CN107160073A - One kind radiation product cutting equipment - Google Patents

One kind radiation product cutting equipment Download PDF

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Publication number
CN107160073A
CN107160073A CN201710569463.3A CN201710569463A CN107160073A CN 107160073 A CN107160073 A CN 107160073A CN 201710569463 A CN201710569463 A CN 201710569463A CN 107160073 A CN107160073 A CN 107160073A
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China
Prior art keywords
mobile
motor
fixed
control system
cutting
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CN201710569463.3A
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Chinese (zh)
Inventor
秦东兴
李光旭
王志宏
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Sichuan Tongren Precision Technology Co ltd
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Chengdu University of Information Technology
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Priority to CN201710569463.3A priority Critical patent/CN107160073A/en
Publication of CN107160073A publication Critical patent/CN107160073A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0247Driving means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0252Steering means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/047Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Cutting Processes (AREA)

Abstract

本发明涉及一种辐射产品切割设备,其包括移动式夹持系统、移动式自动切割装置、废料回收装置、屏蔽外壳系统、控制系统和控制柜;移动式夹持系统包括操作台主体、移动顶尖座、固定顶尖座、三角支架连接板、三角支撑架和三维辅助移动机构;移动式自动切割装置匹配设置于移动式解体操作台一侧;废料回收装置匹配设置于移动式自动切割装置的底侧;屏蔽外壳系统包括匹配安装于操作台主体上的操作台屏蔽罩和匹配安装于移动式自动切割装置外部的切割屏蔽罩;控制系统通过其操作界面完成设备的远程和固定遥控;控制系统装设于控制柜内部。本发明结构设计合理、紧凑,操作使用方便,工件切割效率高、效果好,适用范围广。

The invention relates to a radiation product cutting equipment, which includes a mobile clamping system, a mobile automatic cutting device, a waste material recovery device, a shielding shell system, a control system and a control cabinet; the mobile clamping system includes a console main body, a moving top Seat, fixed top seat, triangle support connecting plate, triangle support frame and three-dimensional auxiliary moving mechanism; the mobile automatic cutting device is matched and arranged on the side of the mobile dismantling operation table; the waste recycling device is matched and arranged on the bottom side of the mobile automatic cutting device ;The shielding shell system includes the console shielding cover that is matched and installed on the main body of the console and the cutting shield that is matched and installed on the outside of the mobile automatic cutting device; the control system completes the remote and fixed remote control of the equipment through its operation interface; the control system is installed inside the control cabinet. The invention has reasonable and compact structural design, convenient operation and use, high workpiece cutting efficiency, good effect and wide application range.

Description

一种辐射产品切割设备A radiation product cutting equipment

技术领域technical field

本发明涉及一种切割装置,具体涉及一种辐射产品切割设备。The invention relates to a cutting device, in particular to radiation product cutting equipment.

背景技术Background technique

辐射产品切割设备用于对外形尺寸较大的放射性废旧构件或者设备进行切割或拆解,便于放射性废物可以顺利运输和包装,以及后续在热室中处理。在核工业中,带有放射性废旧构件或者设备,由于尺寸较大,在掩埋前、运输、包装和后续在热室中处理时,需要对废旧的构件或者设备进行切割和拆解。传统的辐射产品切割设备通常都是一体式的设备,操作使用不够方便,移动不便且不利于存储放,切割效率低且效果一般,而且切割装置和夹持系统无法单独拆开来使用,无法进行无核污染的常规构件的切割,无法单独使用夹持系统可以进行物体表面质量检测,同时对辐射产品的屏蔽效果也一般。Radiation product cutting equipment is used to cut or disassemble radioactive waste components or equipment with large dimensions, so that radioactive waste can be smoothly transported and packaged, and subsequently processed in a hot cell. In the nuclear industry, due to the large size of radioactive waste components or equipment, it is necessary to cut and disassemble the waste components or equipment before burial, transportation, packaging and subsequent treatment in the hot chamber. Traditional radiation product cutting equipment is usually integrated equipment, which is not convenient to operate, inconvenient to move and not conducive to storage, low cutting efficiency and general effect, and the cutting device and clamping system cannot be disassembled for use separately The cutting of conventional components without nuclear pollution cannot use the clamping system alone to detect the surface quality of the object, and the shielding effect on radiation products is also average.

发明内容Contents of the invention

针对以上问题,本发明提出一种结构设计合理、紧凑,操作使用方便,可自由移动,便于储放,具有屏蔽核辐射功能,切割效率高、效果好的辐射产品切割设备。In view of the above problems, the present invention proposes a radiation product cutting equipment with reasonable and compact structure design, convenient operation and use, free movement, convenient storage, nuclear radiation shielding function, high cutting efficiency and good effect.

本发明的技术方案如下:Technical scheme of the present invention is as follows:

上述的辐射产品切割设备,包括移动式夹持系统、移动式自动切割装置、废料回收装置、屏蔽外壳系统、控制柜、装设于所述控制柜内部的控制系统;所述移动式夹持系统包括操作台主体、移动顶尖座、固定顶尖座、三角支架连接板、三角支撑架和三维辅助移动机构;所述操作台主体的台面沿长度方向设有直线导轨;所述移动顶尖座的底部滚动连接于所述直线导轨上;所述固定顶尖座固定于所述操作台主体的台面上,其位于所述直线导轨的末端一侧且与所述移动顶尖座呈相对设置;所述三角支架连接板的底部滚动连接于所述直线导轨上;所述三角支撑架固定装设于所述三角支架连接板上;所述三维辅助移动机构装设于所述操作台主体的台面上且位于所述三角支撑架一侧;所述移动式自动切割装置匹配设置于所述移动式解体操作台一侧;所述废料回收装置匹配设置于所述移动式自动切割装置的底侧;所述屏蔽外壳系统包括匹配安装于所述操作台主体上的操作台屏蔽罩和匹配安装于所述移动式自动切割装置外部的切割屏蔽罩;所述操作台屏蔽罩和切割屏蔽罩的前后两端均设有进出料孔;所述控制系统通过其操作界面完成设备的远程和固定遥控;所述控制系统装设于所述控制柜内部;所述移动式夹持系统和移动式自动切割装置的电动控制部分均集成于所述控制系统的操作界面上并统一在所述控制柜进行操作。The radiation product cutting equipment mentioned above includes a mobile clamping system, a mobile automatic cutting device, a waste recycling device, a shielding shell system, a control cabinet, and a control system installed inside the control cabinet; the mobile clamping system It includes the main body of the operating table, the movable top seat, the fixed top seat, the triangle support connecting plate, the triangle support frame and the three-dimensional auxiliary moving mechanism; the table of the main body of the operation table is provided with a linear guide along the length direction; Connected to the linear guide rail; the fixed top seat is fixed on the table top of the main body of the console, which is located on the end side of the linear guide rail and is opposite to the moving top seat; the triangle bracket is connected The bottom of the plate is rollingly connected to the linear guide rail; the triangular support frame is fixedly installed on the triangular support connecting plate; the three-dimensional auxiliary moving mechanism is installed on the table top of the console main body One side of the triangular support frame; the mobile automatic cutting device is matched and arranged on one side of the mobile dismantling operation table; the waste recycling device is matched and arranged on the bottom side of the mobile automatic cutting device; the shielding shell system It includes an operating table shield matched and installed on the main body of the operating table and a cutting shield matched and installed outside the mobile automatic cutting device; the front and rear ends of the operating table shield and the cutting shield are equipped with access material hole; the control system completes the remote and fixed remote control of the equipment through its operation interface; the control system is installed inside the control cabinet; the electric control part of the mobile clamping system and the mobile automatic cutting device are both It is integrated on the operation interface of the control system and uniformly operated in the control cabinet.

