CN107198256B - Coconut peeling machine - Google Patents

Coconut peeling machine Download PDF

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CN107198256B
CN107198256B CN201610155079.4A CN201610155079A CN107198256B CN 107198256 B CN107198256 B CN 107198256B CN 201610155079 A CN201610155079 A CN 201610155079A CN 107198256 B CN107198256 B CN 107198256B
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coconut
roller
hook
toothed
hyperbolic
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CN107198256A (en
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樊军庆
张宝珍
董东营
樊晨曦
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Hainan University
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N5/00Machines for hulling, husking or cracking nuts
    • A23N5/03Machines for hulling, husking or cracking nuts for coconuts

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Abstract

本发明公开了一种椰子剥衣机。它设有凹形滚刀齿辊(10),下部设有可升降的凹形导轨(11),可升降的凹形导轨(11)后部设有1号料斗(6),1号料斗(6)下部设有双曲线型形钩齿齿辊(5),双曲线型形钩齿齿辊(5)下部设有2号料斗(3),2号料斗(3)下部设有过滤轨道(2),过滤轨道(2)下设有螺旋钉齿圆柱齿辊(17),螺旋钉齿圆柱齿辊(17)的后部设有出料口(14),出料口(14)的下部设有收集容器(13)。本发明的有益效果是使椰子加工生产时的剥衣工序实现了自动化,降低了人工成本,提高了生产效率,为生产企业扩大生产规模奠定了基础;同时减少了人员伤残事故的发生;使椰子剥衣工序做到高效、安全、自动。

Figure 201610155079

The invention discloses a coconut peeling machine. It is provided with a concave hob tooth roller (10), the lower part is provided with a liftable concave guide rail (11), and the rear part of the liftable concave guide rail (11) is provided with No. 1 hopper (6), No. 1 hopper ( 6) The lower part is equipped with a hyperbolic hook-toothed roller (5), the lower part of the hyperbolic hook-toothed roller (5) is provided with No. 2 hopper (3), and the lower part of No. 2 hopper (3) is provided with a filter track ( 2), the filter track (2) is provided with a spiral nail-toothed cylindrical tooth roller (17), and the rear part of the spiral nail-toothed cylindrical tooth roller (17) is provided with a discharge port (14), and the lower part of the discharge port (14) A collection container (13) is provided. The beneficial effects of the present invention are that the stripping process during coconut processing and production is automated, the labor cost is reduced, the production efficiency is improved, and the foundation is laid for the production enterprise to expand the production scale; at the same time, the occurrence of personnel disability accidents is reduced; The coconut peeling process is efficient, safe and automatic.

Figure 201610155079

Description

一种椰子剥衣机A coconut peeling machine

技术领域technical field

本发明涉及一种椰子加工设备,具体涉及一种椰子剥衣机。The invention relates to a coconut processing equipment, in particular to a coconut peeling machine.

背景技术Background technique

椰子是我国主要的热带经济作物之一,主要产于海南地区。椰子的用途极广,它含有丰富的蛋白质和多种维生素,具有很高的营养价值和利用价值。目前,国内外椰子剥衣加工方法较落后,经济效益较差,主要以手工辅以简单机械操作来完成,机械化程度过低。当前椰子剥衣常用的方法大致分为齿牙撕裂式、旋转盘刀式、刀具刺入剥离式等。但是这些加工设备目前还未真正形成批量生产,投入市场。因此椰子加工的前期工序——椰衣的剥离均为人工操作。在人工操作过程中,不仅生产效率低,严重影响了后续工序的加工,更为重要的是人工操作还极为危险,操作人员伤手情况不断发生,轻者皮肉受伤,重者断掉手指,给这些操作人员的身心带来极大损害。Coconut is one of the main tropical economic crops in my country, mainly produced in Hainan. Coconut has a wide range of uses. It is rich in protein and multivitamins, and has high nutritional value and utilization value. At present, the coconut peeling processing methods at home and abroad are relatively backward, and the economic benefits are poor. It is mainly completed by hand with simple mechanical operations, and the degree of mechanization is too low. At present, the commonly used methods of coconut peeling are roughly divided into tooth tearing, rotating disk knife, and knife piercing and peeling. However, these processing equipment have not yet been mass-produced and put into the market. Therefore, the pre-process of coconut processing - the stripping of the coconut shell is all manual operation. In the process of manual operation, not only the production efficiency is low, which seriously affects the processing of the follow-up process, but more importantly, the manual operation is also extremely dangerous, and the hand injuries of operators continue to occur. These operators have caused great physical and mental damage.

