CN107152863B - A kind of exclusion device, drying bed and impurity-removing method - Google Patents
A kind of exclusion device, drying bed and impurity-removing method Download PDFInfo
- Publication number
- CN107152863B CN107152863B CN201710171386.6A CN201710171386A CN107152863B CN 107152863 B CN107152863 B CN 107152863B CN 201710171386 A CN201710171386 A CN 201710171386A CN 107152863 B CN107152863 B CN 107152863B
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- Prior art keywords
- removal
- push plate
- exclusion device
- impurities
- bed body
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/001—Handling, e.g. loading or unloading arrangements
- F26B25/002—Handling, e.g. loading or unloading arrangements for bulk goods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B7/00—Selective separation of solid materials carried by, or dispersed in, gas currents
- B07B7/01—Selective separation of solid materials carried by, or dispersed in, gas currents using gravity
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/02—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air
- F26B3/06—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried
- F26B3/08—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried so as to loosen them, e.g. to form a fluidised bed
- F26B3/082—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried so as to loosen them, e.g. to form a fluidised bed arrangements of devices for distributing fluidising gas, e.g. grids, nozzles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Microbiology (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The present invention provides a kind of exclusion devices, drying bed and impurity-removing method, wherein exclusion device, including power unit, the removal of impurities push plate being connected with the power unit, the power unit does intermittent reciprocating motion for the removal of impurities push plate, the lower section of the removal of impurities push plate is equipped with collection device, exclusion device of the invention is applied in drying bed, under the principle for showing as layering under the jet action of same empty tower gas velocity because specific gravity is different using raw material and sundries, a kind of device that distillers grains and dregs or most of sundries in similar raw material can be removed in real time in non-stop-machine situation is provided, to improve comprehensive operation efficiency of raw material when using flow-through type baker.
Description
Technical field
It cleans field the present invention relates to material, and in particular to a kind of exclusion device, drying bed and impurity-removing method more specifically relate to
And for using real-time removing of the flow-through type with sundries in sieve plate baker operational process, raw material is in high-volume continuous drying process
Middle automatic impurity removing.
Background technique
It is general aqueous higher (45-60%) when raw material carries out drying processing using flow-through type drying equipment, viscosity compared with
Greatly, poor fluidity, sundries (clod, stone, bamboo chip, polybag etc.) is more, and new sundries can be also mixed by conveying in all swivel links,
These sundries directly affect the use of raw material.By taking distillers ' grains as an example, stone in pit seals the mud and plastic foil at cellar,
It is easy to be mixed into vinasse, in addition storage, the new sundries of transportational process are mixed into, directly affects distillers ' grains as fermented feed original
The use quality of material.All kinds of raw materials before entering baker, pass through during finished product is dried in preparation in feedstock transportation link
Special Double-layer revolving drum screen screens out part sundries, but can only screen out the sundries that partial size is more than 1.5cm, and partial size is below in 1.5cm
Sundries enters baker in company with raw material together is dried, and in drying course, raw material boiling under thermal current effect is fluidized and taken off
Water, such as sundries of stone class are difficult under the empty tower gas velocity of baker normal design since specific gravity is greater than normal raw material as former
Material equally floats in hot wind, and shows as stirring on bed board, jump, and with being carried out continuously for drying course, sundries is in bed board
Upper accumulation, covers sieve plate, influence normal raw material boiling fluidisation dehydration progress, make normal drying environment become deteriorate and
Delay production, at this point, reducing air inlet wind-warm syndrome, simultaneously by the normal drying materials in baker usually using charging is stopped in production
It after discharging, then thoroughly shuts down, arranges worker to enter and remove overstocked sundries in baker manually, clean out normal boot-strap again
Production, repeatedly.After production efficiency is low, the energy and cost of labor are big in operational process, while part sundries is with drying
Feedstuff enters next workshop section, such as break section, and will increase crushing and the failure rate of transporting equipment and disappearing for vulnerable part
Consumption.
