CN107175017A - A kind of hydraulic agitator of belt variable shape agitating device - Google Patents
A kind of hydraulic agitator of belt variable shape agitating device Download PDFInfo
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- CN107175017A CN107175017A CN201710333475.6A CN201710333475A CN107175017A CN 107175017 A CN107175017 A CN 107175017A CN 201710333475 A CN201710333475 A CN 201710333475A CN 107175017 A CN107175017 A CN 107175017A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F29/00—Mixers with rotating receptacles
- B01F29/80—Mixers with rotating receptacles rotating about a substantially vertical axis
- B01F29/83—Mixers with rotating receptacles rotating about a substantially vertical axis with rotary paddles or arms, e.g. movable out of the receptacle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
- B01F31/50—Mixers with shaking, oscillating, or vibrating mechanisms with a receptacle submitted to a combination of movements, i.e. at least one vibratory or oscillatory movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/40—Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
- B01F35/41—Mounting or supporting stirrer shafts or stirrer units on receptacles
- B01F35/411—Mounting or supporting stirrer shafts or stirrer units on receptacles by supporting only one extremity of the shaft
- B01F35/4111—Mounting or supporting stirrer shafts or stirrer units on receptacles by supporting only one extremity of the shaft at the top of the receptacle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
- B01F35/32—Driving arrangements
- B01F35/32005—Type of drive
- B01F35/32045—Hydraulically driven
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- Chemical Kinetics & Catalysis (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
本发明涉及一种带可变形搅拌装置的液压搅拌机,包括:设置在搅拌桶内的搅拌桨叶,连接在搅拌辊上,控制搅拌辊旋转的旋转组件,包括与搅拌辊连接的带轮,带动带轮旋转的V型带,控制带轮运动的电机,控制搅拌辊上下运动的升降组件,包括与旋转组件连接的液压升降机构,控制该液压升降机构位置的升降导杆,为液压升降机构提供动力的液压油箱,搅拌桨叶为可变形的搅拌桨叶。与现有技术相比,本发明具有运行稳定、可控程度高、搅拌精度高等优点。
The invention relates to a hydraulic mixer with a deformable stirring device, comprising: a stirring paddle arranged in a mixing barrel, connected to a stirring roller, a rotating assembly for controlling the rotation of the stirring roller, and a pulley connected to the stirring roller to drive The V-shaped belt with pulley rotation, the motor to control the movement of the pulley, the lifting assembly to control the up and down movement of the stirring roller, including the hydraulic lifting mechanism connected with the rotating assembly, and the lifting guide rod to control the position of the hydraulic lifting mechanism, provide the hydraulic lifting mechanism The power hydraulic oil tank, the stirring blade is a deformable stirring blade. Compared with the prior art, the invention has the advantages of stable operation, high controllability, high stirring precision and the like.
Description
技术领域technical field
本发明属于搅拌机技术领域,尤其是涉及一种带可变形搅拌装置的液压搅拌机。The invention belongs to the technical field of mixers, in particular to a hydraulic mixer with a deformable stirring device.
背景技术Background technique
现有的搅拌机包括支架、位于支架上部的搅拌部和位于支架下方的限位导轨,搅拌部包括搅拌皿、设置在所述搅拌皿上的搅拌机、位于搅拌皿凹面内的搅拌桨和设置在搅拌皿两侧的抱箍,搅拌桨由所述搅拌机带动运转,抱箍与搅拌皿两端可上下移动的连接,并通过液压缸控制所述抱箍的上下位移。Existing mixer comprises support, is positioned at the agitating part of support upper part and is positioned at the limit guide rail below support, and agitating part comprises stirring dish, is arranged on the stirrer on described stirring dish, is positioned at the stirring paddle in the concave surface of stirring dish and is arranged on stirring The hoops on both sides of the dish, the stirring paddles are driven by the mixer, the hoops are connected to the two ends of the stirring dish that can move up and down, and the up and down displacement of the hoops is controlled by a hydraulic cylinder.
通过大量实例调查发现,对于绝大多数现有搅拌机,工作不稳定,可控性不高、搅拌结构单一,搅拌不充分、且市面的搅拌机搅拌功能相对来说比较单一,而且对颗粒料、锯末、轻浮原料搅拌的时候会出现搅拌不均匀及蓬料现象,搅拌机的密封存在很大问题,对液体料的密封达不到要求,全自动化程度较低。Through a large number of case investigations, it is found that for most of the existing mixers, the work is unstable, the controllability is not high, the mixing structure is single, the mixing is insufficient, and the mixing function of the mixers on the market is relatively single, and it is not suitable for granular materials and sawdust. 1. When mixing light and frivolous raw materials, there will be uneven mixing and fluffy phenomenon. There are big problems in the sealing of the mixer, and the sealing of liquid materials cannot meet the requirements, and the degree of full automation is low.
中国专利CN104722238A公开了一种搅拌器桨叶,轮毂的外壁沿其圆周均布直叶片,每个叶片的两侧根部设加强骨,轮毂内部的轴孔是由相接的两段同轴孔组成的,其中第一段孔为圆孔,第二段孔为锥形孔,第一段孔上设键槽;第二段孔的中部与轮毂外曲面之间设沉头孔,沉头孔的轴线与第二段孔的轴线呈锐角或钝角,但是该种桨叶无法实现变形,仍然无法解决上述技术问题。Chinese patent CN104722238A discloses a stirrer blade. The outer wall of the hub is evenly distributed with straight blades along its circumference. The roots on both sides of each blade are provided with reinforcing bones. The shaft hole inside the hub is composed of two connected coaxial holes. The first section of the hole is a round hole, the second section of the hole is a tapered hole, the first section of the hole is provided with a keyway; the middle of the second section of the hole and the outer surface of the hub is provided with a counterbore, the axis of the countersink It forms an acute or obtuse angle with the axis of the second hole, but this kind of blade cannot be deformed, and still cannot solve the above technical problems.
