CN107183108B - A kind of bamboo noodle pressing machine - Google Patents
A kind of bamboo noodle pressing machine Download PDFInfo
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- CN107183108B CN107183108B CN201710491927.3A CN201710491927A CN107183108B CN 107183108 B CN107183108 B CN 107183108B CN 201710491927 A CN201710491927 A CN 201710491927A CN 107183108 B CN107183108 B CN 107183108B
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- 235000012149 noodles Nutrition 0.000 title claims abstract description 30
- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 15
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 15
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 15
- 241001330002 Bambuseae Species 0.000 title claims abstract description 14
- 239000011425 bamboo Substances 0.000 title claims abstract description 14
- 238000003825 pressing Methods 0.000 title claims description 23
- 244000302661 Phyllostachys pubescens Species 0.000 claims abstract description 37
- 235000003570 Phyllostachys pubescens Nutrition 0.000 claims abstract description 37
- 230000003287 optical effect Effects 0.000 claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims description 24
- 238000009434 installation Methods 0.000 claims description 3
- 229920002379 silicone rubber Polymers 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 6
- 241000209128 Bambusa Species 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 2
- 239000004945 silicone rubber Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
- A21C11/16—Extruding machines
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
- Details Of Measuring And Other Instruments (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种竹升面压面机。The invention relates to a bamboo noodle pressing machine.
背景技术Background technique
目前,竹升面是广东的风味食品,因为纪录片《舌尖上的中国》,竹升面在全国也有了很大的名气广为人知。制作竹升面,长的毛竹一端固定,压面师傅骑在毛竹另一端。上下弹跳,带动毛竹压面。同时还要左右往复运动,对整个面团进行压面。劳动强度大,生产效率也不高。鉴于现在人工成本越来越高,用机器取代人工压面,是合理的选择。At present, Zhusheng noodles are the flavor food in Guangdong. Because of the documentary "A Bite of China", Zhusheng noodles have also gained a great reputation in the whole country. To make bamboo noodles, one end of the long moso bamboo is fixed, and the noodle maker rides on the other end of the moso bamboo. Bounce up and down, driving the moso bamboo to press the noodles. At the same time, it also needs to reciprocate left and right to press the entire dough. Labor intensity is big, and production efficiency is not high. In view of the fact that labor costs are getting higher and higher, it is a reasonable choice to replace manual pressing with machines.
现在市场有一些压面机销售,但是其压面形式和传统的人工压面形式差距很大。Now the market has some noodle presses for sale, but its noodle form is very different from the traditional manual noodle form.
发明内容Contents of the invention
本发明目的是针对现有技术存在的缺陷提供一种完全模仿人工压面的竹升面压面机。The object of the present invention is to provide a bamboo noodle pressing machine that completely imitates manual noodle pressing in view of the defects in the prior art.
本发明为实现上述目的,采用如下技术方案:一种竹升面压面机,包括高低桌1,所述高低桌1的低桌面上设置有一个直线运动单元2;所述直线运动单元2上部至少设置有两个光轴6;所述光轴6上端设置有可上下调节的上限位板10,其下端设置有可上下调节的下限位板7;所述上限位板10和下限位板7之间设置有动板8,且所述上限位板10与动板8之间的光轴6上设置有弹簧9;所述动板8的上端设置有上内锥体22及下内锥体20,所述上内锥体22和下内锥体20之间设置有球体21;所述球体21中心设置有安装孔,所述安装孔内设置有后杆件19,所述后杆件19的大头端设置有一个后定心夹紧机构18;其中,所述直线运动单元2上还设置有一个升降进给步进电机3,所述升降进给步进电机3的输出轴上设置有旋转杆件4,所述旋转杆件4的末端用于驱动所述动板8沿所述光轴6上下移动;其中,所述高低桌1的高桌面上设置垂直轴11,所述垂直轴11上设有轴向固定、周向旋转的回转套筒12,所述回转套筒12上设置有水平轴13,所述水平轴13上设置有轴向固定、周向旋转的前杆件14,所述前杆件14的大头端设置有一个前定心夹紧机构15;所述前定心夹紧机构15与后定心夹紧机构18之间配合安装有毛竹17;其中,所述直线运动单元2包括导轨202,所述导轨202上设有滑块201,且所述导轨202在位于所述滑块201的左右两侧分别设置有上左行程开关和上右行程开关;所述滑块201下方固定有一个齿条203,所述齿条203下方设有齿轮204,所述齿轮204由水平驱动步进电机205驱动;其中,所述水平驱动步进电机205用于对所述毛竹17的左右步进距离进行限制;所述上左行程开关和上右行程开关用于对所述毛竹17的左右移动范围进行限制。