Summary of the invention
In order to solve above-mentioned insufficient defect, the present invention provides exclusion device, the drying bed with the exclusion device and
Impurity-removing method, the present invention show as being layered because specific gravity is different using raw material and sundries under the jet action of same empty tower gas velocity
Principle under, a kind of distillers grains and dregs or most of sundries in similar raw material of capable of removing in real time in non-stop-machine situation is provided
Device, to improve comprehensive operation efficiency of raw material when using flow-through type baker.
The present invention provides a kind of exclusion device, including power unit, the removal of impurities push plate being connected with the power unit is described
Power unit does intermittent reciprocating motion for the removal of impurities push plate, and the lower section of the removal of impurities push plate is equipped with collection device.
Above-mentioned exclusion device, wherein the power unit is cylinder or stepper motor, and the removal of impurities push plate moves back and forth
Beginning and end below be equipped with a collection device, the collection device is elephant trunk.
Above-mentioned exclusion device, wherein be equipped with a bracket below the cylinder and play the role of support.
Another side of the invention provides a kind of drying bed, including set gradually from top to bottom lower bed body, middle bed body and
Upper bed body is equipped with a sieve plate, including exclusion device between the lower bed body and the middle bed body, the sieve plate is equipped with a groove,
The groove is equipped with a push plate guide rail, and intermittent reciprocal fortune is done in the removal of impurities push plate in the exclusion device on the push plate guide rail
It is dynamic.
Above-mentioned drying bed, wherein the stroke of cylinder and the width of the removal of impurities push plate match in the exclusion device,
The groove is domatic structure, and the structure of the removal of impurities push plate shape and the groove matches and is higher than groove height 0.5-
3cm。
Above-mentioned drying bed, wherein one end of elephant trunk is connected with the aperture of the sieve plate in the exclusion device, the other end
On the outside of drying bed, the part that the elephant trunk is located in cloth wind cone has aperture.
Above-mentioned drying bed, wherein a dispersing device is equipped with above the middle bed body, it is described to beat for the separation of sundries
It is in bulk setting in the exclusion device side close to gating location.
Above-mentioned drying bed, wherein the lower bed body is equipped with bores for the multiple groups cloth wind of cloth wind, wherein one end and blast pipe
Road is connected, and the other end is connected with sieve plate.
One side again of the invention, provides a kind of impurity-removing method, comprising the following steps:
Measure the drying curve graph under the constant drying condition of material to be dried obtain the material surface temperature and moisture content with
The relational graph of time change;
The critical moisture content of the material is obtained according to the relational graph that above-mentioned material surface temperature and moisture content change over time
And material surface temperature up to 60 DEG C when corresponding moisture content and determine material phase on the sieve plate between two moisture content
The corresponding band of position;
Exclusion device is mounted on to the above-mentioned band of position, when material passes through the band of position, exclusion device is to material
It cleans.
Above-mentioned impurity-removing method, wherein it is described that exclusion device is mounted on to the above-mentioned band of position, when material passes through the position
When setting region, the step of exclusion device cleans to material, includes:
Intermittent reciprocating motion is done in the groove of sieve plate by the removal of impurities push plate being located on exclusion device, will be sunk in material
Sundries of the product in sieve plate groove is pushed in elephant trunk by removal of impurities push plate, that is, completes the removal of impurities to material.
The invention has the following advantages that 1, using raw material and sundries because the different jet stream in same empty tower gas velocity of specific gravity is made
Under the principle for showing as layering under, providing one kind can be removed in real time in non-stop-machine situation in distillers grains and dregs or similar raw material
Most of sundries device, to improve comprehensive operation efficiency of raw material when using flow-through type baker.
