CN107225817A - A kind of enhanced compound pre- orientation fabric - Google Patents

A kind of enhanced compound pre- orientation fabric Download PDF

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Publication number
CN107225817A
CN107225817A CN201710441483.2A CN201710441483A CN107225817A CN 107225817 A CN107225817 A CN 107225817A CN 201710441483 A CN201710441483 A CN 201710441483A CN 107225817 A CN107225817 A CN 107225817A
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CN
China
Prior art keywords
fiber
compound pre
fabric
enhanced compound
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710441483.2A
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Chinese (zh)
Inventor
刘壮
刘洪刚
亓灵慧
孙中平
岳荣良
高长明
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Taishan Fiberglass Inc
Original Assignee
Taishan Fiberglass Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Taishan Fiberglass Inc filed Critical Taishan Fiberglass Inc
Priority to CN201710441483.2A priority Critical patent/CN107225817A/en
Publication of CN107225817A publication Critical patent/CN107225817A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/106Carbon fibres, e.g. graphite fibres

Landscapes

  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Laminated Bodies (AREA)
  • Reinforced Plastic Materials (AREA)

Abstract

It is the invention provides a kind of structure of enhanced compound pre- orientation fabric described in enhanced compound pre- orientation fabric:M layers of different types of fiber fractionation arrangement, wherein, M is the M of natural number 1,2,3 ..., and every layer of fiber is made up of warp fiber and weft fiber;The arrangement mode of the enhanced compound pre- orientation fabric is:Each layer fiber of the enhanced compound pre- orientation fabric is arranged in parallel in horizontal axis, and differential seat angle alienation arrangement mode is used on horizontal axis, the angle direction of every layer of fiber is 90 °~90 °, and the angle direction of the direction fiber adjacent thereto of every layer of fiber is different, combine the advantage of all kinds of high-performance fibers, reduce production cost, it is adaptable to the field such as Aero-Space, automobile, wind electricity blade, meet to light-weighted require of conducting oneself with dignity.

