CN107214031A - A kind of saw blade automatic paint spraying apparatus - Google Patents
A kind of saw blade automatic paint spraying apparatus Download PDFInfo
- Publication number
- CN107214031A CN107214031A CN201610159533.3A CN201610159533A CN107214031A CN 107214031 A CN107214031 A CN 107214031A CN 201610159533 A CN201610159533 A CN 201610159533A CN 107214031 A CN107214031 A CN 107214031A
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- Prior art keywords
- conveyer
- spray booth
- paint
- drying chamber
- paint spray
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- Spray Control Apparatus (AREA)
Abstract
It is forward and backward in a kind of saw blade automatic paint spraying apparatus, including frame, frame to be respectively equipped with front painting line and reverse side painting line；Front painting line includes loader, the first paint spray booth, the first drying chamber, second conveyer；Reverse side painting line includes the second paint spray booth, the second drying chamber, second conveyer；Turn-over mechanism is provided with the tail end of second conveyer, turn-over mechanism, second conveyer pass through device for continuously conveying tandem array；Spray-painting plant, sensor, exhaust apparatus are equipped with first, second paint spray booth, first, second paint spray booth is connected with the remaining paint exhausting system of cascade；Temperature generator is equipped with first, second drying chamber；Intelligent control cabinet is realized and automatically controlled；Workpiece enters after the painting line of front to its front progress auto spray painting, drying operation, is then transferred to reverse side painting line and auto spray painting, drying operation are carried out to its reverse side, to discharging；The equipment has the advantages that product quality height, environmental nonpollution, saves the energy, reduction production cost.
Description
Technical field
The invention belongs to paint spraying apparatus field, especially a kind of saw blade automatic paint spraying apparatus.
Background technology
There is problems with all using artificial spray painting in current diamond saw blade industry and alloy saw blade industry：1. the volatile harmful substance in paint and diluent can be larger to the body harm of people；2. manually being sprayed with spray gun, coating quality is difficult to control to, and is easily done over again；3. due to being differed using hand spray spray saw blade surface paint thickness, the problem of causing to spray uneven；4. being placed on after hand spray under baking lamp, temperature control is bad to easily cause quality problems, therefore baking temperature hardly possible control；5. also there are traditional saw blade spray painting mode human resources to put into the problem of larger, energy resource consumption is larger, environmental pollution is serious, useless paint clout is uncontrollable.
The content of the invention
For the deficiency in background technology, this is to provide a kind of saw blade automatic paint spraying apparatus using new purpose, by automatically delivering, it is dust-proof, spraying, drying complete saw blade spraying process.
In order to solve the above-mentioned technical problem, the technical scheme is that：A kind of saw blade automatic paint spraying apparatus, including frame, it is characterised in that：It is forward and backward in frame to be respectively equipped with front painting line and reverse side painting line；Front painting line includes loader, the first paint spray booth, the first drying chamber, second conveyer, and loader, the first paint spray booth, the first drying chamber are sequentially arranged in frame, and second conveyer is passed through from the intracavitary of the first paint spray booth, the first drying chamber；Reverse side painting line includes the second paint spray booth, the second drying chamber, second conveyer, and the second paint spray booth, the second drying chamber are sequentially arranged in frame, and second conveyer is passed through from the intracavitary of the second paint spray booth, the second drying chamber；Spray-painting plant, sensor, exhaust apparatus are equipped with first paint spray booth and the second paint spray booth, the first paint spray booth and the second paint spray booth are connected with the remaining paint exhausting system of cascade；Temperature generator is equipped with first drying chamber and the second drying chamber；Motor is provided with frame, motor realizes second conveyer positive movement by power transmission shaft, and motor realizes second conveyer counter motion by the gear pair on power transmission shaft one end；Turn-over separating mechanism is provided with the tail end of second conveyer, separating mechanism and second conveyer pass through device for continuously conveying tandem array；Intelligent control cabinet is realized and automatically controlled；During work, the first paint spray booth and the first drying chamber are painted to the front of workpiece, dry operation, and then the reverse side of workpiece is painted into the second paint spray booth and the second drying chamber by turn-over mechanism, device for continuously conveying, operation is dried.
It is further to above-mentioned technical proposal to limit, the structure all same of the second conveyer and second conveyer, including active roll tube and driven roller, end to end steel wire is provided with the annular groove being equipped with the side face of active roll tube and driven roller on multiple annular grooves being axially distributed along it, active roll tube and driven roller.Advantage：Its is simple in construction, easily manufactured, and cost is low, and smooth running is substantially noiseless, and remaining paint processing is convenient.