Detailed description of the invention
Upon reading the detailed description of non-limiting embodiments with reference to the following drawings, the present invention and its feature, outer
Shape and advantage will become more apparent upon.Identical label indicates identical part in all the attached drawings.Not deliberately proportionally
Draw attached drawing, it is preferred that emphasis is show the gist of the present invention.
Fig. 1 is a kind of structural schematic diagram of one of embodiment of exclusion device provided by the invention.
Fig. 2 is a kind of mounting structure schematic diagram of exclusion device and sieve plate provided by the invention.
Fig. 3 is a kind of structural schematic diagram of one of embodiment of drying bed provided by the invention.
Fig. 4 is a kind of flow chart of impurity-removing method provided by the invention.
Specific embodiment
In the following description, a large amount of concrete details are given so as to provide a more thorough understanding of the present invention.So
And it is obvious to the skilled person that the present invention may not need one or more of these details and be able to
Implement.In other examples, in order to avoid confusion with the present invention, for some technical characteristics well known in the art not into
Row description.
In order to thoroughly understand the present invention, detailed step and detailed structure will be proposed in following description, so as to
Illustrate technical solution of the present invention.Presently preferred embodiments of the present invention is described in detail as follows, however other than these detailed descriptions, this
Invention can also have other embodiments.
Shown in referring to Fig.1, the present invention provides a kind of exclusion devices, including power unit 1, are connected with the power unit 1
Removal of impurities push plate 2, power unit 1 does intermittent reciprocating motion for the push plate 2 that cleans, and the lower section of removal of impurities push plate 2, which is equipped with, collects dress
Set 3.Intermittent reciprocating motion is done by the push plate 2 that cleans in the present invention, sundries is pushed to collection device 3, so as to reality
The effect now to clean.
In the embodiment of the present invention one preferably and not restrictive, power unit 1 is cylinder or stepper motor, or is other
Power mode push, further, below cylinder be equipped with a bracket 16 and play the role of support, removal of impurities push plate 2 moves back and forth
A collection device 3 is equipped with below beginning and end, collection device 3 is elephant trunk, and better collecting effect may be implemented.
Referring to shown in Fig. 2-Fig. 3, another side of the invention provides a kind of drying bed, including sets gradually from top to bottom
Lower bed body 4, middle bed body 5 and upper bed body 6, between lower bed body 4 and middle bed body 5 be equipped with a sieve plate 7, further include exclusion device, sieve
Plate 7 is equipped with a groove 8, and groove 8 is equipped with a push plate guide rail 81, between the removal of impurities push plate 2 in exclusion device is done on push plate guide rail 81
Having a rest property moves back and forth, and in the present invention, bed body 4 is equipped with air intake passage 9 under drying bed.
The operation principle of the present invention is that: intermittent reciprocal fortune is done in the removal of impurities push plate 2 in exclusion device on push plate guide rail 81
It is dynamic, it is respectively equipped with elephant trunk in the start-stop point of removal of impurities 2 stroke of push plate, sundries is slipped out outside baker by elephant trunk, sieve plate aperture, elephant trunk
One end is connect with sieve plate aperture, and bed body air intake passage, body wall plate of leaving the bed are pierced by outside baker under baker, and wherein elephant trunk is located at
Elephant trunk body portion below sieve plate, within air intake passage is provided with ventilation hole, the number of openings and hole specification according to determination is calculated, to protect
The empty tower gas velocity for demonstrate,proving the air velocity and baker in elephant trunk is close, to complete in the drying course of material in material
Sundries cleans.Wherein the percent opening of sieve plate is 8%-10%, and 1 ° -2 ° of whole plate gradient, middle 5 end of bed body is baffled, gear
It is adjustable above and below plate height.Middle bed body outside wall surface opens up maintenance door and observation window.During removal of impurities, sundries is retained
And making normal raw material leap groove 8, the sundries in groove 8, by the elephant trunk of two sides, slips out baker under the action of push plate
Outside, the part that wherein elephant trunk is located in cloth wind cone 15 has aperture.
