CN107156339A - A kind of tea machinery, cleanly production line - Google Patents
A kind of tea machinery, cleanly production line Download PDFInfo
- Publication number
- CN107156339A CN107156339A CN201710386409.5A CN201710386409A CN107156339A CN 107156339 A CN107156339 A CN 107156339A CN 201710386409 A CN201710386409 A CN 201710386409A CN 107156339 A CN107156339 A CN 107156339A
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- machine
- tea
- production line
- conveyer belt
- motor
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
Abstract
A kind of tea machinery, cleanly production line, belong to tea-processing equipment technical field.The purpose is to provide a kind of mechanization, standardization, automation, serialization, clean tea production line with scale.Including each operation equipment being made up of cleaning machine, dewaterer, grader, tea leaf tedder, vibration machine, roller fixation machine, kneading machine, multiple-grooved cooking-pot type continuous carding machine, Low Temperature Far Infrared curer, spreading-and-cooling machine, grightening pot machine, tea color sorter, high-temp. far infrared curer and tea packaging machine, by elevator and conveying mechanism into feeding unit and the controlling organization that is made up of microcomputer and central control cabinet, be sequentially connected respectively by conveyer and elevator between above-mentioned adjacent each operation equipment；The motor of above-mentioned each operation equipment and the motor of feeding unit are variable-frequency motor, and variable-frequency motor is by controlling organization control.
Description
Technical field
The present invention relates to a kind of tea machinery, cleanly production line, belong to tea-processing equipment technical field.
Background technology
Lu`an Guapian.Tea tea is one of Chinese well-known tea, with tealeaves monolithic without stalk bud, and color and luster treasured is green, and playing profit has frost,
Form the peculiar qualities such as the clear and bright green aloof from politics and material pursuits, long times of aftertaste of bright, fragrance of soup look.Traditional Lu`an Guapian.Tea tea, using artificial frying
Method completes fixing, shaping process；The method that manually charcoal fire is bakeed completes the process such as primary drying for baking, small fire, serious.Lu`an Guapian.Tea
The advantage that tea is processed by hand is：When the technical quality of tea making personnel is preferable, the superfine product tea of better quality grade can be made, but
Its yield is little.Its weak point is shown：Technical difficulty is larger, and it is serious by man's activity into tea quality, inefficiency,
It is a large amount of to use high-quality charcoal resource, the ecological balance of tea growing areas can be destroyed and certain environmental pollution is brought, during charcoal burning
The bad air of generation or bad product can produce secondary pollution to tealeaves；In process the chance of human contact's tealeaves compared with
Many, sanitary condition is poor；Tea-making quality varies with each individual, and standardization level is not high, particularly requires that homogeneous external of quality large is ordered
Single, tea making in manual methods is difficult to meet and required, seriously constrains the development of Lu`an Guapian.Tea industry.
Mechanism green tea produced in Anhui Province in the market are generally that tea grower completes to finish, done using small-sized multiple-grooved cooking-pot type continuous carding machine
The processes such as shape, even primary drying for baking, because machine construction is excessively simple, control process is also needed to fully rely on manually, by experience, and its
Mechanical structure can not be fully finished the technical process needed for traditional green tea produced in Anhui Province tea, often cause fixing to kick the beam or overweight, temperature
It is too low or excessively high, it have impact on into the quality of tea.
The content of the invention
The purpose of the present invention is that the processing existed to solve current Lu`an Guapian.Tea tea disperses, and quality heterogeneity and consumption are a large amount of
Manpower, charcoal resource and the environment brought and pollution problem there is provided a kind of mechanization, standardization, automation, serialization,
Clean the tea production line with scale.
Its technical scheme is：A kind of tea machinery, cleanly production line, including by cleaning machine, dewaterer, grader,
Tea leaf tedder, vibration machine, roller fixation machine, kneading machine, multiple-grooved cooking-pot type continuous carding machine, Low Temperature Far Infrared curer, spreading-and-cooling machine, brightness
The each operation equipment that pot machine, tea color sorter, high-temp. far infrared curer and tea packaging machine are constituted, by elevator and conveyer
The feeding unit of composition and the controlling organization being made up of microcomputer and central control cabinet, it is characterised in that：Above-mentioned adjacent each work
It is sequentially connected respectively by conveyer and elevator between sequence equipment, wherein, the conveyer belt of conveyer is arranged on previous processing apparatus
The lower section of discharging opening, hoist installation is between the discharging opening of conveyer and the charging aperture of later procedure equipment；It is above-mentioned
The motor of each operation equipment and the motor of feeding unit are variable-frequency motor, and variable-frequency motor is by controlling organization control.
