CN107214750B - Full-automatic pearl cotton cutting all-in-one machine - Google Patents
Full-automatic pearl cotton cutting all-in-one machine Download PDFInfo
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- CN107214750B CN107214750B CN201710598158.7A CN201710598158A CN107214750B CN 107214750 B CN107214750 B CN 107214750B CN 201710598158 A CN201710598158 A CN 201710598158A CN 107214750 B CN107214750 B CN 107214750B
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- feeding
- lifting
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- discharging
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- 238000005520 cutting process Methods 0.000 title claims abstract description 154
- 229920000742 Cotton Polymers 0.000 title claims abstract description 65
- 238000007599 discharging Methods 0.000 claims abstract description 107
- 239000000463 material Substances 0.000 claims abstract description 38
- 210000002268 wool Anatomy 0.000 claims description 20
- 230000002950 deficient Effects 0.000 claims description 10
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 239000002699 waste material Substances 0.000 abstract description 6
- 239000000047 product Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000739 chaotic effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/143—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis
- B26D1/15—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with vertical cutting member
- B26D1/151—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with vertical cutting member for thin material, e.g. for sheets, strips or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
- B26D1/085—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type for thin material, e.g. for sheets, strips or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/16—Feeding articles separated from piles; Feeding articles to machines by pusher, needles, friction, or like devices adapted to feed single articles along a surface or table
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
- B26D2007/322—Means for performing other operations combined with cutting for conveying or stacking cut product the cut products being sheets, e.g. sheets of paper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1131—Size of sheets
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/80—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
- Y02A40/81—Aquaculture, e.g. of fish
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a full-automatic pearl cotton cutting integrated machine which comprises an automatic feeding mechanism, a transverse and vertical cutting mechanism and a stacking discharging mechanism; the automatic feeding mechanism comprises a feeding frame, a feeding lifting mechanism and a feeding lifting frame, pearl cotton is piled on the feeding lifting frame, and a feeding pushing mechanism and a pushing plate are arranged on the upper part of the feeding frame; the transverse and vertical cutting mechanism comprises a cutting frame, a conveying guide roller set, a vertical cutting mechanism and a transverse cutting mechanism; the vertical cutting mechanism comprises a rotating shaft and a vertical cutter group; the transverse cutting mechanism comprises a transverse cutting lifting mechanism, a transverse cutting translation mechanism and a transverse cutting knife; the stacking and discharging mechanism comprises a discharging frame, a discharging lifting mechanism, a discharging lifting frame and a conveying belt. The invention can realize batch, automatic feeding, cutting and stacking integrated production of the pearl cotton, not only can improve the cutting precision and reduce the material waste, but also can improve the production quality and the production efficiency of the pearl cotton.
Description
Technical Field
The invention relates to an automatic feeding and cutting device, in particular to a full-automatic pearl cotton cutting integrated machine.
Background
The pearl cotton, also called polyethylene foam cotton, is a new type environment-protecting packaging material, it is formed by low-density polyethylene resin and producing countless independent bubbles through physical foaming, overcome the fragile, deforming, bad defect of restorability of ordinary foamed glue, it has many advantages such as insulating against heat and moisture, shockproof, sound insulation, heat preservation, good plasticity ability, toughness strong, recycle and reproduce, environmental protection, strong impact resistance, etc., also have very good chemical resistance, it is the ideal substitute of the traditional packaging material.
During processing, the flaky pearl cotton needs to be cut, but the existing cutting machine for cutting the pearl cotton mainly has the following problems: 1. the cutting machine can only be operated manually, so that the cutting precision cannot be controlled, the waste of materials is easily caused, the production efficiency is low, and the production quality is difficult to improve; 2. the conventional transverse cutting method of the pearl cotton cutting machine commonly adopts a guillotine type to transversely cut the pearl cotton, so that not only is a great deal of energy consumption required, but also the transverse cutting effect is not ideal, and the cutting quality of the pearl cotton is reduced; 3. at present, the cotton cutting mechanism of pearl does not possess automatic stacking mechanism after the cutting, causes the cotton chaotic stack together after cutting ejection of compact of pearl, still needs a large amount of manpowers to arrange in order again and stack, has reduced production efficiency greatly, has also caused the waste of manpower, has influenced the benefit of enterprise.