In the embodiment of the present invention one preferably and not restrictive, upper bed body 6 is diffuser, and cavity space is relative to middle bed body
Become larger, cavity size design guarantees that air-flow carrying velocity is no more than the sinking speed of feature particle, while internal setting shower water
Pipe 10 sprays water inlet tube and fire_fighting pipe network connection, opens up venting of dust explosion mouth 11 on shell, and venting of dust explosion mouth sets cover board, becomes by intracavitary pressure
Change, cover board adapts to automatically, and when intracavitary negative pressure, cover board compresses closure, and when positive intraluminal pressure, cover board is opened and pressure release.Mating auxiliary is set
Standby includes heating equipment, Fan Equipment, the exhaust equipment that gathers dust etc., and baker equipment charging/discharging device uses closed routine
Screw conveyor, feeding conveyor peripheral hardware receiving hopper 12, auger shell pass through body sidewall of going to bed, and junction is using being flexible coupling, just
Under normal operating condition, gas leakage closure is carried out using the principle of material envelope.
In the embodiment of the present invention one preferably and not restrictive, the width of the stroke of cylinder and removal of impurities push plate 2 in exclusion device
Degree matches, and may be implemented, and the operating path for the push plate 2 that cleans during removal of impurities is in the range of setting, further preferably,
Groove 8 be domatic structure, removal of impurities 2 shape of push plate and groove 8 structure match and be higher than groove height 0.5-3cm, further preferably,
It is no more than 1cm higher than groove depth, is mainly determined according to the size of the partial size of the sundries in material, may be implemented preferably to clean
Effect.
In the embodiment of the present invention one preferably and not restrictive, it is equipped with a dispersing device 14 above middle bed body 5, is used for sundries
Separation, dispersing device 14 is located at exclusion device side close to gating location, is provided with height adjustable material baffle, specifically
Position are as follows: multiple subregion (Ith areas, II are arranged in temperature of charge and water-cut variation situation during air intake passage presses raw material stoving
Area, IIIth area, IVth area, V area ...), specific partition method is experimentally first to measure solid-state biology under constant drying condition to send out
The drying curve graph of ferment feedstuff obtains the relational graph that the feedstuff material surface temperature changes over time, it is known that feed
Finished product moisture content X2, corresponding moisture content Xp when obtaining critical moisture content Xc, material surface temperature up to 60 DEG C;According still further to drying
Drying course is pressed (wherein initial aqueous rate X by journey moisture content of the raw material situation of change1)X1——Xc、Xc——Xp、Xp——X2Into
Row subregion;Wherein Ith area mentioned above, IIth area correspond to X1--- Xc sections, IIIth area, IVth area correspond to Xc --- and Xp sections, V
Area ... corresponds to Xp --- X2Stage, real-time exclusion device according to the present invention are applied to Xc --- and Xp sections, this stage raw material
Loosely, air bearing fluid effect is good, and normal raw material and impurity interface are more apparent, and exclusion device installation site is forward, then because normal
Raw material surface water capacity is big, and fluid effect is poor, most of to seethe on bed board together with sundries, and exclusion device is difficult to sundries point
From;Rearward, moisture content of the raw material is low for installation site, and boiling effect is good, and sundries is easy to be separated by device, but the sundries of persistent accumulation covers
Sieve plate before lid exclusion device can equally deteriorate drying environment.And dispersing device 14 is located in the region in Ith area, IIth area.Into
One step is preferred, and equidistant oblique weld T shape is rodlike on the axis of dispersing device 14 breaks up structure, band after the speed regulation of external motor speed reducer
It is dynamic to break up axis rotation, it breaks up axis and is supported by the fixed copper ring of bearing block and suspension, tentatively smashing to material can be completed
Process.
In the embodiment of the present invention one preferably and not restrictive, lower bed body 4 is equipped with the multiple groups cloth wind cone 15 for cloth wind,
Middle one end is connected with intake stack 9, and the other end is connected with sieve plate 7.