It has the technical effect that：Due to the technological requirement processed according to Lu`an Guapian.Tea flat tea, using related plant equipment,
And the variable-frequency motor of each operation equipment feeding unit and the electromagnetism of concerned process steps equipment are changed by microcomputer and central control cabinet
It is controlled to valve and the electrical power for needing hot processing apparatus etc., it is achieved thereby that the mechanization of Lu`an Guapian.Tea tea, standardization, automatically
Change, serialization, clean and large-scale production, it is simple to efficiently solve current Lu`an Guapian.Tea tea process equipment, into tea quality
Not high, quality is uneven, and labor intensive power is more and wastes high-quality charcoal resource, and generation environment pollution and processing environment are unhygienic
Phenomenon；Meanwhile, nobody is carried out by elevator and conveyer between production line each operation equipment and does not land conveying, whole piece production
The part that line is contacted with tealeaves is all using stainless steel or food-grade conveyer belt, and central control cabinet is given birth to microcomputer with each operation equipment
Workshop isolation is produced, the secondary pollution of tealeaves in process is also efficiently avoid, its hygienic rank can reach national regulation
Food standard；In addition, each operation equipment is separate, be conducive to the maintenance and replacing of equipment.
Brief description of the drawings
Fig. 1 is the equipment connection diagram of the present invention；
Fig. 2 is the tea leaf tedder structural representation of the present invention；
Fig. 3 is the multiple-grooved cooking-pot type continuous carding machine structural representation of the present invention；
Fig. 4 is the multiple-grooved cooking-pot type continuous carding machine front view of the present invention；
Fig. 5 is the multiple-grooved cooking-pot type continuous carding machine top view of the present invention；
Fig. 6 is the cross-sectional view of the multiple-grooved cooking-pot type continuous carding machine U-lag of the present invention；
Fig. 7 is multilayer conveyer belt type spreading for cooling humidifier structure schematic diagram.
Embodiment
As shown in figure 1, a kind of tea machinery, cleanly production line, including by cleaning machine 1, dewaterer 4, grader 5,
Tea leaf tedder 6, vibration machine 7, roller fixation machine 8, kneading machine 9, multiple-grooved cooking-pot type continuous carding machine 10, Low Temperature Far Infrared curer 11,
The each operation that spreading-and-cooling machine 12, grightening pot machine 13, tea color sorter 14, high-temp. far infrared curer 15 and tea packaging machine 16 are constituted is set
It is standby, the feeding unit being made up of conveyer and elevator 3 and the controlling organization being made up of microcomputer 19 and central control cabinet 18.On
State and be sequentially connected respectively by conveyer and elevator between adjacent each operation equipment, wherein, the conveyer belt of conveyer is arranged on
The lower section of previous processing apparatus discharging opening, hoist installation is in the discharging opening of conveyer and the charging of later procedure equipment
Between mouthful；The motor of above-mentioned each operation equipment and the motor of feeding unit are variable-frequency motor, and variable-frequency motor is by controlling organization control
System.
It is respectively equipped with what is controlled by controlling organization between the discharging opening of each operation equipment and the conveyer belt of corresponding conveyer
Tea even distribution feeding machine 2.The tea even distribution feeding machine is a kind of feed disclosed in Chinese patent CN101703121A
Machine, it is uniform to ensure to fall into the tealeaves thickness on conveyer belt, without packing phenomenon.
It is fed below the discharging opening of elevator 3 with being mounted on above the charging aperture of processing apparatus by micro-processor controlled essence amount
Device.The fine amount feeding device is a kind of fine amount feeding device (not indicated in figure) disclosed in Chinese patent CN101717005A, to protect
Card feed is accurate.
The cleaned cleaning showers of machine 1 of tealeaves, the dewaterer 4 of harvesting be dehydrated and taper cartridge type grader 5 be classified after send into stand
It is blue or green that blue or green machine carries out stand.
As shown in Fig. 2 tea leaf tedder 6 is made up of frame, motor and conveyer belt, the uniform many exhaust fans 61 of frame top, machine
It is respectively equipped with above suction fan 63 uniformly corresponding with frame top exhaust fan on bottom plate in frame, the feed end of conveyer belt 62
Uniform cloth leaf batcher 2.Suction fan suction dry air on frame inner bottom plating, is linearly paved with conveying by uniform
The fresh leaf taken, is expelled directly out after absorbing the moisture in fresh leaf from the exhaust fan of frame top, to strengthen the effect of reducing temperature and humidity,
Make dark brownish green appropriate dehydration, strengthen the activity of enzyme, cause inclusion Biochemical changes.
