CN107225404B - A kind of hair dryer flabellum automatic setup system - Google Patents

Abstract

The invention provides an automatic assembly system for electric fan blades, which includes a lower platform, a parasitic platform, and a rotating platform. The parasitic platform is set on the upper side of the lower platform, and the rotating platform is set in the middle of the parasitic platform; the lower platform is equipped with an electric control system. and air compressor, the upper surface of the parasitic platform is sequentially provided with rectifying wing motor combination feeding mechanism, rectifying wing pressing mechanism, first screwing mechanism, second screwing mechanism, and screw presence inspection along the rotation direction of the rotating platform. Mechanism, motor center shaft wiping mechanism, copper sleeve placing mechanism, copper sleeve pressing mechanism, fan casing taking mechanism, fan casing pressing mechanism, finished product power-up detection mechanism and finished product receiving mechanism; the rotating platform is equipped with a rotating platform driving device and two sets of power supply detection devices; the invention has a compact structure, shortens the work process, and improves work efficiency; reduces labor input and saves costs; ensures the quality and accuracy of the electric blower fan assembly; prevents defective products from entering the market.

Description

An automatic assembly system for electric blower fan blades

Device technical field

The invention relates to the field of intelligent manufacturing automation, in particular to an automatic assembly system for electric blower fan blades.

Background technique

At present, most of the hair dryers on the market are assembled manually or semi-automatically. As the global temperature continues to be high, the demand for hair dryers will increase. The previous manual assembly and semi-automatic mechanical assembly are slow and require more labor. Moreover, the accuracy and quality during assembly cannot be guaranteed, and the production efficiency is extremely low, which cannot meet the real needs of the market. Therefore, at this time, it is necessary to provide a machine for fully automatic fan assembly to solve the above-mentioned existing problems.

Contents of the invention

The present invention provides an automatic assembly system for electric blower fan blades, which solves the above problems.

An automatic assembly system for electric fan blades, comprising a lower platform, a parasitic platform, and a rotating platform. The parasitic platform is set on the upper side of the lower platform, and the rotating platform is set in the middle of the parasitic platform; the lower platform is equipped with an electric control system and An air compressor, the upper surface of the parasitic platform is sequentially provided with a rectifying wing motor combination feeding mechanism, a rectifying wing pressing mechanism, a first screw mechanism, a second screw mechanism, a screw Whether there is an inspection mechanism, a motor center shaft wiping mechanism, a copper sleeve placement mechanism, a copper sleeve pressing mechanism, a fan casing taking mechanism, a fan casing pressing mechanism, a finished product power-on detection mechanism and a finished product receiving mechanism;

The first screw feeder and the second screw feeder are arranged on the lower side of the lower platform, and the fan casing feeding mechanism and the copper sleeve feeding mechanism are arranged on the upper surface of the lower platform;

A rotating platform driving device, a rotating platform force bearing device and two sets of power supply detection devices for detecting whether the motor is normal are arranged between the rotating platform and the lower platform. The upper part of the rotating platform is provided with a plurality of rectifying wings placed The base and a finished product presence detection device for detecting whether the finished product has been taken away.

Preferably, the rectifying wing motor combination feeding mechanism includes a rectifying wing support frame, a rectifying wing horizontal moving device, a rectifying wing lifting device, and a rectifying wing grabbing device; the middle part of the upper plate of the rectifying wing supporting frame is provided with a through hole, The rectifying wing horizontal moving device is arranged on the upper surface of the upper plate of the rectifying wing supporting frame, the fixed end of the rectifying wing lifting device is arranged on the upper side of the rectifying wing supporting frame, and the rectifying wing lifting device The telescopic end passes through the through hole and is connected with the material grabbing device of the rectifying wing.

Preferably, the rectifying wing pressing mechanism includes a rectifying wing pressing bracket, a rectifying wing pressing lifting device and a rectifying wing pressing member, and the rectifying wing pressing and lifting device is arranged on the side plate of the rectifying wing pressing bracket , the rectifying and pressing part moves up and down along with the working end of the rectifying and pressing lifting device.

Preferably, the first screw feeder includes a feeding base, a screw feeder arranged on the feeding base, a direct vibration assembly, a screw sending assembly and a direct vibration controller; the screw feeder The output end transmits the screw to the first screw driving mechanism through the direct vibration component and the screw sending component.

Preferably, the first screwing mechanism includes a screwing bracket, a screw lifting device and an air blowing electric screwdriver; the fixed end of the screwing lifting device is arranged on the top of the screwing bracket, and the screwing lifting The working end of the device is slidingly connected with the air-blowing electric batch through the slide rail on the electric batch base, and the screw inlet at the lower end of the air-blowing electric batch is connected with the output end of the screw delivery assembly; the second The second screw-driving mechanism has the same structure as the first screw-driving mechanism, and the screw inlet of the second screw-driving mechanism is connected to the second screw feeder pipe.