In order to achieve the above object, the present invention adopts the following technical scheme: a bamboo noodle pressing machine, comprising a high and low table 1, a linear motion unit 2 is arranged on the low table top of the high and low table 1; the upper part of the linear motion unit 2 At least two optical axes 6 are provided; the upper end of the optical axis 6 is provided with an upper limit plate 10 that can be adjusted up and down, and the lower end is provided with a lower limit plate 7 that can be adjusted up and down; the upper limit plate 10 and the lower limit plate 7 A moving plate 8 is arranged between them, and a spring 9 is arranged on the optical axis 6 between the upper limit plate 10 and the moving plate 8; the upper end of the moving plate 8 is provided with an upper inner cone 22 and a lower inner cone 20, a sphere 21 is arranged between the upper inner cone 22 and the lower inner cone 20; the center of the sphere 21 is provided with a mounting hole, and a rear rod 19 is arranged in the installation hole, and the rear rod 19 The large end of the large head is provided with a rear centering clamping mechanism 18; wherein, the linear motion unit 2 is also provided with a lifting and feeding stepping motor 3, and the output shaft of the lifting and feeding stepping motor 3 is provided with Rotating rod 4, the end of the rotating rod 4 is used to drive the moving plate 8 to move up and down along the optical axis 6; wherein, a vertical shaft 11 is set on the high table of the high and low table 1, and the vertical shaft 11 is provided with an axially fixed, circumferentially rotating rotary sleeve 12, said rotary sleeve 12 is provided with a horizontal shaft 13, and said horizontal shaft 13 is provided with an axially fixed, circumferentially rotating front rod 14 , the large end of the front rod 14 is provided with a front centering clamping mechanism 15; between the front centering clamping mechanism 15 and the rear centering clamping mechanism 18, moso bamboo 17 is installed; wherein, the The linear motion unit 2 includes a guide rail 202 on which a slider 201 is arranged, and the guide rail 202 is respectively provided with an upper left travel switch and an upper right travel switch on the left and right sides of the slider 201; A rack 203 is fixed below the slide block 201, and a gear 204 is arranged below the rack 203, and the gear 204 is driven by a horizontally driven stepper motor 205; wherein, the horizontally driven stepper motor 205 is used for The left and right step distance of the moso bamboo 17 is limited; the upper left travel switch and the upper right travel switch are used to limit the left and right movement range of the moso bamboo 17.
进一步的方案是,所述前定心夹紧机构15和后定心夹紧机构18均包括一个基座本体100,所述基座本体100上设有双头螺柱101,所述双头螺柱101的一端通过右旋螺纹与左V型块102相配合,另一端通过左旋螺纹与右V型块103相配合,且所述左旋螺纹和右旋螺纹的导程相同。A further solution is that the front centering clamping mechanism 15 and the rear centering clamping mechanism 18 each include a base body 100, and the base body 100 is provided with a double-ended stud 101, and the double-ended stud 101 One end of the column 101 cooperates with the left V-shaped block 102 through a right-handed thread, and the other end cooperates with the right V-shaped block 103 through a left-handed thread, and the leads of the left-handed and right-handed threads are the same.
进一步的方案是,所述左V型块102和右V型块103的夹紧面上分别设置有软质衬垫104。A further solution is that the clamping surfaces of the left V-shaped block 102 and the right V-shaped block 103 are respectively provided with soft pads 104 .
进一步的方案是,所述软质衬垫104为硅橡胶。A further solution is that the soft pad 104 is silicone rubber.