发明内容Contents of the invention
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种带可变形搅拌装置的液压搅拌机。本发明针对目前市面上的搅拌机存在的问题,做了大量的调查,在此基础上做了合理的分析。目前在世界范围内,搅拌机的搅拌装置功能比较单一,无法根据搅拌物的情况去调整搅拌装置的形状,造成了搅拌不均匀,市场需要一种运行稳定、可控程度高、搅拌精度高的搅拌机。鉴于此需要,我们研究利用于处理上述问题的机器。我们从工作效率、精准度和资源的角度进行考虑,设计出一款工作平稳、可控性高、搅拌充分的带有可变形搅拌装置的液压搅拌机。The object of the present invention is to provide a hydraulic mixer with a deformable stirring device in order to overcome the above-mentioned defects in the prior art. Aiming at the problems existing in the mixers currently on the market, the present invention has done a lot of investigations and made a reasonable analysis on this basis. At present, in the world, the function of the mixing device of the mixer is relatively single, and the shape of the mixing device cannot be adjusted according to the condition of the mixture, resulting in uneven mixing. The market needs a mixer with stable operation, high controllability and high mixing precision. . In view of this need, we investigate the use of machines to deal with the above problems. From the perspectives of work efficiency, precision and resources, we designed a hydraulic mixer with a deformable stirring device that works smoothly, has high controllability, and fully stirs.
本发明的目的可以通过以下技术方案来实现:The purpose of the present invention can be achieved through the following technical solutions:
一种带可变形搅拌装置的液压搅拌机,包括:A hydraulic mixer with a deformable stirring device, comprising:
设置在搅拌桶内的搅拌桨叶,连接在搅拌辊上,The stirring paddles arranged in the mixing barrel are connected to the stirring rollers,
控制搅拌辊旋转的旋转组件,包括与搅拌辊连接的带轮,带动带轮旋转的V型带,控制带轮运动的电机,The rotating assembly that controls the rotation of the stirring roller includes a pulley connected to the stirring roller, a V-belt that drives the pulley to rotate, a motor that controls the movement of the pulley,
控制搅拌辊上下运动的升降组件,包括与旋转组件连接的液压升降机构,控制该液压升降机构位置的升降导杆,为液压升降机构提供动力的液压油箱,The lifting assembly that controls the up and down movement of the stirring roller includes a hydraulic lifting mechanism connected to the rotating assembly, a lifting guide rod that controls the position of the hydraulic lifting mechanism, and a hydraulic oil tank that provides power for the hydraulic lifting mechanism.
所述的搅拌桨叶为可变形的搅拌桨叶。The stirring blades are deformable stirring blades.
所述的搅拌桨叶包括基面、端点搅拌条、中间搅拌条,The stirring paddle includes a base surface, an end point stirring bar, a middle stirring bar,
所述的基面设有相同的四组,基面的内腔连接搅拌辊,The base surface is provided with the same four groups, and the inner cavity of the base surface is connected with the stirring roller,
所述的基面的顶部和底部均设有所述的端点搅拌条和中间搅拌条,通过单个搅拌条横向固定螺母连接,端点搅拌条和中间搅拌条绕基面自由转动,使搅拌桨叶呈任意不同形状。The top and bottom of the base surface are provided with the end point stirring bar and the middle stirring bar, which are connected by a single horizontal fixing nut of the stirring bar, and the end point stirring bar and the middle stirring bar rotate freely around the base surface, so that the stirring blades are Any shape.
端点搅拌条及中间搅拌条的横截面形状包括圆形、矩形、三角形、扇形或其组合形状,以利于搅拌。端点搅拌条及中间搅拌条的长度可变化并相互配合在不同搅拌条件下使用。The cross-sectional shape of the end stirring bar and the middle stirring bar includes circular, rectangular, triangular, fan-shaped or a combination thereof to facilitate stirring. The length of the end stirring bar and the middle stirring bar can be changed and used in different stirring conditions in cooperation with each other.
所述的端点搅拌条及中间搅拌条安装在搅拌基面上,端点搅拌条及中间搅拌条的中心处均开有矩形槽,在上述矩形槽内插入刚性不可变形钢筋。不同位置的矩形槽的开槽长度不同,以节省材料和增加搅拌条刚度。The end point stirring bar and the middle stirring bar are installed on the stirring base surface, and the centers of the end point stirring bar and the middle stirring bar are both provided with rectangular grooves, and rigid non-deformable steel bars are inserted into the rectangular grooves. The slotting lengths of the rectangular slots at different positions are different to save material and increase the stiffness of the stirring bar.
固定端点搅拌条、中间搅拌条和搅拌基面构成的搅拌桨叶可以为多种形状,包括但不限于圆形、抛物线形或正方形。The stirring paddle formed by the fixed end stirring bar, the middle stirring bar and the stirring base surface can be in various shapes, including but not limited to circular, parabolic or square.
刚性不可变形钢筋与端点搅拌条之间通过端部压紧螺母连接,与中间搅拌条之间通过钢筋位置固定螺栓螺母和钢筋位置固定螺栓连接。The rigid non-deformable steel bar is connected to the end stirring bar by the end compression nut, and is connected to the middle stirring bar by the steel bar position fixing bolt nut and the steel bar position fixing bolt.