Preferably, the screw presence inspection mechanism includes a screw presence inspection bracket, a height adjustment assembly, a non-contact sensor for checking the presence of screws, and a sensor mounting bracket; the height adjustment assembly is located on the screw presence inspection On the side plate of the bracket, the non-contact sensor is arranged at the lower end of the height adjustment assembly through the sensor mounting bracket.

Preferably, the motor central shaft wiping mechanism includes a motor central shaft wiping bracket, a wiping elevating device, and a wiping assembly; glue nozzle.

Preferably, the fan case removal mechanism includes a fan case removal gantry, a fan horizontal movement device, a fan lifting device, a fan support plate, two suction heads for sucking the fan case and a device for detecting whether the fan case is There is no detection component in the drawn fan casing; the fan horizontal moving device is arranged on the side of the main beam of the fan casing gantry, and the fan lifting device is arranged on the side of the working end of the fan horizontal moving device, and the fan is lifted and lowered. The lower end of the device is fixedly connected to the upper wall at one end of the fan support plate, and the two suction heads are respectively arranged on the lower walls at both ends of the fan support plate; the underside of the

Preferably, the finished product power-on detection mechanism includes a finished product power-on detection bracket, a finished product power-on detection lifting device, and a finished product power-on detection component for detecting whether the finished product fan rotates normally after power-on; the finished product power-on detection component Match with the power supply detection device.

Preferably, the finished product receiving mechanism includes a finished product receiving bracket, an X-axis drive device, a Y-axis drive device, a material receiving lifting device, a receiving assembly, an OK product take-out line and an NG product unloading chute; The X-axis driving device on the upper surface of the receiving support can make the receiving assembly move on the X-axis, and the Y-axis driving device located at the working end of the X-axis driving device can make the receiving assembly move on the Y-axis; After the final inspection, the qualified and unqualified finished fans are picked up by the receiving assembly and put into the OK product take-out line and the NG product unloading chute respectively.

Compared with the prior art, the beneficial effect is that, by adopting the above scheme, the present invention has a compact structure, shortens the work flow, improves work efficiency; reduces labor input and saves cost; replaces labor to ensure the quality and quality of the electric blower fan assembly. Accuracy; the input of the finished product power-on detection mechanism can detect the quality of the finished hair fan, thus avoiding the mixing of defective products into the market.

Description of drawings

In order to more clearly illustrate the technical solutions in the embodiments or the prior art, the following will briefly introduce the accompanying drawings required in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only for invention For some embodiments, those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort.

Fig. 1 is the general assembly structure schematic diagram of the present invention;

Fig. 2 is a structural schematic diagram of the rectified wing motor combined feeding mechanism of the present invention;

Fig. 3 is a structural schematic diagram of the rectifying wing pressing mechanism of the present invention;

Fig. 4 is the structural representation of the first screw feeder of the present invention;

Fig. 5 is a structural schematic diagram of the first screw driving mechanism of the present invention;

Fig. 6 is a structural schematic diagram of a screw presence or absence inspection mechanism of the present invention;

Fig. 7 is a structural schematic diagram of the fan case taking mechanism of the present invention;

Fig. 8 is a structural schematic diagram of a finished power detection mechanism of the present invention;

9 is a schematic structural diagram of a power supply detection device of the present invention;

Fig. 10 is a schematic structural view of the finished product receiving mechanism of the present invention;

Fig. 11 is a schematic structural view of the rotating platform, the driving device for the rotating platform, and the bearing device for the rotating platform of the present invention;

Fig. 12 is a schematic structural view of the finished product presence detection device of the present invention.

As shown in the above legend: 1. Rectifier wing motor combination feeding mechanism; 101. Rectifier wing support frame; 102. Rectifier wing horizontal movement device; 1021. Rectifier wing horizontal push component; Wing horizontal sliding assembly; 103, rectifying wing elevating device; 1031, rectifying wing lifting assembly; 1032, rectifying wing lifting and balancing assembly; 104, rectifying wing grabbing device; 2, rectifying wing pressing mechanism; 201, rectifying wing pressing bracket ; 202, rectifying wing pressing lifting device; 2021, rectifying wing pressing power assembly; 2022, rectifying wing pressing vertical slide rail; 2023, rectifying wing pressing vertical sliding assembly; 2024, rectifying wing pressing vertical height instrument; 203, rectifying wing pressing parts;