发明内容Contents of the invention

本发明是一种高效、安全、自动的椰子剥衣设备。该设备的发明,可以使椰子加工的前期工序——椰子剥衣工序由人工操作变为机器操作,不仅可以大大提高生产效率,为后期工序提供充足的原材料,更重要的是能够保证操作人员的人身安全,减少伤残事故的发生。同时由于前期工序采用了自动化,不仅可以节省大批的劳动力,而且解决了椰子生产企业扩大生产规模的瓶颈问题,为企业扩大生产规模,提高经济效益开辟新的途径。The invention is an efficient, safe and automatic coconut peeling equipment. The invention of this equipment can change the pre-process of coconut processing - the coconut peeling process from manual operation to machine operation, which can not only greatly improve production efficiency, provide sufficient raw materials for the later process, and more importantly, ensure the safety of operators Personal safety, reduce the occurrence of disability accidents. At the same time, due to the automation of the early stage process, it can not only save a lot of labor, but also solve the bottleneck problem of coconut production enterprises to expand production scale, and open up new ways for enterprises to expand production scale and improve economic benefits.

本发明解决其技术问题所采用的技术方案是:设有凹形滚刀齿辊,凹形滚刀齿辊的下部设有可升降的凹形导轨,可升降的凹形导轨的下部设有调节弹簧,可升降的凹形导轨后部设有1号料斗,1号料斗下部设有双曲线形钩齿齿辊,双曲线形钩齿齿辊下部设有2号料斗,2号料斗下部设有过滤轨道,过滤轨道下设有螺旋钉齿圆柱齿辊,螺旋钉齿圆柱齿辊的上部设有压板,压板上设有压缩弹簧,螺旋钉齿圆柱齿辊的后部设有出料口,出料口的下部设有收集容器。The technical solution adopted by the present invention to solve the technical problem is: a concave hob tooth roller is provided, a concave guide rail that can be lifted is provided at the lower part of the concave hob tooth roller, and an adjustable concave guide rail is provided at the bottom of the concave hob roller. No. 1 hopper is installed at the rear of the concave guide rail that can be lifted by springs, and the lower part of the No. 1 hopper is equipped with a hyperbolic hook-toothed roller. The filter track, under the filter track, there is a spiral nail-toothed cylindrical tooth roller. The lower part of the feed port is provided with a collection container.