刚性不可变形钢筋还经钢丝拉住并采用伺服电机动态控制。The rigid non-deformable steel bars are also pulled by steel wires and dynamically controlled by servo motors.
所述的钢筋位置固定螺栓螺母和钢筋位置固定螺栓均为相同的四组,分别对四组基面上对应的端点搅拌条和中间搅拌条进行限位,当需要改变搅拌装置的形状时,只需要改变刚性不可变形钢筋在中间搅拌条之间的位置即可,通过调整搅拌装置的形状,可以调整搅拌装置的切入点以及重心位置,根据不同的搅拌物起到最佳搅拌效果,并且可以对搅拌装置起到一定的保护作用,延长了搅拌装置的使用寿命。The bolts and nuts for fixing the positions of the reinforcing bars and the fixing bolts for fixing the positions of the reinforcing bars are the same four groups, and respectively limit the corresponding end point stirring bars and the middle stirring bars on the four groups of base surfaces. When it is necessary to change the shape of the stirring device, only It is only necessary to change the position of the rigid non-deformable steel bars between the middle stirring bars. By adjusting the shape of the stirring device, the entry point and the position of the center of gravity of the stirring device can be adjusted to achieve the best stirring effect according to different stirring materials. The stirring device plays a certain protective role and prolongs the service life of the stirring device.
其中刚性不可变形钢筋装于搅拌条所开槽之中,作为控制端点搅拌条和中间搅拌条运动的约束之一,所述端点搅拌条和中间搅拌条的左右两侧均设有螺栓孔,所述钢筋位置固定螺栓和钢筋位置固定螺母均为相同的四组,且四组钢筋位置固定螺栓和钢筋位置固定螺母以刚性不可变形钢筋为中心呈矩形分布,端部压紧螺母与端点搅拌条之间设有垫片,单个搅拌条横向固定螺母与中间搅拌条之间设有垫圈。搅拌辊可以和基面连接在一起,也可以单独设计,通过螺栓与螺母与搅拌桨叶连接。The rigid non-deformable steel bar is installed in the groove of the stirring bar, as one of the constraints controlling the movement of the end point stirring bar and the middle stirring bar, the left and right sides of the end point stirring bar and the middle stirring bar are provided with bolt holes, so The fixing bolts and fixing nuts for the position of the reinforcing bar are the same four groups, and the four groups of fixing bolts and fixing nuts for the position of the reinforcing bar are distributed in a rectangular shape with the rigid non-deformable reinforcing bar as the center. Gaskets are arranged between them, and gaskets are arranged between the horizontal fixing nut of a single stirring bar and the middle stirring bar. The stirring roller can be connected with the base surface, or it can be designed separately, and connected with the stirring blade through bolts and nuts.
所述的搅拌桶设置在搅拌桶转盘上,并经支撑板与底座连接。The mixing bucket is arranged on the rotating disk of the mixing bucket, and is connected with the base through a support plate.
所述的搅拌桶转盘经动力输出组件带动转动,以带动搅拌桶转动。The mixing bucket turntable is driven to rotate by the power output assembly to drive the mixing bucket to rotate.
所述的动力输出组件包括第二电机、变速器、蜗轮、蜗杆、相互啮合的小齿轮及大齿轮。The power output assembly includes a second motor, a speed changer, a worm gear, a worm screw, a pinion gear and a bull gear meshed with each other.
所述的搅拌桶的底部还设有摇杆及摇杆套,所述的摇杆拨动搅拌桶转盘带动搅拌桶转动,所述的摇杆套套设在摇杆外侧。The bottom of the mixing bucket is also provided with a rocker and a rocker sleeve. The rocker moves the mixing bucket turntable to drive the mixing bucket to rotate, and the rocker sleeve is set on the outside of the rocker.
所述的支撑板上设有防止搅拌桶在转动过程中偏离正常的工作位置的限位杆或限位板。The support plate is provided with a limit rod or a limit plate to prevent the mixing bucket from deviating from the normal working position during the rotation process.
本发明工作时通过电机带动带轮转动,带轮转动又带动V型带转动,最后通过V型带带动搅拌桨叶转动,实现搅拌桨叶在搅拌桶内实现转动,通过液压油箱使液压升降机构实现上下移动,通过液压升降机构带动搅拌桨叶实现上下移动,通过第二电机带动蜗杆转动,第二电机与蜗杆通过联轴器连接,且蜗杆与底座之间设有支撑架,通过蜗杆转动带动蜗轮运动,利用蜗轮与蜗杆之间的配合将第二电机提供的水平回转运动转化为垂直方向的回转运动,第二电机与蜗杆之间通过变速器连接,从而实现减速,通过蜗轮转动带动小齿轮运动,通过小齿轮转动带动与小齿轮相啮合的大齿轮转动,从而带动搅拌桶转盘转动,液压管道用来提供动力,搅拌桶转盘转动即可带动搅拌桶转动,通过摇杆和摇杆套可以对搅拌桶的转动起到限位作用,通过齿轮的啮合将运动转化为摆杆的来回摆动,实现搅拌桶的摆动,从而起到辅助搅拌的作用,使搅拌更加充分。When the invention works, the motor drives the pulley to rotate, and the rotation of the pulley drives the V-shaped belt to rotate. Finally, the V-shaped belt drives the stirring blade to rotate, so that the stirring blade can rotate in the mixing barrel, and the hydraulic lifting mechanism is driven by the hydraulic oil tank. Realize up and down movement, drive the stirring paddle to move up and down through the hydraulic lifting mechanism, drive the worm to rotate through the second motor, the second motor and the worm are connected through a coupling, and there is a support frame between the worm and the base, driven by the rotation of the worm The worm gear movement uses the cooperation between the worm gear and the worm to convert the horizontal rotary motion provided by the second motor into a vertical rotary motion. The second motor and the worm are connected through a transmission to achieve deceleration, and the pinion is driven by the rotation of the worm gear. The rotation of the pinion drives the large gear meshed with the pinion, thereby driving the turntable of the mixing tank to rotate. The hydraulic pipeline is used to provide power, and the rotation of the turntable of the mixing tank can drive the rotation of the mixing tank. The rotation of the mixing bucket acts as a limit, and the movement is converted into the back and forth swing of the pendulum through the meshing of the gears to realize the swing of the mixing bucket, thereby playing the role of auxiliary stirring and making the stirring more sufficient.
