料锥后进入磨盘重新加工,加工好后从导料锥外侧进入选粉机选 粉。导料锥能有效的减少粗粉与细粉的接触时间和接触次数,增加了选粉的效果,提高了产 量节约了能耗。但是该磨粉设备在投入使用后发现,打散后得到的粗粉较多,而细粉相对较 少。
发明内容
[0005]为了克服上述现有技术的不足,本发明提供了一种集成挤压分散、转盘粉碎、齿 轮粉碎以及摆动研磨于一体的多级打散研磨机。
[0006]本发明所采用的技术方案是:多级打散磨粉机,包括从上至下依次连接的进料斗、 预磨粉仓、粉碎仓和研磨仓和分级出料仓,其中:预磨粉仓设于粉碎仓的侧上方,预磨粉仓 内设有一对水平的研磨辊,研磨对辊的底部设有一块倾斜向下的弧形导料板;粉碎仓通过 竖直粉碎电机和竖直粉碎轴连接依次粉碎转盘和粉碎锥齿盘,弧形导料板延伸至粉碎转盘 的侧上方位置,同时粉碎锥齿盘的直径大于粉碎转盘的直径,保证粉碎转盘粉碎的物料直 接落在粉碎锥齿盘上;研磨仓的内部设有一个摆动研磨辊,该摆动研磨辊的两端分别连接 摆动装置,摆动装置一端通过固定支座固定在研磨仓外侧,另一端套在摆动研磨辊上随摆 动研磨辊一同摆动研磨;同时研磨仓的底部通过一个阀门连接分级出料仓。
[0007]进一步地,粉碎仓位于粉碎转盘和粉碎锥齿盘的竖直方向上设有热风管,热风管 通过热风动力源向粉碎仓内喷热气。
[0008]进一步地,弧形导料板底部还设有振动器,振动器带动弧形导料板抖动,进而分散 预磨粉仓出来的物料。
[0009]进一步地,进料斗底部边缘朝向研磨对辊的中间间隙处设有倾斜导料板。
[0010] 进一步地,粉碎锥齿盘整体为锥形结构,并且其上表面即锥面上设有若干粉碎突 起。
[0011]进一步地,粉碎仓的竖直粉碎轴上位于粉碎锥齿盘的底部还连接有导风轮。
[0012]与现有技术相比,本发明的有益效果是:本发明的多级打散磨粉机,集成挤压分 散、转盘粉碎、齿轮粉碎以及摆动研磨于一体,并且在挤压分散后经弧形导料板直接导流 至粉碎转盘进组转盘粉碎以及粉碎锥齿盘粉碎,使得煤矿等大颗粒物质粉碎成为小颗粒物 料,随后得到的小颗粒物料落入摆动研磨辊进行摆动研磨,进一步将小颗粒物料磨成粉。该 装置的结构设计较为紧凑,磨得的粉末也较为细腻均匀。
附图说明
[0013]图1为多级打散磨粉机的一个实施例的结构示意图; 其中:1-进料斗,2-预磨粉仓,3-粉碎仓,31-竖直粉碎电机,32-竖直粉碎轴,33-粉碎转 盘,34-粉碎锥齿盘;4-研磨仓,5-分级出料仓,6-研磨辊,7-弧形导料板,8-摆动研磨辊,9-摆动装置,10-固定支座,11-阀门,12-热风管,13-振动器,14-倾斜导料板,15-导风轮。
具体实施方式
[00M]为了加深对本发明的理解,下面结合附图和实施例对本发明进一步说明,该实施 例仅用于解释本发明,并不对本发明的保护范围构成限定。
[0015]如图1所示,多级打散磨粉机,包括从上至下依次连接的进料斗1、预磨粉仓2、粉碎 仓3和研磨仓4和分级出料仓5,其中:预磨粉仓2设于粉碎仓3的侧上方,预磨粉仓2内设有一 对水平的研磨辊6,研磨对辊6的底部设有一块倾斜向下的弧形导料板7;粉碎仓3通过竖直 粉碎电机31和竖直粉碎轴32连接依次粉碎转盘33和粉碎锥齿盘34,弧形导料板7延伸至粉 碎转盘33的侧上方位置,同时粉碎锥齿盘34的直径大于粉碎转盘33的直径,保证粉碎转盘 33粉碎的物料直接落在粉碎锥齿盘34上;研磨仓4的内部设有一个摆动研磨辊8,该摆动研 磨辊8的两端分别连接摆动装置9,摆动装置9 一端通过固定支座1〇固定在研磨仓外侧,另一 端套在摆动研磨辊8上随摆动研磨辊一同摆动研磨;同时研磨仓4的底部通过一个阀门丨丄连 接分级出料仓5。