Description

A kind of enhanced compound pre- orientation fabric
Technical field
The present invention relates to the enhanced compound pre- orientation fabric of one kind, belong to fabric arts.
Background technology
With material science and technology continue to develop, for manufacture compound pre- directional material fibre reinforcement kind increasingly It is many, the factors such as processing performance, performance, price and environmental protection are considered when selecting.The shape of compound pre- orientation Material reinforcement Formula can be reinforcing fiber in itself or enhanced fabrics and cloth, fibrofelt, the fiber braid of two and three dimensions or Stitch.
The pre- directional material of advanced composite of Aero-Space high-end applications must make reinforcement, high-performance using high-performance fiber Fiber define Main Basiss be its excellent mechanical property, i.e. lightweight, high-strength and Gao Mo, that is, unit mass intensity and Modulus, referred to as specific strength and specific modulus, the current main product of high-performance fiber is carbon fiber, in addition to aramid fiber and supra polymer Polyethylene fibre, their mechanical property is than traditional structural material, the aluminium alloy of such as high-strength light, it is taller go out manyfold, It is very suitable for the compound pre- orientation material components of manufacture Aero-Space, wind-powered electricity generation structure.
As shown in table 1, the mechanical property of different fibers has very big difference, and the advantage of glass fibre is good insulating, resistance to It is hot, anticorrosive, high mechanical strength, but having the disadvantage property is crisp, and wearability is poor.Common glass fibre is combined pre- directional material, close Degree will be higher by carbon fiber and be combined pre- directional material more than 1/3, and to be only carbon fiber be combined the 2/3 of pre- directional material to tensile strength, Modulus is then lower, less than 1/3.Therefore study the reinforcing fiber of high-strength, Gao Mo and low-density and become fiber composite and orient material in advance Expect a direction of development.And aramid fiber has the Optimality such as superhigh intensity, high-modulus and high temperature resistant, acidproof, alkaline-resisting, lightweight Energy.Ultra high molecular polyethylene fiber impact resistance is good, and specific energy absorption is big, and protection dress material, helmet etc. can be made.In wind-powered electricity generation The application aspects such as blade, automobile, more and more higher is required to the strength of materials, and glass fabric product is difficult in some component capabilities Meet its requirement.Existing single high performance reinforcing fiber is difficult to meet design requirement in terms of partial properties, and considers into This factor, it is therefore desirable to introduce the more preferably fiber fractionation incorporation of other types intensity and modulus in fabric construction to strengthen fabric Performance.Carbon fiber and its be combined pre- directional material due to density is small, intensity is high, high-low temperature resistant the features such as.Carbon fiber is certainly Since appearance, maturation and the decline of cost with technology, application field are used by Aero-Space, national defence and Leisure Sport Product, expand to the emerging application fields such as reinforced plastics, pressure vessel, building reinforcing, wind-power electricity generation, drilling platforms.
The mechanical property of the different fibers of table 1
Fiber type Density (g/m3) Intensity (MPa) Modulus (GPa) Elongation (%)
Carbon fiber 1.78~1.85 2300~3400 240~390 0.5~1.4
S-1HM 2.55 3024~3226 88~90 5.3
E glasses 2.6 2250 75 4.8
Aramid fiber 1.44 3400 99 3.3
Steel wire 7.89 1770 200 1.1
The content of the invention
Increasingly increase for Aero-Space, automobile, wind electricity blade size, meeting to light-weighted requirement, the reduction of conducting oneself with dignity Under conditions of production cost, the high-performance fiber of different mechanical properties is layered, the advantage of comprehensive all kinds of high-performance fibers, this hair It is bright to propose following technical scheme:
The invention discloses the enhanced compound pre- orientation fabric of one kind, its structure is:M layers of different types of fiber fractionation row Row, wherein, M is the M of natural number 1,2,3 ..., and every layer of fiber is made up of warp fiber and weft fiber.
It is preferred that, structure level number M≤7 of the enhanced compound pre- orientation fabric.
For the mechanical property for the fiber at utmost playing different layers, the arrangement side of the enhanced compound pre- orientation fabric Formula is:Each layer fiber of the enhanced compound pre- orientation fabric is arranged in parallel in horizontal axis, and is adopted on horizontal axis With differential seat angle alienation arrangement mode, the angle direction of every layer of fiber is -90 °~90 °, and the direction fibre adjacent thereto of every layer of fiber The angle direction of dimension is different.The arrangement of different machine directions, it is ensured that all kinds of mechanical properties such as stretching, shearing, compression Optimize.
Further, the type of every layer of fiber is aramid fiber, the poly- second of supra polymer in the enhanced compound pre- orientation fabric One kind in alkene fiber, basalt fibre, nylon fibre, carbon fiber, glass fibre, and the class of every layer of fiber fiber adjacent thereto Type is different.According to the difference of purposes, the permutation and combination of different fibre fractionations is designed, to reach the maximization of design.
It is preferred that, the width of the glass fibre is 4-5mm;The width of carbon fiber is 7-8mm;The width of basalt fibre For 5-6mm.
Further, the form of every layer of fiber is long fibre, is chopped in described enhanced compound pre- orientation M layers of fiber of fabric One kind in fiber, electric yarn, direct yarn, folded yarn, grid cloth, surface felt, chopped strand, and the form of every layer of fiber and its The type of adjacent fiber is different.