In order to ventilative, the round sieve of the mesh of 40 mesh -20, sieve diameter 1.5- are evenly equipped with the surface of tea leaf tedder conveyer belt
2.5mm, the hole shape of sieve aperture is square semicircle or oval etc..
Fresh leaf feeding taper cartridge type vibration machine 7 after stand is blue or green carries out leaf rotation, makes dark brownish green in the presence of external force, galling leaf margin
Part cell tissue, destroys chlorophyll, distributes green gas taste, overflows tea juice and air contact, causes the local enzyme of polyphenol compound
Enzymatic oxidation, utilizes micro- ferment effect increase tea aroma during leaf rotation.
Fresh leaf feeding electric heating roller formula green-keeping machine 8 after leaf rotation is finished, using high temperature, the activity of rapid destructive enzyme,
Consolidate the quality of established tea.
Tealeaves feeding kneading machine 9 after fixing is kneaded, and crushes tea cell, extrusion tea juice attachment tealeaves surface,
To promote the concentration of millet paste.In order to adapt to the time requirement of whole production line tea processing, kneading machine is using many sides in parallel
Formula is kneaded to the tealeaves for entering each kneading machine simultaneously.Feeding is provided between the top of kneading machine 9 in parallel and fine amount feeding device
Conveyer belt, bottom is provided with discharging conveyor belts.
For the unique profile of " leaf natural closed-book, the shape such as melon seeds " that reach Lu`an Guapian.Tea, carding machine 10 is using improving
Multiple-grooved cooking-pot type continuous carding machine complete.As shown in Fig. 3,4,5, it includes frame, U-shaped multiple-grooved pot, groove pot roller, motor, biography
Floating crossbeam is symmetrically arranged with dynamic chain, crank, connecting rod, groove pot roller, pressurization rod and electrically heated rod, the both sides of frame 1007
Seat 1004, the two ends of floating crossbeam 1005 are connected by shock-absorbing spring 1003 with floating beam seat respectively, and crank 1010 is hinged on
On floating crossbeam, to support toggle.Tealeaves sends into U-shaped multiple-grooved pot by uniform cloth leaf batcher 2, and groove pot is internal
It is embedded with electrically heated rod 1002 and drives crank to rotate through driving chain 1009 to heat motor 1008 after shaping, energization, passes through song
It is reciprocating on groove pot roller 1012 that the realization of handle linkage is arranged on the U-shaped multiple-grooved of frame top pot.Adjustment is arranged on
The height of adjusting screw 1006 in frame bottom, thus it is possible to vary the inclination angle of groove pot, according to rubbing for different tealeaves and stainless steel plate
Wipe coefficient different, 2-10 ° is generally adapted to, in favor of continuous manage bar shaping.It is different according to the old tender degree of tealeaves, it is equipped with groove pot
The pressurization rod 1013 of different weight, pressurization rod is the long rod that diameter is less than groove pot internal diameter, and gauze is wrapped in outside, and inside can fill tea
The innocuous substances such as leaf end, to reach different shape needs.
The U-lag lower semicircular radius R of U-shaped multiple-grooved pot is 30-50mm, and wall high H in side is 40-50mm, wherein side wall with
Vertical angle α is 7-15 ° (see Fig. 6).
According to traditional tea-manufacturing technology, the tealeaves after manage bar shaping needs " drawing small fire ", and this production line is bakeed using infrared low temperature
Machine 11 simulates " drawing small fire " technique in traditional tea making, and low temperature baking is carried out to the tealeaves after manage bar shaping.
Tealeaves feeding spreading-and-cooling machine 12 after low temperature is bakeed carries out spreading for cooling.As shown in fig. 7, spreading-and-cooling machine 12 is multilayer conveyer belt type
Spreading for cooling humidifier, its structure is similar to tea leaf tedder, is made up of frame, motor and conveyer belt, the uniform many air-conditionings of frame top
1201, on the bottom plate in frame on humidifier 1203 uniformly corresponding with frame top air-conditioning, the feed end of conveyer belt 1202
Side is respectively equipped with uniform cloth leaf batcher 2.Forced refrigeration is carried out to tealeaves to reduce the time of its spreading for cooling using air-conditioning, using adding
Wet device makes blade be eased back during spreading for cooling, in favor of the progress of next step brightness pot process.
Tealeaves feeding grightening pot machine 13 after spreading for cooling carries out the upper frost of brightness pot, by heat chemistry effect and mechanism, beneficial to tea
Frost, which acts on the polishing effect produced by mechanical friction, on the generation of leaf fragrance, surface improves tealeaves exterior quality and fixed tealeaves
Dark green color and luster etc..
