CN107203253A - A kind of contact active Phase cooling structure and passive Phase cooling structure - Google Patents
A kind of contact active Phase cooling structure and passive Phase cooling structure Download PDFInfo
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- CN107203253A CN107203253A CN201710519999.4A CN201710519999A CN107203253A CN 107203253 A CN107203253 A CN 107203253A CN 201710519999 A CN201710519999 A CN 201710519999A CN 107203253 A CN107203253 A CN 107203253A
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F1/00—Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
- G06F1/16—Constructional details or arrangements
- G06F1/20—Cooling means
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/20009—Modifications to facilitate cooling, ventilating, or heating using a gaseous coolant in electronic enclosures
- H05K7/20136—Forced ventilation, e.g. by fans
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2029—Modifications to facilitate cooling, ventilating, or heating using a liquid coolant with phase change in electronic enclosures
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2029—Modifications to facilitate cooling, ventilating, or heating using a liquid coolant with phase change in electronic enclosures
- H05K7/20327—Accessories for moving fluid, for connecting fluid conduits, for distributing fluid or for preventing leakage, e.g. pumps, tanks or manifolds
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Abstract
本发明公开了一种接触式主动相变冷却结构,包括竖直设置且顶端开口的外壳,外壳的顶端开口处密封安装有顶盖,外壳的至少一个外侧部竖直设置至少一个散热翅片;外壳外部安装有与外壳内部相连通的压力表及真空泵,外壳的内侧壁设置有主板,主板上连接有发热芯片,外壳内填充有液体工质,液体工质内通过管道设置有微型液泵,管道的一端位于液体工质内,管道的另一端伸出液体工质外且安装有喷头,喷头正对发热芯片设置。本发明还提供了一种接触式被动相变冷却结构。本发明以液冷直接接触散热为主,将真空热管传热和风冷散热相结合,使发热元件迅速降温,极大地提高了散热效果。
The invention discloses a contact type active phase change cooling structure, which comprises a vertically arranged casing with an open top, a top cover is sealed and installed at the top opening of the casing, and at least one cooling fin is vertically arranged on at least one outer part of the casing; A pressure gauge and a vacuum pump connected to the inside of the shell are installed on the outside of the shell. A main board is installed on the inner wall of the shell, and a heating chip is connected to the main board. One end of the pipeline is located in the liquid working medium, and the other end of the pipeline protrudes out of the liquid working medium and is equipped with a nozzle, which is arranged facing the heating chip. The invention also provides a contact passive phase change cooling structure. The invention mainly uses liquid cooling and direct contact heat dissipation, and combines vacuum heat pipe heat transfer and air cooling heat dissipation, so that the heating element can be cooled rapidly, and the heat dissipation effect is greatly improved.
Description
技术领域technical field
本发明属于计算机散热技术领域,具体涉及一种接触式主动相变冷却结构及被动相变冷却结构。The invention belongs to the technical field of computer heat dissipation, and in particular relates to a contact active phase change cooling structure and a passive phase change cooling structure.
背景技术Background technique
随着电子技术的迅速发展,人们对计算机的要求也愈来愈高。计算机在运行时会产生大量的热,温度过高时会直接烧坏元件,因此对计算机元件散热是计算机正常运行的前提保障。目前在散热领域,常用技术有液冷及风冷技术。液冷的散热效果较明显,但目前液冷技术只能解决主要发热源的散热,且结构复杂,小发热量和不规则形状热源仍需要配合风冷散热方式。对于计算机的散热,风冷散热技术比较成熟,也是市面上常用的散热技术,但是由于空气的比热容较小,散热效果不能够满足计算机散热日益增长的要求。With the rapid development of electronic technology, people's requirements for computers are getting higher and higher. When the computer is running, it will generate a lot of heat. When the temperature is too high, it will directly burn out the components. Therefore, cooling the computer components is the prerequisite for the normal operation of the computer. At present, in the field of heat dissipation, commonly used technologies include liquid cooling and air cooling. The heat dissipation effect of liquid cooling is more obvious, but the current liquid cooling technology can only solve the heat dissipation of the main heat source, and the structure is complex, and the heat source with small heat generation and irregular shape still needs to cooperate with the air cooling heat dissipation method. For computer heat dissipation, air-cooled heat dissipation technology is relatively mature, and it is also a commonly used heat dissipation technology on the market. However, due to the small specific heat capacity of air, the heat dissipation effect cannot meet the increasing requirements of computer heat dissipation.