Disclosure of Invention
The invention aims to provide a full-automatic pearl cotton cutting integrated machine. The invention can realize batch, automatic feeding, cutting and stacking integrated production of the pearl cotton, not only can improve the cutting precision and reduce the material waste, but also can improve the production quality and the production efficiency of the pearl cotton.
The technical scheme of the invention is as follows: a full-automatic pearl cotton cutting integrated machine comprises an automatic feeding mechanism, a transverse and vertical cutting mechanism and a stacking and discharging mechanism which are sequentially arranged along the conveying direction of pearl cotton;
the automatic feeding mechanism comprises a feeding frame, a feeding lifting mechanism is arranged on the feeding frame, a feeding lifting frame is arranged above the feeding lifting mechanism, and pearl cotton is piled on the feeding lifting frame; a feeding pushing mechanism is arranged at the upper part of the feeding frame, and a pushing plate is arranged at the end part of the feeding pushing mechanism;
the transverse and vertical cutting mechanism comprises a cutting frame, and a conveying guide roller set, a vertical cutting mechanism and a transverse cutting mechanism are sequentially arranged on the cutting frame along the conveying direction of the pearl cotton; the vertical cutting mechanism comprises a rotating shaft arranged on the cutting frame, and a vertical cutter group is arranged on the rotating shaft; the transverse cutting mechanism comprises a transverse cutting lifting mechanism arranged on the cutting frame, a transverse cutting translation mechanism is arranged on the transverse cutting lifting mechanism, and a transverse cutting knife is arranged below the transverse cutting translation mechanism;
the stacking discharging mechanism comprises a discharging frame, a discharging lifting mechanism is arranged on the discharging frame, a discharging lifting frame is arranged on the discharging lifting mechanism, and a conveying belt is arranged on the discharging lifting frame.
In the full-automatic pearl cotton cutting integrated machine, the feeding lifting mechanism comprises a feeding lifting guide rail arranged on a vertical beam of the feeding frame, a feeding lifting sliding block is arranged on the side edge of the feeding lifting frame, and the feeding lifting sliding block is matched with the feeding lifting guide rail; the side of the feeding frame is provided with a feeding screw, the feeding screw is provided with a feeding screw block, and the feeding screw block is fixed on the feeding lifting frame.
In the full-automatic pearl cotton cutting integrated machine, the feeding pushing mechanism comprises a pushing beam arranged at the top of the feeding frame, a pushing sliding block is arranged at the end part of the pushing beam, a pushing guide rail is arranged on the top side beam of the feeding frame, and the pushing sliding block is matched with the pushing guide rail; a screw rod is arranged on the feeding frame in a penetrating way, a rocking handle is arranged at one end of the screw rod, and the other end of the screw rod is fixed with the pushing beam; the bottom of the pushing beam is provided with a pushing cylinder, and a push plate is arranged on a push rod of the pushing cylinder.
In the full-automatic pearl cotton cutting integrated machine, the transverse cutting lifting mechanism comprises transverse cutting frames with transverse cutting lifting guide rails, lifting beams are arranged between the transverse cutting frames, transverse cutting lifting sliding blocks matched with the transverse cutting lifting guide rails are arranged at the ends of the lifting beams, top beams are arranged above the lifting beams, and the ends of the top beams are connected with the transverse cutting frames; the top beam is provided with a lifting motor, a rack vertically arranged is fixed on the lifting beam, and the end part of the lifting motor is provided with a gear meshed with the rack.
In the full-automatic pearl cotton cutting integrated machine, the transverse cutting translation mechanism comprises a transverse moving beam arranged below the lifting beam, a transverse cutting knife is arranged below the transverse moving beam, a transverse moving sliding rail is arranged on the transverse moving beam, and a transverse moving sliding block matched with the transverse moving sliding rail is arranged on the lifting beam; the transverse beam is fixedly provided with a transverse moving connecting rod, the lifting beam is provided with a transverse moving motor, the output end of the transverse moving motor is provided with a disc, and the end part of the transverse moving connecting rod is fixed on the disc.