Tealeaves after brightness pot is removed after the leaf that floats, broken leaf, discoloration blade, feeding far infrared is high through the color sorting of tea color sorter 14
Warm curer 15 carries out high temperature baking (widening fire equivalent in traditional tea-manufacturing technology), and the tealeaves after high temperature is bakeed sends into tealeaves
Packing machine 16 is packed.
Traditional tea machine detection is generally pot temperature or the surface temperature of heater element, but due to the factor of heat transfer rate, it is past
Toward causing the temperature detected can not in good time, accurately reflect actual temperture of leaves, tealeaves is caused easily to be charred.To be asked more than solving
All equipment for needing thermal technology's sequence such as green-keeping machine, carding machine, grightening pot machine, far infrared curer in topic, the present invention, its temperature control is equal
Using the closed-loop control system based on multiple spot fuzzy PID algorithm, its principle is equally distributed multiple to be provided with processing space
The direct detection temperature of infrared temperature sensor, and the temperature signal of its detection through cable transmission to microcomputer, through signal transacting point
After analysis, the difference with this process design temperature, the instruction control center control of microcomputer output signal are judged by multiple spot fuzzy PID algorithm
The contactor of cabinet processed performs switch motion (or angle of flow adjustment execution unit power output of adjustment controllable silicon) to control to hold
Row part (motor, heating by infrared radiation plate) working condition, with being quick on the draw, the small and higher Shandong of the small, overshoot that is delayed
The features such as rod.
The motor of each operation equipment and the motor of feeding unit in production line are variable-frequency motor, variable-frequency motor and each phase
Close the solenoid directional control valve of processing apparatus and need electrical power of hot processing apparatus etc. to be controlled by central control cabinet 18 with microcomputer 19, it is controlled
Signal processed is transmitted by cable 17.Microcomputer is by controlling the switch element (A.C. contactor etc.) and power of central control cabinet to adjust member
The pulse signal of part (controllable silicon etc.) and each variable-frequency motor, so that steering and the speed of related variable-frequency motor are controlled, or control phase
The action of pass solenoid directional control valve, or control the power of related infrared radiation panel etc., make concerned process steps equipment adding according to setting
Between man-hour, the parameter such as temperature and requirement carry out automatic operation.
The part contacted on production line with tealeaves is all using stainless steel or food-grade conveyer belt.
Central control cabinet is isolated with microcomputer with workshop, and the workshop of each operation equipment can realize manless production.
Claims (9)
1. a kind of tea machinery, cleanly production line, including by cleaning machine (1), dewaterer (4), grader (5), tea leaf tedder
(6), vibration machine (7), roller fixation machine (8), kneading machine (9), carding machine (10), Low Temperature Far Infrared curer (11), spreading-and-cooling machine
(12), each work that grightening pot machine (13), tea color sorter (14), high-temp. far infrared curer (15) and tea packaging machine (16) are constituted
Sequence equipment, by elevator (3) and conveying mechanism into feeding unit and be made up of microcomputer (19) and central control cabinet (18)
Controlling organization, it is characterised in that：It is sequentially connected respectively by conveyer and elevator between above-mentioned adjacent each operation equipment, its
In, the conveyer belt of conveyer is arranged on the lower section of previous processing apparatus discharging opening, and hoist installation goes out conveyer
Between the charging aperture of material mouth and later procedure equipment, the motor of above-mentioned each operation equipment and the motor of feeding unit are variable-frequency electric
Machine, variable-frequency motor is by controlling organization control.
2. a kind of tea machinery according to claim 1, cleanly production line, it is characterised in that：The each operation is set
The uniform distribution batcher (2) controlled by controlling organization is respectively equipped between standby discharging opening and corresponding conveyer.
3. a kind of tea machinery according to claim 1, cleanly production line, it is characterised in that：The elevator (3)
Discharging opening below with the fine amount feeding device that is mounted on being controlled by controlling organization above the charging aperture of processing apparatus.
4. a kind of tea machinery, cleanly production line according to claim 1, it is characterised in that：The tea leaf tedder
(6) it is made up of frame, motor and conveyer belt, the uniform many exhaust fans (61) of frame top, on the bottom plate in frame uniformly and machine
Uniform cloth leaf batcher is respectively equipped with above the corresponding suction fan of top of the trellis exhaust fan (63), the feed end of conveyer belt (62)
(2).Kneading machine (9) is by the way of many are connected, provided with feeding conveying between fine amount feeding device above the kneading machine of series connection
Band, bottom is provided with discharging conveyor belts.