3. The first screw feeder; 301. The feeding base; 302. The screw feeder; 303. The direct vibration component; 304. The screw sending component; 305. The direct vibration controller; 4. The first screw mechanism; 401. Screw driving support; 402. Screw lifting device; 403. Blowing electric screwdriver; 404. Screw positioning component; 5. Second screw driving mechanism; 6. Screw presence inspection mechanism; 601. Screw presence inspection Bracket; 602, height adjustment component; 603, non-contact sensor; 604, sensor mounting bracket; 7, motor shaft wiping mechanism; 8, copper sleeve placement mechanism; 9, copper sleeve pressing mechanism; 10, fan shell removal mechanism ; 1001, take the fan shell gantry; 1002, take the fan horizontal moving device; 1003, take the fan lifting device; 1004, take the fan support plate; 1005, take the suction head; ;11. Fan casing feeding mechanism; 1101. Finished product power-on detection bracket; 1102. Finished product power-on detection lifting device; 1103. Finished product power-on detection component; 12. Press fan casing mechanism; 1. Finished product receiving mechanism; 1401. Finished product receiving support; 1402. X-axis driving device; 1403. Y-axis driving device; 1404. Receiving lifting device; 1405. Receiving component; 15. Lower platform; 16. Parasitic platform; 18. Finished product detection device; 1801. Finished product detection rotating frame; 1802. Photoelectric sensor mounting plate; 1803. Photoelectric sensor 19. Rotary platform driving device; 20. Rotary platform load-bearing device; 21. Power supply detection device; 2101. Power supply detection lifting component; 2102. Optical fiber sensor mounting plate; 2103. Electrodes; 2104. Optical fiber sensor; 22. Rotary platform;

detailed description

In order to facilitate the understanding of the present invention, the present invention will be described in more detail below in conjunction with the accompanying drawings and specific embodiments. Preferred embodiments of the invention are shown in the accompanying drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described in this specification. On the contrary, these embodiments are provided to make the understanding of the disclosure of the present invention more thorough and comprehensive.

It should be noted that when an element is referred to as being “fixed” to another element, it can be directly on the other element or there can also be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. The terms "fixed", "integrated", "left", "right" and similar expressions used in this specification are for the purpose of illustration only. In the drawings, units with similar structures are marked with the same symbols.

Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention. The terms used in the description of the present invention in this specification are only for the purpose of describing specific embodiments, and are not used to limit the present invention.

As shown in Figure 1, embodiment 1 of the present invention is:

An electric blower fan blade automatic assembly system, comprising a lower platform 15, a parasitic platform 16, a rotating platform 22, the parasitic platform 16 is arranged on the upper side of the lower platform 15, and the rotating platform 22 is arranged in the middle of the parasitic platform 16; the lower platform 15 An electric control system and an air compressor are provided inside of the electric control system, and the upper surface of the parasitic platform 16 is sequentially provided with a rectifying wing motor combined feeding mechanism 1, a rectifying wing pressing mechanism 2, a second One dozen screw mechanism 4, second screw mechanism 5, screw existence inspection mechanism 6, motor center shaft wiping mechanism 7, copper sleeve placement mechanism 8, copper sleeve pressing mechanism 9, fan casing removal mechanism 10, fan casing pressing mechanism 12. Finished product electrification detection mechanism 13 and finished product receiving mechanism 14.

The first screw feeder 3 and the second screw feeder are adjacently installed and are all located on the lower side of the lower platform 15, and the fan casing feeding mechanism 11 and the copper sleeve feeding mechanism are located on the lower platform 15. surface.

As shown in FIG. 11 , between the rotating platform 22 and the lower platform 15, a rotating platform driving device 19, multiple groups of rotating platform bearing devices 20 and two groups of power supply detecting devices 21 for detecting whether the motor is normal are provided. The upper part of the rotating platform 22 is provided with a plurality of rectifying vane placement bases 23 and a finished product presence detection device 18 for detecting whether the finished product is taken away.

Embodiment 2: The rotating platform driving device 19 can be a 140DT-12-270 type divider.

Embodiment 3: Multiple groups of load-bearing devices 20 of the rotating platform are evenly distributed on the lower part of the edge of the rotating platform 22, which include load-bearing bearing installation bases and load-bearing rollers.

Embodiment 4: As shown in Figure 9, further, a power supply detection device 21 is installed below the rotating platform 22 corresponding to the lower side of the motor axis wiping mechanism 7, to detect whether the motor is normal after wiping; another power supply detection device 21 is installed Below the rotating platform 22 corresponding to the lower side of the finished power detection mechanism 13, it is used to detect whether the finished fan is normal; the power supply detection device 21 includes a power supply detection lifting assembly 2101, an optical fiber sensor mounting plate 2102, two electrodes 2103 and an optical fiber sensor 2104; The power supply detection lifting component 2101 can be a pneumatic component of a standard air cylinder, and its working end is fixedly connected with the optical fiber sensor mounting plate 2102 , and the two electrodes 2103 and the optical fiber sensor 2104 are both installed on the optical fiber sensor mounting plate 2102 .

Preferably, as shown in Figure 2, the rectifying wing motor combined feeding mechanism 1 includes a rectifying wing support frame 101, a rectifying wing horizontal movement device 102, a rectifying wing elevating device 103, and a rectifying wing grabbing device 104; the rectifying wing The middle part of the upper plate of the support frame 101 is provided with a through hole, the rectifier horizontal moving device 102 is arranged on the upper surface of the upper plate of the rectifier support frame 101, and the fixed end of the rectifier lifting device 103 is arranged on the On the upper side of the rectifying wing support frame 101 , the telescopic end of the rectifying wing elevating device 103 is connected to the rectifying wing grabbing device 104 through the through hole. Further, the structure of the copper sleeve placing mechanism 8 is similar to the structure of the rectified wing motor combined feeding mechanism 1 .

