CN107225817A - A kind of enhanced compound pre- orientation fabric - Google Patents
A kind of enhanced compound pre- orientation fabric Download PDFInfo
- Publication number
- CN107225817A CN107225817A CN201710441483.2A CN201710441483A CN107225817A CN 107225817 A CN107225817 A CN 107225817A CN 201710441483 A CN201710441483 A CN 201710441483A CN 107225817 A CN107225817 A CN 107225817A
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- Prior art keywords
- fiber
- compound pre
- fabric
- enhanced compound
- layer
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/106—Carbon fibres, e.g. graphite fibres
Landscapes
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Laminated Bodies (AREA)
- Reinforced Plastic Materials (AREA)
Abstract
It is the invention provides a kind of structure of enhanced compound pre- orientation fabric described in enhanced compound pre- orientation fabric:M layers of different types of fiber fractionation arrangement, wherein, M is the M of natural number 1,2,3 ..., and every layer of fiber is made up of warp fiber and weft fiber;The arrangement mode of the enhanced compound pre- orientation fabric is:Each layer fiber of the enhanced compound pre- orientation fabric is arranged in parallel in horizontal axis, and differential seat angle alienation arrangement mode is used on horizontal axis, the angle direction of every layer of fiber is 90 °~90 °, and the angle direction of the direction fiber adjacent thereto of every layer of fiber is different, combine the advantage of all kinds of high-performance fibers, reduce production cost, it is adaptable to the field such as Aero-Space, automobile, wind electricity blade, meet to light-weighted require of conducting oneself with dignity.
Description
Technical field
The present invention relates to the enhanced compound pre- orientation fabric of one kind, belong to fabric arts.
Background technology
With material science and technology continue to develop, for manufacture compound pre- directional material fibre reinforcement kind increasingly
It is many, the factors such as processing performance, performance, price and environmental protection are considered when selecting.The shape of compound pre- orientation Material reinforcement
Formula can be reinforcing fiber in itself or enhanced fabrics and cloth, fibrofelt, the fiber braid of two and three dimensions or
Stitch.
The pre- directional material of advanced composite of Aero-Space high-end applications must make reinforcement, high-performance using high-performance fiber
Fiber define Main Basiss be its excellent mechanical property, i.e. lightweight, high-strength and Gao Mo, that is, unit mass intensity and
Modulus, referred to as specific strength and specific modulus, the current main product of high-performance fiber is carbon fiber, in addition to aramid fiber and supra polymer
Polyethylene fibre, their mechanical property is than traditional structural material, the aluminium alloy of such as high-strength light, it is taller go out manyfold,
It is very suitable for the compound pre- orientation material components of manufacture Aero-Space, wind-powered electricity generation structure.
As shown in table 1, the mechanical property of different fibers has very big difference, and the advantage of glass fibre is good insulating, resistance to
It is hot, anticorrosive, high mechanical strength, but having the disadvantage property is crisp, and wearability is poor.Common glass fibre is combined pre- directional material, close
Degree will be higher by carbon fiber and be combined pre- directional material more than 1/3, and to be only carbon fiber be combined the 2/3 of pre- directional material to tensile strength,
Modulus is then lower, less than 1/3.Therefore study the reinforcing fiber of high-strength, Gao Mo and low-density and become fiber composite and orient material in advance
Expect a direction of development.And aramid fiber has the Optimality such as superhigh intensity, high-modulus and high temperature resistant, acidproof, alkaline-resisting, lightweight
Energy.Ultra high molecular polyethylene fiber impact resistance is good, and specific energy absorption is big, and protection dress material, helmet etc. can be made.In wind-powered electricity generation
The application aspects such as blade, automobile, more and more higher is required to the strength of materials, and glass fabric product is difficult in some component capabilities
Meet its requirement.Existing single high performance reinforcing fiber is difficult to meet design requirement in terms of partial properties, and considers into
This factor, it is therefore desirable to introduce the more preferably fiber fractionation incorporation of other types intensity and modulus in fabric construction to strengthen fabric
Performance.Carbon fiber and its be combined pre- directional material due to density is small, intensity is high, high-low temperature resistant the features such as.Carbon fiber is certainly
Since appearance, maturation and the decline of cost with technology, application field are used by Aero-Space, national defence and Leisure Sport
Product, expand to the emerging application fields such as reinforced plastics, pressure vessel, building reinforcing, wind-power electricity generation, drilling platforms.