所述辐射产品切割设备,其中:所述移动顶尖座包括移动底座、移动支架、固定式伞形顶尖、移动伺服电机、主同步带轮、从同步带轮和同步带;所述移动底座的底部通过一对移动滑块与所述直线导轨滚动配合连接,其中一个所述移动滑块一侧通过移动底座联轴器连接有移动底座夹紧手柄;所述移动支架固设于所述移动底座的顶面,其中部装设有移动顶尖套筒;所述固定式伞形顶尖水平装设于所述移动支架中部,其一端顶尖向所述移动支架外侧伸出,另一端穿过所述移动顶尖套筒向所述移动支架外侧穿出且穿出端装设有所述从同步带轮;所述固定式伞形顶尖另一端通过莫氏锥度配合连接有伞形顶尖套轴,所述伞形顶尖套轴的两端均通过移动顶尖座轴承与所述移动顶尖套筒连接;所述移动伺服电机装设于所述移动支架顶部且与所述电控系统电连接,所述移动伺服电机的动力输出端装设有所述主同步带轮;所述主同步带轮与从同步带轮之间通过所述同步带连接。The radiation product cutting equipment, wherein: the moving center seat includes a moving base, a moving bracket, a fixed umbrella-shaped center, a moving servo motor, a master timing pulley, a slave timing pulley, and a timing belt; the bottom of the moving base A pair of moving sliders are rolled and connected with the linear guide rail, one side of one of the moving sliders is connected with a moving base clamping handle through a moving base coupling; the moving bracket is fixed on the moving base On the top surface, a movable top sleeve is installed in the middle; the fixed umbrella-shaped top is installed horizontally in the middle of the mobile bracket, and one end of the top protrudes to the outside of the mobile bracket, and the other end passes through the mobile top The sleeve passes out to the outside of the mobile bracket and the secondary synchronous pulley is installed at the end of the passage; the other end of the fixed umbrella-shaped top is connected to the umbrella-shaped top sleeve shaft through Morse taper fit, and the umbrella-shaped Both ends of the center sleeve shaft are connected to the moving center sleeve through the moving center bearing; the moving servo motor is installed on the top of the moving support and is electrically connected to the electric control system, and The main synchronous pulley is installed at the power output end; the main synchronous pulley is connected with the secondary synchronous pulley through the synchronous belt.

所述辐射产品切割设备,其中:所述固定顶尖座包括固定底座、顶尖安装筒、顶尖套筒、顶尖本体、固定顶尖座梯形丝杠、转向连接板、固定底座夹紧手柄、转向器、转向轴和转向手轮;所述固定底座固定于所述操作台主体的台面;所述顶尖安装筒水平固定于所述固定底座的顶部;所述顶尖套筒匹配套装于所述顶尖安装筒内;所述顶尖本体水平穿设于所述顶尖套筒内,其一端为顶尖部且穿出所述顶尖套筒外侧,另一端伸入所述顶尖套筒内;所述固定顶尖座梯形丝杠水平穿设于所述顶尖套筒内,其一端连接所述顶尖本体的尾部,另一端穿出所述顶尖套筒外侧且穿出端根部套设有所述转向连接板;所述转向连接板固定于所述顶尖套筒的轴向端面上;所述固定底座夹紧手柄竖直连接于所述顶尖安装筒的尾端;所述转向器装设于所述顶尖安装筒的尾部;所述转向轴一端连接所述转向器的动力输出端,另一端安装有转向手轮。The radiation product cutting equipment, wherein: the fixed top seat includes a fixed base, a top installation tube, a top sleeve, a top body, a fixed top seat trapezoidal screw, a steering connecting plate, a clamping handle for a fixed base, a steering gear, a steering Shaft and steering handwheel; the fixed base is fixed on the table top of the console main body; the top installation cylinder is horizontally fixed on the top of the fixed base; the top sleeve is matched and sleeved in the top installation cylinder; The top body is horizontally installed in the top sleeve, one end of which is the top part and passes through the outside of the top sleeve, and the other end extends into the top sleeve; the fixed top seat trapezoidal screw is horizontal It is installed in the top sleeve, one end of which is connected to the tail of the top body, and the other end passes through the outside of the top sleeve and the root of the end is covered with the steering connecting plate; the steering connecting plate is fixed On the axial end face of the top sleeve; the clamping handle of the fixed base is vertically connected to the tail end of the top installation cylinder; the diverter is installed at the tail of the top installation cylinder; the steering One end of the shaft is connected to the power output end of the steering gear, and the other end is equipped with a steering handwheel.

所述辐射产品切割设备,其中:所述三维辅助移动机构包括X向移动滑轨、X向滑板、Z-X连接板、Z向移动滑轨、Y向移动滑轨、Z向驱动电机、Y向驱动电机和X向驱动电机;所述Z向驱动电机、Y向驱动电机和X向驱动电机均与所述控制系统电连接;所述X向移动滑轨水平固设于所述操作台主体的顶面X方向一侧边,其一端端部装设有X向驱动电机;所述X向滑板滑动连接于所述X向移动滑轨上;所述Z-X连接板连接于所述X向滑板一端顶面与所述Z向移动滑轨的下端侧壁之间;所述Z向移动滑轨竖直固设于所述Z-X连接板的顶面且顶部装设有所述Z向驱动电机;所述Y向移动滑轨一端通过所述Y-Z连接板滑动连接于所述Z向移动滑轨且端部装设有所述Y向驱动电机,另一端向Y向水平延伸;所述Y向移动滑轨上还安装有载板,所述载板上安装有摄像头或者物体表面检测装置;所述Z向驱动电机的动力输出端连接所述Y向移动滑轨并驱动所述Y向移动滑轨沿着所述Z向移动滑轨位移;所述Y向驱动电机的动力输出端连接所述载板并驱动所述载板沿着所述Y向移动滑轨位移;所述X向驱动电机的动力输出端连接所述X向滑板并驱动所述X向滑板沿着所述X向移动滑轨位移。The radiation product cutting equipment, wherein: the three-dimensional auxiliary moving mechanism includes an X-direction moving slide rail, an X-direction sliding plate, a Z-X connecting plate, a Z-direction moving slide rail, a Y-direction moving slide rail, a Z-direction driving motor, a Y-direction driving The motor and the X-direction drive motor; the Z-direction drive motor, the Y-direction drive motor and the X-direction drive motor are all electrically connected to the control system; the X-direction mobile slide rail is horizontally fixed on the top of the console main body On one side of the X-direction of the surface, an X-direction drive motor is installed at one end; the X-direction slide plate is slidably connected to the X-direction moving slide rail; the Z-X connecting plate is connected to the top of one end of the X-direction slide plate Between the surface and the lower side wall of the Z-direction mobile slide rail; the Z-direction mobile slide rail is vertically fixed on the top surface of the Z-X connecting plate and the top is equipped with the Z-direction drive motor; One end of the Y-direction moving slide rail is slidably connected to the Z-direction moving slide rail through the Y-Z connecting plate and the end is equipped with the Y-direction driving motor, and the other end extends horizontally to the Y direction; the Y-direction moving slide rail A carrier board is also installed on the carrier board, and a camera or an object surface detection device is installed on the carrier board; the power output end of the Z-direction drive motor is connected to the Y-direction mobile slide rail and drives the Y-direction mobile slide rail along the The Z-direction moving slide rail is displaced; the power output end of the Y-direction driving motor is connected to the carrier plate and drives the carrier plate to be displaced along the Y-direction moving slide rail; the power output of the X-direction driving motor The end is connected with the X-direction slide plate and drives the X-direction slide plate to be displaced along the X-direction moving slide rail.

所述辐射产品切割设备,其中:所述三维辅助移动机构还包括拖链;所述拖链包括X向拖链和Z向拖链;所述X向拖链位于所述X向移动滑轨一侧,其一端通过X向拖链连接板与所述Z-X连接板连接,另一端与所述操作台主体相连;所述Z向拖链位于所述Z向移动滑轨一侧,其一端通过所述Z向拖链连接板连接所述Z-X连接板,另一端与所述Y-Z连接板连接。The radiation product cutting equipment, wherein: the three-dimensional auxiliary moving mechanism also includes a drag chain; the drag chain includes an X-direction drag chain and a Z-direction drag chain; the X-direction drag chain is located on the X-direction moving slide rail side, one end of which is connected to the Z-X connecting plate through the X-direction drag chain connecting plate, and the other end is connected to the main body of the console; the Z-directing drag chain is located on the side of the Z-direction moving slide rail, and one end of The Z-direction drag chain connecting plate is connected with the Z-X connecting plate, and the other end is connected with the Y-Z connecting plate.