Further, the rectifier motor assembly feeding mechanism 1 grabs and moves the rectifier motor assembly to the rectifier placement base 23 on the rotating platform 22 .

Further, the rectifier horizontal moving device 102 includes a rectifier horizontal push assembly 1021, a rectifier horizontal stopper 1022, and a rectifier horizontal sliding assembly 1023; The rectifier lift assembly 1031 and the rectifier lift balance assembly 1032 can move horizontally; the rectifier horizontal slide assembly 1023 includes the rectifier lift assembly 1031 mounting plate and a set of slide rails; the rectifier horizontal push assembly 1021 can be a standard cylinder pneumatic Components; further, the rectifying wing horizontal limiter 1022 can prevent the movable end of the rectifying wing elevating assembly 1031 from moving overtravel in the through hole.

The rectifying wing lifting device 103 can be a standard cylinder pneumatic element; the rectifying wing lifting device 103 works to make the rectifying wing grabbing device 104 move up and down.

The rectifying wing grabbing device 104 includes a finger cylinder and a grabbing hand, and the operation of the finger cylinder drives the grabbing hand to realize opening and closing in the horizontal direction.

Preferably, as shown in Figure 3, the rectifying wing pressing mechanism 2 includes a rectifying wing pressing bracket 201, a rectifying wing pressing and lifting device 202 and a rectifying wing pressing member 203, and the rectifying wing pressing and lifting device 202 is set On the side plate of the rectifying wing pressing bracket 201 , the rectifying pressing member moves up and down along with the working end of the rectifying pressing lifting device. The copper sleeve press-fit mechanism 9 , the fan casing press mechanism 12 and the rectifier vane press-fit mechanism 2 have similar structures.

The rectifying wing pressing lifting device 202 includes the rectifying wing pressing power assembly 2021, the rectifying wing pressing vertical slide rail 2022, and the rectifying wing pressing vertical sliding assembly 2023; the rectifying wing pressing power assembly 2021 works to make the rectifying wing pressing vertically The straight sliding assembly 2023 moves up and down on the rectifying wing pressing vertical slide rail 2022; further, the rectifying wing pressing power assembly 2021 can be a rotating motor, and the rectifying wing pressing vertical sliding assembly 2023 can be a ball screw element.

Further, in order to clearly and accurately determine the descending height of the rectifying wing pressing vertical sliding assembly 2023, a rectifying wing pressing vertical height gauge 2024 is installed on the side plate of the rectifying wing pressing bracket 201, and this altimeter can press the rectifying wing The lowering position signal of the vertical sliding assembly 2023 is transmitted to the electric control system.

Preferably, as shown in Figure 4, the first screw feeder 3 includes a feeding base 301, a screw feeder 302 arranged on the feeding base 301, a direct vibration assembly 303, a screw sending assembly 304 and Direct vibration controller 305; the output end of the screw feeder 302 transmits the screw to the screw inlet at the lower end of the first screw driving mechanism 4 through the direct vibration component 303, the screw sending component 304 and the pipeline. The structure of the second screw feeder is similar to that of the first screw feeder 3 .

Preferably, as shown in Figure 5, the first screwing mechanism 4 includes a screwing bracket 401, a screw lifting device 402 and an air blowing electric screwdriver 403; the fixed end of the screwing lifting device 402 is located on the The top of the screwing bracket 401, the working end of the screw lifting device 402 is slidably connected with the air-blowing electric batch 403 through the slide rail on the electric batch base, and the screw inlet at the lower end of the air-blowing electric batch 403 is It is connected with the output end pipe of the screw sending assembly 304; the second screwing mechanism 5 has the same structure as the first screwing mechanism 4, and the screw inlet of the second screwing mechanism 5 is connected to the second screw feeding mechanism 5. Feeder tube connection. The screw lifting device 402 includes a screw rotating motor and a screw ball screw element.

Further, in order to ensure that the process of screwing the rectifier wing and the motor is more compact, a screw positioning assembly 404 can be installed on the side plate of the screw lifting device 402. This screw positioning assembly 404 can be composed of standard cylinder pneumatic components and Composed of springs and positioning blocks for cushioning downforce.

Preferably, as shown in Figure 6, the screw presence or absence inspection mechanism 6 includes a screw presence or absence inspection bracket 601, a height adjustment assembly 602, a non-contact sensor 603 and a sensor mounting bracket 604 for checking the presence or absence of screws; The height adjustment assembly 602 is arranged on the side plate of the screw checking bracket 601 , and the non-contact sensor 603 is arranged at the lower end of the height adjustment assembly 602 through the sensor mounting bracket 604 .

Further, the height adjustment component 602 can be a manual height adjustment, or an electric lifting component or a pneumatic lifting component, so as to realize the height adjustment of the non-contact sensor 603 .