Further, each layer fiber connected mode of the enhanced compound pre- orientation fabric once sutured for polyester thread or Person's adhesive is bonded.
Further, the flower pattern that the enhanced compound pre- orientation fabric polyester thread is once sutured uses warp plain stitch.
Further, the warp fiber of the enhanced compound pre- orientation fabric is glass fibre, in described layering knot Carbon fiber, the basalt fibre of warp-wise are added in structure.
Further, the enhanced compound pre- orientation fabric employs the structure that hierarchal arrangement or layering are lining into.
It is preferred that, 0 ° of direction of the enhanced compound pre- orientation fabric first layer is S level fiberglass, and its roving fibers is drawn Modulus is stretched for 90Gpa;0 ° of direction of the second layer is T700 grade carbon fibers, and fiber stretch modulus is 240Gpa;90 ° of directions of third layer are Electric yarn or tex are less than 200 yarn.
It is preferred that, 0 ° of direction glass fibre line density of the enhanced compound pre- orientation fabric first layer is 2400tex, often Gram Mass is 1150g;0 ° of carbon fiber line density of the second layer is 800tex, is 100g per Gram Mass.
Technical scheme disclosed in this invention has the advantages that:
(1) enhanced compound pre- orientation fabric disclosed in this invention can be at utmost fine to different types of high-performance Dimension carries out permutation and combination, each fiber is had complementary advantages, and cost is reduced while enhancing fabric property.
(2) in the preferred mixed woven fabric structure of three layers of layering, 0 ° of direction of first layer is that glass fibre is S grades, the second layer 0 ° of direction is carbon fiber, and modulus uses T700 grades, and 90 ° of directions of third layer use electric yarn or low tex yarns, and enhancing bluk recombination is pre- 0 ° of stretch modulus of directional material can improve 12% compared with common fabric.
(3) width of different types of fiber is inconsistent, if easily causing the recessed of cloth cover in same layer arrangement in production Convex injustice.Therefore, it is necessary to ensure the stability of cloth cover on the premise of the intensity and modulus of requirement is reached, best mode is exactly Hierarchal arrangement.
Brief description of the drawings
The compound pre- orientation fabric construction schematic diagram of Fig. 1 four-layer structures
The compound pre- orientation fabric construction schematic diagram of Fig. 2 three-deckers
Wherein, 1 is first layer, and 2 be the second layer, and 3 be third layer, and 4 be the 4th layer.
Embodiment
With reference to embodiment, the invention will be further described, but protection scope of the present invention is not limited to The content.
Enhanced compound pre- orientation fabric is given birth to using following technological process in embodiment of the present invention Production is manufactured, but presently disclosed enhanced compound pre- orientation fabric can be produced using all applicable crafts, not limited to In this production technology.
Embodiment 1:
Quadruple cloth structure as shown in Figure 1,1 is 0 ° of direction glass fibre, and 2 be 0 ° of direction carbon fiber, and 3 be ± 45 ° of sides To glass fibre, 4 be surface felt.Four kinds of structural stratification arrangements, 0 ° of direction of first layer is that glass fibre can use S grades, and its is thick Yarn fiber stretch modulus is 90Gpa;0 ° of direction of the second layer is carbon fiber, and modulus uses T700 grades, and fiber stretch modulus is 240Gpa;Third layer ± 45 ° direction uses glass fiber yarn or low tex yarns;4th layer uses fiberglass surfacing mat.
Embodiment 2:
Three kinds of structural stratifications arrangement as shown in Figure 2,1 is that 0 ° of direction is that glass fibre is S grades, its roving fibers stretching die Measure as 90Gpa;2 be that 0 ° of direction is carbon fiber, and modulus uses T700 grades, and fiber stretch modulus is 240Gpa;3 be that 90 ° of directions are adopted With electric yarn or low tex yarns.The main abrasion for considering to avoid carbon fiber, in implementation process, guide eye uses titanium porcelain material, Profile is flat pattern;It is pulley structure at yarn guide.
Embodiment 3:
Five kinds of structural stratification arrangements, 0 ° of direction of first layer is that glass fibre is the high mould levels of H, and 0 ° of direction of the second layer is that carbon is fine Dimension, modulus uses T300 grades, and third layer ± 45 ° direction uses electric yarn.4th layer of use, 90 ° of direction electric yarns;Layer 5 is adopted With chopped, grammes per square metre is 50g/ ㎡.
In fabric, the mechanical property of glass fibre can meet the requirement of the composite of general class, using most Extensively, cost is compared also more moderate, and therefore, we are used as institute in single fabric and 1-3 of the embodiment of the present invention from glass fibre Pre- orientation fabric must be combined and carry out fiber quality content (%), tensile strength (MPa), stretch modulus (GPa) and elongation strain The experiment of (%), acquired results are shown in Table 2.
The fabric performance test result of table 2
By the above results, it is apparent that present invention gained is combined pre- orientation fabric, not only cost is relatively low, and compares Significantly improved in the 0 ° of tensile strength and modulus of the fabric of Single Fiber structure, meet to light-weighted requirement of conducting oneself with dignity, be applicable In fields such as Aero-Space, automobile, wind electricity blades.
Above-described embodiment is elaborated to the embodiment of the present invention, but the present invention is not limited to above-mentioned reality Mode is applied, in the knowledge that those of ordinary skill in the art possess, the premise of present inventive concept can also not departed from Under make a variety of changes.