The mechanical property of the different fibers of table 1
Fiber type | Density (g/m3) | Intensity (MPa) | Modulus (GPa) | Elongation (%) |
Carbon fiber | 1.78~1.85 | 2300~3400 | 240~390 | 0.5~1.4 |
S-1HM | 2.55 | 3024~3226 | 88~90 | 5.3 |
E glasses | 2.6 | 2250 | 75 | 4.8 |
Aramid fiber | 1.44 | 3400 | 99 | 3.3 |
Steel wire | 7.89 | 1770 | 200 | 1.1 |
The content of the invention
Increasingly increase for Aero-Space, automobile, wind electricity blade size, meeting to light-weighted requirement, the reduction of conducting oneself with dignity
Under conditions of production cost, the high-performance fiber of different mechanical properties is layered, the advantage of comprehensive all kinds of high-performance fibers, this hair
It is bright to propose following technical scheme:
The invention discloses the enhanced compound pre- orientation fabric of one kind, its structure is:M layers of different types of fiber fractionation row
Row, wherein, M is the M of natural number 1,2,3 ..., and every layer of fiber is made up of warp fiber and weft fiber.
It is preferred that, structure level number M≤7 of the enhanced compound pre- orientation fabric.
For the mechanical property for the fiber at utmost playing different layers, the arrangement side of the enhanced compound pre- orientation fabric
Formula is:Each layer fiber of the enhanced compound pre- orientation fabric is arranged in parallel in horizontal axis, and is adopted on horizontal axis
With differential seat angle alienation arrangement mode, the angle direction of every layer of fiber is -90 °~90 °, and the direction fibre adjacent thereto of every layer of fiber
The angle direction of dimension is different.The arrangement of different machine directions, it is ensured that all kinds of mechanical properties such as stretching, shearing, compression
Optimize.
Further, the type of every layer of fiber is aramid fiber, the poly- second of supra polymer in the enhanced compound pre- orientation fabric
One kind in alkene fiber, basalt fibre, nylon fibre, carbon fiber, glass fibre, and the class of every layer of fiber fiber adjacent thereto
Type is different.According to the difference of purposes, the permutation and combination of different fibre fractionations is designed, to reach the maximization of design.
It is preferred that, the width of the glass fibre is 4-5mm;The width of carbon fiber is 7-8mm;The width of basalt fibre
For 5-6mm.
Further, the form of every layer of fiber is long fibre, is chopped in described enhanced compound pre- orientation M layers of fiber of fabric
One kind in fiber, electric yarn, direct yarn, folded yarn, grid cloth, surface felt, chopped strand, and the form of every layer of fiber and its
The type of adjacent fiber is different.
Further, each layer fiber connected mode of the enhanced compound pre- orientation fabric once sutured for polyester thread or
Person's adhesive is bonded.
Further, the flower pattern that the enhanced compound pre- orientation fabric polyester thread is once sutured uses warp plain stitch.
Further, the warp fiber of the enhanced compound pre- orientation fabric is glass fibre, in described layering knot
Carbon fiber, the basalt fibre of warp-wise are added in structure.
Further, the enhanced compound pre- orientation fabric employs the structure that hierarchal arrangement or layering are lining into.
It is preferred that, 0 ° of direction of the enhanced compound pre- orientation fabric first layer is S level fiberglass, and its roving fibers is drawn
Modulus is stretched for 90Gpa;0 ° of direction of the second layer is T700 grade carbon fibers, and fiber stretch modulus is 240Gpa;90 ° of directions of third layer are
Electric yarn or tex are less than 200 yarn.
It is preferred that, 0 ° of direction glass fibre line density of the enhanced compound pre- orientation fabric first layer is 2400tex, often
Gram Mass is 1150g;0 ° of carbon fiber line density of the second layer is 800tex, is 100g per Gram Mass.
Technical scheme disclosed in this invention has the advantages that:
(1) enhanced compound pre- orientation fabric disclosed in this invention can be at utmost fine to different types of high-performance
Dimension carries out permutation and combination, each fiber is had complementary advantages, and cost is reduced while enhancing fabric property.