所述辐射产品切割设备,其中:所述移动式自动切割装置包括切割装置平台、X方向传动机构、Y方向传动机构、Z方向传动机构、切割电机、冷却液箱和水泵;所述切割装置平台位于所述操作台主体一侧并与所述操作台主体等高;所述X方向传动机构装设于所述切割装置平台上且与所述控制系统电连接;所述Y方向传动机构装设于所述X方向传动机构上方且与所述控制系统电连接;所述Z方向传动机构装设于所述Y方向传动机构上方且与所述控制系统电连接;所述切割电机固定装设于所述Z方向传动滑块上且与所述控制系统电连接,所述切割电机的动力输出端装设有切割片;所述冷却液箱设置于所述切割装置平台下方;所述水泵装设于所述冷却液箱的外顶部且与所述控制系统电连接,所述水泵连接有冷却水管道,所述冷却水管道的出口通过胶管引出对准所述切割片。The radiation product cutting equipment, wherein: the mobile automatic cutting device includes a cutting device platform, an X-direction transmission mechanism, a Y-direction transmission mechanism, a Z-direction transmission mechanism, a cutting motor, a coolant tank and a water pump; the cutting device platform It is located on one side of the main body of the console and is at the same height as the main body of the console; the X-direction transmission mechanism is installed on the platform of the cutting device and is electrically connected to the control system; the Y-direction transmission mechanism is installed above the X-direction transmission mechanism and electrically connected to the control system; the Z-direction transmission mechanism is installed above the Y-direction transmission mechanism and electrically connected to the control system; the cutting motor is fixedly installed on The Z-direction transmission slider is electrically connected to the control system, and the power output end of the cutting motor is equipped with a cutting piece; the coolant tank is arranged under the platform of the cutting device; the water pump is installed On the outer top of the coolant tank and electrically connected to the control system, the water pump is connected with a cooling water pipeline, and the outlet of the cooling water pipeline is led out through a rubber hose to align with the cutting blade.

所述辐射产品切割设备,其中:所述废料回收装置设置于所述切割装置平台底侧,其底部四角设有回收箱体脚轮,一侧外壁还设有回收箱把手。The radiation product cutting equipment, wherein: the waste recycling device is set on the bottom side of the cutting device platform, the four corners of the bottom are provided with recycling box casters, and one side of the outer wall is also provided with a recycling box handle.

所述辐射产品切割设备,其中:所述操作台主体主要材料为不锈钢,尺寸长×宽:2000mm×700mm,其底部四角对称设有移动脚轮且在所述移动脚轮一侧设有固定脚架。The cutting equipment for radiation products, wherein: the main material of the operating table is stainless steel, and the size is length×width: 2000mm×700mm. The four corners of the bottom are symmetrically equipped with movable casters and a fixed tripod is arranged on one side of the movable casters.

有益效果:Beneficial effect:

本发明辐射产品切割设备结构设计合理、紧凑,操作使用方便,移动式自动切割装置和移动式夹持系统可以分开使用,合起来的时候通过移动式夹持系统中载板上的摄像头实时监测移动式自动切割装置进行带核污染的构件切割,单独使用移动式自动切割装置可以进行无核污染的常规构件的切割,单独使用移动式夹持系统可以进行物体表面质量检测;本发明辐射产品切割设备的屏蔽外壳系统具有屏蔽核辐射功能,为操作者提供防辐射保障,并设置有手孔,操作人可以通过屏蔽手套对系统内的设备进行操作;移动式自动切割装置具有自动进行切割的功能,移动式夹持系统中采用移动顶尖座和固定顶尖座双顶尖定位,具有自动定心功能,定心精度高,其中移动顶尖底座顶部设有移动伺服电机,固定式伞形顶尖在移动伺服电机的驱动下,可以实现自旋转,便于对较大或者较厚工件进行切割,提高切割效率;移动式夹持系统中三角支撑架可较好的支撑构件,并有手动定位功能,也较为容易与移动式夹持系统共同对被切割物体定心;移动式夹持系统中三维辅助移动机构带动摄像头可实现三维移动,对切割情况进行实时监控,整个设备可自由移动,便于储放。The radiation product cutting equipment of the present invention has a reasonable and compact structural design, and is easy to operate and use. The mobile automatic cutting device and the mobile clamping system can be used separately. The mobile automatic cutting device can cut the components with nuclear pollution, the mobile automatic cutting device can be used alone to cut the conventional components without nuclear pollution, and the mobile clamping system can be used alone to detect the surface quality of the object; the radiation product cutting equipment of the present invention The shielding shell system has the function of shielding nuclear radiation, providing radiation protection for the operator, and is equipped with hand holes, the operator can operate the equipment in the system through shielding gloves; the mobile automatic cutting device has the function of automatic cutting, The mobile clamping system adopts the double center positioning of the mobile center seat and the fixed center seat, which has the function of automatic centering and high centering accuracy. The top of the mobile center base is equipped with a mobile servo motor, and the fixed umbrella-shaped center is positioned at the center of the mobile servo motor. Driven, it can realize self-rotation, which is convenient for cutting larger or thicker workpieces and improves cutting efficiency; the tripod support frame in the mobile clamping system can better support the components, and has manual positioning function, and is also easier to move The three-dimensional auxiliary moving mechanism in the mobile clamping system can drive the camera to realize three-dimensional movement and monitor the cutting situation in real time. The whole equipment can move freely for easy storage.

附图说明Description of drawings

图1为本发明辐射产品切割设备的结构示意图;Fig. 1 is the structural representation of radiation product cutting equipment of the present invention;

图2为本发明辐射产品切割设备的移动式夹持系统的结构示意图;Fig. 2 is a structural schematic diagram of the mobile clamping system of the radiation product cutting equipment of the present invention;

图3为本发明辐射产品切割设备的移动顶尖座的结构示意图;Fig. 3 is a schematic structural view of the moving top seat of the radiation product cutting equipment of the present invention;

图4为本发明辐射产品切割设备的图3中B-B方向的剖面图;Fig. 4 is a cross-sectional view of the B-B direction in Fig. 3 of the radiation product cutting equipment of the present invention;

图5为本发明辐射产品切割设备的固定顶尖座的剖视图;Fig. 5 is a cross-sectional view of the fixed tip seat of the radiation product cutting equipment of the present invention;

图6为本发明辐射产品切割设备的固定顶尖座的局部结构示意图;Fig. 6 is a partial structural schematic diagram of the fixed tip seat of the radiation product cutting equipment of the present invention;

图7为本发明辐射产品切割设备的三角支架连接板与三角支撑架的装配结构示意图;Fig. 7 is a schematic diagram of the assembly structure of the triangular support connecting plate and the triangular support frame of the radiation product cutting equipment of the present invention;

图8为本发明辐射产品切割设备的三角支架连接板与三角支撑架装配后的剖面图;Fig. 8 is a cross-sectional view of the triangle support connecting plate and the triangle support frame of the radiation product cutting equipment of the present invention after assembly;

图9为本发明辐射产品切割设备的图8中A区域的放大图;Fig. 9 is an enlarged view of area A in Fig. 8 of the radiation product cutting device of the present invention;

图10为本发明辐射产品切割设备的三维辅助移动机构的结构示意图;Fig. 10 is a schematic structural view of the three-dimensional auxiliary moving mechanism of the radiation product cutting device of the present invention;

图11为本发明辐射产品切割设备的移动式自动切割装置与废料回收装置组合后的结构示意图;Fig. 11 is a structural schematic diagram of the combination of the mobile automatic cutting device and the waste recycling device of the radiation product cutting equipment of the present invention;

图12为本发明辐射产品切割设备的X方向传动机构、Y方向传动机构、Z方向传动机构和切割电机的装配结构示意图;Fig. 12 is a schematic diagram of the assembly structure of the X-direction transmission mechanism, the Y-direction transmission mechanism, the Z-direction transmission mechanism and the cutting motor of the radiation product cutting equipment of the present invention;

图13为本发明辐射产品切割设备的冷却液箱和水泵的装配结构示意图。Fig. 13 is a schematic diagram of the assembly structure of the cooling liquid tank and the water pump of the radiant product cutting equipment of the present invention.

具体实施方式detailed description

如图1至13所示,本发明辐射产品切割设备,包括移动式夹持系统1、移动式自动切割装置2、废料回收装置3、屏蔽外壳系统4、控制系统和控制柜。As shown in Figures 1 to 13, the radiation product cutting equipment of the present invention includes a mobile clamping system 1, a mobile automatic cutting device 2, a waste recycling device 3, a shielding shell system 4, a control system and a control cabinet.

该移动式夹持系统1包括操作台主体11、移动顶尖座12、固定顶尖座13、三角支架连接板14、三角支撑架15和三维辅助移动机构16。The mobile clamping system 1 includes a console main body 11 , a movable center seat 12 , a fixed center seat 13 , a tripod connecting plate 14 , a tripod support frame 15 and a three-dimensional auxiliary moving mechanism 16 .

