CN107225286B - A high-efficiency electric two-way drive cutting device - Google Patents
A high-efficiency electric two-way drive cutting device Download PDFInfo
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- CN107225286B CN107225286B CN201710627973.1A CN201710627973A CN107225286B CN 107225286 B CN107225286 B CN 107225286B CN 201710627973 A CN201710627973 A CN 201710627973A CN 107225286 B CN107225286 B CN 107225286B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D49/00—Machines or devices for sawing with straight reciprocating saw blades, e.g. hacksaws
- B23D49/003—Machines or devices for sawing with straight reciprocating saw blades, e.g. hacksaws having a plurality of saw blades or saw blades having plural cutting zones
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D49/00—Machines or devices for sawing with straight reciprocating saw blades, e.g. hacksaws
- B23D49/04—Hacksaw machines with straight saw blades secured to a pivotally-arranged frame
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Abstract
本发明公开了一种高效电动双向驱动切割装置,包括底座、左立柱Ⅰ、右立柱Ⅱ、电动机、支架其特征在于:电动机和凸台通过螺栓连接,电动机与支架Ⅰ、支架Ⅱ、支架Ⅲ通过联轴器连接,联轴器与曲轴Ⅰ相连,曲轴Ⅰ与轴承安装在支架上Ⅰ,支架Ⅰ与底座通过螺栓连接,左立柱Ⅰ、右立柱Ⅱ与底座通过螺栓连接,左立柱Ⅰ、右立柱Ⅱ与连杆Ⅰ、连杆Ⅱ连接,连杆Ⅰ、连杆Ⅱ连接在钢锯Ⅰ、钢锯Ⅱ上,钢锯Ⅰ、钢锯Ⅱ与滑槽Ⅰ、滑槽Ⅱ通过螺纹连接,滑槽Ⅱ与滑块Ⅱ通过滑动副连接,滑块Ⅰ固定在左连接板Ⅰ、右连接板Ⅱ上;所述的左立柱Ⅰ、右立柱Ⅱ还包括左夹具、右夹具、螺柱、扳手、固定板,且曲轴Ⅰ、曲轴Ⅱ相互成一定夹角。本发明能够实现电动双向切割。
The invention discloses a high-efficiency electric two-way drive cutting device, which includes a base, a left column I, a right column II, a motor, and a bracket. Coupling connection, the coupling is connected with the crankshaft Ⅰ, the crankshaft Ⅰ and the bearing are installed on the bracket Ⅰ, the bracket Ⅰ and the base are connected by bolts, the left column Ⅰ, the right column Ⅱ are connected with the base by bolts, the left column Ⅰ, the right column Ⅱ is connected with connecting rod Ⅰ and connecting rod Ⅱ. Connecting rod Ⅰ and connecting rod Ⅱ are connected with hacksaw Ⅰ and hacksaw Ⅱ. Hacksaw Ⅰ and hacksaw Ⅱ are connected with chute Ⅰ and chute Ⅱ through threads. II and slider II are connected through a sliding pair, and slider I is fixed on the left connecting plate I and right connecting plate II; the left column I and right column II also include left clamps, right clamps, studs, wrenches, fixing plate, and crankshaft I and crankshaft II form a certain angle with each other. The invention can realize electric bidirectional cutting.
Description
技术领域technical field
本发明涉及双向,批量割材料的装置,具体地来说是一种高效电动双向驱动切割装置。The invention relates to a two-way, batch material cutting device, in particular to a high-efficiency electric two-way drive cutting device.