将椰子放入可升降的凹形导轨中,椰子在重力的作用下沿可升降的凹形导轨顺势滚下,当椰子从凹形滚刀齿辊中经过时,在凹形滚刀齿辊旋转运动的带动下,滚刀切断部分椰衣纤维,然后椰子进入到1号料斗中,通过1号料斗的导向作用,使椰子顺利落入到双曲线形钩齿齿辊中,两个双曲线形钩齿齿辊同向旋转,但转速不同,双曲线形钩齿齿辊上的钩齿会嵌入到椰衣中,从而撕扯椰衣纤维。由于两个双曲线形钩齿齿辊同向旋转,但转速不同,因此在两个双曲线形钩齿齿辊撕扯椰衣纤维的同时,椰子也在自身旋转运动,这样,椰衣被双曲线形钩齿齿辊上的钩齿一轮又一轮的撕扯剥离椰子,当椰子被撕扯到调定的大小(即两双曲线形钩齿齿辊水平线上钩齿间的距离)时,椰子从两双曲线形钩齿齿辊间掉落到2号料斗中,在2号料斗的导向作用下,使椰子落入过滤轨道,当椰子经过过滤轨道时,由前道工序剥下的椰衣纤维从过滤轨道的孔隙中落入回收箱中,椰子进入螺旋钉齿圆柱齿辊,在压板的作用下,两个同向旋转但转速不同的螺旋钉齿圆柱齿辊上的钉齿开始撕扯前道工序遗留下的椰衣纤维,同样,由于两个螺旋钉齿圆柱齿辊旋向相同但转速不同,因此在两个螺旋钉齿圆柱齿辊撕扯椰衣纤维的同时,椰子也自身旋转,同时由于螺旋钉齿圆柱齿辊上的钉齿的布置呈螺旋状,因此可以给椰子一个轴向推力,使椰子一边自转一边向右移动,最后剥完椰衣的椰子经出料口落入收集容器,完成椰子的剥衣工作。Put the coconut into the liftable concave guide rail, the coconut rolls down along the liftable concave guide rail under the action of gravity, when the coconut passes through the concave hob tooth roller, the concave hob tooth roller rotates Driven by the movement, the hob cuts off part of the coconut fiber, and then the coconut enters the No. 1 hopper, and through the guidance of the No. 1 hopper, the coconut smoothly falls into the hyperbolic hook teeth roller, and the two hyperbolic The hook tooth rollers rotate in the same direction, but at different speeds, and the hook teeth on the hyperbolic hook tooth roller will be embedded in the coconut coat, thereby tearing the coconut coat fiber. Because the two hyperbolic hook-toothed rollers rotate in the same direction, but at different speeds, the coconut is also rotating by itself while the two hyperbolic hook-toothed rollers are tearing the coconut fiber. The hook teeth on the hook-tooth roller tear and peel off the coconut round after round. When the coconut is torn to the set size (that is, the distance between the hook teeth on the horizontal line of the two hyperbolic hook-toothed rollers), the coconut from the two The hyperbolic hook tooth rollers fall into the No. 2 hopper. Under the guidance of the No. 2 hopper, the coconut falls into the filter track. When the coconut passes through the filter track, the coconut fiber peeled off by the previous process flows from The filter tracks fall into the recovery box, and the coconut enters the spiral nail-toothed cylindrical tooth roller. Under the action of the pressure plate, the nails on the two spiral nail-toothed cylindrical tooth rollers that rotate in the same direction but at different speeds begin to tear the previous process. The remaining coconut fiber, similarly, because the two spiral nail-toothed cylindrical tooth rollers have the same direction of rotation but different rotation speeds, so when the two spiral nail-toothed cylindrical tooth rollers tear the coconut fiber, the coconut also rotates by itself, and at the same time due to the spiral The arrangement of the nails on the nail-toothed cylindrical tooth roller is helical, so it can give an axial thrust to the coconut, so that the coconut rotates while moving to the right, and finally the coconut that has peeled the coconut coat falls into the collection container through the discharge port, and the coconut is finished. Coconut peeling work.

本发明的有益效果是,使椰子加工生产时的剥衣工序实现了自动化,降低了人工成本,提高了生产效率,为生产企业扩大生产规模奠定了基础;同时减少了人员伤残事故的发生;使椰子剥衣工序做到高效、安全、自动。The beneficial effects of the present invention are that the stripping process during coconut processing and production is automated, the labor cost is reduced, the production efficiency is improved, and the foundation is laid for the production enterprise to expand the production scale; at the same time, the occurrence of personnel disability accidents is reduced; Make the coconut peeling process efficient, safe and automatic.

附图说明Description of drawings

图1为本发明实施例工作原理图;Fig. 1 is a working principle diagram of an embodiment of the present invention;

图2为本发明实施例凹形滚刀齿辊结构图;Fig. 2 is a structural diagram of a concave hob gear roller according to an embodiment of the present invention;

图3为本发明实施例双曲线钩齿齿辊结构图;Fig. 3 is a structural diagram of a hyperbolic hook tooth roller according to an embodiment of the present invention;

图4为本发明实施例螺旋钉齿圆柱齿辊结构图。Fig. 4 is a structural diagram of a helical spiked cylindrical toothed roller according to an embodiment of the present invention.