与现有技术相比,本发明实现了对不同物体进行搅拌的功能。主要特点是搅拌充分,高效且适应性强,由于现在市场上急需这种可以针对不同物体进行充分且高效搅拌的搅拌机,所以前景相当广阔。本发明采用电机驱动搅拌,工作平稳,可控性高,同时采用创新型搅拌叶片搅拌,可以根据搅拌物的不同调整搅拌装置的形状,当需要改变搅拌装置的形状时,只需要改变刚性不可变形钢筋在搅拌条之间的位置即可,通过调整搅拌装置的形状,可以调整搅拌装置的切入点以及重心位置,根据不同的搅拌物起到最佳搅拌效果,从而起到对不同搅拌物的充分高效的搅拌,同时又可以对搅拌装置起到很好的保护作用,延长了使用寿命,同时引入辅助搅拌机构,可以使搅拌更加充分,采用液压系统实现搅拌桨叶升降,使搅拌更加可控,由搅拌条变形后组成的复杂曲面,及其中间的间隙更利于搅拌。Compared with the prior art, the invention realizes the function of stirring different objects. The main feature is sufficient mixing, high efficiency and strong adaptability. Since there is an urgent need for this kind of mixer that can fully and efficiently mix different objects in the market, the prospect is quite broad. The invention uses a motor to drive the stirring, which works stably and has high controllability. At the same time, the innovative stirring blade is used for stirring, and the shape of the stirring device can be adjusted according to the different stirring materials. When the shape of the stirring device needs to be changed, it only needs to change the rigidity and not deform The position of the steel bar between the stirring bars is enough. By adjusting the shape of the stirring device, the entry point and the center of gravity of the stirring device can be adjusted, and the best stirring effect can be achieved according to different stirring materials, so as to fully realize the different mixing materials. Efficient stirring can protect the stirring device at the same time, prolonging the service life. At the same time, the auxiliary stirring mechanism is introduced to make the stirring more sufficient. The hydraulic system is used to realize the lifting and lowering of the stirring blades, making the stirring more controllable. The complex curved surface formed by the deformation of the stirring bar and the gap in the middle are more conducive to stirring.
本发明实现了对不同物体进行搅拌的功能。主要特点是搅拌充分,高效且适应性强,由于现在市场上急需这种可以针对不同物体进行充分且高效搅拌的搅拌机,所以前景相当广阔。本发明采用电机驱动搅拌,工作平稳,可控性高,同时采用创新型搅拌叶片搅拌,可以根据搅拌物的不同调整搅拌装置的形状,当需要改变搅拌装置的形状时,只需要改变刚性不可变形钢筋在搅拌条之间的位置即可,通过调整搅拌装置的形状,可以调整搅拌装置的切入点以及重心位置,根据不同的搅拌物起到最佳搅拌效果,从而起到对不同搅拌物的充分高效的搅拌,同时又可以对搅拌装置起到很好的保护作用,延长了使用寿命,同时引入辅助搅拌机构,可以使搅拌更加充分,采用液压系统实现搅拌桨叶升降,使搅拌更加可控,由搅拌条变形后组成的复杂曲面,及其中间的间隙更利于搅拌。The invention realizes the function of stirring different objects. The main feature is sufficient mixing, high efficiency and strong adaptability. Since there is an urgent need for this kind of mixer that can fully and efficiently mix different objects in the market, the prospect is quite broad. The invention uses a motor to drive the stirring, which works stably and has high controllability. At the same time, the innovative stirring blade is used for stirring, and the shape of the stirring device can be adjusted according to the different stirring materials. When the shape of the stirring device needs to be changed, it only needs to change the rigidity and not deform The position of the steel bar between the stirring bars is enough. By adjusting the shape of the stirring device, the entry point and the center of gravity of the stirring device can be adjusted, and the best stirring effect can be achieved according to different stirring materials, so as to fully realize the different mixing materials. Efficient stirring can protect the stirring device at the same time, prolonging the service life. At the same time, the auxiliary stirring mechanism is introduced to make the stirring more sufficient. The hydraulic system is used to realize the lifting and lowering of the stirring blades, making the stirring more controllable. The complex curved surface formed by the deformation of the stirring bar and the gap in the middle are more conducive to stirring.