Preferably, the motor central shaft wiping mechanism 7 includes a motor central shaft wiping bracket, a wiping lifting device, and a wiping assembly; Matching glue nozzle.

Further, the wiping lifting device can be raised and lowered by pneumatic components, or a rotating motor combined with a ball screw component to realize lifting.

Further, lubricating oil can be stored inside the glue spray nozzle, and the wiping component can wipe the lubricating oil onto the central shaft of the motor, so that the motor can run more smoothly.

Preferably, as shown in FIG. 7 , the fan case removal mechanism 10 includes a fan case removal gantry 1001, a fan horizontal movement device 1002, a fan lifting device 1003, a fan support plate 1004, and two fan case removal devices. The suction head 1005 and the fan case detection assembly 1006 for detecting whether the fan case is sucked; the fan horizontal moving device 1002 is arranged on the front side of the main beam of the fan case gantry 1001, and the fan case is lifted and lowered. The device 1003 is arranged on the front side of the working end of the fan horizontal moving device 1002, and the lower end of the fan lifting device 1003 is fixedly connected with the upper wall of an end of the fan support plate 1004, and the two suction heads 1005 are respectively arranged on the fan. The lower walls at both ends of the support plate 1004; the presence or absence detection assembly 1006 of the fan casing is arranged on the lower side of the suction head 1005 on the left.

Further, the fan horizontal moving device 1002 can be an RMT-S guide rod magnetic coupling rodless cylinder element; the fan lifting device 1003 can be a MACJ32X75 mini cylinder.

Further, in order to prevent the suction force of the suction head 1005 from being difficult to control when sucking the fan casing, two vacuum generators 1007 can be arranged on the top of the fan support plate 1004, and the two vacuum generators 1007 are used in conjunction with the two suction heads 1005 respectively. The action of absorbing the fan casing can be better completed; the vacuum generator 1007 can be a CV-15HS type vacuum generator, and the two suction heads can be suction cups.

Further, the presence or absence detection component 1006 of the fan case includes a fan temporary register and two optical fiber sensors 2104, and the two optical fiber sensors 2104 are transmitted into the fan temporary register; the size of the fan temporary register matches the size of the fan case; the optical fiber sensor can For the FT-410 sensor.

Preferably, as shown in Figure 8, the finished product power-on detection mechanism 13 includes a finished product power-on detection bracket 1101, a finished product power-on detection lifting device 1102, and a finished product power-on detection device for detecting whether the finished product fan rotates normally after power-on. Component 1103 ; the finished product power-on detection component 1103 is matched with the power supply detection device 21 .

Further, the finished product power detection lifting device 1102 can realize the up and down movement of the finished product power detection component 1103 by a combination of a stepping motor and a ball screw element; the finished product power detection component 1103 includes an optical fiber sensor and a sensor mounting frame.

Preferably, as shown in Figure 10, the finished product receiving mechanism 14 includes a finished product receiving support 1401, an X-axis driving device 1402, a Y-axis driving device 1403, a receiving lifting device 1404, a receiving assembly 1405, and an OK product take-out assembly line 1406 and NG product unloading chute 1407; the X-axis driving device 1402 arranged on the upper surface of the finished product receiving support 1401 can make the receiving assembly 1405 move on the X-axis, and the working device 1402 arranged on the X-axis driving device The Y-axis driving device 1403 at the end can make the receiving assembly 1405 move on the Y-axis; after power-on, the qualified and unqualified finished fans are picked up by the receiving assembly 1405 and put into the OK product take-out line 1406 and the NG product unloading chute respectively. 1407.

Further, the X-axis driving device 1402 can be a MA25X250 mini cylinder, the Y-axis driving device 1403 can be a HLQ16X125 slide table cylinder, the material receiving and lifting device 1404 can be a HLQ8X75 double-axis circulating ball cylinder, and the material receiving component 1405 can be made of a HFZ20 type Composed of finger cylinder and two reclaiming auxiliary plates.

Further, as shown in Figure 12, the finished product presence detection device 18 includes a finished product presence detection rotary frame 1801, a photoelectric sensor mounting plate 1802 and a photoelectric sensor 1803; Different regions are detected based on the location of the location.

working principle:

1. The feeding process of rectifying wing motor combination: firstly, the artificial rectifying wing is placed on the motor and combined, and the electronic control system makes the rectifying wing horizontal moving device of the rectifying wing motor combined with the feeding mechanism work, and the rectifying wing grabbing device moves to Above the rectifying wing motor combination, the electronic control system makes the rectifying wing elevating device work so that the corresponding telescopic rod is extended to lower the rectifying wing grabbing device to a certain height in order to grab the rectifying wing motor combination, and then the electronic control system is used The rectifying wing lifting device works to make the corresponding telescopic rod retract to lift the rectifying wing motor combination, and then the electronic control system makes the rectifying wing horizontal moving device work to make the corresponding telescopic rod extend and drive the rectifying wing grabbing device to move to The rectifying wing on the upper surface of the rotating platform is placed directly above the base, and then the electronic control system makes the rectifying wing elevating device work to extend the corresponding telescopic rod and then lower the rectifying wing grabbing device to the set height so that the rectifying wing grabs the material When the device is working, place the rectifying wing motor combination on the rectifying wing placement base; the electronic control system makes the rotating platform driving device work, and when the rotating platform rotates to the set rectifying wing motor combination pressing position, the electronic control system controls the rotating platform driving device Stop, now the rectifier motor assembly is just under the next process.