(2) in the preferred mixed woven fabric structure of three layers of layering, 0 ° of direction of first layer is that glass fibre is S grades, the second layer
0 ° of direction is carbon fiber, and modulus uses T700 grades, and 90 ° of directions of third layer use electric yarn or low tex yarns, and enhancing bluk recombination is pre-
0 ° of stretch modulus of directional material can improve 12% compared with common fabric.
(3) width of different types of fiber is inconsistent, if easily causing the recessed of cloth cover in same layer arrangement in production
Convex injustice.Therefore, it is necessary to ensure the stability of cloth cover on the premise of the intensity and modulus of requirement is reached, best mode is exactly
Hierarchal arrangement.
Brief description of the drawings
The compound pre- orientation fabric construction schematic diagram of Fig. 1 four-layer structures
The compound pre- orientation fabric construction schematic diagram of Fig. 2 three-deckers
Wherein, 1 is first layer, and 2 be the second layer, and 3 be third layer, and 4 be the 4th layer.
Embodiment
With reference to embodiment, the invention will be further described, but protection scope of the present invention is not limited to
The content.
Enhanced compound pre- orientation fabric is given birth to using following technological process in embodiment of the present invention
Production is manufactured, but presently disclosed enhanced compound pre- orientation fabric can be produced using all applicable crafts, not limited to
In this production technology.
Embodiment 1:
Quadruple cloth structure as shown in Figure 1,1 is 0 ° of direction glass fibre, and 2 be 0 ° of direction carbon fiber, and 3 be ± 45 ° of sides
To glass fibre, 4 be surface felt.Four kinds of structural stratification arrangements, 0 ° of direction of first layer is that glass fibre can use S grades, and its is thick
Yarn fiber stretch modulus is 90Gpa;0 ° of direction of the second layer is carbon fiber, and modulus uses T700 grades, and fiber stretch modulus is
240Gpa;Third layer ± 45 ° direction uses glass fiber yarn or low tex yarns;4th layer uses fiberglass surfacing mat.
Embodiment 2:
Three kinds of structural stratifications arrangement as shown in Figure 2,1 is that 0 ° of direction is that glass fibre is S grades, its roving fibers stretching die
Measure as 90Gpa;2 be that 0 ° of direction is carbon fiber, and modulus uses T700 grades, and fiber stretch modulus is 240Gpa;3 be that 90 ° of directions are adopted
With electric yarn or low tex yarns.The main abrasion for considering to avoid carbon fiber, in implementation process, guide eye uses titanium porcelain material,
Profile is flat pattern;It is pulley structure at yarn guide.
Embodiment 3:
Five kinds of structural stratification arrangements, 0 ° of direction of first layer is that glass fibre is the high mould levels of H, and 0 ° of direction of the second layer is that carbon is fine
Dimension, modulus uses T300 grades, and third layer ± 45 ° direction uses electric yarn.4th layer of use, 90 ° of direction electric yarns;Layer 5 is adopted
With chopped, grammes per square metre is 50g/ ㎡.
In fabric, the mechanical property of glass fibre can meet the requirement of the composite of general class, using most
Extensively, cost is compared also more moderate, and therefore, we are used as institute in single fabric and 1-3 of the embodiment of the present invention from glass fibre
Pre- orientation fabric must be combined and carry out fiber quality content (%), tensile strength (MPa), stretch modulus (GPa) and elongation strain
The experiment of (%), acquired results are shown in Table 2.
The fabric performance test result of table 2
By the above results, it is apparent that present invention gained is combined pre- orientation fabric, not only cost is relatively low, and compares
Significantly improved in the 0 ° of tensile strength and modulus of the fabric of Single Fiber structure, meet to light-weighted requirement of conducting oneself with dignity, be applicable
In fields such as Aero-Space, automobile, wind electricity blades.
Above-described embodiment is elaborated to the embodiment of the present invention, but the present invention is not limited to above-mentioned reality
Mode is applied, in the knowledge that those of ordinary skill in the art possess, the premise of present inventive concept can also not departed from
Under make a variety of changes.
Claims (9)
1. a kind of enhanced compound pre- orientation fabric, it is characterised in that:
The structure of the enhanced compound pre- orientation fabric is:M layers of different types of fiber fractionation arrangement, wherein, M is natural number
1st, 2,3 ... M, every layer of fiber is made up of warp fiber and weft fiber;
The arrangement mode of the enhanced compound pre- orientation fabric is:Each layer fiber of the enhanced compound pre- orientation fabric in
Horizontal axis is arranged in parallel, and uses on horizontal axis differential seat angle alienation arrangement mode, the angle direction of every layer of fiber for-
90 °~90 °, and the angle direction of the direction fiber adjacent thereto of every layer of fiber is different.