[0016]在上述实施例中,粉碎仓3位于粉碎转盘33和粉碎锥齿盘34的竖直方向上设有热 风管12,热风管通过热风动力源向粉碎仓3内喷热气,提高物料的脆性,方便粉碎。
[0017]在上述实施例中,弧形导料板7底部还设有振动器13,振动器13带动弧形导料板7 抖动,进而分散预磨粉仓2出来的物料,提高粉碎转盘33和粉碎锥齿盘34对物料粉碎的均匀 程度,并且保证这两个装置能够完全粉碎物料。
[0018]在上述实施例中,进料斗1底部边缘朝向研磨对辊6的中间间隙处设有倾斜导料板 14,该倾斜导料板14将物料从进料斗底部直接引流至两个研磨对辊的间隙之间,提高研磨 对辊的研磨效率,减少泄漏,提高粉碎的精确度。
[0019]在上述实施例中,粉碎锥齿盘M整体为锥形结构,并且其上表面即锥面上设有若 干粉碎突起,提高粉碎效率。
[0020] 在上述实施例中,粉碎仓3的竖直粉碎轴32上位于粉碎锥齿盘34的底部还连接有 导风轮15,保证研磨仓内的粉料在研磨时仍然具有一定的流动性能,进而提高磨粉的细度。 [0021]综上所述,本发明的多级打散磨粉机,集成挤压分散、转盘粉碎、齿轮粉碎以及摆 动研磨于一体,并且在挤压分散后经弧形导料板直接导流至粉碎转盘进组转盘粉碎以及 粉碎锥齿盘粉碎,使得煤矿等大颗粒物质粉碎成为小颗粒物料,随后得到的小颗粒物料落 入摆动研磨辊进行摆动研磨,进一步将小颗粒物料磨成粉。该装置的结构设计较为紧凑,磨 得的粉末也较为细腻均匀。
[f022]本发明的^实施例公布的是较佳的实施例,但并不局限于此,本领域的普通技术人 员,极易根据上述实施例,领会本发明的精神,并做出不同的引申和变化,但只要不脱离本 发明的精神,都在本发明的保护范_内。
Claims (6)
1.多级打散磨粉机,其特征在于:包括从上至下依次连接的进料斗(1)、预磨粉仓(2)、 粉碎仓(3)和研磨仓⑷和分级出料仓⑸,其中:预磨粉仓⑵设于粉碎仓⑶的侧上方,预 磨粉仓(2)内设有一对水平的研磨辊(6),研磨对辊(6)的底部设有一块倾斜向下的弧形导 料板⑺; 粉碎仓(3)通过竖直粉碎电机G1)和竖直粉碎轴(32)连接依次粉碎转盘(33)和粉碎锥 齿盘(34),弧形导料板(7)延伸至粉碎转盘(3¾的侧上方位置,同时粉碎锥齿盘(34)的直径 大于粉碎转盘(33)的直径,保证粉碎转盘(3¾粉碎的物料直接落在粉碎锥齿盘(34)上; 研磨仓(4)的内部设有一个摆动研磨辊(8),该摆动研磨辊(8)的两端分别连接摆动装 置(9),摆动装置(9) 一端通过固定支座(1〇)固定在研磨仓外侧,另一端套在摆动研磨辊(8) 上随摆动研磨辊一同摆动研磨; 同时研磨仓(4)的底部通过一个阀门(11)连接分级出料仓(5)。
2.根据权利要求1所述的多级打散磨粉机,其特征在于:粉碎仓(3)位于粉碎转盘(33) 和粉碎锥齿盘(34)的竖直方向上设有热风管(I2),热风管通过热风动力源向粉碎仓(3)内 喷热气。
3. 根据权利要求1所述的多级打散磨粉机,其特征在于:弧形导料板(7)底部还设有振 动器(13),振动器(I3)带动弧形导料板(7)抖动,进而分散预磨粉仓(2)出来的物料。
4. 根据权利要求1-3任意一项所述的多级打散磨粉机,其特征在于:进料斗(1)底部边 缘朝向研磨对辊(6)的中间间隙处设有倾斜导料板(14)。
5.根据权利要求4所述的多级打散磨粉机,其特征在于:粉碎锥齿盘CM)整体为锥形结 构,并且其上表面即锥面上设有若干粉碎突起。
6.根据权利要求5所述的多级打散磨粉机,其特征在于:粉碎仓CB)的竖直粉碎轴(32) 上位于粉碎锥齿盘(34)的底部还连接有导风轮(15)。
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