2. Combining rectified wing motors for pressing process:

The electronic control system makes the rectifying wing pressing and lifting device work, and makes the rectifying wing pressing power assembly run so that the rectifying wing pressing vertical sliding assembly descends to the set height along the rectifying wing pressing vertical slide rail, which is determined by The rectifying wing press fit vertical height indicator is accurately displayed, and the rectifying wing pressing piece is pressed down to make the rectifying wing and the motor fit properly so that the rectifying wing and the motor can be combined more tightly, reducing the gap between the rectifying wing and the motor When the electric control system makes the rotating platform driving device work so that the rotating platform continues to rotate to the position of the working area of the first screw mechanism, the electric control system stops the rotating platform by controlling the rotating platform driving device.

3. Combine and fix the rectifier wing and motor with screws:

The electric control system makes the screw lifting device work to extend the corresponding telescopic rod, so that the blowing electric screwdriver and the screw positioning component can be lowered to the set height at the same time, and the first screw feeder sends the screw out of the component through the screw and the hose to the screw inlet at the lower end of the air-blowing electric batch. At this time, the screw positioning component is pressed down to press the rectifier and the motor again to reduce the gap between the rectifier and the motor. At the same time, the air-blown electric batch is working Drive the screw into the screw hole at the junction of the rectifying wing and the motor, and at the same time rotate and tighten the screw, and then the electronic control system makes the rectifying wing pressing and lifting device work, so that the corresponding telescopic rod retracts, and the rectifying wing pressing part returns to its original position position; the electronic control system makes the rotary platform rotate to the processing area of the second screwing mechanism by controlling the rotary platform driving device again, and the electronic control system stops the rotary platform from rotating.

Since two screws need to be installed at the joint between the rectifying wing and the motor to ensure a tighter combination of the rectifying wing and the motor, the working process of the second screw-driving mechanism is the same as that of the first screw-driving mechanism above; The driving device of the rotary platform makes the rotary platform rotate to the detection area of the screw presence or absence inspection mechanism, and the electric control system stops the rotary platform from rotating.

4. Detect whether the screw of the previous step is driven into the screw hole at the junction of the rectifier wing and the motor: when the combination of the rectifier wing and the motor is directly below the non-contact sensor of the screw inspection mechanism, the non-contact sensor can Detect whether the two screws in the previous working process are driven into the screw hole at the junction of the rectifier wing and the motor. If there is only one screw or no screw in the screw hole, the non-contact sensor will send an abnormal signal to the electronic control system. Alarm to remind the staff to deal with it in time. If there are screws in the two screw holes, the non-contact sensor will give the electronic control system an OK signal, and then the electronic control system will control the rotating platform to rotate to the position of the next process. The rotating platform stops turning.

5. Wipe the lubricating oil on the center shaft above the motor protruding from the rectifier wing:

First, the electronic control system lowers the wiping lifting device to the set height so that the glue spray nozzle wraps around the central axis of the motor, and then the glue spray valve in the wipe assembly works to let the lubricating oil stored inside enter the motor through the wiping parts and the glue spray nozzle The outer wall of the central axis, then the electronic control system first closes the glue spray valve, and then controls the wiping lifting device to raise it to the original position; then the electronic control system controls the rotary platform to rotate to the position of the next process. The rotating platform stops turning.

Sixth, the process of placing the copper sleeve on the motor shaft:

Firstly, the copper sleeve feeding mechanism transfers the copper sleeve directly below the working end of the copper sleeve placement mechanism, and the copper sleeve is grabbed and moved by the copper sleeve placement mechanism and placed on the central axis of the motor on the rotating platform. The specific working process is the same as that of the rectifier wing motor. The combined feeding process is similar; then the electronic control system will control the rotating platform to rotate to the position of the next process, and then control the rotating platform to stop rotating.

7. The process of pressing and fixing the copper sleeve to the central shaft of the motor:

The electric control system makes the copper sleeve pressing mechanism work to press and fix the copper sleeve to the outer wall of the motor shaft. The specific working process is similar to the pressing process of the rectifier motor combination in the second step above; When the rotary platform is rotated to the position of the next process, the rotary platform is controlled to stop rotating.