发明内容Contents of the invention
本发明的目的是提供一种接触式主动相变冷却结构及被动相变冷却结构,解决现有技术中液冷散热及风冷散热各有缺陷、使用效果不佳的问题。The purpose of the present invention is to provide a contact-type active phase change cooling structure and a passive phase change cooling structure to solve the problems in the prior art that both liquid cooling and air cooling have defects and poor use effects.
本发明所采用的技术方案是:一种接触式主动相变冷却结构,包括竖直设置且顶端开口的外壳,外壳的顶端开口处密封安装有顶盖,外壳的至少一个外侧部竖直设置至少一个散热翅片;外壳外部安装有与外壳内部相连通的压力表及真空泵,外壳的内侧壁设置有主板,主板上连接有发热芯片,外壳内填充有液体工质,液体工质内通过管道设置有微型液泵,管道的一端位于液体工质内,管道的另一端伸出液体工质外且安装有喷头,喷头正对发热芯片设置。The technical solution adopted in the present invention is: a contact active phase change cooling structure, including a vertically arranged casing with an open top, a top cover is sealed and installed at the top opening of the casing, and at least one outer part of the casing is vertically arranged at least A heat dissipation fin; a pressure gauge and a vacuum pump connected to the inside of the shell are installed on the outside of the shell, a main board is arranged on the inner wall of the shell, a heating chip is connected to the main board, the shell is filled with a liquid working medium, and the liquid working medium is set through a pipeline There is a micro-liquid pump, one end of the pipeline is located in the liquid working medium, and the other end of the pipeline extends out of the liquid working medium and is equipped with a nozzle, which is arranged facing the heating chip.
本发明的特点还在于:The present invention is also characterized in that:
外壳为冲压或焊接工艺一体成型的结构;The shell is a one-piece structure formed by stamping or welding process;
液体工质为不导电、无腐蚀、低真空下易相变的工质;液体工质占壳体内部空间的5%-90%。The liquid working medium is non-conductive, non-corrosive, and easy to phase change under low vacuum; the liquid working medium occupies 5%-90% of the internal space of the shell.
液体工质占壳体内部空间的30%-50%。The liquid working medium occupies 30%-50% of the inner space of the shell.
顶盖通过密封螺栓与外壳的顶端开口处密封连接。The top cover is sealingly connected with the top opening of the casing through sealing bolts.
外壳的底部设置有至少一个风扇。At least one fan is provided on the bottom of the casing.
外壳的外侧部设置有电源外引线,电源外引线的一端伸出散热翅片外。The outer part of the casing is provided with a power supply lead wire, and one end of the power supply lead wire extends out of the cooling fins.
本发明所采用的另一个技术方案是:Another technical scheme adopted in the present invention is:
一种接触式被动相变冷却结构,包括水平设置且一个侧端开口的外壳,外壳的开口处密封安装有顶盖,外壳的顶部外侧安装有至少一个散热翅片,外壳外部安装有与外壳内部相连通的压力表及真空泵,外壳的底部内侧壁设置有主板,主板上连接有发热芯片,外壳内填充有液体工质,液体工质将主板及发热芯片完全覆盖。A contact-type passive phase-change cooling structure, comprising a horizontally arranged shell with an open side end, a top cover is installed on the opening of the shell, at least one cooling fin is installed on the outside of the top of the shell, and a Connected to the pressure gauge and vacuum pump, the inner wall of the bottom of the housing is provided with a main board, the main board is connected with a heating chip, the housing is filled with a liquid working medium, and the liquid working medium completely covers the main board and the heating chip.
本发明另一个技术方案的特点还在于:Another technical solution of the present invention is characterized in that:
外壳为冲压或焊接工艺一体成型的结构;液体工质为不导电、无腐蚀、低真空下易相变的工质。The shell is an integrally formed structure by stamping or welding; the liquid working fluid is non-conductive, non-corrosive, and easy to phase change under low vacuum.
顶盖通过密封螺栓与外壳的开口处密封连接。The top cover is sealingly connected with the opening of the casing through sealing bolts.
外壳的底部外侧壁设置有电源外引线。The outer wall of the bottom of the casing is provided with an external lead wire of a power supply.