Further to above-mentioned technical proposal to limit, the loader includes striker plate and conveying device, and striker plate is arranged on above the head end of second conveyer, conveying device is arranged between the active roll tube in second conveyer and driven roller；Conveying device includes expansion tightening wheel, on the side face of active roll tube in second conveyer it is centrally located provided with conveyer belt annular groove, conveying annular groove in and expansion tightening wheel be provided with end to end conveyer belt, conveyer belt be provided with multiple permanent magnet suckers being distributed along its length；Conveying device is moved in the same direction with second conveyer.Advantage：1. easily manufactured because its is simple in construction, cost is low, can replace manipulator or artificial；2. permanent magnet sucker plays gearing, transmission is stable, prevents workpiece from sliding, it is to avoid with workpiece bump contact.
It is further to above-mentioned technical proposal to limit, material scraper, including connecting plate are provided with the frame, connecting plate plate face is provided with multiple through holes, and through hole is corresponding with steel wire, and the diameter of through hole is identical with gauge of wire, and steel wire can be passed through out of through hole.Advantage：Because gauge of wire is identical with the scraper bore dia on material scraper, steel wire prolongs linear motion under the drive of driving wheel, and when steel wire passes through material scraper, when the remaining paint being attached on steel wire is more than the diameter of material scraper, material scraper automatically wipes the remaining paint on steel wire off.
It is further to above-mentioned technical proposal to limit, the turn-over mechanism includes support body, guide plate is provided with bottom in support body, the two ends of guide plate are connected with the left and right ends of support body respectively, the inner side edge of guide plate is fitted with support body internal face, and the outer side edges of guide plate right-hand member are provided with one section of baffle plate to support body outer incline, and baffle plate is corresponding with the tail end of second conveyer to be set, close to being provided with feeding plate, baffle plate and feeding plate formation guide groove at second conveyer tail end on support body；The piston rod and one end of lever that the left end of support body is provided with cylinder, cylinder are connected, and the other end of lever and the right-hand member of support body are hinged, and sensor is provided with the left end of support body；The guide plate, lever are obliquely installed from right to left.Advantage：Simple in construction, low manufacture cost, automatic turnover is realized by the active force of second conveyer.
Further to above-mentioned technical proposal to limit, the device for continuously conveying is made up of the conveyer of multiple different direction of transfers, and conveyer includes support frame, conveyer belt rotating shaft, conveyer belt and motor；Conveyer belt in one of conveyer is set to skewed, and the least significant end of conveyer belt is located at the lower section of second conveyer right-hand member.Advantage：It is simple in construction, be easy to safeguard, manufacturing cost it is low, automation transmission.
Further to above-mentioned technical proposal to limit, the remaining paint exhausting system of the cascade includes the extractor fan and tank installed in two paint spray booth bottoms, and tank is connected by water pump with cyclic water tank, and cyclic water tank is provided with induced-draught fan.Advantage：1. useless paint discharge and pollution environment can be prevented effectively, application painting rate and residual paint collection rate are improved.2. the first paint spray booth and the second paint spray booth share the remaining paint exhausting system of a cascade, it can so simplify overall structure, save manufacturing cost and production cost.
Further to above-mentioned technical proposal to limit, the extractor fan in the remaining paint exhausting system of the cascade can be replaced with sprayer.Advantage：The water smoke energy dedusting that sprayer is produced, prevents the pollution of the environment.
Beneficial effect：1. the problem of remaining paint exhausting system of cascade can solve the body harm of harmful substance harm people, pollution environment, uncontrollable useless paint clout.2. the problem of temperature generator and drying chamber solve temperature bad control.3. use Intelligent control cabinet（PLC）Auto spray painting and intelligent constant-temperature control are carried out, manual work is instead of, product surface paint is uniform, and without obvious aberration, heat energy recycling greatly reduces production cost.
Brief description of the drawings
Fig. 1 is the front view of the present invention.
Fig. 2 is the top view of the present invention.
Fig. 3 is the second conveyer structural representation in the present invention.
Fig. 4 is the loader structural representation in the present invention.
Fig. 5 is the material scraper structural representation in the present invention.
Fig. 6 is the turn-over mechanism top view in the present invention.