该操作台主体11主要材料为不锈钢,尺寸长×宽:2000mm×700mm,其底部四角对称设有移动脚轮111且在移动脚轮111一侧均设有固定脚架112,便于在确定位置后固定系统位置;该操作台主体11的台面四周边设有用于安装屏蔽外壳系统4的滑槽,该操作台主体11的台面沿长度方向设有一对直线导轨17。The main material of the main body 11 of the operating table is stainless steel, and the size is length×width: 2000mm×700mm. The four corners of the bottom are symmetrically equipped with movable casters 111 and fixed tripods 112 are arranged on one side of the movable casters 111, which is convenient for fixing the system after determining the position. Position: the table top of the console main body 11 is provided with slide grooves for installing the shielding shell system 4 around, and the table top of the console main body 11 is provided with a pair of linear guide rails 17 along the length direction.

该移动顶尖座12底部滚动连接于直线导轨17上,其包括移动底座121、移动支架122、固定式伞形顶尖123、移动伺服电机124、主同步带轮125、从同步带轮126和同步带127;其中,该移动底座121底部固设有一对移动滑块1211并通过一对移动滑块1211与直线导轨17滚动配合连接,其中一个移动滑块1211一侧通过移动底座联轴器1212连接有移动底座夹紧手柄1213;该移动支架122固设于移动底座121顶面,其中部装设有移动顶尖套筒1221;该固定式伞形顶尖123水平装设于该移动支架122中部,其一端顶尖向移动支架122外侧伸出,另一端穿过移动支架122中部移动顶尖套筒1221向移动支架122外侧穿出且穿出端装设有从同步带轮126;该固定式伞形顶尖123另一端通过莫氏锥度(莫氏锥度是一个锥度的国际标准,用于静配合以精确定位)与伞形顶尖套轴1231配合连接,该伞形顶尖套轴1231两端均通过移动顶尖座轴承1233与移动顶尖套筒1221连接,该移动顶尖座轴承1233一端靠近移动顶尖套筒1221端口且安装有外弹簧卡圈1232,相对的另一端靠近移动顶尖套筒1221内腔且安装有内弹簧卡圈1234;该固定式伞形顶尖123无法绕自身轴转动,为一体式结构,其转动是通过移动顶尖座轴承1233实现;该移动伺服电机124装设于移动支架122顶部且与电控系统电连接,其动力输出端装设有主同步带轮125;该主同步带轮125与从同步带轮126之间通过同步带127连接。The bottom of the mobile top seat 12 is rollingly connected to the linear guide rail 17, which includes a mobile base 121, a mobile bracket 122, a fixed umbrella-shaped top 123, a mobile servo motor 124, a main synchronous pulley 125, a slave synchronous pulley 126 and a synchronous belt 127; wherein, the bottom of the mobile base 121 is fixed with a pair of mobile sliders 1211 and is connected to the linear guide rail 17 through a pair of mobile sliders 1211 in rolling fit, and one side of one of the mobile sliders 1211 is connected by a mobile base coupling 1212 The clamping handle 1213 of the mobile base; the mobile bracket 122 is fixed on the top surface of the mobile base 121, and a movable top sleeve 1221 is installed in the middle; the fixed umbrella-shaped top 123 is horizontally installed in the middle of the mobile bracket 122, and one end The top protrudes to the outside of the mobile bracket 122, and the other end passes through the middle part of the mobile bracket 122 to move the top sleeve 1221 to the outside of the mobile bracket 122 and the end is equipped with a synchronous pulley 126; the fixed umbrella-shaped top 123 is another One end is connected with the umbrella-shaped top sleeve shaft 1231 through Morse taper (Morse taper is an international standard of taper, which is used for static fit for precise positioning). The moving top sleeve 1221 is connected, one end of the moving top seat bearing 1233 is close to the port of the moving top sleeve 1221 and an outer spring collar 1232 is installed, and the opposite end is close to the inner cavity of the moving top sleeve 1221 and an inner spring collar 1234 is installed ; The fixed umbrella-shaped top 123 cannot rotate around its own axis, and has an integrated structure, and its rotation is realized by moving the top seat bearing 1233; the mobile servo motor 124 is installed on the top of the mobile bracket 122 and is electrically connected with the electric control system A main synchronous pulley 125 is installed at the power output end; the main synchronous pulley 125 and the slave synchronous pulley 126 are connected by a synchronous belt 127 .

该固定顶尖座13位于直线导轨17末端一侧且与移动顶尖座12相对设置;该固定顶尖座13固设于操作台主体11的台面上,其包括固定底座130、顶尖安装筒131、顶尖套筒132、顶尖本体133、固定顶尖座梯形丝杠134、转向连接板135、固定顶尖座夹紧手柄136、转向器137、转向轴138和转向手轮139;该固定底座130固定于操作台主体11的台面;该顶尖安装筒131水平固定于该固定底座130顶部;该顶尖套筒132匹配套装于该顶尖安装筒131内;该顶尖本体133水平穿设于该顶尖套筒132内,其一端为顶尖部且穿出顶尖套筒132外侧,另一端伸入顶尖套筒132内;该顶尖本体133为装配件,其内带有轴承,可绕自身轴转动;该顶尖安装筒131在位于顶尖本体133顶尖部的一端沿径向装设有导向螺钉1321,该导向螺钉1321头端顶紧于顶尖套筒132外壁;该固定顶尖座梯形丝杠134水平穿设于该顶尖套筒132内,其一端连接顶尖本体133的尾部,另一端穿出顶尖套筒132外侧且穿出端根部套设有转向连接板135;该转向连接板135通过螺钉固定于该顶尖套筒132轴向端面上;该固定顶尖座夹紧手柄136竖直连接于该顶尖安装筒131尾端;该转向器137装设于该顶尖安装筒131尾部;该转向轴138一端连接于转向器137的动力输出端,另一端安装有转向手轮139。The fixed top seat 13 is located on the side of the end of the linear guide rail 17 and is set opposite to the movable top seat 12; Tube 132, top body 133, fixed top seat trapezoidal screw 134, steering connecting plate 135, fixed top seat clamping handle 136, steering gear 137, steering shaft 138 and steering handwheel 139; the fixed base 130 is fixed to the main body of the console 11; the top mounting tube 131 is horizontally fixed on the top of the fixed base 130; the top sleeve 132 is matched and fitted in the top mounting tube 131; the top body 133 is horizontally installed in the top sleeve 132, and one end It is the top part and passes through the outside of the top sleeve 132, and the other end extends into the top sleeve 132; the top body 133 is an assembly, with bearings inside, which can rotate around its own axis; the top installation tube 131 is located at the top One end of the top part of the main body 133 is installed with a guide screw 1321 in the radial direction, and the head end of the guide screw 1321 is pressed against the outer wall of the top sleeve 132; One end is connected to the tail of the top body 133, the other end passes through the outer side of the top sleeve 132 and the root of the end is covered with a steering connection plate 135; the steering connection plate 135 is fixed on the axial end surface of the top sleeve 132 by screws; The fixed top seat clamping handle 136 is vertically connected to the top installation cylinder 131 tail end; the diverter 137 is installed on the top installation cylinder 131 afterbody; one end of the steering shaft 138 is connected to the power output end of the steering gear 137, and the other One end is equipped with steering handwheel 139.

该三角支架连接板14具有一对,该一对三角支架连接板14彼此间隔一定距离且底部均滚动连接于直线导轨17上;该三角支架连接板14的两端底部均通过三角支架连接板滑块141与直线导轨17匹配滚动连接。This tripod connecting plate 14 has a pair, and the pair of tripod connecting plates 14 are spaced apart from each other with a certain distance and the bottoms are all rollingly connected on the linear guide rail 17; The block 141 is matched with the linear guide rail 17 for rolling connection.

该三角支撑架15固定装设于三角支架连接板14上,主要完成被切废料7的支撑,以辅助移动式自动切割装置2完成废料的分解;其中,该三角支撑架15具有一对,每个三角支撑架15均包括支撑立板1501、导向柱1502、滚轮1503、三角支撑架梯形丝杠1504、三角支撑架手轮1505和三角支撑架夹紧手柄1506。The triangular support frame 15 is fixedly installed on the triangular support connecting plate 14, and mainly completes the support of the cut waste material 7 to assist the mobile automatic cutting device 2 to complete the decomposition of the waste material; wherein, the triangular support frame 15 has a pair, each Each triangle support frame 15 all comprises support vertical plate 1501, guide post 1502, roller 1503, triangle support frame lead screw 1504, triangle support frame handwheel 1505 and triangle support frame clamping handle 1506.