本发明的有益效果是:本发明的一种接触式主动相变冷却结构及被动相变冷却结构,通过以液冷直接接触散热为主,将真空热管传热和风冷散热相结合,使发热元件迅速降温,极大地提高了散热效果。The beneficial effects of the present invention are: a contact active phase change cooling structure and a passive phase change cooling structure of the present invention, through the direct contact heat dissipation of liquid cooling as the main, the combination of vacuum heat pipe heat transfer and air cooling heat dissipation, so that heat The components cool down quickly, which greatly improves the heat dissipation effect.
附图说明Description of drawings
图1为本发明一种接触式主动相变冷却结构的结构示意图;Fig. 1 is a structural schematic diagram of a contact active phase change cooling structure of the present invention;
图2为图1的侧视结构示意图;Fig. 2 is a side view structural schematic diagram of Fig. 1;
图3为本发明一种接触式被动相变冷却结构的结构示意图。Fig. 3 is a structural schematic diagram of a contact passive phase change cooling structure of the present invention.
图中,1.外壳,2.散热翅片,3.顶盖,4.密封螺栓,5.压力表,6.真空泵,7.主板,8.发热芯片,9.微型液泵,10.喷头,11.电源外引线,12.液体工质,13.风扇,14.管道。In the figure, 1. Housing, 2. Radiating fins, 3. Top cover, 4. Sealing bolts, 5. Pressure gauge, 6. Vacuum pump, 7. Main board, 8. Heating chip, 9. Micro liquid pump, 10. Nozzle , 11. Power external lead, 12. Liquid working medium, 13. Fan, 14. Pipeline.
具体实施方式detailed description
下面结合附图与具体实施方式对本发明作进一步详细描述:Below in conjunction with accompanying drawing and specific embodiment the present invention is described in further detail:
本发明的一种接触式主动相变冷却结构,如图1、图2所示,包括竖直设置且顶端开口的外壳1,外壳1的顶端开口处密封安装有顶盖3,外壳1的至少一个外侧部竖直设置至少一个散热翅片2;外壳1外部安装有与外壳1内部相连通的压力表5及真空泵6,外壳1的内侧壁设置有主板7,主板7上连接有发热芯片8,外壳1内填充有液体工质12,液体工质12内通过管道14设置有微型液泵9,管道14的一端位于液体工质12内,管道14的另一端伸出液体工质12外且安装有喷头10,喷头10正对发热芯片8设置。其中,外壳1为冲压或焊接工艺一体成型的结构;液体工质12为不导电、无腐蚀、低真空下易相变的工质;液体工质12占壳体1内部空间的5%-90%,优选为30%-50%;顶盖3通过密封螺栓4与外壳1的顶端开口处密封连接;外壳1的底部设置有至少一个风扇13;外壳1的外侧部设置有电源外引线11,电源外引线11的一端伸出散热翅片2外。A contact type active phase change cooling structure of the present invention, as shown in Figure 1 and Figure 2, comprises a vertically arranged shell 1 with an open top, a top cover 3 is sealed at the top opening of the shell 1, at least At least one cooling fin 2 is vertically arranged on one outer side; a pressure gauge 5 and a vacuum pump 6 connected to the inside of the housing 1 are installed on the outside of the housing 1, and a main board 7 is provided on the inner wall of the housing 1, and a heating chip 8 is connected to the main board 7 , the housing 1 is filled with a liquid working medium 12, the liquid working medium 12 is provided with a micro liquid pump 9 through a pipeline 14, one end of the pipeline 14 is located in the liquid working medium 12, and the other end of the pipeline 14 extends out of the liquid working medium 12 and A shower head 10 is installed, and the shower head 10 is arranged facing the heating chip 8 . Among them, the shell 1 is a structure integrally formed by stamping or welding; the liquid working medium 12 is non-conductive, non-corrosive, and easy to phase change under low vacuum; the liquid working medium 12 occupies 5%-90% of the internal space of the shell 1 %, preferably 30%-50%; the top cover 3 is sealed and connected to the top opening of the casing 1 through the sealing bolt 4; the bottom of the casing 1 is provided with at least one fan 13; the outer part of the casing 1 is provided with a power supply external lead 11, One end of the power supply external lead wire 11 extends out of the heat dissipation fin 2 .