背景技术Background technique
电锯以电作为动力,用来切割木料、石料、钢材等的切割工具。分手固定式和手提式。虽然现在有很多的电锯,但是他们都是单一的切割,效率不高结构比较复杂、维护保养麻烦、产热较多、工人操作不便。在现代我们个个行业都有齿轮传动的身影,在联轴器中也是用了齿轮传递运动。曲轴是柴油发动机的重要零件采用曲轴也是实现双向加工的重要零件,双曲轴实现电动双向驱动切割,切割方便。A chainsaw is a cutting tool powered by electricity and used to cut wood, stone, steel, etc. Separate fixed and portable. Although there are many chainsaws now, they are all single-cut, inefficient and complex in structure, troublesome in maintenance, high in heat generation, and inconvenient for workers to operate. In modern times, all our industries have gear transmissions, and gears are also used to transmit motion in couplings. The crankshaft is an important part of the diesel engine. The crankshaft is also an important part to realize two-way machining. The double crankshaft realizes electric two-way drive cutting, which is convenient for cutting.
随着制造业的迅速发展,高效化、批量化在工业中已经是越来越来广泛,单一切割材料传统的锯子已经不能适应制造业的发展了,传统的锯子切割效率低、人工操作费事费力、而且切割精度不高、操作工人很容易将物料切偏、浪费资源、增加了企业负担。双向自动切割装置可以提高工人工作效率、减轻劳动力。With the rapid development of the manufacturing industry, high efficiency and mass production have become more and more widespread in the industry. The traditional saw with a single cutting material can no longer adapt to the development of the manufacturing industry. The traditional saw has low cutting efficiency and laborious manual operation. , And the cutting accuracy is not high, the operator can easily cut the material off, wasting resources and increasing the burden on the enterprise. The two-way automatic cutting device can improve the work efficiency of workers and reduce the labor force.
发明内容Contents of the invention
本发明所要解决的技术问题在于提供一种高效电动双向驱动切割装置,在于提高工作效率,实现批量化切割。本发明所要解决的的技术问题采用以下方案来实现The technical problem to be solved by the present invention is to provide a high-efficiency electric bidirectional drive cutting device, to improve work efficiency and realize batch cutting. The technical problem to be solved by the present invention adopts the following scheme to realize
1.一种高效电动双向驱动切割装置,包括底座、左立柱Ⅰ、右立柱Ⅱ、电动机、支架其特征在于:电动机和凸台通过螺栓连接,电动机与支架Ⅰ、支架Ⅱ、支架Ⅲ通过联轴器连接,联轴器与曲轴Ⅰ相连,曲轴Ⅰ与轴承安装在支架上Ⅰ,支架Ⅰ与底座通过螺栓连接,左立柱Ⅰ、右立柱Ⅱ与底座通过螺栓连接,左立柱Ⅰ、右立柱Ⅱ与连杆Ⅰ、连杆Ⅱ连接,连杆Ⅰ、连杆Ⅱ连接在钢锯Ⅰ、钢锯Ⅱ上,钢锯Ⅰ、钢锯Ⅱ与滑槽Ⅰ、滑槽Ⅱ通过螺纹连接,滑槽Ⅱ与滑块Ⅱ通过滑动副连接,滑块Ⅰ固定在左连接板Ⅰ、右连接板Ⅱ上;所述的左立柱Ⅰ、右立柱Ⅱ还包括左夹具、右夹具、螺柱、扳手、固定板。1. A high-efficiency electric two-way drive cutting device, including a base, left column I, right column II, motor, and a bracket. The coupling is connected with the crankshaft Ⅰ, the crankshaft Ⅰ and the bearing are installed on the bracket Ⅰ, the bracket Ⅰ and the base are connected by bolts, the left column Ⅰ, the right column Ⅱ are connected with the base by bolts, the left column Ⅰ, the right column Ⅱ and the Connecting rod Ⅰ and connecting rod Ⅱ are connected. Connecting rod Ⅰ and connecting rod Ⅱ are connected to hacksaw Ⅰ and hacksaw Ⅱ. The slider II is connected by a sliding pair, and the slider I is fixed on the left connecting plate I and the right connecting plate II; the left column I and the right column II also include a left clamp, a right clamp, a stud, a wrench, and a fixing plate.