In the full-automatic pearl cotton cutting integrated machine, the discharging lifting mechanism comprises a discharging lifting guide rail arranged on a vertical beam of the discharging frame, a discharging lifting slide block is arranged on the side edge of the discharging lifting frame, and the discharging lifting slide block is matched with the discharging lifting guide rail; the side of the discharging frame is provided with a discharging screw rod, the discharging screw rod is provided with a discharging screw rod block, and the discharging screw rod block is fixed on the discharging lifting frame.
In the full-automatic pearl cotton cutting integrated machine, a main material stacking baffle is arranged at the feeding position of the conveyor belt, material stacking cylinders are arranged on two sides of the main material stacking baffle, and push rods of the material stacking cylinders are fixed with the side walls of the main material stacking baffle; the material stacking cylinder is fixed on the discharging frame, a material stacking sliding rail is also fixed on the discharging frame, and a material stacking sliding block matched with the material stacking sliding rail is arranged on the side wall of the main material stacking baffle; the feeding side of the main material stacking baffle is provided with a side material stacking baffle which is fixed on the discharging lifting frame.
In the full-automatic pearl cotton cutting integrated machine, the rear part of the cutting frame is also provided with a defective product blanking mechanism, the defective product blanking mechanism comprises a blanking groove, a movable plate is arranged in the blanking groove, and a hinge is connected between the blanking groove and the movable plate; a connecting rod is arranged below the movable plate, two ends of the connecting rod are provided with supports, and the supports are fixed at the bottom of the movable plate; the connecting rod is connected with a blanking cylinder.
In the full-automatic pearl cotton cutting integrated machine, a feeding sensor is arranged on the feeding lifting frame, and a feeding alarm is connected to the feeding sensor; the discharging elevator frame is provided with a discharging sensor, and the discharging sensor is connected with a discharging alarm.
In the full-automatic pearl cotton cutting integrated machine, the conveying guide roller group comprises a feeding guide roller and a discharging guide roller, wherein the feeding guide roller is arranged on the feeding side of the vertical cutting mechanism, and the discharging guide roller is arranged on the discharging side of the transverse cutting mechanism; the pushing beam is provided with a mounting plate, and the end part of the screw rod is fixed on the mounting plate; the side of the feeding lifting frame is also provided with a feeding baffle, and the vertical cutter group is provided with a plurality of slicing wheels which are arranged in parallel.
Compared with the prior art, the automatic feeding mechanism, the transverse and vertical cutting mechanism and the stacking discharging mechanism are sequentially arranged along the pearl cotton conveying direction, and the automatic feeding mechanism has the following beneficial effects:
1. the pushing of the pearl cotton is finished in the automatic feeding mechanism through an air cylinder and a screw rod, and the automatic replenishment of the pearl cotton is realized through a feeding screw rod and a feeding lifting guide rail; automatic stacking of the pearl cotton blocks is realized in the stacking and discharging mechanism through the discharging screw rod, the discharging lifting guide rail and the conveyor belt, so that not only is the labor saved greatly, but also the cut and discharged pearl cotton can be stacked in order, and the production efficiency is improved;
2. the transverse cutting mechanism is provided with the vertical cutting mechanism and the transverse cutting mechanism in sequence, and the transverse cutting mechanism controls the transverse cutting knife through the transverse cutting lifting mechanism and the transverse cutting translation mechanism, so that the problems of breakage of a cut, overlarge energy consumption and the like caused by guillotine cutting are avoided, and the cutting quality of pearl cotton is improved;
3. the automatic feeding mechanism, the horizontal and vertical cutting mechanism and the stacking and discharging mechanism are matched and connected, so that the conveying is smooth, the cutting precision can be improved, the material waste can be reduced, and the production efficiency can be improved; in addition, automatic alarms are arranged in the automatic feeding mechanism and the stacking and discharging mechanism, and can automatically alarm when the pearl cotton on the feeding lifting frame is pushed or the pearl cotton blocks on the discharging lifting frame are fully stacked, so that workers are timely reminded to feed or discharge, and the production efficiency is further improved;
the invention can realize batch, automatic feeding, cutting and stacking integrated production of the pearl cotton, not only can improve the cutting precision and reduce the material waste, but also can improve the production quality and the production efficiency of the pearl cotton.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the structure of the defective blanking mechanism;
FIG. 3 is a bottom view of the reject blanking mechanism;
FIG. 4 is a schematic view of the structure of the automatic feeding mechanism;
FIG. 5 is an enlarged partial schematic view of the cross-cut mechanism;
FIG. 6 is a schematic structural view of a stacking and discharging mechanism;
fig. 7 is a schematic view of the structure of the transversal translation mechanism.