该支撑立板1501固定于该三角支架连接板14上,其顶端中部开设有“V”字形缺口且在“V”字形缺口内侧面嵌设有两组滚轮1503,其中一组滚轮1503为小尺寸滚轮且位于“V”字形缺口的口底两侧,另一组滚轮1503为大尺寸滚轮且位于“V”字形缺口上侧,该两组滚轮1503均有一部分突出“V”字形缺口内侧面与被切废料7接触;其中,该支撑立板1501上端一侧壁固设有螺母连接板1507,该螺母连接板1507上固设有螺母孔成纵向的支撑螺母1508。The supporting vertical plate 1501 is fixed on the connecting plate 14 of the triangular bracket, a "V"-shaped notch is opened in the middle of the top end and two sets of rollers 1503 are embedded in the inner side of the "V"-shaped notch, and one set of rollers 1503 is small in size The rollers are located on both sides of the bottom of the "V"-shaped notch, and the other set of rollers 1503 are large-size rollers and are located on the upper side of the "V"-shaped notch. Parts of the two sets of rollers 1503 protrude from the inner surface of the "V"-shaped notch and The cut waste material 7 contacts; wherein, the upper side wall of the support vertical plate 1501 is fixed with a nut connection plate 1507, and the nut connection plate 1507 is fixed with a support nut 1508 with a nut hole in a longitudinal direction.

该导向柱1502具有一对且自上而下竖直穿设于该支撑立板1501两端,该导向立柱1502与支撑立板1501之间滑动配合连接;该导向柱1502穿过支撑立板1501下端内部的一端与支撑立板1501之间还装设有橡胶垫片1509、弹性挡圈1510和直线轴承1511;该橡胶垫片1509位于直线轴承1511上端,该弹性挡圈1510位于直线轴承1511下端。其中,橡胶垫片1509主要防止导向立柱1502在直线轴承1511轴向运动时,该直线轴承1511与支撑立板1501碰撞而过早损坏,弹性挡圈1510主要防止直线轴承1511掉出;同时,该导向柱1502穿出支撑立板1501下方的一端还套设有导向柱定位套1512;该导向柱定位套1511的下端穿入三角支架连接板14内,中下段设有法兰结构并通过紧固件与三角支架连接板14固定连接;该导向柱定位套1512的上端径向通过紧定螺钉与导向柱1502的下端固定,当支撑立板1501的高度位置确定后,以固定导向柱1502,该导向柱定位套1512穿入三角支架连接板14内的下端径向通过螺钉与三角支架连接板14固定。The guide column 1502 has a pair and is vertically installed at both ends of the support vertical plate 1501 from top to bottom, and the guide column 1502 is connected with the support vertical plate 1501 by sliding fit; the guide column 1502 passes through the support vertical plate 1501 A rubber gasket 1509, a circlip 1510 and a linear bearing 1511 are installed between one end inside the lower end and the supporting vertical plate 1501; . Among them, the rubber gasket 1509 mainly prevents the linear bearing 1511 from colliding with the support vertical plate 1501 and being damaged prematurely when the guide column 1502 moves axially in the linear bearing 1511, and the elastic retaining ring 1510 mainly prevents the linear bearing 1511 from falling out; at the same time, the The end of the guide column 1502 passing through the bottom of the support vertical plate 1501 is also provided with a guide column positioning sleeve 1512; the lower end of the guide column positioning sleeve 1511 penetrates into the triangle bracket connecting plate 14, and the middle and lower section is provided with a flange structure and is fastened Components are fixedly connected with the triangular bracket connecting plate 14; the upper end of the guide column positioning sleeve 1512 is fixed radially with the lower end of the guide column 1502 by the set screw, when the height position of the support vertical plate 1501 is determined, to fix the guide column 1502, the The lower end of the guide column positioning sleeve 1512 penetrating into the triangle bracket connecting plate 14 is fixed to the triangle bracket connecting plate 14 by screws in the radial direction.

该三角支撑架梯形丝杠1504纵向穿设于支撑螺母1508内且与支撑螺母1508通过螺纹连接,该三角支撑架梯形丝杠1504的上下两端均穿出支撑螺母1508,该三角支撑架梯形丝杠1504的下端装设有轴承座1513,该轴承座1513通过螺钉固定于三角支架连接板14上。该三角支撑架手轮1505固设于该三角支撑架梯形丝杆1504的顶端。该三角支撑架夹紧手柄1506为竖直设置的L形结构且底端端部装设有三角支撑架联轴器1514,该三角支撑架联轴器1514连接于该三角支架连接板14底部其中一侧的三角支架连接板滑块141侧壁;该三角支撑架夹紧手柄1506下端靠近弯折处的部位设有限位螺钉1515,以防止三角支撑架夹紧手柄1506夹紧太过。The trapezoidal lead screw 1504 of the triangular support frame is vertically penetrated in the support nut 1508 and is threadedly connected with the support nut 1508. The lower end of the bar 1504 is equipped with a bearing seat 1513, and the bearing seat 1513 is fixed on the triangle bracket connecting plate 14 by screws. The tripod hand wheel 1505 is fixed on the top of the trapezoidal screw 1504 of the tripod. The tripod clamping handle 1506 is a vertically arranged L-shaped structure and the bottom end is equipped with a tripod coupling 1514, and the tripod coupling 1514 is connected to the bottom of the tripod connecting plate 14. The side wall of the tripod connecting plate slide block 141 on one side; the lower end of the tripod clamping handle 1506 is provided with a limit screw 1515 near the bend to prevent the tripod clamping handle 1506 from being clamped too much.

该三维辅助移动机构16装设于该操作台主体11的台面上且位于三角支撑架15一侧,其包括X向移动滑轨161、X向滑板162、Z-X连接板163、Z向移动滑轨164、Y向移动滑轨165、Z向驱动电机166、Y向驱动电机167、X向驱动电机168和拖链169;其中,该X向移动滑轨161水平固设于操作台主体11的顶面X方向一侧边,其一端端部装设有X向驱动电机168;该X向滑板162滑动连接于X向移动滑轨161上;该Z-X连接板163连接于X向滑板162一端顶面与Z向移动滑轨164的下端侧壁之间;该Z向移动滑轨164竖直固设于该Z-X连接板163顶面且顶部装设有Z向驱动电机166;该Y向移动滑轨165一端通过Y-Z连接板1651滑动连接于该Z向移动滑轨164且端部装设有Y向驱动电机167,另一端向Y向水平延伸;该Y向移动滑轨165上还安装有载板1652,在载板1652上可以安装客户定制的摄像头或者物体表面检测装置;该Z向驱动电机166与控制系统5电连接,其动力输出端连接Y向移动滑轨165并驱动Y向移动滑轨165沿着Z向移动滑轨164位移;该Y向驱动电机167与控制系统5电连接,其动力输出端连接Y向移动滑轨165,使安装在Y向移动滑轨165上面的载板1652沿着Y向移动滑轨165位移,载板1652上安装的摄像头或者物体表面检测装置配合切割装置2,用于核废料的切割,用于物品质量检测;该X向驱动电机168与控制系统5电连接,其动力输出端连接X向滑板162并驱动X向滑板162沿着X向移动滑轨161位移,进而使Z向移动滑轨164带动Y向移动滑轨165沿着X向移动滑轨161位移。该拖链169包括X向拖链1691和Z向拖链1692;该X向拖链1691位于该X向移动滑轨161一侧,其一端通过X向拖链连接板与Z-X连接板163连接,另一端与操作台主体11相连;该Z向拖链1692位于Z向移动滑轨164一侧,其一端通过Z向拖链连接板与Z-X连接板163连接,另一端与Y-Z连接板1651连接。The three-dimensional auxiliary moving mechanism 16 is installed on the table top of the console main body 11 and is located on one side of the tripod 15, and includes an X-direction moving slide rail 161, an X-direction sliding plate 162, a Z-X connecting plate 163, and a Z-direction moving slide rail. 164, Y-direction moving slide rail 165, Z-direction driving motor 166, Y-direction driving motor 167, X-direction driving motor 168 and drag chain 169; wherein, the X-direction moving slide rail 161 is horizontally fixed on the top of the console main body 11 On one side of the X-direction, an X-direction drive motor 168 is installed at one end; the X-direction slide plate 162 is slidably connected to the X-direction moving slide rail 161; the Z-X connecting plate 163 is connected to the top surface of one end of the X-direction slide plate 162 Between the lower side wall of the Z-direction mobile slide rail 164; the Z-direction mobile slide rail 164 is vertically fixed on the top surface of the Z-X connecting plate 163 and the top is equipped with a Z-direction drive motor 166; the Y-direction mobile slide rail One end of 165 is slidingly connected to the Z-direction moving slide rail 164 through the Y-Z connecting plate 1651 and the end is equipped with a Y-direction driving motor 167, and the other end extends horizontally in the Y direction; the Y-direction moving slide rail 165 is also equipped with a carrier plate 1652, a customized camera or object surface detection device can be installed on the carrier board 1652; the Z-direction drive motor 166 is electrically connected to the control system 5, and its power output end is connected to the Y-direction mobile slide rail 165 and drives the Y-direction mobile slide rail 165 is displaced along the Z-direction moving slide rail 164; the Y-direction driving motor 167 is electrically connected to the control system 5, and its power output end is connected to the Y-direction moving slide rail 165, so that the carrier plate 1652 mounted on the Y-direction moving slide rail 165 The displacement of the slide rail 165 moves along the Y direction, and the camera or object surface detection device installed on the carrier plate 1652 cooperates with the cutting device 2 for cutting nuclear waste and for item quality inspection; the X-direction driving motor 168 is connected with the control system 5 Electrically connected, its power output end is connected to the X-direction slide 162 and drives the X-direction slide 162 to move along the X-direction sliding rail 161, so that the Z-direction moving slide 164 drives the Y-direction moving slide 165 to move along the X-direction 161 displacements. The drag chain 169 includes an X-direction drag chain 1691 and a Z-direction drag chain 1692; the X-direction drag chain 1691 is located on one side of the X-direction moving slide rail 161, and one end thereof is connected to the Z-X connecting plate 163 through the X-direction drag chain connecting plate, The other end is connected with the console main body 11; the Z-direction towline 1692 is located on one side of the Z-direction moving slide rail 164, one end thereof is connected to the Z-X connection plate 163 through the Z-direction towline connection plate, and the other end is connected to the Y-Z connection plate 1651.