Claims (9)

1. a kind of enhanced compound pre- orientation fabric, it is characterised in that:
The structure of the enhanced compound pre- orientation fabric is:M layers of different types of fiber fractionation arrangement, wherein, M is natural number 1st, 2,3 ... M, every layer of fiber is made up of warp fiber and weft fiber;
The arrangement mode of the enhanced compound pre- orientation fabric is:Each layer fiber of the enhanced compound pre- orientation fabric in Horizontal axis is arranged in parallel, and uses on horizontal axis differential seat angle alienation arrangement mode, the angle direction of every layer of fiber for- 90 °~90 °, and the angle direction of the direction fiber adjacent thereto of every layer of fiber is different.
2. the enhanced compound pre- orientation fabric of one kind according to claim 1, it is characterised in that:It is described enhanced compound pre- Orient fabric in every layer of fiber type for aramid fiber, ultra high molecular polyethylene fiber, basalt fibre, nylon fibre, carbon fiber, One kind in glass fibre, and the type of every layer of fiber fiber adjacent thereto is different.
3. the enhanced compound pre- orientation fabric of one kind according to claim 2, it is characterised in that:The width of glass fibre is 4-5mm;The width of carbon fiber is 7-8mm;The width of basalt fibre is 5-6mm.
4. the enhanced compound pre- orientation fabric of one kind according to claim 1, it is characterised in that:It is described enhanced compound pre- Orient M layer fiber of fabric in every layer of fiber form be long fibre, chopped strand, electric yarn, direct yarn, folded yarn, grid cloth, One kind in surface felt, chopped strand, and the type of the form fiber adjacent thereto of every layer of fiber is different.
5. the enhanced compound pre- orientation fabric of one kind according to claim 1, it is characterised in that:It is described enhanced compound pre- Each layer fiber connected mode of orientation fabric is once sutured or adhesive bonding for polyester thread.
6. the enhanced compound pre- orientation fabric of one kind according to claim 4, it is characterised in that:It is described enhanced compound pre- The flower pattern that orientation fabric polyester thread is once sutured uses warp plain stitch.
7. the enhanced compound pre- orientation fabric of one kind according to claim 1, it is characterised in that:It is described enhanced compound pre- The warp fiber for orienting fabric is glass fibre, and carbon fiber, the basalt fibre of warp-wise are added in described hierarchy.
8. the enhanced compound pre- orientation fabric of one kind according to claim 1, it is characterised in that:It is described enhanced compound pre- Orientation fabric employs the structure that layering is lining into.
9. the enhanced compound pre- orientation fabric of one kind according to claim 1, it is characterised in that:It is described enhanced compound pre- Orient structure level number M≤7 of fabric.
CN201710441483.2A 2017-06-13 2017-06-13 A kind of enhanced compound pre- orientation fabric Pending CN107225817A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710441483.2A CN107225817A (en) 2017-06-13 2017-06-13 A kind of enhanced compound pre- orientation fabric

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020041104A1 (en) * 2018-08-21 2020-02-27 Ocv Intellectual Capital, Llc Hybrid reinforcement fabric
WO2020041106A1 (en) * 2018-08-21 2020-02-27 Ocv Intellectual Capital, Llc Hybrid reinforcement fabric
US11753754B2 (en) 2018-08-21 2023-09-12 Owens Corning Intellectual Capital, Llc Multiaxial reinforcing fabric with a stitching yarn for improved fabric infusion

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4770918A (en) * 1986-10-17 1988-09-13 Akira Hayashi Diaphragm for producing sound
US20140287183A1 (en) * 2009-06-11 2014-09-25 Joseph Edward KRUMMEL Rotationally offset penetration resistant articles
CN106048874A (en) * 2016-07-20 2016-10-26 泰山玻璃纤维有限公司 Producing system and method for mixed-braiding unidirectional fabric
CN206173595U (en) * 2016-09-14 2017-05-17 航天长征睿特科技有限公司 Aramid fiber shuffling fabric

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4770918A (en) * 1986-10-17 1988-09-13 Akira Hayashi Diaphragm for producing sound
US20140287183A1 (en) * 2009-06-11 2014-09-25 Joseph Edward KRUMMEL Rotationally offset penetration resistant articles
CN106048874A (en) * 2016-07-20 2016-10-26 泰山玻璃纤维有限公司 Producing system and method for mixed-braiding unidirectional fabric
CN206173595U (en) * 2016-09-14 2017-05-17 航天长征睿特科技有限公司 Aramid fiber shuffling fabric

Non-Patent Citations (1)

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Title
益小苏等: "《中国材料工程大典 第10卷 复合材料工程》", 31 March 2006, 化学工业出版社 *

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020041104A1 (en) * 2018-08-21 2020-02-27 Ocv Intellectual Capital, Llc Hybrid reinforcement fabric
WO2020041106A1 (en) * 2018-08-21 2020-02-27 Ocv Intellectual Capital, Llc Hybrid reinforcement fabric
CN112585309A (en) * 2018-08-21 2021-03-30 欧文斯科宁知识产权资产有限公司 Hybrid reinforced fabric
CN112703280A (en) * 2018-08-21 2021-04-23 欧文斯科宁知识产权资产有限公司 Hybrid reinforced fabric
US11753754B2 (en) 2018-08-21 2023-09-12 Owens Corning Intellectual Capital, Llc Multiaxial reinforcing fabric with a stitching yarn for improved fabric infusion
US11913148B2 (en) 2018-08-21 2024-02-27 Owens Corning Intellectual Capital, Llc Hybrid reinforcement fabric

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Application publication date: 20171003

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