图中1.电机 2.过滤轨道 3.2号料斗 4.钩齿 5.双曲线形钩齿齿辊 6.1号料斗7.传动皮带 8.齿轮 9.滚刀 10.凹形滚刀齿辊 11.可升降的凹形轨道 12.调节弹簧 13.收集容器 14.出料口 15.压板 16.压缩弹簧 17.螺旋钉齿圆柱齿辊。In the figure 1. Motor 2. Filter track 3. No. 2 hopper 4. Hook tooth 5. Hyperbolic hook tooth roller 6. No. 1 hopper 7. Transmission belt 8. Gear 9. Hob 10. Concave hob tooth roller 11. Can Lifting concave track 12. Adjusting spring 13. Collection container 14. Discharge port 15. Press plate 16. Compression spring 17. Spiral nail tooth cylindrical tooth roller.

具体实施方式Detailed ways

设有凹形滚刀齿辊10,凹形滚刀齿辊10的下部设有可升降的凹形导轨11,可升降的凹形导轨11的下部设有调节弹簧12,可升降的凹形导轨11后部设有1号料斗6,1号料斗6下部设有双曲线形钩齿齿辊5,双曲线形钩齿齿辊5下部设有2号料斗3,2号料斗3下部设有过滤轨道2,过滤轨道2下设有螺旋钉齿圆柱齿辊17,螺旋钉齿圆柱齿辊17的上部设有压板15,压板15上设有压缩弹簧16,螺旋钉齿圆柱齿辊17的后部设有出料口14,出料口14的下部设有收集容器13。There is a concave hob tooth roller 10, the lower part of the concave hob tooth roller 10 is provided with a liftable concave guide rail 11, and the lower part of the liftable concave guide rail 11 is provided with an adjustment spring 12, and the liftable concave guide rail No. 1 hopper 6 is provided at the rear of 11, and the hyperbolic hook tooth roller 5 is provided at the lower part of No. 1 hopper 6. No. 2 hopper 3 is provided at the lower part of hyperbolic hook tooth roller 5. Filter The track 2, the filter track 2 is provided with a spiral nail-toothed cylindrical tooth roller 17, the upper part of the spiral nail-toothed cylindrical tooth roller 17 is provided with a pressure plate 15, and the compression spring 16 is arranged on the pressure plate 15, and the rear part of the spiral nail-toothed cylindrical tooth roller 17 A discharge port 14 is provided, and a collection container 13 is provided at the bottom of the discharge port 14 .