The marks in the drawings are: 1-automatic feeding mechanism, 2-horizontal and vertical cutting mechanism, 3-stacking discharging mechanism, 4-pearl cotton, 101-feeding frame, 102-feeding lifting guide rail, 103-pushing guide rail, 104-feeding lead screw, 105-feeding lead screw block, 106-feeding lifting frame, 107-feeding lifting slide block, 108-pushing beam, 109-pushing slide block, 110-screw, 111-rocking handle, 112-push plate, 113-pushing cylinder, 114-feeding sensor, 115-feeding alarm, 116-feeding baffle, 117-mounting plate, 201-cutting frame, 202-feeding guide roller, 203-discharging guide roller, 204-rotating shaft, 205-vertical cutter group, 206-transverse lifting guide rail, 207-transverse cutting frame, 208-lifting beam, 209-transverse lifting slide block, 210-top beam, 211-disc, 212-lifting motor, 213-transverse beam, 214-transverse connecting rod, 215-transverse motor, 216-transverse cutter, 217-rack, 218-gear, 219-blanking chute, 220-movable plate, 221-hinge, 222-connecting rod, 223-support, 224-blanking cylinder, 225-transverse sliding rail, 226-transverse sliding block, 301-discharge rack, 302-discharge lifting guide rail, 303-discharge lead screw, 304-discharge lead screw block, 305-discharge lifting rack, 306-discharge lifting slide block, 307-conveyor belt, 308-stacking baffle, 309-discharge sensor, 310-discharge alarm, 311-stacking cylinder, 312-stacking slide rail, 313-stacking slide block and 314-side stacking baffle.
Detailed Description
The invention is further illustrated by the following figures and examples, which are not intended to be limiting.
Examples: the full-automatic pearl cotton cutting integrated machine is shown in figures 1 to 5, and comprises an automatic feeding mechanism 1, a transverse and vertical cutting mechanism 2 and a stacking discharging mechanism 3 which are sequentially arranged along the conveying direction of the pearl cotton;
the automatic feeding mechanism 1 comprises a feeding frame 101, a feeding lifting mechanism is arranged on the feeding frame 101, a feeding lifting frame 106 is arranged above the feeding lifting mechanism, and pearl wool 4 is piled on the feeding lifting frame 106; a feeding pushing mechanism is arranged at the upper part of the feeding frame 101, and a pushing plate 112 is arranged at the end part of the feeding pushing mechanism;
the transverse and vertical cutting mechanism 2 comprises a cutting frame 201, and a conveying guide roller set, a vertical cutting mechanism and a transverse cutting mechanism are sequentially arranged on the cutting frame 201 along the conveying direction of the pearl cotton; the vertical cutting mechanism comprises a rotating shaft 204 arranged on a cutting frame 201, and a vertical cutter group 205 is arranged on the rotating shaft 204; the transverse cutting mechanism comprises a transverse cutting lifting mechanism arranged on the cutting frame 201, a transverse cutting translation mechanism is arranged on the transverse cutting lifting mechanism, and a transverse cutting knife 216 is arranged below the transverse cutting translation mechanism;
the stacking discharging mechanism 3 comprises a discharging frame 301, a discharging lifting mechanism is arranged on the discharging frame 301, a discharging lifting frame 305 is arranged on the discharging lifting mechanism, and a conveying belt 307 is arranged on the discharging lifting frame 305.
The feeding lifting mechanism comprises a feeding lifting guide rail 102 arranged on a vertical beam of the feeding frame 101, a feeding lifting slide block 107 is arranged on the side edge of the feeding lifting frame 106, and the feeding lifting slide block 107 is matched with the feeding lifting guide rail 102; a feed screw 104 is arranged on the side face of the feed frame 101, a feed screw block 105 is arranged on the feed screw 104, and the feed screw block 105 is fixed on a feed lifting frame 106.