所述曲轴Ⅰ、曲轴Ⅱ分别安装在支架Ⅰ、支架Ⅱ、支架Ⅲ之间,保证了双向切割。曲轴Ⅰ、曲轴Ⅱ分别与连杆Ⅰ、连杆Ⅱ相连,连杆Ⅰ、连杆Ⅱ与钢锯Ⅰ、钢锯Ⅱ,通过电动机带动曲轴的曲轴的转动,连杆随曲轴转动,带动钢锯来回滑动切割物料The crankshaft I and the crankshaft II are installed between the brackets I, II and III respectively, which ensures bidirectional cutting. Crankshaft Ⅰ and crankshaft Ⅱ are respectively connected with connecting rod Ⅰ and connecting rod Ⅱ. Connecting rod Ⅰ and connecting rod Ⅱ are connected with hacksaw Ⅰ and hacksaw Ⅱ. The motor drives the rotation of the crankshaft of the crankshaft, and the connecting rod rotates with the crankshaft to drive the hacksaw. Slide back and forth to cut material
连杆与钢锯之间是通过插销连接的,这样可以保证连杆的活动性,钢锯是和滑槽通过螺纹连接在一起的,滑块是固定在支撑台上。The connecting rod and the hacksaw are connected by a bolt to ensure the mobility of the connecting rod. The hacksaw and the chute are connected together by threads, and the slide block is fixed on the supporting platform.
电动机与凸台是螺栓连接,凸台是直接通过水安装在地面上,可以减轻底座的承受力,保证了底座的整体力平衡,从而是在切割中晃动,能够稳定的切割物料。The motor and the boss are connected by bolts, and the boss is directly installed on the ground through water, which can reduce the bearing capacity of the base and ensure the overall force balance of the base, so that it can shake during cutting and cut materials stably.
所述的曲轴Ⅰ、曲轴Ⅱ相互成一定夹角。The crankshaft I and the crankshaft II form a certain angle with each other.
所述的支架有支架Ⅰ、支架Ⅱ、支架Ⅲ、曲轴Ⅰ、曲轴Ⅱ、轴承组成。The support is composed of support I, support II, support III, crankshaft I, crankshaft II and bearings.
所述的左立柱Ⅰ、右立柱Ⅱ结构一致,结构对称,装置的静、动力平衡。The structures of the left column I and the right column II are the same, the structure is symmetrical, and the static and dynamic balance of the device is achieved.
所述的滑槽固定在钢锯上,滑块有支撑块做成一体并固定在立柱上,保证滑槽相对运动。The chute is fixed on the hacksaw, and the slider is integrated with a support block and fixed on the column to ensure the relative movement of the chute.
本发明的有益效果是,利用了双曲轴实现了双向切割,通过连杆将运动传递给钢锯对物料进行切割,本发明相对于传统的电锯,效率高能实现双向切割,易于操作,相比易于手动锯,节省了劳动成本,效率高。The beneficial effect of the present invention is that the two-way cutting is realized by using the double crankshaft, and the movement is transmitted to the hacksaw to cut the material through the connecting rod. Compared with the traditional electric saw, the present invention has high efficiency, can realize two-way cutting, and is easy to operate. Easy to saw manually, saving labor cost and high efficiency.