Fig. 7 is the baffle plate upward view in Fig. 6.
Fig. 8 is the lever upward view in Fig. 6.
Fig. 9 is the device for continuously conveying structural representation in the present invention.
Embodiment
As depicted in figs. 1 and 2,1 forward and backward is respectively equipped with front painting line and reverse side painting line in a kind of saw blade automatic paint spraying apparatus, including frame 1, frame；Front painting line includes loader 2, the first paint spray booth 3, the first drying chamber 4, second conveyer 5, loader 2, the first paint spray booth 3, the first drying chamber 4 are sequentially arranged in frame 1, and second conveyer 5 is passed through from the intracavitary of the first paint spray booth 3, the first drying chamber 4；Reverse side painting line includes the second paint spray booth 6, the second drying chamber 7, second conveyer 8, and the second paint spray booth 6, the second drying chamber 7 are sequentially arranged in frame, and second conveyer 8 is passed through from the intracavitary of the second paint spray booth 6, the second drying chamber 7；Turn-over mechanism 9 is provided with wherein at the tail end of second conveyer, spray-painting plant 10, sensor, exhaust apparatus 11 are equipped with first paint spray booth 3 and the second paint spray booth 6, i.e. spray-painting plant 10 closes the top that exhaust apparatus 11 is fixed on the first paint spray booth 3 and the second paint spray booth 6, and sensor is fixed on the charging oral area of the first paint spray booth 3 and the second paint spray booth 6；First paint spray booth 3 and the second paint spray booth 6 are connected with the remaining paint exhausting system of cascade；Temperature generator 12 is equipped with first drying chamber 4 and the second drying chamber 7；Motor 13 is provided with frame 1, motor 13 realizes the positive movement of second conveyer 5 by power transmission shaft 14, and motor 13 realizes the counter motion of second conveyer 8 by the gear pair on the one end of power transmission shaft 14；Turn-over separating mechanism 9 and second conveyer 8 in second conveyer 5 pass through the tandem array of device for continuously conveying 15；Intelligent control cabinet 16 is realized and automatically controlled；During work, the first paint spray booth 3 and the first drying chamber 4 are painted to the front of workpiece 26, dry operation, and then the reverse side of workpiece is painted into the second paint spray booth 6 and the second drying chamber 7 by turn-over separating mechanism 9, device for continuously conveying 15, operation is dried.
As shown in Figure 3, the structure all same of the second conveyer 5 and second conveyer 8, including active roll tube 51 and driven roller 52, end to end steel wire 53 is provided with the annular groove being equipped with the side face of active roll tube 51 and driven roller 52 on multiple annular grooves being axially distributed along it, active roll tube 51 and driven roller 52.
As shown in figure 4, the loader 2 includes striker plate 21 and conveying device, striker plate 21 is arranged on above the head end of second conveyer 5, conveying device is arranged between the active roll tube 51 in second conveyer 5 and driven roller 52；Conveying device includes expansion tightening wheel 22, in second conveyer on the side face of 5 active roll tube 51 it is centrally located provided with conveyer belt annular groove, conveying annular groove in and expansion tightening wheel 22 be provided with end to end conveyer belt 23, conveyer belt 23 be provided with multiple permanent magnet suckers 24 being distributed along its length.Operation principle：Stack in the device that workpiece on the belt makes workpiece serially enter postorder by striker plate；Charging aperture is formed between striker plate and steel wire conveyer belt, charging aperture is the thickness of a workpiece；Conveying device is moved in the same direction with second conveyer, drives workpiece to enter machining area by the permanent magnet sucker in conveying device.
As shown in figure 5, provided with two material scrapers in the frame, two material scrapers carry out scraper to the steel wire on positive and negative line respectively；Material scraper includes connecting plate 25, and the plate face of connecting plate 25 is provided with multiple through holes 251, and multiple through holes 251 and many steel wires 53 are corresponding one by one, and the diameter of through hole is identical with gauge of wire, and steel wire can be passed through out of through hole.