The feeding pushing mechanism comprises a pushing beam 108 arranged at the top of the feeding frame 101, a pushing sliding block 109 is arranged at the end part of the pushing beam 108, a pushing guide rail 103 is arranged on the top side beam of the feeding frame 101, and the pushing sliding block 109 is matched with the pushing guide rail 103; a screw rod 110 is arranged on the feeding frame 101 in a penetrating way, a rocking handle 111 is arranged at one end of the screw rod 110, and the other end of the screw rod 110 is fixed with the pushing beam 108; the bottom of the pushing beam 108 is provided with a pushing cylinder 113, and a push plate 112 is arranged on a push rod of the pushing cylinder 113.
The transverse cutting lifting mechanism comprises transverse cutting frames 207 with transverse cutting lifting guide rails 206, lifting beams 208 are arranged between the transverse cutting frames 207, transverse cutting lifting sliding blocks 209 matched with the transverse cutting lifting guide rails 206 are arranged at the ends of the lifting beams 208, top beams 210 are arranged above the lifting beams 208, and the ends of the top beams 210 are connected with the transverse cutting frames 207; the top beam 210 is provided with a lifting motor 212, a vertically arranged rack 217 is fixed on the lifting beam 208, and a gear 218 meshed with the rack 217 is arranged at the end part of the lifting motor 212.
The transverse cutting translation mechanism comprises a transverse moving beam 213 arranged below the lifting beam 208, a transverse cutting knife 216 is arranged below the transverse moving beam 213, a transverse moving slide rail 225 is arranged on the transverse moving beam 213, and a transverse moving slide block 226 matched with the transverse moving slide rail 225 is arranged on the lifting beam 208; the transverse beam 213 is fixed with a transverse link 214, the lifting beam 208 is provided with a transverse motor 215, the output end of the transverse motor 215 is provided with a disc 211, and the end of the transverse link 214 is fixed on the disc 211.
The discharging lifting mechanism comprises a discharging lifting guide rail 302 arranged on a vertical beam of the discharging frame 301, a discharging lifting slide block 306 is arranged on the side edge of the discharging lifting frame 305, and the discharging lifting slide block 306 is matched with the discharging lifting guide rail 302; the side of the discharging frame 301 is provided with a discharging screw 303, the discharging screw 303 is provided with a discharging screw block 304, and the discharging screw block 304 is fixed on the discharging lifting frame 305.
A main material stacking baffle 308 is arranged at the feeding position of the conveyor belt 307, material stacking cylinders 311 are arranged on two sides of the main material stacking baffle 308, and push rods of the material stacking cylinders 311 are fixed with the side walls of the main material stacking baffle 308; the stacking cylinder 311 is fixed on the discharging frame 301, a stacking sliding rail 312 is also fixed on the discharging frame 301, and a stacking sliding block 313 which is matched with the stacking sliding rail 312 is arranged on the side wall of the main stacking baffle 308; the feeding side of the main stacking baffle 308 is provided with a side stacking baffle 314, and the side stacking baffle 314 is fixed on the discharging lifting frame 305.
The rear part of the cutting frame 201 is also provided with a defective product blanking mechanism, the defective product blanking mechanism comprises a blanking groove 219, a movable plate 220 is arranged in the blanking groove 219, and a hinge 221 is connected between the blanking groove 219 and the movable plate 220; a connecting rod 222 is arranged below the movable plate 220, two ends of the connecting rod 222 are provided with supporting seats 223, and the supporting seats 223 are fixed at the bottom of the movable plate 220; the connecting rod 222 is connected with a blanking cylinder 224.
A feeding sensor 114 is arranged on the feeding lifting frame 106, and a feeding alarm 115 is connected to the feeding sensor 114; the discharging lifting frame 305 is provided with a discharging sensor 309, and the discharging sensor 309 is connected with a discharging alarm 310.