In the present invention, the dust-laden exhaust gas in baker is conveyed by centrifugal blower, and air-flow is through cyclone dust collectors gas solid separation
Effect, most of particulate matter are collected, and purified gas is discharged into expansion chamber, are further discharged into atmosphere after sedimentation, baker
Lower bed body shares centrifugal blower, and the exhaust gas that upper bed body wind pipe, cyclone dust collectors, expansion chamber and chimney form discharges system
System then shares a centrifugal induced draught fan.
Referring to shown in Fig. 4, another aspect of the invention provides a kind of impurity-removing method, comprising the following steps:
It measures the drying curve graph under the constant drying condition of material to be dried and obtains the material surface temperature and change over time
Relational graph, multiple subregions (I are arranged by temperature of charge during raw material stoving and water-cut variation situation in specially air intake passage
Area, IIth area, IIIth area, IVth area, V area ...), specific partition method is experimentally first to measure solid-state under constant drying condition
The drying curve graph of biological fermentation feed raw material obtains the relational graph that the feedstuff material surface temperature changes over time;
The critical moisture content and material table of the material are obtained according to the relational graph that above-mentioned material surface temperature changes over time
Corresponding moisture content and material corresponding position on the sieve plate between two moisture content is determined when face temperature is up to 60 DEG C
Region is set, specifically: finished product moisture content X2, corresponding moisture content when obtaining critical moisture content Xc, material surface temperature up to 60 DEG C
Xp;Drying course is pressed into (wherein initial aqueous rate X1) X according still further to drying course moisture content of the raw material situation of change1——Xc、
Xc——Xp、Xp——X2Carry out subregion;Wherein Ith area mentioned above, IIth area correspond to X1--- Xc sections, IIIth area, IVth area are corresponding
Xc --- Xp sections, corresponding Xp --- the X in V area ...2Stage;
Exclusion device is mounted on to the above-mentioned band of position, when material passes through the band of position, exclusion device is to material
It cleans, specifically: exclusion device according to the present invention is installed on Xc --- and Xp sections, this stage raw material is loose, air bearing stream
Change effect is good, and normal raw material and impurity interface are more apparent, and exclusion device installation site is forward, then because normal raw material surface is containing wet
Amount is big, and fluid effect is poor, and most of to seethe on bed board together with sundries, exclusion device is difficult to separate sundries;Installation site
Rearward, moisture content of the raw material is low, and boiling effect is good, and sundries is easy to be separated by device, but the sundries of persistent accumulation covers exclusion device
Sieve plate before can equally deteriorate drying environment, between being done in the groove of sieve plate by the removal of impurities push plate being located on exclusion device
Having a rest property moves back and forth, and the sundries being deposited in sieve plate groove in material is pushed in elephant trunk by removal of impurities push plate, i.e. completion pair
The removal of impurities of material, that is to say, that sundries is retained in dedoping step and makes normal raw material leap groove, it is miscellaneous in groove
Object, by the elephant trunk of two sides, slips out outside baker under the action of push plate, to complete the process of removal of impurities.
Presently preferred embodiments of the present invention is described above.It is to be appreciated that the invention is not limited to above-mentioned
Particular implementation, devices and structures not described in detail herein should be understood as gives reality with the common mode in this field
It applies;Anyone skilled in the art, without departing from the scope of the technical proposal of the invention, all using the disclosure above
Methods and technical content many possible changes and modifications are made to technical solution of the present invention, or be revised as equivalent variations etc.
Embodiment is imitated, this is not affected the essence of the present invention.Therefore, anything that does not depart from the technical scheme of the invention, foundation
Technical spirit of the invention any simple modifications, equivalents, and modifications made to the above embodiment, still fall within the present invention
In the range of technical solution protection.