附图说明Description of drawings
图1为本发明的总体结构示意图;Fig. 1 is the overall structural representation of the present invention;
图2为本发明的立柱结构示意图;Fig. 2 is a schematic diagram of a column structure of the present invention;
图3为本发明的支架结构示意图;Fig. 3 is the schematic diagram of the support structure of the present invention;
图4为本发明的总体节后的正视图;Fig. 4 is the front view behind the general section of the present invention;
图5为本发明的连杆结构示意图;Fig. 5 is the schematic diagram of connecting rod structure of the present invention;
图6为本发明的滑槽结构示意图;Fig. 6 is a schematic view of the structure of the chute of the present invention;
图中:1.底座;2.立柱;3.电机;4.支架;21.滑槽;22.连接板;23.螺栓;24.滑块;25.钢锯;26.夹具支撑板;27.左夹具;28.螺栓;29.右夹具;210.螺栓;211.立柱台;212.肋板;213.螺栓;214.扳手;215.螺栓;216.滑块支撑板;31.螺栓;32.电机凸台;33联轴器;41.轴承;42.支架Ⅰ;43.插销;44.支架Ⅲ;45.螺栓;46.曲轴Ⅰ;47.连杆Ⅰ48.支架Ⅱ;49.连杆Ⅱ。410.曲轴ⅡIn the figure: 1. Base; 2. Column; 3. Motor; 4. Bracket; 21. Chute; 22. Connecting plate; 23. Bolt; 24. Slider; 25. Hacksaw; .Left fixture; 28. Bolt; 29. Right fixture; 210. Bolt; 211. Column platform; 212. Rib; 213. Bolt; 214. Wrench; 32. Motor boss; 33 Coupling; 41. Bearing; 42. Bracket I; 43. Pin; 44. Bracket III; 45. Bolt; 46. Crankshaft I; Rod II. 410. Crankshaft II
具体实施方案specific implementation plan
为了使本发明所实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例和图示,进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments and illustrations.
如图1至5所示,一种高效电动双向驱动切割装置,包括包括底座、左立柱Ⅰ、右立柱Ⅱ、电动机、支架,电动机和凸台通过螺栓连接,电动机与支架Ⅰ之间是通过联轴器连接,联轴器通与曲轴Ⅰ相连,曲轴Ⅰ与轴承安装在支架上Ⅰ,支架Ⅰ与底座通过螺栓连接,左立柱Ⅰ、右立柱Ⅱ与底座之间通过螺栓连接,左立柱Ⅰ、右立柱Ⅱ与支架之间通过连杆Ⅱ连接在钢锯Ⅱ上连接的,钢锯Ⅱ与滑槽Ⅱ通过螺纹连接,滑槽Ⅱ与滑块Ⅱ通过滑动副连接,滑块固定在左立柱Ⅰ、右立柱Ⅱ上;所述左立柱Ⅰ、右立柱Ⅱ还包括左夹具、右夹具、螺柱、扳手、固定板。As shown in Figures 1 to 5, a high-efficiency electric two-way drive cutting device includes a base, a left column I, a right column II, a motor, a bracket, the motor and the boss are connected by bolts, and the motor and the bracket I are connected by a joint. Shaft connection, the coupling is connected with the crankshaft Ⅰ, the crankshaft Ⅰ and the bearing are installed on the bracket Ⅰ, the bracket Ⅰ and the base are connected by bolts, the left column Ⅰ, the right column Ⅱ are connected with the base by bolts, the left column Ⅰ, The right column II and the bracket are connected to the hacksaw II through the connecting rod II, the hacksaw II is connected to the chute II through threads, the chute II is connected to the slider II through a sliding pair, and the slider is fixed on the left column I , on the right column II; the left column I and the right column II also include a left clamp, a right clamp, a stud, a wrench, and a fixing plate.
所述曲轴Ⅰ、曲轴Ⅱ分别安装在支架有支架Ⅰ、支架Ⅱ、支架Ⅲ之间,保证了双向切割。曲轴Ⅰ、曲轴Ⅱ分别与连杆Ⅰ、连杆Ⅱ相连,连杆Ⅰ、连杆Ⅱ与钢锯Ⅰ、钢锯Ⅱ,通过电动机带动曲轴的曲轴的转动,连杆随曲轴转动,带动钢锯来回滑动切割木料、石料、钢材The crankshaft I and the crankshaft II are respectively installed between the brackets with the brackets I, II and III to ensure bidirectional cutting. Crankshaft Ⅰ and crankshaft Ⅱ are respectively connected with connecting rod Ⅰ and connecting rod Ⅱ. Connecting rod Ⅰ and connecting rod Ⅱ are connected with hacksaw Ⅰ and hacksaw Ⅱ. The motor drives the rotation of the crankshaft of the crankshaft, and the connecting rod rotates with the crankshaft to drive the hacksaw. Slide back and forth to cut wood, stone, steel
连杆与钢锯之间是通过插销连接的,这样可以保证连杆的活动性,钢锯是和滑槽通过螺纹连接在一起的,滑块是固定在支撑台上。The connecting rod and the hacksaw are connected by a bolt to ensure the mobility of the connecting rod. The hacksaw and the chute are connected together by threads, and the slide block is fixed on the supporting platform.