进一步的方案是,任意有相对运动的两个零部件之间均设置有向心滑动轴承或推力滑动轴承。A further scheme is that a centripetal sliding bearing or a thrust sliding bearing is arranged between any two parts with relative motion.
本发明的有益效果:本发明的竹升面压面机的压面过程和人工压面过程完全一致,压面毛竹的上下幅度、毛竹左右移动速度、毛竹压面力道可调,压面效率高。Beneficial effects of the present invention: the noodle pressing process of the bamboo noodle pressing machine of the present invention is completely consistent with the manual noodle pressing process, the up and down width of the moso bamboo, the left and right moving speed of the moso bamboo, and the pressure of the moso bamboo noodle are adjustable, and the noodle pressing efficiency is high .
附图说明Description of drawings
图1为压面机主视图示意图;Figure 1 is a schematic diagram of a front view of a noodle press;
图2为压面机左视图示意图;Fig. 2 is a left view schematic diagram of a noodle press;
图3为压面机俯视图示意图;Fig. 3 is a schematic diagram of a top view of a noodle press;
图4为定心夹紧机构示意图;Figure 4 is a schematic diagram of the centering clamping mechanism;
图5为直线运动单元主视图示意图;Figure 5 is a schematic diagram of the front view of the linear motion unit;
图6为直线运动单元左视图示意图。Fig. 6 is a schematic left view of the linear motion unit.
具体实施方式Detailed ways
图1至图4所示,涉及一种竹升面压面机,包括高低桌1,所述高低桌1的低桌面上设置有一个直线运动单元2;所述直线运动单元2上部至少设置有两个光轴6;所述光轴6上端设置有可上下调节的上限位板10,其下端设置有可上下调节的下限位板7;所述上限位板10和下限位板7之间设置有动板8,且所述上限位板10与动板8之间的光轴6上设置有弹簧9;所述动板8的上端设置有上内锥体22及下内锥体20,所述上内锥体22和下内锥体20之间设置有球体21;所述球体21中心设置有安装孔,所述安装孔内设置有后杆件19,所述后杆件19的大头端设置有一个后定心夹紧机构18;其中,所述直线运动单元2上还设置有一个升降进给步进电机3,所述升降进给步进电机3的输出轴上设置有旋转杆件4,所述旋转杆件4的末端用于驱动所述动板8沿所述光轴6上下移动;其中,所述高低桌1的高桌面上设置垂直轴11,所述垂直轴11上设有轴向固定、周向旋转的回转套筒12,所述回转套筒12上设置有水平轴13,所述水平轴13上设置有轴向固定、周向旋转的前杆件14,所述前杆件14的大头端设置有一个前定心夹紧机构15;所述前定心夹紧机构15与后定心夹紧机构18之间配合安装有毛竹17。As shown in Fig. 1 to Fig. 4, it relates to a kind of bamboo noodle pressing machine, comprising a high and low table 1, a linear motion unit 2 is arranged on the low table top of the high and low table 1; the top of the linear motion unit 2 is at least provided with Two optical axes 6; the upper end of the optical axis 6 is provided with an upper limit plate 10 that can be adjusted up and down, and the lower end is provided with a lower limit plate 7 that can be adjusted up and down; between the upper limit plate 10 and the lower limit plate 7 There is a moving plate 8, and a spring 9 is provided on the optical axis 6 between the upper limit plate 10 and the moving plate 8; the upper end of the moving plate 8 is provided with an upper inner cone 22 and a lower inner cone 20, so A sphere 21 is arranged between the upper inner cone 22 and the lower inner cone 20; the center of the sphere 21 is provided with a mounting hole, and a rear rod 19 is arranged in the mounting hole, and the large end of the rear rod 19 A rear centering clamping mechanism 18 is provided; wherein, the linear motion unit 2 is also provided with a lifting and feeding stepping motor 3, and the output shaft of the lifting and feeding stepping motor 3 is provided with a rotating rod 4. The end of the rotating rod 4 is used to drive the moving plate 8 to move up and down along the optical axis 6; wherein, a vertical shaft 11 is set on the high table of the high and low table 1, and a vertical shaft 11 is set on the vertical shaft 11. There is an axially fixed, circumferentially rotating rotary sleeve 12, on which a horizontal shaft 13 is arranged, and on which an axially fixed, circumferentially rotating front rod 14 is provided, the A front centering clamping mechanism 15 is arranged on the big end of the front rod 14; moso bamboo 17 is installed between the front centering clamping mechanism 15 and the rear centering clamping mechanism 18.