As shown in Fig. 6, Fig. 7 and Fig. 8, the turn-over mechanism 9 includes support body 91, guide plate 92 is provided with bottom in support body 91, left and right ends of the two ends of guide plate 92 respectively with support body 91 are connected, the inner side edge of guide plate 92 is fitted with the internal face of support body 91, and the outer side edges of guide plate right-hand member are provided with one section of baffle plate to support body outer incline, and baffle plate is corresponding with the tail end of second conveyer to be set, close to being provided with feeding plate, baffle plate and feeding plate formation guide groove at second conveyer tail end on support body；The piston rod and one end of lever that the left end of support body is provided with cylinder, cylinder are connected, and the other end of lever and the right-hand member of support body are hinged, and sensor is provided with the left end of support body；The guide plate, lever are obliquely installed from right to left.Operation principle：When saw blade is slipped into turn-over mechanism, saw blade is oblique by the effect of inertia conducted oneself with dignity, and makes the one side of spray painting placed below；Because turn-over mechanism has angle of inclination, saw blade is rolled to left end out of support body right-hand member automatically, sensor sensing saw blade in place after, cylinder Level Promoting pin, make saw blade automatic turnover and fall on device for continuously conveying, so as to reach the face of spray painting in lower section, the face of not painting is not placed in top.
Shown in Fig. 1 and Fig. 2, the device for continuously conveying 15 is made up of the conveyer 151 of three different direction of transfers, and conveyer 151 includes support frame 152, conveyer belt 153 and motor 154；As shown in Figure 9, conveyer belt in first conveyer is set to skewed, the least significant end of conveyer belt is located at the lower section of turn-over mechanism 9, second conveyer is set perpendicular to first conveyer tail end, and the tail end of second conveyer is connected by the 3rd conveyer with second conveyer.
As depicted in figs. 1 and 2, the remaining paint exhausting system of the cascade includes the extractor fan 17 and tank 18 installed in two paint spray booth bottoms, and tank 18 is connected by water pump 19 with cyclic water tank 20, and cyclic water tank 20 is provided with induced-draught fan 21.
As shown in figure 1, the extractor fan 17 in the remaining paint exhausting system of the cascade can be replaced with sprayer.Advantage：The water smoke energy dedusting that sprayer is produced, prevents the pollution of the environment.
As depicted in figs. 1 and 2, the effect of the temperature generator 12：Temperature generator plays heat effect, the temperature of drying chamber is kept constant temperature.
Operation principle：Start Intelligent control cabinet（PLC）Paint spray booth, temperature generator, drying chamber enter working condition, when temperature reaches design temperature, the front of second conveyer conveying workpieces enters paint spray booth, workpiece inductor in paint spray booth sends signal, start spray-painting plant and carry out operation, the workpiece sprayed enters the first drying chamber, and at this moment the unnecessary atomization paint in the first paint spray booth is handled；Fall on device for continuously conveying, and be delivered in second conveyer by self gravitation after the workpiece carried out after workpiece drying by turn-over mechanism after turn-over, i.e. turn-over, second conveyer drives workpiece to be sequentially completed the spray painting of workpiece reverse side and drying operation.
Do not elaborate part, the technology being known in the art in this specification.
Claims (8)
1. a kind of saw blade automatic paint spraying apparatus, including frame, it is characterised in that：It is forward and backward in frame to be respectively equipped with front painting line and reverse side painting line；Front painting line includes loader, the first paint spray booth, the first drying chamber, second conveyer, and loader, the first paint spray booth, the first drying chamber are sequentially arranged in frame, and second conveyer is passed through from the intracavitary of the first paint spray booth, the first drying chamber；Reverse side painting line includes the second paint spray booth, the second drying chamber, second conveyer, and the second paint spray booth, the second drying chamber are sequentially arranged in frame, and second conveyer is passed through from the intracavitary of the second paint spray booth, the second drying chamber；Spray-painting plant, sensor, exhaust apparatus are equipped with first paint spray booth and the second paint spray booth, the first paint spray booth and the second paint spray booth are connected with the remaining paint exhausting system of cascade；Temperature generator is equipped with first drying chamber and the second drying chamber；Motor is provided with frame, motor realizes second conveyer positive movement by power transmission shaft, and motor realizes second conveyer counter motion by the gear pair on power transmission shaft one end；Turn-over mechanism is provided with the tail end of second conveyer, turn-over mechanism and second conveyer pass through device for continuously conveying tandem array；Intelligent control cabinet is realized and automatically controlled；During work, the first paint spray booth and the first drying chamber are painted to the front of workpiece, dry operation, and then the reverse side of workpiece is painted into the second paint spray booth and the second drying chamber by turn-over mechanism, device for continuously conveying, operation is dried.