5. a kind of tea machinery according to claim 4, cleanly production line, it is characterised in that：The conveyer belt
(62) surface is evenly equipped with the sieve aperture of the mesh of 40 mesh -20, and the hole shape of sieve aperture is circular square or semicircle or ellipse.
6. a kind of tea machinery, cleanly production line according to claim 1, it is characterised in that：The kneading machine (9) is adopted
With many modes in parallel, feeding conveyer belt is provided between kneading machine top in parallel and fine amount feeding device, bottom is provided with discharging
Conveyer belt.
7. a kind of tea machinery according to claim 1, cleanly production line, it is characterised in that：The carding machine
(10) it is multiple-grooved cooking-pot type continuous carding machine, it includes frame, U-shaped multiple-grooved pot, groove pot roller, motor, driving chain, crank, company
Floating beam seat (1004) is symmetrically arranged with bar, groove pot roller, pressurization rod and electrically heated rod, the both sides of frame (1007), is floated
The two ends of dynamic crossbeam (1005) are connected by shock-absorbing spring (1003) with floating beam seat respectively, and crank (1010) is hinged on floating
On crossbeam.
8. a kind of tea machinery according to claim 7, cleanly production line, it is characterised in that：The U-shaped multiple-grooved pot
U-lag lower semicircular radius R be 30-50mm, wall high H in side is 40-50mm, and wherein side wall and vertical angle α are 7-
15°。
9. a kind of tea machinery according to claim 1, cleanly production line, it is characterised in that：The spreading-and-cooling machine
(12) it is multilayer conveyer belt type spreading for cooling humidifier, it is made up of frame, motor and conveyer belt, the uniform many air-conditionings of frame top
(1201), humidifier (1203) uniformly corresponding with frame top air-conditioning on the bottom plate in frame, conveyer belt (1202) are entered
Material is respectively equipped with uniform cloth leaf batcher (2) above end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710386409.5A CN107156339A (en) | 2017-05-26 | 2017-05-26 | A kind of tea machinery, cleanly production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710386409.5A CN107156339A (en) | 2017-05-26 | 2017-05-26 | A kind of tea machinery, cleanly production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107156339A true CN107156339A (en) | 2017-09-15 |
Family
ID=59820991
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710386409.5A Pending CN107156339A (en) | 2017-05-26 | 2017-05-26 | A kind of tea machinery, cleanly production line |
Country Status (1)
| Country | Link |
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| CN (1) | CN107156339A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108308297A (en) * | 2018-04-27 | 2018-07-24 | 尹圣文 | It is a kind of it is accurate stalk leaf proportioning black tea water-removing rub automatically processing device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101953405A (en) * | 2010-08-31 | 2011-01-26 | 安徽农业大学 | Tea mechanization and clean production line |
| CN103250815A (en) * | 2013-04-28 | 2013-08-21 | 安徽省绿峰机械有限公司 | Full-automatic tea mechanized production line |
| CN204217780U (en) * | 2014-10-24 | 2015-03-25 | 龙文凯 | Tea production line |
| CN105309648A (en) * | 2014-07-11 | 2016-02-10 | 东至县马坑源口茶业有限公司 | Tea mechanical processing system |
| CN205071999U (en) * | 2015-09-18 | 2016-03-09 | 安吉龙王山茶叶开发有限公司 | Tealeaves system of processing |
-
2017
- 2017-05-26 CN CN201710386409.5A patent/CN107156339A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101953405A (en) * | 2010-08-31 | 2011-01-26 | 安徽农业大学 | Tea mechanization and clean production line |
| CN103250815A (en) * | 2013-04-28 | 2013-08-21 | 安徽省绿峰机械有限公司 | Full-automatic tea mechanized production line |
| CN105309648A (en) * | 2014-07-11 | 2016-02-10 | 东至县马坑源口茶业有限公司 | Tea mechanical processing system |
| CN204217780U (en) * | 2014-10-24 | 2015-03-25 | 龙文凯 | Tea production line |
| CN205071999U (en) * | 2015-09-18 | 2016-03-09 | 安吉龙王山茶叶开发有限公司 | Tealeaves system of processing |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108308297A (en) * | 2018-04-27 | 2018-07-24 | 尹圣文 | It is a kind of it is accurate stalk leaf proportioning black tea water-removing rub automatically processing device |
| CN108308297B (en) * | 2018-04-27 | 2021-07-23 | 尹圣文 | Black tea fixation rolling automatic processing equipment with accurate stem and leaf ratio |
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Application publication date: 20170915 |
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