该移动式自动切割装置2匹配设置于该移动式解体操作台1一侧,其包括切割装置平台21、X方向传动机构22、Y方向传动机构23、Z方向传动机构24、切割电机25、冷却液箱26和水泵27。The mobile automatic cutting device 2 is matched and arranged on one side of the mobile dismantling operation table 1, which includes a cutting device platform 21, an X-direction transmission mechanism 22, a Y-direction transmission mechanism 23, a Z-direction transmission mechanism 24, a cutting motor 25, a cooling Liquid tank 26 and water pump 27.

该切割装置平台21位于操作台主体11一侧并与操作台主体11等高,该切割装置平台21包括切割台面211、对称固设于切割台面211底部四角的台面支腿212以及装设于台面支腿212底端的切割装置平台脚轮213;其中,该切割台面211整体呈矩形,其顶面四侧边均设有切割屏蔽罩安装槽。The cutting device platform 21 is located on one side of the console body 11 and is at the same height as the console body 11. The cutting device platform 21 includes a cutting table top 211, table legs 212 symmetrically fixed at the four corners of the bottom of the cutting table top 211, and mounted on the table top. The cutting device platform casters 213 at the bottom of the legs 212; wherein, the cutting table 211 has a rectangular shape as a whole, and four sides of the top surface are provided with cutting shield installation grooves.

该X方向传动机构22装设于该切割装置平台21的切割台面211上,其包括X方向传动滑轨221、直线导轨底座222、X方向直线导轨223、X方向传动电机224、X方向传动丝杠225、X方向拖链226、X方向轴承座227和X方向减速机228;其中,该X方向传动滑轨221固设于切割台面211上,其X方向的两端中部设有一对X方向轴承座227;该直线导轨底座222固设于该切割台面211上,其位于X方向传动滑轨221一侧且与X方向传动滑轨221平行;该X方向直线导轨223固设于该直线导轨底座222顶部;该X方向传动电机224装设于该X方向传动滑轨221一端且与控制系统5电连接,该X方向传动电机224的动力输出端与X方向减速机228通过X方向联轴器229连接;该X方向联轴器229的X方向联轴器壳2210将X方向减速机228与X方向传动滑轨221连接;该X方向传动丝杠225位于X方向传动滑轨221中间且顺着X方向布置,该X方向传动丝杠225一端通过X方向联轴器229与X方向减速机228连接,该X方向传动丝杠225另一端依次穿过一对X方向轴承座227且与X方向轴承座227之间通过轴承连接;该X方向拖链226位于切割台面211上且位于X方向传动滑轨221和X方向直线导轨223之间,其一端连接切割台面211上,另一端连接Y方向传动机构23;该X方向传动滑轨221上部固设有X方向传动滑板2211。The X-direction transmission mechanism 22 is mounted on the cutting table 211 of the cutting device platform 21, and includes an X-direction transmission slide rail 221, a linear guide rail base 222, an X-direction linear guide rail 223, an X-direction transmission motor 224, and an X-direction transmission wire. Bar 225, X-direction drag chain 226, X-direction bearing seat 227 and X-direction reducer 228; wherein, the X-direction transmission slide rail 221 is fixed on the cutting table 211, and a pair of X-direction guide rails are arranged in the middle of the two ends of the X-direction. Bearing seat 227; the linear guide rail base 222 is fixed on the cutting table 211, which is located on the side of the X-direction transmission slide rail 221 and parallel to the X-direction transmission slide rail 221; the X-direction linear guide rail 223 is fixed on the linear guide rail The top of the base 222; the X-direction transmission motor 224 is installed on one end of the X-direction transmission slide rail 221 and is electrically connected to the control system 5, the power output end of the X-direction transmission motor 224 and the X-direction reducer 228 are coupled through the X-direction The X-direction coupling housing 2210 of the X-direction coupling 229 connects the X-direction reducer 228 with the X-direction transmission slide rail 221; the X-direction transmission screw 225 is located in the middle of the X-direction transmission slide rail 221 and Arranged along the X direction, one end of the X-direction transmission screw 225 is connected to the X-direction reducer 228 through the X-direction coupling 229, and the other end of the X-direction transmission screw 225 passes through a pair of X-direction bearing seats 227 in turn and is connected with The X direction bearing seats 227 are connected by bearings; the X direction drag chain 226 is located on the cutting table 211 and between the X direction transmission slide rail 221 and the X direction linear guide rail 223, one end of which is connected to the cutting table 211, and the other end is connected to The Y-direction transmission mechanism 23; the upper part of the X-direction transmission slide rail 221 is fixed with an X-direction transmission slide plate 2211 .

该Y方向传动机构23装设于该X方向传动机构22上方,其包括Y方向传动滑轨231、第一滑板232、传动滑块233、Y方向传动电机234、Y方向传动丝杠235、Y方向轴承座236和Y方向减速机237;其中,该Y方向传动滑轨231一端底部通过螺钉连接于X方向传动滑板2211上部,另一端底部通过螺钉与第一滑板232连接;该第一滑板232底部与传动滑块233通过螺钉连接,该传动滑块233的底部与X方向传动机构22的X方向直线导轨223滚动配合连接;同时,该Y方向传动滑轨231沿Y方向的两端中部设有一对Y方向轴承座236;该Y方向传动电机234装设于该Y方向传动滑轨231一端且与控制系统5电连接,该Y方向传动电机234的动力输出端与Y方向减速机237通过Y方向联轴器238连接,该Y方向联轴器238的Y方向联轴器壳239将Y方向减速机237与Y方向传动滑轨231连接;该Y方向传动丝杠235位于Y方向传动滑轨231中间且顺着Y方向布置,该Y方向传动丝杠235一端通过Y方向联轴器238与Y方向减速机237连接,该Y方向传动丝杠235另一端依次穿过一对Y方向轴承座236并与Y方向轴承座236之间通过轴承连接。The Y-direction transmission mechanism 23 is installed above the X-direction transmission mechanism 22, and it includes a Y-direction transmission slide rail 231, a first slide plate 232, a transmission slider 233, a Y-direction transmission motor 234, a Y-direction transmission screw 235, a Y-direction transmission Direction bearing seat 236 and Y direction reducer 237; wherein, the bottom of one end of the Y direction transmission slide rail 231 is connected to the upper part of the X direction transmission slide plate 2211 by screws, and the bottom of the other end is connected to the first slide plate 232 by screws; the first slide plate 232 The bottom is connected with the transmission slider 233 by screws, and the bottom of the transmission slider 233 is connected with the X-direction linear guide rail 223 of the X-direction transmission mechanism 22 in a rolling fit; There is a pair of Y-direction bearing housings 236; the Y-direction transmission motor 234 is installed on one end of the Y-direction transmission slide rail 231 and is electrically connected to the control system 5, and the power output end of the Y-direction transmission motor 234 passes through the Y-direction reducer 237 The Y direction coupling 238 is connected, and the Y direction coupling housing 239 of the Y direction coupling 238 connects the Y direction reducer 237 with the Y direction transmission slide rail 231; the Y direction transmission screw 235 is located on the Y direction transmission slide In the middle of the rail 231 and arranged along the Y direction, one end of the Y direction transmission screw 235 is connected to the Y direction reducer 237 through the Y direction coupling 238, and the other end of the Y direction transmission screw 235 passes through a pair of Y direction bearings in turn. The seat 236 is connected with the bearing seat 236 in the Y direction through bearings.