2. the enhanced compound pre- orientation fabric of one kind according to claim 1, it is characterised in that:It is described enhanced compound pre-
Orient fabric in every layer of fiber type for aramid fiber, ultra high molecular polyethylene fiber, basalt fibre, nylon fibre, carbon fiber,
One kind in glass fibre, and the type of every layer of fiber fiber adjacent thereto is different.
3. the enhanced compound pre- orientation fabric of one kind according to claim 2, it is characterised in that:The width of glass fibre is
4-5mm;The width of carbon fiber is 7-8mm;The width of basalt fibre is 5-6mm.
4. the enhanced compound pre- orientation fabric of one kind according to claim 1, it is characterised in that:It is described enhanced compound pre-
Orient M layer fiber of fabric in every layer of fiber form be long fibre, chopped strand, electric yarn, direct yarn, folded yarn, grid cloth,
One kind in surface felt, chopped strand, and the type of the form fiber adjacent thereto of every layer of fiber is different.
5. the enhanced compound pre- orientation fabric of one kind according to claim 1, it is characterised in that:It is described enhanced compound pre-
Each layer fiber connected mode of orientation fabric is once sutured or adhesive bonding for polyester thread.
6. the enhanced compound pre- orientation fabric of one kind according to claim 4, it is characterised in that:It is described enhanced compound pre-
The flower pattern that orientation fabric polyester thread is once sutured uses warp plain stitch.
7. the enhanced compound pre- orientation fabric of one kind according to claim 1, it is characterised in that:It is described enhanced compound pre-
The warp fiber for orienting fabric is glass fibre, and carbon fiber, the basalt fibre of warp-wise are added in described hierarchy.
8. the enhanced compound pre- orientation fabric of one kind according to claim 1, it is characterised in that:It is described enhanced compound pre-
Orientation fabric employs the structure that layering is lining into.
9. the enhanced compound pre- orientation fabric of one kind according to claim 1, it is characterised in that:It is described enhanced compound pre-
Orient structure level number M≤7 of fabric.
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CN201710441483.2A CN107225817A (en) | 2017-06-13 | 2017-06-13 | A kind of enhanced compound pre- orientation fabric |
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CN201710441483.2A CN107225817A (en) | 2017-06-13 | 2017-06-13 | A kind of enhanced compound pre- orientation fabric |
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CN201710441483.2A Pending CN107225817A (en) | 2017-06-13 | 2017-06-13 | A kind of enhanced compound pre- orientation fabric |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020041104A1 (en) * | 2018-08-21 | 2020-02-27 | Ocv Intellectual Capital, Llc | Hybrid reinforcement fabric |
WO2020041106A1 (en) * | 2018-08-21 | 2020-02-27 | Ocv Intellectual Capital, Llc | Hybrid reinforcement fabric |
US11753754B2 (en) | 2018-08-21 | 2023-09-12 | Owens Corning Intellectual Capital, Llc | Multiaxial reinforcing fabric with a stitching yarn for improved fabric infusion |
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2017
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US4770918A (en) * | 1986-10-17 | 1988-09-13 | Akira Hayashi | Diaphragm for producing sound |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020041104A1 (en) * | 2018-08-21 | 2020-02-27 | Ocv Intellectual Capital, Llc | Hybrid reinforcement fabric |
WO2020041106A1 (en) * | 2018-08-21 | 2020-02-27 | Ocv Intellectual Capital, Llc | Hybrid reinforcement fabric |
CN112585309A (en) * | 2018-08-21 | 2021-03-30 | 欧文斯科宁知识产权资产有限公司 | Hybrid reinforced fabric |
CN112703280A (en) * | 2018-08-21 | 2021-04-23 | 欧文斯科宁知识产权资产有限公司 | Hybrid reinforced fabric |
US11753754B2 (en) | 2018-08-21 | 2023-09-12 | Owens Corning Intellectual Capital, Llc | Multiaxial reinforcing fabric with a stitching yarn for improved fabric infusion |
US11913148B2 (en) | 2018-08-21 | 2024-02-27 | Owens Corning Intellectual Capital, Llc | Hybrid reinforcement fabric |
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