8. The working process of taking out the fan case mechanism:

First, the fan case feeding mechanism transfers the fan case to the directly underside of the suction head of the fan case removal mechanism, the electric control system makes the fan case removal mechanism work, and makes the suction head on the right work to suck the fan case, and then the electric control system makes the removal The fan lifting device rises to the set height, the electric control system drives the two suction heads at the lower end of the fan support plate to move left to the set position when the fan horizontal moving device works, and the electric control system makes the fan lifting device drop To the set height, the fan case sucked by the left suction head is directly above the base of the rectifying wing of the rotating platform, and the fan case sucked by the right suction head is directly above the detection component of the fan case, and the electronic control system works to control The suction head on the left places the fan case into the rectifier base, and the suction head on the right places the fan case into the fan case detection component, and then the electric control system works, first controlling the lifting device of the fan to rise to a certain height , after controlling the horizontal moving device of the fan to move right to the set position, then the electronic control system controls the lifting device of the fan to go down and suck the fan case again, so as to repeat this process continuously;

Then the electric control system will control the rotary platform to rotate to the position of the next process, and then control the rotary platform to stop rotating.

9. Press and compress the fan case placed in the previous step:

The electric control system works to press the fan casing mechanism to press down the fan casing in the previous step. The specific working process is the same as the second step above to combine the rectifier motors for pressing; then the electric control system will control the rotating platform. When rotating to the position of the next process, the rotating platform is controlled to stop rotating.

10. The power-on inspection process of the finished fan after assembly:

First, the electronic control system makes the finished product power-on detection lifting device work and then drives the finished product power-on detection component to drop to the set height, and then the electronic control system drives the power supply detection lifting component in the power supply detection device to work, so that the corresponding telescopic rod is extended , drive the fiber optic sensor mounting plate to rise to the set height, at this time the two electrodes are in contact with the two pins at the lower end of the motor on the upper part of the rotating platform, the motor will rotate due to power on, and the motor will not rotate if there is a fault, the fiber optic sensor The motor's rotating working signal or non-rotating fault signal can be transmitted to the electric control system, so that the electric control system can do further work;

Then the electric control system will control the rotary platform to rotate to the position of the next process, and then control the rotary platform to stop rotating.

11. Finished fan receiving process:

For the previous step of power-on detection of the motor, the electronic control system first drives the X-axis driving device of the finished product receiving mechanism to work, so that the corresponding telescopic rod is stretched to the set position, and then the electronic control system makes the Y-axis driving device work. The rectifier wing is placed directly above the base on the rotating platform of the work movement, and then the electronic control system drives the material receiving and lifting device to work down to pick up the finished fan, and then the material receiving and lifting device works to rise to the set height, and the electronic control system controls the X-axis drive The device retracts to the set position. If the finished fan is qualified after the power-on test in the previous step, the receiving component will place the fan on the OK product take-out line. If the finished fan is tested in the previous step The last one is an unqualified faulty fan, then the electronic control system controls the Y-axis drive device to move to the top of the NG product unloading chute, and the receiving component places the fan into the NG product unloading chute.

Then the electric control system will control the rotary platform to rotate to the position of the next process, and then control the rotary platform to stop rotating.

12. The process of detecting whether the finished fan in the previous step has been taken away:

The photoelectric sensor installed on the finished product detection device on the upper part of the rotary platform can detect whether the finished fan in the previous process has been taken away. If not, the photoelectric sensor will send an abnormal signal to the electric control system, and the electric control system will send out an alarm. Instructions to remind the staff to deal with it in time; if the finished fan is taken away, the photoelectric sensor will send a normal signal to the electric control system, and the electric control system will control the rotating platform to rotate to the position of the first step above, and then control the rotating platform to stop rotating ; This is a complete workflow in which the process loops continuously.

Compared with the prior art, the beneficial effect is that, by adopting the above scheme, the present invention has a compact structure, shortens the work flow, improves work efficiency; reduces labor input and saves cost; replaces labor to ensure the quality and quality of the electric blower fan assembly. Accuracy; the input of the finished product power-on detection mechanism can detect the quality of the finished hair fan, thus avoiding the mixing of defective products into the market.

It should be noted that the above-mentioned technical features continue to be combined with each other to form various embodiments not listed above, which are all regarded as the scope of the description of the present invention; and, for those of ordinary skill in the art, improvements can be made according to the above description Or transformation, and all these improvements and transformations should belong to the protection scope of the appended claims of the present invention.

Claims (9)

1. a kind of hair dryer flabellum automatic setup system, including lower platform, parasitic platform, rotation platform, parasitic platform are located at down The upside of platform, rotation platform are located at the middle part of parasitic platform, it is characterised in that：The inside of the lower platform is provided with electric-control system And air compressor, the direction of rotation of the upper surface of the parasitic platform along the rotation platform are sequentially provided with rectifying wings motor Combination feed mechanism, rectifying wings laminating mechanism, the first screw mechanism, the second screw mechanism, screw whether there is inspection body, horse Up to axis Wiping mechanism, copper sheathing placement mechanism, copper sheathing pressing mechanism, take fan hub mechanism, pressure fan hub mechanism, finished product power-up inspection Survey mechanism and finished product receiving mechanism；

First screw batcher and the second screw batcher are located at the downside of the lower platform, and fan hub feeder and copper sheathing are given Material mechanism is located at the upper surface of the lower platform；