其中,为了使得各个零部件之间配合更加紧密,可在任意有相对运动的两个零部件之间均设置有向心滑动轴承或推力滑动轴承。Wherein, in order to make the cooperation between the parts more closely, a radial sliding bearing or a thrust sliding bearing can be arranged between any two parts with relative movement.
为了使得毛竹17在左右的方向上运动更加可靠、稳定,自动化程度更高;进一步的方案是,所述直线运动单元2包括导轨202,所述导轨202上设有滑块201,且所述导轨202在位于所述滑块201的左右两侧分别设置有上左行程开关和上右行程开关;所述滑块201下方固定有一个齿条203,所述齿条203下方设有齿轮204,所述齿轮204由水平驱动步进电机205驱动;其中,所述水平驱动步进电机205用于对所述毛竹17的左右步进距离进行限制;所述上左行程开关和上右行程开关用于对所述毛竹17的左右移动范围进行限制。In order to make the moso bamboo 17 move more reliably and stably in the left and right directions, the degree of automation is higher; a further solution is that the linear motion unit 2 includes a guide rail 202, and the guide rail 202 is provided with a slide block 201, and the guide rail 202 is respectively provided with an upper left travel switch and an upper right travel switch on the left and right sides of the slider 201; a rack 203 is fixed below the slider 201, and a gear 204 is arranged below the rack 203, so Said gear 204 is driven by a horizontally driven stepper motor 205; wherein said horizontally driven stepper motor 205 is used to limit the left and right stepping distance of said moso bamboo 17; said upper left travel switch and upper right travel switch are used to Limit the left and right movement range of the moso bamboo 17.
为了能够更好的夹紧毛竹17,进一步的方案是,所述前定心夹紧机构15和后定心夹紧机构18均包括一个基座本体100,所述基座本体100上设有双头螺柱101,所述双头螺柱101的一端通过右旋螺纹与左V型块102相配合,另一端通过左旋螺纹与右V型块103相配合,且所述左旋螺纹和右旋螺纹的导程相同。In order to better clamp moso bamboo 17, a further solution is that the front centering clamping mechanism 15 and the rear centering clamping mechanism 18 each include a base body 100, and the base body 100 is provided with two Head stud 101, one end of the double-ended stud 101 matches the left V-shaped block 102 through a right-handed thread, and the other end cooperates with the right V-shaped block 103 through a left-handed thread, and the left-handed thread and right-handed thread lead is the same.
使用时,双头螺杆101旋转,等速带动左V型块102和右V型块103向内移动,夹紧毛竹17。为保护毛竹17,在V型块与毛竹之间设有软质衬垫104保护毛竹17。优选的,所述软质衬垫104为硅橡胶。During use, the double-ended screw rod 101 rotates to drive the left V-shaped block 102 and the right V-shaped block 103 to move inward at a constant speed to clamp the moso bamboo 17. For protecting moso bamboo 17, be provided with soft liner 104 to protect moso bamboo 17 between V-shaped block and moso bamboo. Preferably, the soft pad 104 is silicone rubber.
工作原理如下:It works as follows:
选择合适长度的旋转杆件4安装在升降进给步进电机3上,调节好上限位板10和下限位板7之间的相对位置,然后将面团16置于毛竹17下方的桌面上。Select the rotating bar member 4 of suitable length to be installed on the lifting and feeding stepper motor 3, adjust the relative position between the upper limit plate 10 and the lower limit plate 7, then dough 16 is placed on the tabletop under the moso bamboo 17.