将椰子放入可升降的凹形导轨11中,椰子在重力的作用下沿可升降的凹形导轨11顺势滚下,当椰子从凹形滚刀齿辊10中经过时,在凹形滚刀齿辊10旋转运动的带动下,滚刀9切断部分椰衣纤维,然后椰子进入到1号料斗6中,通过1号料斗6的导向作用,使椰子顺利落入到双曲线形钩齿齿辊5中,两个双曲线形钩齿齿辊5同向旋转,但转速不同,双曲线形钩齿齿辊5上的钩齿4会嵌入到椰衣中,从而撕扯椰衣纤维。由于两个双曲线形钩齿齿辊5同向旋转,但转速不同,因此在两个双曲线形钩齿齿辊5撕扯椰衣纤维的同时,椰子也在自身旋转运动,这样,椰衣被双曲线形钩齿齿辊5上的钩齿4一轮又一轮的撕扯剥离椰子,当椰子被撕扯到调定的大小(即两双曲线形钩齿齿辊5水平线上钩齿4间的距离)时,椰子从两双曲线形钩齿齿辊5间掉落到2号料斗3中,在2号料斗3的导向作用下,使椰子落入过滤轨道2,当椰子经过过滤轨道2时,由前道工序剥下的椰衣纤维从过滤轨道2的孔隙中落入回收箱中,椰子进入螺旋钉齿圆柱齿辊17,在压板15的作用下,两个同向旋转但转速不同的螺旋钉齿圆柱齿辊17上的钉齿开始撕扯前道工序遗留下的椰衣纤维,同样,由于两个螺旋钉齿圆柱齿辊17旋向相同但转速不同,因此在两个螺旋钉齿圆柱齿辊17撕扯椰衣纤维的同时,椰子也自身旋转,同时由于螺旋钉齿圆柱齿辊17上的钉齿的布置呈螺旋状,因此可以给椰子一个轴向推力,使椰子一边自转一边向右移动,最后剥完椰衣的椰子经出料口14落入收集容器13,完成椰子的剥衣工作。Put the coconut into the liftable concave guide rail 11, and the coconut rolls down along the liftable concave guide rail 11 under the action of gravity. Driven by the rotation of the toothed roller 10, the hob 9 cuts off part of the coconut fiber, and then the coconut enters the No. 1 hopper 6, and through the guidance of the No. 1 hopper 6, the coconut smoothly falls into the hyperbolic hook-toothed roller In 5, two hyperbolic hook tooth rollers 5 rotate in the same direction, but the rotating speed is different, and the hook teeth 4 on the hyperbolic hook tooth roller 5 can be embedded in the coconut coat, thereby tearing the coconut coat fiber. Because two hyperbolic hook-toothed rollers 5 rotate in the same direction, but the rotating speed is different, so when the two hyperbolic hook-toothed rollers 5 tear the coconut fiber, the coconut is also self-rotating, and like this, the coconut The hook teeth 4 on the hyperbolic hook tooth roller 5 tear and peel off the coconut round after round. ), the coconut falls from between the two hyperbolic hook-toothed rollers 5 into No. 2 hopper 3, and under the guidance of No. The coconut fiber peeled off by the previous process falls into the recovery box from the pores of the filter track 2, and the coconut enters the helical nail-toothed cylindrical tooth roller 17. The nail teeth on the nail-toothed cylindrical tooth roller 17 begin to tear the coconut fiber left over from the previous process. Similarly, because the two spiral nail-toothed cylindrical tooth rollers 17 have the same direction of rotation but different rotating speeds, the two spiral nail-toothed cylindrical teeth When the roller 17 tears the coconut fiber, the coconut also rotates by itself. At the same time, because the nail teeth on the spiral nail tooth roller 17 are arranged in a spiral shape, an axial thrust can be given to the coconut, so that the coconut moves to the right while rotating. Finally, the coconut that has peeled off the coconut coat falls into the collection container 13 through the discharge port 14, and completes the stripping work of the coconut.

Claims (1)