本发明的一种接触式被动相变冷却结构,如图3所示,包括水平设置且一个侧端开口的外壳1,外壳1的开口处密封安装有顶盖3,外壳1的顶部外侧安装有至少一个散热翅片2,外壳1外部安装有与外壳1内部相连通的压力表5及真空泵6,外壳1的底部内侧壁设置有主板7,主板7上连接有发热芯片8,外壳1内填充有液体工质12,液体工质12将主板7及发热芯片8完全覆盖。其中,外壳1为冲压或焊接工艺一体成型的结构;液体工质12为不导电、无腐蚀、低真空下易相变的工质;顶盖3通过密封螺栓4与外壳1的开口处密封连接;外壳1的底部外侧壁设置有电源外引线11。A contact type passive phase change cooling structure of the present invention, as shown in Figure 3, comprises a casing 1 which is arranged horizontally and has an open side end, a top cover 3 is mounted on the opening of the casing 1, and a top outside of the casing 1 is installed At least one cooling fin 2, a pressure gauge 5 and a vacuum pump 6 connected to the inside of the shell 1 are installed on the outside of the shell 1, a main board 7 is provided on the bottom inner wall of the shell 1, a heating chip 8 is connected to the main board 7, and the shell 1 is filled with There is a liquid working medium 12, and the liquid working medium 12 completely covers the main board 7 and the heating chip 8. Among them, the shell 1 is an integrally formed structure by stamping or welding process; the liquid working medium 12 is a working medium that is non-conductive, non-corrosive, and easy to phase change under low vacuum; the top cover 3 is sealed and connected to the opening of the shell 1 through the sealing bolt 4 ; The outer wall of the bottom of the shell 1 is provided with an external power lead 11 .
本发明一种接触式主动相变冷却结构,其中各部分的工艺要求为:A contact active phase change cooling structure of the present invention, wherein the process requirements of each part are:
1)外壳1采用冲压或焊接工艺一体成型,制作工艺要求无空隙,确保承载液体后无渗漏现象;1) The shell 1 is integrally formed by stamping or welding process, and the manufacturing process requires no gaps to ensure that there is no leakage after carrying the liquid;
2)散热翅片2分上下两部分,都采用传统的“立式”自然散热方式,在散热面积不够时,靠外壳下方的风扇13增强空气流动(如图2所示);2) The heat dissipation fins are divided into upper and lower parts, both of which adopt the traditional "vertical" natural heat dissipation method. When the heat dissipation area is not enough, the fan 13 under the casing is used to enhance the air flow (as shown in Figure 2);
3)密封螺栓4用于顶盖3和外壳1的密封;3) The sealing bolt 4 is used for sealing the top cover 3 and the casing 1;
4)压力表5与真空泵6整体外置安装,用于外壳内的空气抽离,确保真空状态;当压力P≤设定值A时,真空泵6启动;当压力P达到设定值B时,真空泵6停止;4) The pressure gauge 5 and the vacuum pump 6 are installed externally as a whole, which is used to extract the air in the casing to ensure the vacuum state; when the pressure P≤set value A, the vacuum pump 6 starts; when the pressure P reaches the set value B, Vacuum pump 6 stops;
5)主板7紧密贴合外壳1,并与发热芯片8正常安装;5) The main board 7 is closely attached to the shell 1, and is normally installed with the heating chip 8;
6)喷头10的数量根据外壳内的重点散热区域决定,喷头10的位置安装在发热芯片8的对应位置。6) The number of shower heads 10 is determined according to the key heat dissipation areas in the casing, and the positions of the shower heads 10 are installed at the corresponding positions of the heat-generating chips 8 .
7)液体工质12采用不导电、无腐蚀、低真空下易相变的工质,如氟类、硅油类、超纯水等,充入外壳内的液量达机箱内部空间的1/4。7) The liquid working medium 12 is non-conductive, non-corrosive, and easy to phase change under low vacuum, such as fluorine, silicon oil, ultra-pure water, etc., and the amount of liquid filled in the shell reaches 1/4 of the internal space of the chassis .