The conveying guide roller set comprises a feeding guide roller 202 and a discharging guide roller 203, wherein the feeding guide roller 202 is arranged on the feeding side of the vertical cutting mechanism, and the discharging guide roller 203 is arranged on the discharging side of the transverse cutting mechanism; the pushing beam 108 is provided with a mounting plate 117, and the end part of the screw rod 110 is fixed on the mounting plate 117; the side of the feeding lifting frame 106 is further provided with a feeding baffle 116, and the vertical cutter set 205 is a plurality of slicing wheels arranged in parallel.
Working principle:
automatic feed mechanism 1:
the feeding elevator frame 106 is provided with a plurality of layers of stacked pearl wool 4, and the uppermost pearl wool 4 is positioned right in front of the push plate 112. The pushing beam 108 is connected with a screw rod 110 and a rocking handle 111, and the screw rod 110 and the rocking handle 111 control a pushing piece sliding block 109 on the pushing beam 108 to move back and forth on a pushing piece guide rail 103, and when the pushing piece sliding block reaches a certain position, a pushing plate 112 extends or contracts by controlling a pushing cylinder 113, so that the pearl cotton 4 at the uppermost layer is pushed to move forward and enter the transverse-vertical cutting mechanism 2. The feeding screw 104 can control the lifting of the feeding lifting frame 106, and after the topmost pearl wool 4 completely leaves the feeding frame 101, the feeding screw 104 is controlled to adjust the distance of the feeding lifting frame 106 to lift the thickness of one layer of pearl wool 4. The feeding baffle 116 can protect the pearl wool 4 on the feeding frame 101. A feeding sensor 114 is arranged behind the feeding baffle 116, and when the feeding frame 101 rises to the highest point and the upper pearl wool 4 is conveyed, a feeding alarm 115 automatically alarms to remind a worker to supplement the materials.
Transverse and vertical cutting mechanism 2:
when the pearl wool 4 is pushed out from the automatic feeding mechanism 1 and enters the transverse and vertical cutting mechanism 2, the pearl wool 4 is conveyed through the feeding guide roller 202 and the discharging guide roller 203. The vertical cutter set 205 cuts the pearl wool 4 into strips under the drive of the rotating shaft 204, and the strip-shaped pearl wool 4 enters the lower part of the transverse cutter 216. The vertical cutter group 205 feeding side still is equipped with and erects and cut the crossbeam, erects and cut evenly to be provided with a plurality of Z type depression bars on the crossbeam, and Z type depression bar setting is between every two section wheels, plays the effect of stabilizing and pressing to pearl cotton, makes to erect and cuts the effect better.
The transverse knife 216 is fixed on the transverse beam 213, and the transverse beam 213 and the lifting beam 208 realize relative sliding through a transverse sliding rail 225 and a transverse sliding block 226. The traversing motor 215 drives the disc 211 to rotate, and the traversing connecting rod 214 moves along with the disc 211 and drives the traversing beam 213 to slide on the lifting beam 208, thereby controlling the traversing movement of the traversing knife 216. The lifting motor 212 drives the gear 218 to rotate, the gear 218 drives the rack 217 to move up and down, and the lifting beam 208 connected with the rack 217 moves up and down on the transverse lifting guide rail 206, so as to drive the transverse cutter 216 to move up and down. The pearl wool 4 after transverse cutting is transferred to a defective blanking mechanism at the rear part of the cutting frame 201.
The first batch of cut pearl wool may have a size error, and when the first batch of cut pearl wool reaches the defective blanking mechanism, the blanking cylinder 224 may control the movable plate 220 to rotate, so that defective products enter the blanking groove 219.