附图说明Description of drawings
图1是本发明在非工作状态的结构示意图;Fig. 1 is the structural representation of the present invention in non-working state;
图2是本发明的俯视结构示意图;Fig. 2 is a top view structural representation of the present invention;
图3是本发明的仰视结构示意图;Fig. 3 is the bottom view structure schematic diagram of the present invention;
图4是搅拌桨叶工作状态的结构示意图;Fig. 4 is the structural representation of stirring paddle working state;
图5是搅拌桨叶的局部结构示意图;Fig. 5 is the partial structure schematic diagram of stirring paddle;
图6是搅拌桨叶未变形状态的结构示意图;Fig. 6 is a structural representation of the undeformed state of the stirring blade;
图7是搅拌桨叶变形状态的结构示意图;Fig. 7 is a structural schematic diagram of the deformation state of the stirring blade;
图8是端部搅拌条的主视结构示意图;Fig. 8 is a front structural schematic diagram of a stirring bar at an end;
图9是端部搅拌条的俯视结构示意图;Fig. 9 is a top view structural schematic diagram of an end stirring bar;
图10是中间搅拌条的主视结构示意图;Figure 10 is a schematic diagram of the front view of the middle stirring bar;
图11是中间搅拌条的俯视结构示意图;Fig. 11 is a top view structural schematic diagram of the middle stirring bar;
图12是搅拌辊的结构示意图;Fig. 12 is the structural representation of stirring roller;
图13是搅拌桨叶基面结构示意图;Fig. 13 is a schematic diagram of the structure of the base surface of the stirring blade;
图14是中间搅拌条的结构示意图。Fig. 14 is a structural schematic diagram of the middle stirring bar.
图中,1-搅拌桨叶、101-基面、102-端点搅拌条、103-中间搅拌条、104-钢筋位置固定螺栓、105-刚性不可变形钢筋、106-垫片、107-端部压紧螺母、108-垫圈、109-搅拌条横向固定螺母、110-钢筋位置固定螺母、2-带轮、3-V型带、4-第一电机、5-液压升降机构、6-升降导向杆、7-液压油箱7、8-第二电机、9-变速器、10-支撑板、11-底座、12-搅拌桶、13-联轴器、14-支撑架、15-蜗杆、16-蜗轮、17-小齿轮、18-大齿轮、19-摇杆套、20-摇杆、21-搅拌桶转盘、22-液压管道、23-搅拌辊。In the figure, 1-stirring paddle, 101-base surface, 102-end point stirring bar, 103-middle stirring bar, 104-rebar position fixing bolt, 105-rigid non-deformable reinforcing bar, 106-gasket, 107-end pressure Tight nut, 108-washer, 109-stirring bar horizontal fixing nut, 110-rebar position fixing nut, 2-pulley, 3-V belt, 4-first motor, 5-hydraulic lifting mechanism, 6-lifting guide rod , 7-hydraulic oil tank 7, 8-second motor, 9-transmission, 10-support plate, 11-base, 12-mixing barrel, 13-coupling, 14-support frame, 15-worm, 16-worm gear, 17-small gear, 18-big gear, 19-rocker cover, 20-rocker, 21-mixing drum turntable, 22-hydraulic pipeline, 23-stirring roller.
具体实施方式detailed description
下面结合附图和具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进。这些都属于本发明的保护范围。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention. These all belong to the protection scope of the present invention.
实施例Example
一种带可变形搅拌装置的液压搅拌机,其结构如图1-3所示,主要由液压升降机构5、搅拌桨叶1、第一电机4、第二电机8、升降导向杆6、液压油箱7、联轴器13、支撑架14、蜗杆15、蜗轮16、小齿轮17、大齿轮18、摇杆套19、摇杆20、搅拌桶转盘21、液压管道22、变速器9、支撑板10、底座11、搅拌桶12、V型带3、带轮2组成。A hydraulic mixer with a deformable stirring device, the structure of which is shown in Figure 1-3, mainly consists of a hydraulic lifting mechanism 5, a stirring paddle 1, a first motor 4, a second motor 8, a lifting guide rod 6, and a hydraulic oil tank 7. Coupling 13, support frame 14, worm 15, worm gear 16, pinion 17, large gear 18, rocker cover 19, rocker 20, mixing bucket turntable 21, hydraulic pipeline 22, transmission 9, support plate 10, The base 11, the mixing tank 12, the V-belt 3 and the pulley 2 are composed.
搅拌桨叶1设置在搅拌桶12内,并且连接在搅拌辊23上。搅拌辊23经旋转组件控制旋转,包括与搅拌辊23连接的带轮2,带动带轮2旋转的V型带3,控制带轮2运动的第一电机4。除此之外,搅拌辊23还通过升降组件控制升降,使用的升降组件包括与旋转组件连接的液压升降机构5,控制该液压升降机构5位置的升降导杆6,为液压升降机构5提供动力的液压油箱7。The stirring paddle 1 is arranged in the stirring barrel 12 and connected to the stirring roller 23 . The stirring roller 23 is controlled to rotate by a rotating assembly, including a pulley 2 connected to the stirring roller 23, a V-belt 3 that drives the pulley 2 to rotate, and a first motor 4 that controls the movement of the pulley 2. In addition, the stirring roller 23 is also lifted and lowered by a lifting assembly. The lifting assembly used includes a hydraulic lifting mechanism 5 connected to a rotating assembly, and a lifting guide rod 6 that controls the position of the hydraulic lifting mechanism 5 provides power for the hydraulic lifting mechanism 5. The hydraulic oil tank 7.