Claims (2)
1. a kind of impurity-removing method, which is characterized in that cleaned using drying bed, the drying bed includes successively setting from top to bottom
Lower bed body, middle bed body and the upper bed body set, are equipped with a sieve plate between the lower bed body and the middle bed body, the sieve plate is equipped with one
Groove, the groove are equipped with a push plate guide rail, and the drying bed further includes exclusion device, and the exclusion device includes power list
Member, the removal of impurities push plate being connected with the power unit and collection device, the power unit do interval for the removal of impurities push plate
Property move back and forth, intermittent reciprocating motion is done in the removal of impurities push plate on the push plate guide rail, the removal of impurities push plate reciprocating motion
Beginning and end below be equipped with a collection device, the collection device is elephant trunk, is equipped with one above the middle bed body
Dispersing device, for the separation of sundries, the dispersing device is located at the exclusion device side close to gating location;Under described
Bed body is equipped with bores for the multiple groups cloth wind of cloth wind, and wherein one end is connected with intake stack, and the other end is connected with the sieve plate;
The impurity-removing method the following steps are included:
The drying curve graph measured under the constant drying condition of material to be dried obtains the material surface temperature and moisture content at any time
The relational graph of variation;
The critical moisture content and object of the material are obtained according to the relational graph that above-mentioned material surface temperature and moisture content change over time
Corresponding moisture content and material corresponding position on sieve plate between two moisture content is determined when expecting surface temperature up to 60 DEG C
Set region;
Exclusion device is mounted on to the above-mentioned band of position, when material passes through the band of position, exclusion device carries out material
Removal of impurities.
2. a kind of impurity-removing method as described in claim 1, which is characterized in that described that exclusion device is mounted on to above-mentioned position
Region, when material passes through the band of position, the step of exclusion device cleans to material, includes:
Intermittent reciprocating motion is done in the groove of sieve plate by the removal of impurities push plate being located on exclusion device, will be deposited in material
Sundries in the groove of the sieve plate is pushed in elephant trunk by removal of impurities push plate, that is, completes the removal of impurities to material.
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CN2094709U (en) * | 1991-04-24 | 1992-01-29 | 唐甦 | High-efficient grain drier |
CN102107468A (en) * | 2010-12-17 | 2011-06-29 | 大连橡胶塑料机械股份有限公司 | Large-sized mixing and extrusion granulating set |
KR20140132460A (en) * | 2013-05-08 | 2014-11-18 | (유)정림 | Apparatus for making salt and water from salt water |
CN204051258U (en) * | 2014-09-12 | 2014-12-31 | 中华全国供销合作总社郑州棉麻工程技术设计研究所 | A kind of clear assorted type deduster automatically |
CN205812855U (en) * | 2016-06-10 | 2016-12-21 | 谢钦灿 | A kind of electric maize sheller |
CN106269086A (en) * | 2016-09-20 | 2017-01-04 | 派勒(天津)纳米技术有限公司 | A kind of dry type milling system on-line grinding technique |
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2017
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Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2094709U (en) * | 1991-04-24 | 1992-01-29 | 唐甦 | High-efficient grain drier |
CN102107468A (en) * | 2010-12-17 | 2011-06-29 | 大连橡胶塑料机械股份有限公司 | Large-sized mixing and extrusion granulating set |
KR20140132460A (en) * | 2013-05-08 | 2014-11-18 | (유)정림 | Apparatus for making salt and water from salt water |
CN204051258U (en) * | 2014-09-12 | 2014-12-31 | 中华全国供销合作总社郑州棉麻工程技术设计研究所 | A kind of clear assorted type deduster automatically |
CN205812855U (en) * | 2016-06-10 | 2016-12-21 | 谢钦灿 | A kind of electric maize sheller |
CN106269086A (en) * | 2016-09-20 | 2017-01-04 | 派勒(天津)纳米技术有限公司 | A kind of dry type milling system on-line grinding technique |
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