1.一种椰子剥衣机,其特征在于:设有凹形滚刀齿辊(10),凹形滚刀齿辊(10)的下部设有可升降的凹形导轨(11),可升降的凹形导轨(11)的下部设有调节弹簧(12),可升降的凹形导轨(11)后部设有1号料斗(6),1号料斗(6)下部设有双曲线形钩齿齿辊(5),双曲线形钩齿齿辊(5)下部设有2号料斗(3),2号料斗(3)下部设有过滤轨道(2),过滤轨道(2)下设有螺旋钉齿圆柱齿辊(17),螺旋钉齿圆柱齿辊(17)的上部设有压板(15),压板(15)上设有压缩弹簧(16),螺旋钉齿圆柱齿辊(17)的后部设有出料口(14),出料口(14)的下部设有收集容器(13);1. A coconut peeling machine, characterized in that: there is a concave hob toothed roller (10), and the lower part of the concave hob toothed roller (10) is provided with a concave guide rail (11) that can be lifted and lowered. The lower part of the concave guide rail (11) is provided with an adjustment spring (12), the rear part of the movable concave guide rail (11) is provided with No. 1 hopper (6), and the lower part of No. 1 hopper (6) is provided with a hyperbolic hook Toothed roller (5), the lower part of the hyperbolic hook toothed roller (5) is equipped with No. 2 hopper (3), the lower part of No. Spiral nail-toothed cylindrical tooth roller (17), the upper part of the spiral nail-toothed cylindrical tooth roller (17) is provided with a pressure plate (15), and a compression spring (16) is arranged on the pressure plate (15), and the spiral nail-toothed cylindrical tooth roller (17) There is a discharge port (14) at the rear of the discharge port (14), and a collection container (13) is provided at the lower part of the discharge port (14); 将椰子放入可升降的凹形导轨(11)中,椰子在重力的作用下沿可升降的凹形导轨(11)顺势滚下,当椰子从凹形滚刀齿辊(10)中经过时,在凹形滚刀齿辊(10)旋转运动的带动下,滚刀(9)切断部分椰衣纤维,然后椰子进入到1号料斗(6)中,通过1号料斗(6)的导向作用,使椰子顺利落入到双曲线形钩齿齿辊(5)中,两个双曲线形钩齿齿辊(5)同向旋转,但转速不同,双曲线形钩齿齿辊(5)上的钩齿(4)会嵌入到椰衣中,从而撕扯椰衣纤维,由于两个双曲线形钩齿齿辊(5)同向旋转,但转速不同,因此在两个双曲线形钩齿齿辊(5)撕扯椰衣纤维的同时,椰子也在自身旋转运动,这样,椰衣被双曲线形钩齿齿辊(5)上的钩齿(4)一轮又一轮的撕扯剥离椰子,当椰子被撕扯到调定的大小即两双曲线形钩齿齿辊(5)水平线上钩齿(4)间的距离时,椰子从两双曲线形钩齿齿辊(5)间掉落到2号料斗(3)中,在2号料斗(3)的导向作用下,使椰子落入过滤轨道(2),当椰子经过过滤轨道(2)时,由前道工序剥下的椰衣纤维从过滤轨道(2)的孔隙中落入回收箱中,椰子进入螺旋钉齿圆柱齿辊(17),在压板(15)的作用下,两个同向旋转但转速不同的螺旋钉齿圆柱齿辊(17)上的钉齿开始撕扯前道工序遗留下的椰衣纤维,同样,由于两个螺旋钉齿圆柱齿辊(17)旋向相同但转速不同,因此在两个螺旋钉齿圆柱齿辊(17)撕扯椰衣纤维的同时,椰子也自身旋转,同时由于螺旋钉齿圆柱齿辊(17)上的钉齿的布置呈螺旋状,因此可以给椰子一个轴向推力,使椰子一边自转一边向右移动,最后剥完椰衣的椰子经出料口(14)落入收集容器(13),完成椰子的剥衣工作。Put the coconut into the liftable concave guide rail (11), and the coconut will roll down along the liftable concave guide rail (11) under the action of gravity, when the coconut passes through the concave hob gear roller (10) , driven by the rotary movement of the concave hob toothed roller (10), the hob (9) cuts off part of the coconut fiber, and then the coconut enters the No. 1 hopper (6) and is guided by the No. 1 hopper (6) , so that the coconut smoothly falls into the hyperbolic hook-toothed roller (5), the two hyperbolic hook-toothed rollers (5) rotate in the same direction, but at different speeds, the hyperbolic hook-toothed roller (5) The hook teeth (4) will be embedded in the coir, thereby tearing the coconut fiber. Since the two hyperbolic hook tooth rollers (5) rotate in the same direction, but at different speeds, the two hyperbolic hook teeth While the roller (5) is tearing the coconut fiber, the coconut is also rotating itself, so that the coconut is torn and peeled off the coconut round after round by the hook teeth (4) on the hyperbolic hook teeth roller (5). When the coconut is torn to the set size, that is, the distance between the hook teeth (4) on the horizontal line of the two hyperbolic hook tooth rollers (5), the coconut falls from between the two hyperbolic hook tooth rollers (5) to 2 In the No. hopper (3), under the guidance of the No. 2 hopper (3), the coconut falls into the filter track (2). The filter track (2) falls into the recovery box, and the coconut enters the spiral nail-toothed cylindrical tooth roller (17). The nail teeth on (17) begin to tear the coir fiber left over from the previous process. Similarly, since the two spiral nail-toothed cylindrical tooth rollers (17) have the same rotation direction but different speeds, the two spiral nail-tooth cylindrical tooth rollers (17) While tearing the coconut fiber, the coconut also rotates by itself. At the same time, because the nail teeth on the helical nail-toothed cylindrical roller (17) are arranged in a spiral shape, an axial thrust can be given to the coconut, so that the coconut rotates while rotating. Move to the right, and finally the coconut that has peeled off the coconut coat falls into the collection container (13) through the discharge port (14), and completes the peeling work of the coconut.
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