搅拌桨叶1的结构如图4-7所示,包括基面101、端点搅拌条102、中间搅拌条103、钢筋位置固定螺栓104、刚性不可变形钢筋105、垫片106、端部压紧螺母107、垫圈108、单个搅拌条横向固定螺母109和钢筋位置固定螺母110,其中图6和图7中的A、B、C是不同角度的示意图。The structure of the stirring paddle 1 is shown in Figure 4-7, including the base surface 101, the end point stirring bar 102, the middle stirring bar 103, the position fixing bolt 104 of the steel bar, the rigid non-deformable steel bar 105, the gasket 106, and the end compression nut 107, a washer 108, a single stirring bar transverse fixing nut 109 and a reinforcing bar position fixing nut 110, wherein A, B and C in Fig. 6 and Fig. 7 are schematic diagrams of different angles.
该搅拌桨叶1为可变形的搅拌桨叶。其中基面101设有相同的四组,基面101的内腔连接搅拌辊23,基面101的顶部和底部均设有端点搅拌条102和中间搅拌条103,通过单个搅拌条横向固定螺母109与基面101进行连接,端点搅拌条102和中间搅拌条103可以绕基面自由转动,使搅拌桨叶呈任意不同形状。The stirring blade 1 is a deformable stirring blade. Wherein the base surface 101 is provided with the same four groups, the inner chamber of the base surface 101 is connected with the stirring roller 23, the top and the bottom of the base surface 101 are provided with end point stirring bars 102 and middle stirring bars 103, and the horizontal fixing nut 109 is passed through a single stirring bar. Connected with the base surface 101, the end point stirring bar 102 and the middle stirring bar 103 can freely rotate around the base surface, so that the stirring paddles can be in any shape.
端点搅拌条102及中间搅拌条103的结构如图8-9和图10-11、图14所示,在端点搅拌条102及中间搅拌条103的中心处均开有矩形槽,当需要以某一固定形状进行搅拌时,只需在端点搅拌条102及中间搅拌条103的矩形槽内插入刚性不可变形钢筋105,刚性不可变形钢筋105与端点搅拌条102之间通过端部压紧螺母107连接,与中间搅拌条103之间通过钢筋位置固定螺栓104和钢筋位置固定螺母110连接。The structure of the end point stirring bar 102 and the middle stirring bar 103 is shown in Fig. 8-9 and Fig. When a fixed shape is stirred, it is only necessary to insert a rigid non-deformable steel bar 105 in the rectangular groove of the end point stirring bar 102 and the middle stirring bar 103, and the rigid non-deformable steel bar 105 and the end point stirring bar 102 are connected by an end compression nut 107 , and the middle stirring bar 103 are connected by a reinforcing bar position fixing bolt 104 and a reinforcing bar position fixing nut 110 .
钢筋位置固定螺栓104和钢筋位置固定螺母110均为相同的四组,分别对四组基面上对应的端点搅拌条102和中间搅拌条103进行限位,当需要改变搅拌装置的形状时,只需要改变刚性不可变形钢筋105在中间搅拌条103之间的位置即可,通过调整搅拌装置的形状,可以调整搅拌装置的切入点以及重心位置,根据不同的搅拌物起到最佳搅拌效果,并且可以对搅拌装置起到一定的保护作用,延长了搅拌装置的使用寿命。The reinforcing bar position fixing bolts 104 and the reinforcing bar position fixing nuts 110 are the same four groups, and respectively limit the corresponding end point stirring bars 102 and the middle stirring bars 103 on the four groups of base surfaces. When the shape of the stirring device needs to be changed, only It is necessary to change the position of the rigid non-deformable steel bar 105 between the middle stirring bars 103. By adjusting the shape of the stirring device, the entry point and the center of gravity position of the stirring device can be adjusted to achieve the best stirring effect according to different stirring materials, and It can protect the stirring device to a certain extent and prolong the service life of the stirring device.
其中刚性不可变形钢筋装于搅拌条所开槽之中,作为控制端点搅拌条和中间搅拌条运动的约束之一,端点搅拌条102和中间搅拌条103的左右两侧均设有螺栓孔,钢筋位置固定螺栓104和钢筋位置固定螺母110均为相同的四组,且四组钢筋位置固定螺栓和钢筋位置固定螺母以刚性不可变形钢筋105为中心呈矩形分布,端部压紧螺母与端点搅拌条之间设有垫片106,单个搅拌条横向固定螺母与中间搅拌条之间设有垫圈108。搅拌辊可以和基面连接在一起,也可以单独设计,通过螺栓与螺母与搅拌桨叶连接,其结构如图12所示。Among them, the rigid non-deformable steel bar is installed in the groove of the stirring bar, as one of the constraints controlling the movement of the end point stirring bar and the middle stirring bar, the left and right sides of the end point stirring bar 102 and the middle stirring bar 103 are provided with bolt holes, and the steel bars The position fixing bolts 104 and the reinforcing bar position fixing nuts 110 are the same four groups, and the four groups of reinforcing bar position fixing bolts and reinforcing bar position fixing nuts are rectangularly distributed with the rigid non-deformable reinforcing bar 105 as the center, and the end compression nuts and the end point stirring bars Spacers 106 are arranged between them, and gaskets 108 are arranged between the horizontal fixing nut of a single stirring bar and the middle stirring bar. The stirring roller can be connected with the base surface, or can be designed separately, and connected with the stirring paddle through bolts and nuts, and its structure is shown in Figure 12.