该Z方向传动机构24装设于该Y方向传动机构23上方,其包括第二滑板240、Z方向传动滑轨241、Z方向传动滑块242、Z方向传动电机243、Z方向传动丝杠244、Z方向拖链245、Z方向轴承座246和Z方向减速机247;其中,该第二滑板240滑动连接于Y方向传动滑轨231上;该Z方向传动滑轨241竖直固定于该第二滑板240顶部,其沿Z方向的两端中部设有一对Z方向轴承座246;该Z方向传动滑块242滑动连接于Z方向传动滑轨241上;该Z方向传动电机243装设于该Z方向传动滑轨241的顶部且与控制系统5电连接,该Z方向传动电机243的动力输出端与Z方向减速机247通过Z方向联轴器248连接,该Z方向联轴器248的Z方向联轴器壳249将Z方向减速机247与Z方向传动滑轨241连接;该Z方向传动丝杠244位于Z方向传动滑轨241中间且顺着Z方向布置,该Z方向传动丝杠244一端通过Z方向联轴器248与Z方向减速机247连接,该Z方向传动丝杠244另一端依次穿过一对Z方向轴承座246且与Z方向轴承座246之间通过轴承连接;该Z方向拖链245位于Z方向传动滑轨241纵向一侧,其一端通过第一Z向拖链连接板2410固定连接Z方向传动滑块242,另一端通过第二Z向拖链连接板2411连接Z方向传动滑轨241。The Z-direction transmission mechanism 24 is installed above the Y-direction transmission mechanism 23, and includes a second slide plate 240, a Z-direction transmission slide rail 241, a Z-direction transmission slider 242, a Z-direction transmission motor 243, and a Z-direction transmission screw 244. , Z-direction drag chain 245, Z-direction bearing housing 246 and Z-direction reducer 247; wherein, the second slide plate 240 is slidably connected to the Y-direction transmission slide rail 231; the Z-direction transmission slide rail 241 is vertically fixed on the first Two sliding plate 240 tops, it is provided with a pair of Z direction bearing seat 246 in the middle part of its two ends along Z direction; The Z direction transmission slider 242 is slidably connected on the Z direction transmission slide rail 241; The Z direction transmission motor 243 is mounted on the The top of the Z-direction transmission slide rail 241 is electrically connected with the control system 5, and the power output end of the Z-direction transmission motor 243 is connected with the Z-direction reducer 247 through the Z-direction coupling 248, and the Z direction of the Z-direction coupling 248 is The direction coupling shell 249 connects the Z-direction reducer 247 with the Z-direction transmission slide rail 241; the Z-direction transmission screw 244 is located in the middle of the Z-direction transmission slide rail 241 and arranged along the Z direction, and the Z-direction transmission screw 244 One end is connected to the Z-direction reducer 247 through the Z-direction coupling 248, and the other end of the Z-direction transmission screw 244 passes through a pair of Z-direction bearing seats 246 in turn and is connected with the Z-direction bearing seats 246 through bearings; Direction drag chain 245 is located on the longitudinal side of Z direction transmission slide rail 241, one end of which is fixedly connected to Z direction transmission slider 242 through the first Z direction drag chain connecting plate 2410, and the other end is connected to Z direction through second Z direction drag chain connecting plate 2411. Direction transmission slide rail 241.

该切割电机25固定装设于Z方向传动滑块242上且与控制系统5电连接,该切割电机25的动力输出端装设有切割片251;其中,该切割电机25预设输出功率≥3kW,切割装置平台21长度方向(指X方向)传动机构行程≥200mm,定位精度≤1mm;高度方向(指Z方向)传动机构行程≥400mm,定位精度≤1mm;宽度方向(指Y方向)传动机构行程≥200mm,定位精度≤1mm;切割最大范围是指能切割的圆管直径≥φ200mm;切割速度以圆管直径φ200mm为例,切割一个断面所用时间≤10min。The cutting motor 25 is fixedly installed on the Z-direction transmission slider 242 and is electrically connected to the control system 5, and the power output end of the cutting motor 25 is equipped with a cutting piece 251; wherein, the preset output power of the cutting motor 25 is ≥ 3kW , cutting device platform 21 length direction (referring to X direction) transmission mechanism stroke ≥ 200mm, positioning accuracy ≤ 1mm; height direction (referring to Z direction) transmission mechanism stroke ≥ 400mm, positioning accuracy ≤ 1mm; width direction (referring to Y direction) transmission mechanism Stroke ≥ 200mm, positioning accuracy ≤ 1mm; the maximum cutting range refers to the diameter of the circular tube that can be cut ≥ φ200mm; the cutting speed takes the circular tube diameter φ 200mm as an example, and the time for cutting a section is ≤ 10min.

该冷却液箱26设置于切割装置平台21下方,其底部四角设有冷却液箱脚轮261,顶部设有箱盖262。The cooling liquid tank 26 is arranged below the cutting device platform 21 , the bottom four corners are provided with cooling liquid tank casters 261 , and the top is provided with a tank cover 262 .

该水泵27装设于该冷却液箱26的箱盖262外顶部且与控制系统5电连接,该水泵27连接有冷却水管道271,该冷却水管道271的出口通过胶管引出对准切割电机25的切割片251。The water pump 27 is installed on the outer top of the tank cover 262 of the coolant tank 26 and is electrically connected with the control system 5. The water pump 27 is connected with a cooling water pipeline 271, and the outlet of the cooling water pipeline 271 is drawn out through a rubber hose to align with the cutting motor 25. The cutting piece 251.

该废料回收装置3匹配设置于移动式自动切割装置2下侧,具体设置于切割装置平台21底侧,主要完成在切割过程中产生的废渣和冷却水等的回收,其底部四角设有回收箱体脚轮31,一侧外壁还设有回收箱把手。The waste material recycling device 3 is matched and arranged on the lower side of the mobile automatic cutting device 2, specifically on the bottom side of the cutting device platform 21, and mainly completes the recycling of waste residues and cooling water generated during the cutting process. There are recycling boxes at the four corners of the bottom Body caster 31, one side outer wall is also provided with recovery box handle.

该屏蔽外壳系统4能够有效屏蔽操作人员受到的废旧构件或者设备产生的辐射并防止切屑飞溅,可以通过窥视窗观察内部的切割情况,其屏蔽体材料为较厚的不锈钢板,厚度≥20mm;该屏蔽外壳系统4能够单独拆卸,采用机械式配合,连接处防尘密封。该屏蔽外壳系统4包括操作台屏蔽罩41和切割屏蔽罩42;其中,该操作台屏蔽罩41前后两端设有进出料孔(在出料孔处安装了加强法兰,以便在多次数出料后,侧壁不会发生变形扭曲),其匹配密封装设于操作台主体11台面四周的滑槽内;该切割屏蔽罩42的前后两端也设有进出料孔(在出料孔处安装了加强法兰,以便在多次数出料后,侧壁不会发生变形扭曲部),其匹配密封装设于切割装置平台21的切割台面211上的切割屏蔽罩安装槽内。The shielding shell system 4 can effectively shield the operator from radiation generated by waste components or equipment and prevent chips from splashing, and can observe the internal cutting situation through the viewing window. The material of the shielding body is a thicker stainless steel plate with a thickness ≥ 20mm; The shielding shell system 4 can be disassembled separately, adopts mechanical fit, and the joints are dustproof and sealed. The shielding shell system 4 includes an operating table shielding cover 41 and a cutting shielding cover 42; wherein, the front and rear ends of the operating table shielding cover 41 are provided with inlet and outlet holes (strengthening flanges are installed at the outlet holes, so that multiple output After cutting, the side wall will not be deformed and twisted), and its matching seal is installed in the chute around the table main body 11 table; the front and rear ends of the cutting shield 42 are also provided with inlet and outlet holes (at the outlet hole A reinforcing flange is installed so that after multiple times of discharge, the side wall will not be deformed and twisted), which is matched and sealed in the cutting shield installation groove on the cutting table 211 of the cutting device platform 21.