Stacking and discharging mechanism 3:
the pearl cotton blocks after transverse and vertical cutting are continuously pushed onto the conveyor belt 307 by the cutting frame 201, and after the pearl cotton blocks are stacked in a transverse row, the conveyor belt 307 is controlled to advance a certain distance (the width of the pearl cotton blocks) and then the subsequent stacking of the pearl cotton blocks is performed. The feeding position of the discharging frame 301 is provided with a main stacking baffle 308 and a side stacking baffle 314, when the pearl cotton blocks are conveyed onto the conveyor belt 307 from the cutting frame 201, the main stacking baffle 308 and the side stacking baffle 314 can carry out three-sided arrangement on the transversely arranged pearl cotton blocks, so that the stacking of the pearl cotton blocks is more neat, and the subsequent stacking of the pearl cotton blocks is convenient. After finishing the arrangement of the pearl cotton blocks in the row, the stacking cylinder 311 can control the main stacking baffle 308 to rise to a certain height (higher than the stacking height of the pearl cotton blocks) on the stacking slide rail 312, and then control the conveyor belt 307 to move to the discharging side. When the pearl cotton blocks are stacked on the conveyor belt 307, the discharging lifting frame 305 can be controlled to descend by a certain distance (the height of the pearl cotton blocks) through the discharging screw 303, and then the next layer of pearl cotton blocks are stacked. When the pearl cotton on the conveyor belt 307 is fully piled up, the discharging sensor 309 transmits a signal to the discharging alarm 310 to alarm, so as to remind workers of timely discharging.
Claims (6)
1. Full-automatic pearl cotton cutting all-in-one, its characterized in that: comprises an automatic feeding mechanism (1), a transverse and vertical cutting mechanism (2) and a stacking discharging mechanism (3) which are sequentially arranged along the conveying direction of the pearl cotton;
the automatic feeding mechanism (1) comprises a feeding frame (101), a feeding lifting mechanism is arranged on the feeding frame (101), a feeding lifting frame (106) is arranged above the feeding lifting mechanism, and pearl wool (4) is piled on the feeding lifting frame (106); a feeding pushing mechanism is arranged at the upper part of the feeding frame (101), and a pushing plate (112) is arranged at the end part of the feeding pushing mechanism;
the transverse and vertical cutting mechanism (2) comprises a cutting frame (201), and a conveying guide roller set, a vertical cutting mechanism and a transverse cutting mechanism are sequentially arranged on the cutting frame (201) along the conveying direction of the pearl cotton; the vertical cutting mechanism comprises a rotating shaft (204) arranged on a cutting frame (201), and a vertical cutter group (205) is arranged on the rotating shaft (204); the transverse cutting mechanism comprises a transverse cutting lifting mechanism arranged on the cutting frame (201), a transverse cutting translation mechanism is arranged on the transverse cutting lifting mechanism, and a transverse cutting knife (216) is arranged below the transverse cutting translation mechanism;
the stacking and discharging mechanism (3) comprises a discharging frame (301), a discharging lifting mechanism is arranged on the discharging frame (301), a discharging lifting frame (305) is arranged on the discharging lifting mechanism, and a conveying belt (307) is arranged on the discharging lifting frame (305);
the transverse cutting lifting mechanism comprises transverse cutting frames (207) with transverse cutting lifting guide rails (206), lifting beams (208) are arranged between the transverse cutting frames (207), transverse cutting lifting sliding blocks (209) matched with the transverse cutting lifting guide rails (206) are arranged at the ends of the lifting beams (208), top beams (210) are arranged above the lifting beams (208), and the ends of the top beams (210) are connected with the transverse cutting frames (207); a lifting motor (212) is arranged on the top beam (210), a rack (217) which is vertically arranged is fixed on the lifting beam (208), and a gear (218) which is meshed with the rack (217) is arranged at the end part of the lifting motor (212);
the transverse cutting translation mechanism comprises a transverse moving beam (213) arranged below the lifting beam (208), a transverse cutting knife (216) is arranged below the transverse moving beam (213), a transverse moving sliding rail (225) is arranged on the transverse moving beam (213), and a transverse moving sliding block (226) matched with the transverse moving sliding rail (225) is arranged on the lifting beam (208); a transverse moving connecting rod (214) is fixed on the transverse moving beam (213), a transverse moving motor (215) is arranged on the lifting beam (208), a disc (211) is arranged at the output end of the transverse moving motor (215), and the end part of the transverse moving connecting rod (214) is fixed on the disc (211);
the feeding lifting mechanism comprises a feeding lifting guide rail (102) arranged on a vertical beam of a feeding frame (101), a feeding lifting sliding block (107) is arranged on the side edge of the feeding lifting frame (106), and the feeding lifting sliding block (107) is matched with the feeding lifting guide rail (102); a feed screw (104) is arranged on the side surface of the feed frame (101), a feed screw block (105) is arranged on the feed screw (104), and the feed screw block (105) is fixed on the feed lifting frame (106);
the feeding pushing mechanism comprises a pushing beam (108) arranged at the top of the feeding frame (101), a pushing sliding block (109) is arranged at the end part of the pushing beam (108), a pushing guide rail (103) is arranged on the top side beam of the feeding frame (101), and the pushing sliding block (109) is matched with the pushing guide rail (103); the feeding frame (101) is provided with a screw rod (110) in a penetrating way, one end of the screw rod (110) is provided with a rocking handle (111), and the other end of the screw rod (110) is fixed with the pushing beam (108); the bottom of the pushing beam (108) is provided with a pushing cylinder (113), and a push plate (112) is arranged on a push rod of the pushing cylinder (113).