整机按工艺要求组装好后,压力表5监测内部压力值,真空泵6开始作用,保持内部始终处于真空状态。微型液泵9通电后,将液体打入管道14内,通过喷头10喷到发热量大、需要重点散热的区域。液体受热蒸发带走热量,并顺着主板7流回外壳下端。由于此时的外壳上部分空间处于真空状态,内存的液体工质12基于液体相变的物理因素会蒸发一部分,带走外壳内上半部分芯片区域的热量。由于液体工质12具有相变现象,蒸发的气体遇到外壳内低温度的内壁时,会由气体转化为液体流回机箱底部,同时释放潜热,由机箱外壁上的散热翅片2带走。经过机箱内部的循环相变散热,聚集在内部的热量会通过外壳1的散热片散发出来。在外壳外部的散热面积不足、温度达不到要求时,可以在外壳下方设置风扇13,靠风扇13将堆积的热量全部释放出来。After the whole machine is assembled according to the process requirements, the pressure gauge 5 monitors the internal pressure value, and the vacuum pump 6 starts to function to keep the interior in a vacuum state all the time. After the micro-liquid pump 9 is energized, the liquid is pumped into the pipeline 14, and sprayed through the nozzle 10 to areas with high calorific value and need to focus on heat dissipation. The liquid is heated and evaporated to take away the heat, and flows back to the lower end of the shell along the main board 7 . Since part of the upper space of the housing is in a vacuum state at this time, a part of the liquid working medium 12 in the memory will evaporate based on the physical factors of liquid phase transition, and take away the heat from the upper half of the chip area in the housing. Since the liquid working medium 12 has a phase change phenomenon, when the evaporated gas encounters the low-temperature inner wall of the casing, it will be converted from gas to liquid and flow back to the bottom of the case, releasing latent heat at the same time, which is taken away by the cooling fins 2 on the outer wall of the case. Through the circulation phase change heat dissipation inside the chassis, the heat accumulated inside will be dissipated through the heat sink of the casing 1 . When the heat dissipation area outside the shell is insufficient and the temperature does not meet the requirements, a fan 13 can be arranged below the shell to release all the accumulated heat by the fan 13.
本发明的一种接触式被动相变冷却结构,如图3所示,其将整机“倒放”,直接将散热工质充入机内,将内部元件浸泡。A contact passive phase change cooling structure of the present invention, as shown in Fig. 3, puts the whole machine "upside down", directly fills the cooling medium into the machine, and soaks the internal components.
将整机“倒放”安装后,使液体工质12将发热芯片8及主板7完全浸泡。同样,真空泵6和压力表5使机箱内部始终保持在真空状态下。机箱内的液体工质12吸收发热元件的热量,达到一定温度后,基于液体相变原理,对发热芯片8进行持续散热。同样,可在散热翅片2外部安放风扇,强制外部空气流动,提高散热效果。After the whole machine is installed "upside down", the liquid working medium 12 will completely soak the heating chip 8 and the main board 7 . Similarly, the vacuum pump 6 and the pressure gauge 5 keep the inside of the cabinet in a vacuum state all the time. The liquid working medium 12 in the chassis absorbs the heat of the heating element, and after reaching a certain temperature, based on the principle of liquid phase transition, it continuously dissipates heat from the heating chip 8 . Similarly, a fan can be placed outside the cooling fins 2 to force the flow of external air and improve the cooling effect.
综上所述,本发明具有以下特点:In summary, the present invention has the following characteristics:
1)运用液体对发热芯片直接接触相变的冷却方式,改变传统的计算机风冷散热方式,大大提高了散热效率;1) Using the cooling method of liquid directly contacting the heating chip with phase change, changing the traditional computer air-cooling heat dissipation method, greatly improving the heat dissipation efficiency;
2)基于液体相变技术对芯片进行散热,整体结构简单,成本较低;2) Based on the liquid phase change technology to dissipate heat from the chip, the overall structure is simple and the cost is low;
3)能够有针对性地对主要散热区域进行液体喷淋散热的同时,通过选择合适的喷头,可对微小热源和不规则热源的散热进行有效处理,减少工程量;3) While it is possible to carry out liquid spray heat dissipation on the main heat dissipation area in a targeted manner, by selecting a suitable nozzle, the heat dissipation of small heat sources and irregular heat sources can be effectively treated, reducing the amount of work;
4)可在外壳的散热翅片外部安放风扇,强制外部空气流动,加快气体的流速,确保壳体内部热量的正常散热;当热功耗小的时候,风扇可以关闭,依靠自然对流散热,根据热负荷大小,调整开启风扇的数量,实现最大节能;4) A fan can be placed outside the cooling fins of the shell to force the external air to flow, speed up the gas flow rate, and ensure the normal heat dissipation inside the shell; when the thermal power consumption is small, the fan can be turned off and rely on natural convection for heat dissipation. The size of the heat load, adjust the number of open fans to achieve maximum energy saving;
5)液体工质采用不导电的液体工质,安全系数高。5) The liquid working medium adopts non-conductive liquid working medium, which has a high safety factor.
以上所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The embodiments described above are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
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