该控制系统主要完成整个系统的有序运行,通过其操作界面完成系统的远程和固定遥控;其中,该控制系统装设于控制柜内部,移动式夹持系统1和移动式自动切割装置2所有传动结构的电动控制部分均需集成于控制系统操作界面上并统一在控制柜进行操作。The control system mainly completes the orderly operation of the whole system, and completes the remote and fixed remote control of the system through its operation interface; among them, the control system is installed inside the control cabinet, and the mobile clamping system 1 and the mobile automatic cutting device 2 are all The electric control part of the transmission structure needs to be integrated on the operation interface of the control system and uniformly operated in the control cabinet.

本发明结构设计合理、紧凑,操作使用方便,可自由移动,便于储放,具有屏蔽核辐射功能,切割效率高、效果好。The invention has reasonable and compact structural design, convenient operation and use, free movement, convenient storage, nuclear radiation shielding function, high cutting efficiency and good effect.

Claims (8)

1. one kind radiation product cutting equipment, it is characterised in that:The equipment includes portable grasping system, movable type and cut automatically Cut device, waste material recovery device, shielding enclosure system, switch board, the control system being installed in inside the switch board;
The portable grasping system includes operating desk main body, mobile dead head, stationary center seat, A-frame connecting plate, three Angle support frame and three-dimensional auxiliary travel mechanism;The table top of the operating desk main body is provided with line slideway along its length;It is described to move The bottom of dynamic dead head, which is rolled, to be connected on the line slideway;The stationary center seat is fixed on the platform of the operating desk main body On face, it is located at the end side of the line slideway and is in be oppositely arranged with the mobile dead head;The A-frame connects The bottom of fishplate bar rolls and is connected on the line slideway;The triangular support bracket is fixed at the A-frame connecting plate On;The three-dimensional auxiliary travel mechanism is installed on the table top of the operating desk main body and positioned at the triangular support bracket side;
The portable automatic cutting device matching is arranged at the portable disintegration operating desk side;
The waste material recovery device matching is arranged at the bottom side of the portable automatic cutting device;
It is described shielding enclosure system include Matching installation in the operating desk radome and Matching installation in the operating desk main body in Cutting radome outside the portable automatic cutting device;The rear and front end of the operating desk radome and cutting radome It is equipped with input and output material hole;
The control system completes the long-range of equipment and fixed remote control by its operation interface;The control system is installed in described Inside switch board;The Electronic control part of the portable grasping system and portable automatic cutting device is integrated in the control In the operation interface of system processed and it is unified in the switch board and is operated.
2. product cutting equipment is radiated as claimed in claim 1, it is characterised in that:The mobile dead head includes mobile bottom Seat, mobile support, fixed umbrella-shaped lathe center, shift servo motor, main synchronous pulley, from synchronous pulley and timing belt;It is described to move The bottom of dynamic base is rolled with the line slideway by a pair of movement sliding blocks and is connected, one of them described mobile sliding block one Side is connected with mobile base clamping lever by mobile base shaft coupling;The mobile support is fixedly arranged on the top of the mobile base Face, its middle part is equiped with mobile tailstock sleeve;The fixed umbrella-shaped lathe center level is installed in the mobile mid-stent, one End is top to be stretched out to the mobile stent outer, and the other end is passed through the mobile tailstock sleeve to the mobile stent outer And traversing through end be equiped with it is described from synchronous pulley;The fixed umbrella-shaped lathe center other end is connected with umbrella by Morse's taper Shape center sleeve axle, the two ends of the umbrella-shaped lathe center set axle pass through mobile dead head bearing and the top sleeve connection of the movement; The shift servo motor is installed in the mobile cradle top and electrically connected with the electric-control system, the shift servo motor Clutch end be equiped with the main synchronous pulley;The main synchronous pulley and from passing through the timing belt between synchronous pulley Connection.
3. product cutting equipment is radiated as claimed in claim 1, it is characterised in that:The stationary center seat includes fixed bottom Seat, top mounting cylinder, tailstock sleeve, top body, stationary center seat trapezoidal screw, steering connecting plate, firm banking clamp hand Handle, steering gear, steering spindle and steering handwheel;The firm banking is fixed on the table top of the operating desk main body;The top peace Fitted tube level is fixed on the top of the firm banking;The tailstock sleeve matching is set in the top mounting cylinder;It is described Top body level is arranged in the tailstock sleeve, and its one end is top tip part and passed on the outside of the tailstock sleeve, the other end Stretch into the tailstock sleeve;The stationary center seat trapezoidal screw level is arranged in the tailstock sleeve, its one end connection The afterbody of the top body, the other end is passed on the outside of the tailstock sleeve and traversing through end root is arranged with described turn to and connected Plate;The steering connecting plate is fixed on the axial end of the tailstock sleeve;The firm banking clamping lever is connected vertically In the tail end of the top mounting cylinder;The steering gear is installed in the afterbody of the top mounting cylinder;Described steering spindle one end connects The clutch end of the steering gear is connect, the other end is provided with steering handwheel.
4. product cutting equipment is radiated as claimed in claim 1, it is characterised in that:The three-dimensional auxiliary travel mechanism includes X To shifting sledge, X to slide plate, Z-X connecting plates, Z-direction shifting sledge, Y-direction shifting sledge, Z-direction motor, Y-direction motor With X to motor;The Z-direction motor, Y-direction motor and X are electrically connected to motor with the control system; The X is horizontally located in the side of top surface X-direction one of the operating desk main body to shifting sledge, its one end end be equiped with X to Motor;The X is connected to the X on shifting sledge to slide plate slides;The Z-X connecting plates are connected to the X to cunning Between the bottom side of the wall of plate one end top surface and the Z-direction shifting sledge;The Z-direction shifting sledge is fixedly arranged on the Z-X and connected vertically The top surface of fishplate bar and top is equiped with the Z-direction motor;Slided by the Y-Z connecting plates described Y-direction shifting sledge one end Dynamic to be connected to the Z-direction shifting sledge and end is equiped with the Y-direction motor, the other end is horizontal-extending to Y-direction;The Y It is also equipped with support plate, the support plate that camera or body surface detection means are installed on to shifting sledge;The Z-direction is driven The clutch end of dynamic motor connects the Y-direction shifting sledge and drives the Y-direction shifting sledge along the Z-direction shifting sledge Displacement;The clutch end of the Y-direction motor connects the support plate and drives the support plate along the Y-direction shifting sledge Displacement;The X connects the X to slide plate to the clutch end of motor and drives the X to slide plate along the X to shifting Dynamic slide rail displacement.
5. product cutting equipment is radiated as claimed in claim 4, it is characterised in that:The three-dimensional auxiliary travel mechanism also includes Drag chain;The drag chain includes X to drag chain and Z-direction drag chain;
The X is located at the X to shifting sledge side to drag chain, and its one end is by X to drag chain connecting plate and the Z-X connecting plates Connection, the other end is connected with the operating desk main body;
The Z-direction drag chain is located at the Z-direction shifting sledge side, and its one end connects the Z-X by the Z-direction drag chain connecting plate Connecting plate, the other end is connected with the Y-Z connecting plates.
6. product cutting equipment is radiated as claimed in claim 1, it is characterised in that:The portable automatic cutting device includes Cutter device platform, X-direction transmission mechanism, Y-direction transmission mechanism, Z-direction transmission mechanism, cutting motor, tank for coolant and water Pump;The cutter device platform is located at the operating desk body side and contour with the operating desk main body;The X-direction transmission Mechanism is installed on the cutter device platform and electrically connected with the control system;The Y-direction transmission mechanism is installed in institute State above X-direction transmission mechanism and electrically connected with the control system;The Z-direction transmission mechanism is installed in the Y-direction and passed Electrically connect above motivation structure and with the control system;The cutting motor be fixed on the Z-direction driving block and Electrically connected with the control system, the clutch end of the cutting motor is equiped with cutting sheet;The tank for coolant is arranged at Below the cutter device platform;The water pump is installed in the outer top of the tank for coolant and is electrically connected with the control system Connect, the water pump is connected with cooling water pipeline, the outlet of the cooling water pipeline is drawn by sebific duct is directed at the cutting sheet.
7. product cutting equipment is radiated as claimed in claim 1, it is characterised in that:The waste material recovery device is arranged at described Cutter device platform bottom side, its bottom corner is additionally provided with collection box handle provided with box castor, side outer wall is reclaimed.
8. product cutting equipment is radiated as claimed in claim 1, it is characterised in that:The operating desk main body main material is not Become rusty steel, size length × wide:2000mm × 700mm, its bottom corner is arranged with Moving caster and in the Moving caster side Provided with fixed foot stool.
CN201710569463.3A 2017-07-13 2017-07-13 One kind radiation product cutting equipment Pending CN107160073A (en)

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