2. The full-automatic pearl wool cutting all-in-one machine according to claim 1, wherein: the discharging lifting mechanism comprises a discharging lifting guide rail (302) arranged on a vertical beam of the discharging frame (301), a discharging lifting slide block (306) is arranged on the side edge of the discharging lifting frame (305), and the discharging lifting slide block (306) is matched with the discharging lifting guide rail (302); a discharge screw (303) is arranged on the side face of the discharge frame (301), a discharge screw block (304) is arranged on the discharge screw (303), and the discharge screw block (304) is fixed on the discharge lifting frame (305).
3. The full-automatic pearl wool cutting all-in-one machine according to claim 1, wherein: a main material stacking baffle (308) is arranged at the feeding position of the conveyor belt (307), material stacking cylinders (311) are arranged on two sides of the main material stacking baffle (308), and push rods of the material stacking cylinders (311) are fixed with the side walls of the main material stacking baffle (308); the material stacking cylinder (311) is fixed on the material discharging frame (301), a material stacking sliding rail (312) is also fixed on the material discharging frame (301), and a material stacking sliding block (313) matched with the material stacking sliding rail (312) is arranged on the side wall of the main material stacking baffle (308); the feeding side of the main material stacking baffle plate (308) is provided with a side material stacking baffle plate (314), and the side material stacking baffle plate (314) is fixed on the discharging lifting frame (305).
4. The full-automatic pearl wool cutting all-in-one machine according to claim 1, wherein: the rear part of the cutting frame (201) is also provided with a defective product blanking mechanism, the defective product blanking mechanism comprises a blanking groove (219), a movable plate (220) is arranged in the blanking groove (219), and a hinge (221) is connected between the blanking groove (219) and the movable plate (220); a connecting rod (222) is arranged below the movable plate (220), two ends of the connecting rod (222) are provided with supports (223), and the supports (223) are fixed at the bottom of the movable plate (220); the connecting rod (222) is connected with a blanking cylinder (224).
5. The full-automatic pearl wool cutting all-in-one machine according to claim 1, wherein: a feeding sensor (114) is arranged on the feeding lifting frame (106), and a feeding alarm (115) is connected to the feeding sensor (114); and a discharge sensor (309) is arranged on the discharge lifting frame (305), and a discharge alarm (310) is connected to the discharge sensor (309).
6. The full-automatic pearl wool cutting all-in-one machine according to any one of claims 1-5, wherein: the conveying guide roller set comprises a feeding guide roller (202) and a discharging guide roller (203), wherein the feeding guide roller (202) is arranged on the feeding side of the vertical cutting mechanism, and the discharging guide roller (203) is arranged on the discharging side of the transverse cutting mechanism; the pushing beam (108) is provided with a mounting plate (117), and the end part of the screw rod (110) is fixed on the mounting plate (117); the side of the feeding lifting frame (106) is also provided with a feeding baffle (116), and the vertical cutter group (205) is a plurality of slicing wheels which are arranged in parallel.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710598158.7A CN107214750B (en) | 2017-07-20 | 2017-07-20 | Full-automatic pearl cotton cutting all-in-one machine |
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| CN201710598158.7A CN107214750B (en) | 2017-07-20 | 2017-07-20 | Full-automatic pearl cotton cutting all-in-one machine |
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| CN107214750A CN107214750A (en) | 2017-09-29 |
| CN107214750B true CN107214750B (en) | 2023-08-15 |
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