电动机与凸台是螺栓连接,凸台是直接通过水安装在地面上,可以减轻底座的承受力,保证了底座的整体力平衡,从而是在切割中晃动,能够稳定的切割物料。The motor and the boss are connected by bolts, and the boss is directly installed on the ground through water, which can reduce the bearing capacity of the base and ensure the overall force balance of the base, so that it can shake during cutting and cut materials stably.
所述的曲轴Ⅰ、曲轴Ⅱ相互成一定夹角。The crankshaft I and the crankshaft II form a certain angle with each other.
所述的支架有支架Ⅰ、支架Ⅱ、支架Ⅲ、曲轴Ⅰ、曲轴Ⅱ、轴承组成。The support is composed of support I, support II, support III, crankshaft I, crankshaft II and bearings.
所述左立柱Ⅰ、右立柱Ⅱ结构一致,保证结构对称The structure of the left column I and the right column II is the same to ensure the symmetry of the structure
所述滑槽固定在钢锯上,滑块有支撑块做成一体并固定在立柱上,保证滑槽相对运动。The chute is fixed on the hacksaw, and the slider is integrated with a support block and fixed on the column to ensure the relative movement of the chute.
具体实施如下:如图1所示,将物料夹在夹具上,给电动机3送电,电动机3带动联轴器33转动,联轴器33带动曲轴Ⅰ46,曲轴Ⅱ410转动,曲轴与连杆相连,连杆也跟随转动,连杆带动钢锯25滑动切割物料,因为钢锯25是通过螺栓23连接将连接板22与滑槽21固定在一起的,而滑块24是和连接板216固定在一起的,滑槽21和滑块24可以发生相对滑动。The specific implementation is as follows: as shown in Figure 1, the material is clamped on the fixture, power is supplied to the motor 3, the motor 3 drives the coupling 33 to rotate, the coupling 33 drives the crankshaft I46, the crankshaft II410 rotates, the crankshaft is connected with the connecting rod, The connecting rod also rotates accordingly, and the connecting rod drives the
电动机3带动联轴器33转动,联轴器33带动曲轴Ⅰ,曲轴Ⅱ转动,曲轴Ⅰ、曲轴Ⅱ与连杆Ⅰ、连杆Ⅱ分别相连,连杆Ⅰ、连杆Ⅱ一起转动实现双向切割。Motor 3 drives shaft coupling 33 to rotate, shaft coupling 33 drives crankshaft I, crankshaft II rotates, crankshaft I, crankshaft II are respectively connected with connecting rod I, connecting rod II, and connecting rod I, connecting rod II rotate together to realize two-way cutting.
当物料被切割完毕时,关闭电动机进行第二次切割,重进装夹物料。When the material is cut, turn off the motor for the second cutting, and re-enter the clamped material.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的基本原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments, and that described in the above-mentioned embodiments and the specification only illustrates the basic principles of the present invention, and the present invention will also be described without departing from the spirit and scope of the present invention. There are various changes and improvements which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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| Title |
|---|
| 磁吸附式双轮减振切割机设计;陆勇星等;《金华职业技术学院学报》(第06期);全文 * |
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|---|---|
| CN107225286A (en) | 2017-10-03 |
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