搅拌桶12设置在搅拌桶转盘21上,并经支撑板10与底座11连接。搅拌桶转盘经动力输出组件带动转动,以带动搅拌桶转动。动力输出组件包括第二电机8、变速器9、蜗轮16、蜗杆15、相互啮合的小齿轮17及大齿轮18。在搅拌桶12的底部还设有摇杆20及摇杆套19,摇杆20拨动搅拌桶转盘带动搅拌桶转动,摇杆套19套设在摇杆20外侧。另外在支撑板10上还设有防止搅拌桶12在转动过程中偏离正常的工作位置的限位杆或限位板。The mixing bucket 12 is arranged on the mixing bucket turntable 21 and connected to the base 11 through the support plate 10 . The rotating disc of the mixing bucket is driven to rotate by the power output assembly to drive the mixing bucket to rotate. The power output assembly includes a second motor 8 , a transmission 9 , a worm gear 16 , a worm 15 , a pinion 17 and a bull gear 18 meshing with each other. The bottom of the mixing bucket 12 is also provided with a rocking bar 20 and a rocking bar cover 19, the rocking bar 20 stirs the mixing tank turntable to drive the mixing tank to rotate, and the rocking bar cover 19 is set on the outside of the rocking bar 20. In addition, a limit rod or a limit plate is provided on the support plate 10 to prevent the mixing bucket 12 from deviating from the normal working position during rotation.
本发明工作时通过第一电机4带动带轮2转动,带轮2转动又带动V型带3转动,最后通过V型带3带动搅拌桨叶1转动,实现搅拌桨叶1在搅拌桶12内实现转动,通过液压油箱7使液压升降机构5实现上下移动,通过液压升降机构5带动搅拌桨叶1实现上下移动,通过第二电机8带动蜗杆15转动,第二电机8与蜗杆15通过联轴器13连接,且蜗杆15与底座11之间设有支撑架14,通过蜗杆15转动带动蜗轮16运动,利用蜗轮16与蜗杆15之间的配合将第二电机8提供的水平回转运动转化为垂直方向的回转运动,第二电机8与蜗杆15之间通过变速器9连接,从而实现减速,通过蜗轮16转动带动小齿轮17运动,通过小齿轮17转动带动与小齿轮相啮合的大齿轮18转动,从而带动搅拌桶转盘21转动,液压管道22用来提供动力,搅拌桶转盘21转动即可带动搅拌桶12转动,通过摇杆20和摇杆套19可以对搅拌桶12的转动起到限位作用,通过齿轮的啮合将运动转化为摆杆的来回摆动,实现搅拌桶的摆动,从而起到辅助搅拌的作用,使搅拌更加充分,搅拌桨叶1包括四组相同的基面101,如图13所示,其中的A、B、C是不同角度的示意图。四组基面101的内腔设有搅拌辊23,通过搅拌辊23带动基面101转动,四组基面101的顶部和底部均设有端点搅拌条102和中间搅拌条103,基面101与端点搅拌条102、中间搅拌条103之间通过单个搅拌条横向固定螺母109连接,端点搅拌条102和中间搅拌条103可以绕着基面101自由转动,可以使搅拌装置具有任意形状,所述端点搅拌条102和中间搅拌条103的中心处均开有矩形槽,当需要以某一固定形状进行搅拌时,只需在端点搅拌条102和中间搅拌条103的矩形槽内插入刚性不可变形钢筋105,刚性不可变形钢筋105与端点搅拌条102之间通过端部压紧螺母107连接,刚性不可变形钢筋105与中间搅拌条103之间通过钢筋位置固定螺栓螺母110和钢筋位置固定螺栓104连接,所述钢筋位置固定螺栓螺母110和钢筋位置固定螺栓104均为相同的四组,分别用于对四组基面101上对应的端点搅拌条102和中间搅拌条103起到限位作用,当需要改变搅拌装置的形状时,只需要改变刚性不可变形钢筋105在端点搅拌条102和中间搅拌条103之间的位置即可,通过调整搅拌装置的形状,可以调整搅拌装置的切入点以及重心位置,根据不同的搅拌物起到最佳搅拌效果,并且可以对搅拌装置起到一定的保护作用,延长了搅拌装置的使用寿命。When the present invention works, the first motor 4 drives the pulley 2 to rotate, and the pulley 2 rotates to drive the V-belt 3 to rotate, and finally the V-belt 3 drives the stirring paddle 1 to rotate, so that the stirring paddle 1 is in the mixing bucket 12 Rotation is realized, the hydraulic lifting mechanism 5 is moved up and down through the hydraulic oil tank 7, the stirring paddle 1 is driven to move up and down through the hydraulic lifting mechanism 5, the worm 15 is driven to rotate through the second motor 8, and the second motor 8 and the worm 15 are connected through a coupling 13 is connected, and a support frame 14 is provided between the worm 15 and the base 11, the worm wheel 16 is driven by the rotation of the worm 15, and the horizontal rotary motion provided by the second motor 8 is converted into a vertical motion by the cooperation between the worm wheel 16 and the worm 15. The rotary motion in the direction, the second motor 8 and the worm 15 are connected through the transmission 9, so as to realize deceleration, the rotation of the worm wheel 16 drives the movement of the pinion 17, and the rotation of the pinion 17 drives the rotation of the large gear 18 meshing with the pinion, Thereby driving the mixing bucket turntable 21 to rotate, the hydraulic pipeline 22 is used to provide power, the mixing bucket turntable 21 can rotate to drive the mixing bucket 12 to rotate, and the rotation of the mixing bucket 12 can be limited by the rocker 20 and the rocker cover 19 , through the meshing of the gears, the motion is converted into the back and forth swing of the pendulum, so as to realize the swing of the mixing bucket, thereby playing the role of auxiliary stirring and making the stirring more sufficient. The stirring blade 1 includes four sets of the same base surface 101, as shown in Figure 13 As shown, A, B, C are schematic diagrams of different angles. The inner cavities of the four groups of base surfaces 101 are provided with stirring rollers 23, which drive the base surfaces 101 to rotate, and the top and bottom of the four groups of base surfaces 101 are provided with end point stirring bars 102 and middle stirring bars 103, and the base surfaces 101 and The end point stirring bar 102 and the middle stirring bar 103 are connected by a single horizontal fixing nut 109 of the stirring bar. The end point stirring bar 102 and the middle stirring bar 103 can rotate freely around the base surface 101, which can make the stirring device have any shape. There are rectangular grooves at the center of the stirring bar 102 and the middle stirring bar 103. When it is necessary to stir in a fixed shape, it is only necessary to insert a rigid non-deformable steel bar 105 into the rectangular grooves of the end point stirring bar 102 and the middle stirring bar 103. , the rigid non-deformable steel bar 105 is connected to the end point stirring bar 102 through the end compression nut 107, and the rigid non-deformable steel bar 105 is connected to the middle stirring bar 103 through the steel bar position fixing bolt nut 110 and the steel bar position fixing bolt 104. The reinforcing bar position fixing bolts and nuts 110 and the reinforcing bar position fixing bolts 104 are the same four groups, which are respectively used to limit the corresponding end point stirring bars 102 and the middle stirring bars 103 on the four groups of base surfaces 101. When it is necessary to change During the shape of the stirring device, it is only necessary to change the position of the rigid non-deformable steel bar 105 between the end point stirring bar 102 and the middle stirring bar 103. By adjusting the shape of the stirring device, the entry point and the center of gravity position of the stirring device can be adjusted. Different stirring materials have the best stirring effect, and can protect the stirring device to a certain extent, prolonging the service life of the stirring device.