Rotation platform drive device, rotation platform bearing and two groups of use are provided between the rotation platform and the lower platform Whether normally powered detection means in detection motor, the top of the rotation platform is provided with multiple rectifying wings and places pedestal and one It is individual to be used to detect the finished product whether finished product is removed whether there is detection means；

The rectifying wings motor combination feed mechanism includes rectifying wings support frame, rectifying wings horizontally moving device, rectifying wings lifting Device, rectifying wings material catching apparatus；Through hole, the rectifying wings horizontally moving device are provided with the middle part of the upper plate of the rectifying wings support frame The upper surface of the upper plate of the rectifying wings support frame is located at, the fixing end of the rectifying wings lowering or hoisting gear is located at the rectifying wings branch The upside of support, the telescopic end of the rectifying wings lowering or hoisting gear are connected through the through hole with the rectifying wings material catching apparatus.

2. according to a kind of hair dryer flabellum automatic setup system described in claim 1, it is characterised in that：The rectifying wings pressure Closing mechanism includes rectifying wings pressing support, rectifying wings pressing lowering or hoisting gear and rectifying wings press part, the rectifying wings pressing lifting Device is located at the side plate of the rectifying wings pressing support, and the rectification press part presses the work of lowering or hoisting gear with the rectification End moves up and down.

3. according to a kind of hair dryer flabellum automatic setup system described in claim 1, it is characterised in that：First screw Batcher includes feed pedestal, the screw loader being located on feed pedestal, the component that directly shakes, screw inlet assembly and straight control of shaking Device；The output end of the screw loader sends screw to first screw fixing machine through straight shake component, the screw inlet assembly Structure.

4. according to a kind of hair dryer flabellum automatic setup system described in claim 1, it is characterised in that：First dozen of spiral shell Silk mechanism is including the support that screws, screw lowering or hoisting gear and air blowing type electric screwdriver；The fixing end of the lowering or hoisting gear that screws is set On the top of the support that screws, the working end of the lowering or hoisting gear that screws is blown by the slide rail on electric screwdriver pedestal with described Gas formula electric screwdriver is slidably connected, and the lower terminal screw entrance of the air blowing type electric screwdriver connects with the output end pipe of the screw inlet assembly Connect；Described second mechanism that screws is identical with described first mechanism structure that screws, and the second screw entrance for screwing mechanism It is connected with the second screw batcher pipe.

5. according to a kind of hair dryer flabellum automatic setup system described in claim 1, it is characterised in that：The screw whether there is Inspection body include screw whether there is check support, height adjustment component, for check noncontacting proximity sensor that screw whether there is and Mounting frame for sensor；The height adjustment component is located at the screw is whether there is on the side plate for checking support, described contactless Sensor is located at the lower end of the height adjustment component by the mounting frame for sensor.

6. according to a kind of hair dryer flabellum automatic setup system described in claim 1, it is characterised in that：The motor axis Wiping mechanism includes motor axis wiping support, wipes lowering or hoisting gear, Wipe assembly；The Wipe assembly is set successively from top to bottom There are wiping support, glue spraying valve, wiper element and the glue-spraying spout matched with motor axis.

7. according to a kind of hair dryer flabellum automatic setup system described in claim 1, it is characterised in that：It is described to take fan hub Mechanism includes taking fan hub portal frame, taking fan horizontally moving device, take fan lowering or hoisting gear, take fan support plate, two use Detection components are whether there is in the suction nozzle for drawing fan hub and for detecting the fan hub whether fan hub is drawn into；It is described to take fan Horizontally moving device is located at the girder side for taking fan hub portal frame, described to take fan lowering or hoisting gear to be located to take fan to move horizontally The work end side surface of device, the lower end for taking fan lowering or hoisting gear are fixedly connected with one end upper wall for taking fan support plate, two institutes State suction nozzle and be respectively provided at the both ends lower wall for taking fan support plate；The fan hub, which whether there is detection components, is located at the suction nozzle Downside.

8. according to a kind of hair dryer flabellum automatic setup system described in claim 1, it is characterised in that：The finished product power-up Testing agency includes finished product power-up detection support, finished product power-up detection lowering or hoisting gear, is after power for detecting finished product fan The no normal finished product power-up detection components of rotation；The finished product power-up detection components match with the power supply detection means.

9. according to a kind of hair dryer flabellum automatic setup system described in claim 1, it is characterised in that：The finished product rewinding Mechanism includes finished product rewinding support, X-axis driving device, Y-axis driving device, rewinding lowering or hoisting gear, rewinding component, OK product and takes out stream Waterline and NG product blanking grooves；Rewinding component can be made in X-axis by being located at the X-axis driving device of the upper surface of the finished product rewinding support Mobile, being located at the Y-axis driving device of the working end of the X-axis driving device can be such that rewinding component is moved in Y-axis；For being powered Qualified and underproof pickup of the finished product fan through rewinding component is detected afterwards is respectively put into OK product taking-up streamline and NG product blankings Groove.