2. a kind of saw blade automatic paint spraying apparatus according to claim 1, it is characterised in that：The structure all same of the second conveyer and second conveyer, including active roll tube and driven roller, end to end steel wire is provided with the annular groove being equipped with the side face of active roll tube and driven roller on multiple annular grooves being axially distributed along it, active roll tube and driven roller.
3. a kind of saw blade automatic paint spraying apparatus according to claim 1 or claim 2, it is characterised in that：The loader includes striker plate and conveying device, and striker plate is arranged on above the head end of second conveyer, conveying device is arranged between the active roll tube in second conveyer and driven roller；Conveying device includes expansion tightening wheel, on the side face of active roll tube in second conveyer it is centrally located provided with conveyer belt annular groove, conveying annular groove in and expansion tightening wheel be provided with end to end conveyer belt, conveyer belt be provided with multiple permanent magnet suckers being distributed along its length；Conveying device is moved in the same direction with second conveyer.
4. a kind of saw blade automatic paint spraying apparatus according to claim 3, it is characterised in that：Material scraper, including connecting plate are provided with the frame, connecting plate plate face is provided with multiple through holes, and through hole is corresponding with steel wire, and the diameter of through hole is identical with gauge of wire, and steel wire can be passed through out of through hole.
5. a kind of saw blade automatic paint spraying apparatus according to claim 4, it is characterised in that：The turn-over mechanism includes support body, guide plate is provided with bottom in support body, the two ends of guide plate are connected with the left and right ends of support body respectively, the inner side edge of guide plate is fitted with support body internal face, the outer side edges of guide plate right-hand member are provided with one section of baffle plate to support body outer incline, baffle plate is corresponding with the tail end of second conveyer to be set, close to being provided with feeding plate, baffle plate and feeding plate formation guide groove at second conveyer tail end on support body；The piston rod and one end of lever that the left end of support body is provided with cylinder, cylinder are connected, and the other end of lever and the right-hand member of support body are hinged, and sensor is provided with the left end of support body；The guide plate, lever are obliquely installed from right to left.
6. a kind of saw blade automatic paint spraying apparatus according to claim 5, it is characterised in that：The device for continuously conveying is made up of the conveyer of multiple different direction of transfers, and conveyer includes support frame, conveyer belt rotating shaft, conveyer belt and motor；Conveyer belt in one of conveyer is set to skewed, and the least significant end of conveyer belt is located at the lower section of second conveyer right-hand member.
7. a kind of saw blade automatic paint spraying apparatus according to claim 1, it is characterised in that：The remaining paint exhausting system of the cascade includes being arranged on the extractor fan and tank of two paint spray booth bottoms, and tank is connected by water pump with cyclic water tank, and cyclic water tank is provided with induced-draught fan.
8. a kind of saw blade automatic paint spraying apparatus according to claim 7, it is characterised in that：Extractor fan in the remaining paint exhausting system of the cascade can be replaced with sprayer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610159533.3A CN107214031A (en) | 2016-03-21 | 2016-03-21 | A kind of saw blade automatic paint spraying apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610159533.3A CN107214031A (en) | 2016-03-21 | 2016-03-21 | A kind of saw blade automatic paint spraying apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107214031A true CN107214031A (en) | 2017-09-29 |
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ID=59927120
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610159533.3A Pending CN107214031A (en) | 2016-03-21 | 2016-03-21 | A kind of saw blade automatic paint spraying apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107214031A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108906415A (en) * | 2018-09-25 | 2018-11-30 | 海盐浦兴金属制品有限公司 | A kind of efficient two-sided spray-painting plant |
| CN110404704A (en) * | 2019-08-01 | 2019-11-05 | 南理工泰兴智能制造研究院有限公司 | A device for coating protective material on the surface of chip electronic components |
-
2016
- 2016-03-21 CN CN201610159533.3A patent/CN107214031A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108906415A (en) * | 2018-09-25 | 2018-11-30 | 海盐浦兴金属制品有限公司 | A kind of efficient two-sided spray-painting plant |
| CN108906415B (en) * | 2018-09-25 | 2023-12-26 | 海盐浦兴金属制品有限公司 | An efficient double-sided spray painting device |
| CN110404704A (en) * | 2019-08-01 | 2019-11-05 | 南理工泰兴智能制造研究院有限公司 | A device for coating protective material on the surface of chip electronic components |
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| PB01 | Publication | ||
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Application publication date: 20170929 |