其中刚性不可变形钢筋105装于搅拌条所开槽之中,作为控制端点搅拌条102和中间搅拌条103运动的约束之一,所述端点搅拌条102和中间搅拌条103的左右两侧均设有螺栓孔,所述钢筋位置固定螺栓104和钢筋位置固定螺母110均为相同的四组,且四组钢筋位置固定螺栓104和钢筋位置固定螺母110以刚性不可变形钢筋105为中心呈矩形分布,端部压紧螺母107与端点搅拌条102之间设有垫片106,单个搅拌条横向固定螺母109与中间搅拌条103之间设有垫圈108。搅拌辊23可以和基面连接在一起,也可以单独设计,通过螺栓与螺母与搅拌桨叶1连接。Wherein the rigid non-deformable steel bar 105 is installed in the groove of the stirring bar, as one of the constraints to control the movement of the end point stirring bar 102 and the middle stirring bar 103, the left and right sides of the end point stirring bar 102 and the middle stirring bar 103 are provided with There are bolt holes, and the reinforcing bar position fixing bolts 104 and the reinforcing bar position fixing nuts 110 are the same four groups, and the four groups of reinforcing bar position fixing bolts 104 and the reinforcing bar position fixing nuts 110 are rectangularly distributed around the rigid non-deformable reinforcing bar 105, A gasket 106 is provided between the end compression nut 107 and the end stirring bar 102 , and a washer 108 is provided between the single horizontal fixing nut 109 of the stirring bar and the middle stirring bar 103 . The stirring roller 23 can be connected with the base surface, or can be designed separately, and connected with the stirring paddle 1 through bolts and nuts.
本发明实现了对不同物体进行搅拌的功能。主要特点是搅拌充分,高效且适应性强,由于现在市场上急需这种可以针对不同物体进行充分且高效搅拌的搅拌机,所以前景相当广阔。本发明采用电机驱动搅拌,工作平稳,可控性高,同时采用创新型搅拌叶片搅拌,可以根据搅拌物的不同调整搅拌装置的形状,当需要改变搅拌装置的形状时,只需要改变刚性不可变形钢筋在搅拌条之间的位置即可,通过调整搅拌装置的形状,可以调整搅拌装置的切入点以及重心位置,根据不同的搅拌物起到最佳搅拌效果,从而起到对不同搅拌物的充分高效的搅拌,同时又可以对搅拌装置起到很好的保护作用,延长了使用寿命,同时引入辅助搅拌机构,可以使搅拌更加充分,采用液压系统实现搅拌桨叶升降,使搅拌更加可控,由搅拌条变形后组成的复杂曲面,及其中间的间隙更利于搅拌。The invention realizes the function of stirring different objects. The main feature is sufficient mixing, high efficiency and strong adaptability. Since there is an urgent need for this kind of mixer that can fully and efficiently mix different objects in the market, the prospect is quite broad. The invention uses a motor to drive the stirring, which works stably and has high controllability. At the same time, the innovative stirring blade is used for stirring, and the shape of the stirring device can be adjusted according to the different stirring materials. When the shape of the stirring device needs to be changed, it only needs to change the rigidity and not deform The position of the steel bar between the stirring bars is enough. By adjusting the shape of the stirring device, the entry point and the center of gravity of the stirring device can be adjusted, and the best stirring effect can be achieved according to different stirring materials, so as to fully realize the different mixing materials. Efficient stirring can protect the stirring device at the same time, prolonging the service life. At the same time, the auxiliary stirring mechanism is introduced to make the stirring more sufficient. The hydraulic system is used to realize the lifting and lowering of the stirring blades, making the stirring more controllable. The complex curved surface formed by the deformation of the stirring bar and the gap in the middle are more conducive to stirring.
以上对本发明的具体实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变形或修改,这并不影响本发明的实质内容。Specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the specific embodiments described above, and those skilled in the art may make various changes or modifications within the scope of the claims, which do not affect the essence of the present invention.
Claims (16)
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