接着将毛竹17一端在前定心夹紧机构15上夹紧,另一端在后定心夹紧机构18上夹紧。工作时,由直线运动单元2带动光轴6、动板8、下内锥体20、上内锥体22和后杆件19等部件同时左右移动,最终带动毛竹17左右运动。Then one end of moso bamboo 17 is clamped on the front centering clamping mechanism 15, and the other end is clamped on the rear centering clamping mechanism 18. During work, the linear motion unit 2 drives the optical axis 6, the moving plate 8, the lower inner cone 20, the upper inner cone 22 and the rear rod 19 to move left and right at the same time, finally driving the moso bamboo 17 to move left and right.
图5-图6所示,直线运动单元2的工作原理如下:As shown in Figure 5-6, the working principle of the linear motion unit 2 is as follows:
水平驱动步进电机205驱动齿轮204转动,并带动齿条203左右移动,齿条203带动滑块201沿着导轨202左右移动,然后由滑块201依次带动光轴6、动板8、前定心夹紧机构15移动,最后带动毛竹17左右移动。其中,毛竹17的步进距离,则由水平驱动步进电机205进行限定和控制。毛竹左右运动的行程范围,则由导轨202上设置的两个行程开关(上左行程开关和上右行程开关)进行限定和控制。Drive the stepper motor 205 horizontally to drive the gear 204 to rotate, and drive the rack 203 to move left and right, the rack 203 drives the slider 201 to move left and right along the guide rail 202, and then the slider 201 drives the optical axis 6, the moving plate 8, the front fixed The center clamping mechanism 15 moves, finally drives moso bamboo 17 to move left and right. Wherein, the stepping distance of the moso bamboo 17 is limited and controlled by the horizontally driven stepping motor 205 . The range of travel of moso bamboo left and right is limited and controlled by two travel switches (upper left travel switch and upper right travel switch) that are provided with on the guide rail 202 .
其中,升降进给步进电机3带动旋转杆件4旋转,旋转杆件4处于垂直向上位置时,驱动动板8升至最高点,之后旋转杆件4迅速回转。期间,在弹簧9的作用下,动板8下压至下限位板7,带动毛竹17压面,如此循环。毛竹17上下行程,由旋转杆件4和下限板7控制。毛竹17压面力度,由上限板10的位置及弹簧9的刚性控制。Wherein, the lifting and feeding stepper motor 3 drives the rotating rod 4 to rotate. When the rotating rod 4 is in the vertical upward position, the driving plate 8 is driven to the highest point, and then the rotating rod 4 turns rapidly. During this period, under the action of the spring 9, the moving plate 8 is pressed down to the lower limit plate 7, driving the moso bamboo 17 to press the surface, and thus circulates. Moso bamboo 17 strokes up and down are controlled by rotating rod 4 and lower limit plate 7. Moso bamboo 17 pressing force is controlled by the position of upper limit plate 10 and the rigidity of spring 9.
另外,在设计时,由于后定心夹紧机构18是通过后杆件19与设置在上内锥体22和下内锥体20之间的球体21内的,使得后定心夹紧机构18的固定更加可靠,运动时不会出现晃动现象,提高了加工的稳定性。In addition, when designing, since the rear centering clamping mechanism 18 passes through the rear rod 19 and is arranged in the sphere 21 between the upper inner cone 22 and the lower inner cone 20, the rear centering clamping mechanism 18 The fixing is more reliable, and there will be no shaking during movement, which improves the stability of processing.
综上可见,水平驱动步进电机205与升降进给步进电机3协调运动,即可使得毛竹17如同人工制作竹升面一般运动进行压面的动作,且压面过程和人工压面过程完全一致,压面毛竹的上下幅度、毛竹左右移动速度、毛竹压面力道可调,压面效率高。To sum up, it can be seen that the coordinated movement of the horizontally driven stepper motor 205 and the lifting and feeding stepper motor 3 can make the moso bamboo 17 move like a hand-made bamboo noodle to carry out the noodle-pressing action, and the noodle-pressing process and the manual noodle-pressing process are completely complete. Consistent, the up and down range of moso bamboo pressing, the left and right moving speed of moso bamboo, and the pressing force of moso bamboo can be adjusted, and the pressing efficiency is high.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
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