CN107152026A - The mud jacking pipe support and its distribution method of a kind of steel-pipe pile - Google Patents
The mud jacking pipe support and its distribution method of a kind of steel-pipe pile Download PDFInfo
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- E02D13/00—Accessories for placing or removing piles or bulkheads, e.g. noise attenuating chambers
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Abstract
本发明公开了一种钢管桩用的压浆管架,涉及桥梁工程建设领域,压浆管架包括多个相连的压浆管架节段,每个压浆管架节段均包括一架体,架体上设有若干压浆管;其中两个相邻的压浆管架节段的压浆管之间设有一高压软管,高压软管连通两个压浆管架节段的压浆管,且两个压浆管架节段的架体相连。本发明提供的一种钢管桩用的压浆管架,安装和拆卸方便,施工效率高,节省人力物力,安全可靠。
The invention discloses a grouting pipe rack for steel pipe piles, and relates to the field of bridge engineering construction. The grouting pipe rack includes a plurality of connected grouting pipe rack segments, and each grouting pipe rack segment includes a There are several grouting pipes on the frame body; a high-pressure hose is arranged between the grouting pipes of two adjacent grouting pipe frame segments, and the high-pressure hose connects the pressure points of the two grouting pipe frame segments. The grout pipe, and the frames of the two grout pipe frame segments are connected. The grouting pipe frame for steel pipe piles provided by the invention has the advantages of convenient installation and disassembly, high construction efficiency, saving manpower and material resources, and is safe and reliable.
Description
技术领域technical field
本发明涉及桥梁工程建设领域,具体涉及一种钢管桩用的压浆管架及其布设方法。The invention relates to the field of bridge engineering construction, in particular to a grouting pipe frame for steel pipe piles and a laying method thereof.
背景技术Background technique
随着桥梁科学技术的发展和大型机械设备在施工过程中的应用,桩长较长、桩径较大且带有剪力环的钢管桩作为一种承载桩基础被广泛的应用到桥梁结构中。为充分发挥钢管斜桩桩端持力层的作用,通常需要在管桩底部进行压浆,提高钢管桩极限承载能力。With the development of bridge science and technology and the application of large-scale mechanical equipment in the construction process, steel pipe piles with longer pile lengths, larger pile diameters and shear rings are widely used in bridge structures as a load-bearing pile foundation. middle. In order to give full play to the role of the bearing layer at the tip of the steel pipe inclined pile, it is usually necessary to grout at the bottom of the pipe pile to improve the ultimate bearing capacity of the steel pipe pile.
对于此类桩长较长、桩径较大且带有剪力环的大型钢管桩压浆管架布设,压浆管架包括架体和多个压浆管,为了适应较长的钢管桩,需要在钢管桩内分段布设压浆管架,传统的压浆管架各节段采用全焊接的方式进行连接,相邻的两段架体之间、相邻的两段压浆管进行焊接,此种焊接的方式不仅使得压浆管架安装麻烦,费时费力,而且在拆除压浆管架时,作业人员需要进入到钢管桩内切割压浆管架,拆卸麻烦,还存在极大的安全隐患。For the layout of such large-scale steel pipe pile grouting pipe racks with long pile length, large pile diameter and shear force ring, the grouting pipe rack includes the frame body and multiple grouting pipes. For piles, it is necessary to lay out grouting pipe racks in sections in steel pipe piles. The segments of traditional grouting pipe racks are connected by full welding. The pipe is welded. This welding method not only makes the installation of the grouting pipe frame troublesome, time-consuming and laborious, but also requires the operator to enter the steel pipe pile to cut the grouting pipe frame when removing the grouting pipe frame. Great security risk.
发明内容Contents of the invention
针对现有技术中存在的缺陷,本发明的目的在于提供一种钢管桩用的压浆管架,安装和拆卸方便,施工效率高,节省人力物力,安全可靠。In view of the defects existing in the prior art, the purpose of the present invention is to provide a grouting pipe frame for steel pipe piles, which is easy to install and disassemble, high in construction efficiency, saves manpower and material resources, and is safe and reliable.
为达到以上目的,本发明采取的技术方案是:For achieving above object, the technical scheme that the present invention takes is:
一种钢管桩用的压浆管架,所述压浆管架包括多个相连的压浆管架节段,每个所述压浆管架节段均包括一架体,所述架体上设有若干压浆管;其中两个相邻的压浆管架节段的压浆管之间设有一高压软管,所述高压软管连通两个所述压浆管架节段的压浆管,且两个压浆管架节段的架体相连。A grouting pipe frame for steel pipe piles, the grouting pipe frame includes a plurality of connected grouting pipe frame segments, each of the grouting pipe frame segments includes a frame body, and the frame body A number of grouting pipes are arranged on the top; a high-pressure hose is arranged between the grouting pipes of two adjacent grouting pipe frame segments, and the high-pressure hose communicates with the pressure of the two grouting pipe frame segments. The grout pipe, and the frames of the two grout pipe frame segments are connected.
在上述技术方案的基础上,所述压浆管架节段还包括多个与所述压浆管同向设置的导向滑板,所述导向滑板设于所述架体外侧,所述导向滑板具有与所述钢管桩内壁贴合的曲面,所述导向滑板的两端分别连接所述架体的两端。On the basis of the above technical solution, the grouting pipe frame segment also includes a plurality of guide slides arranged in the same direction as the grouting pipe, the guide slides are arranged outside the frame body, and the guide slides have The curved surface fits the inner wall of the steel pipe pile, and the two ends of the guide slide are respectively connected to the two ends of the frame body.
在上述技术方案的基础上,所述导向滑板为U型状,所述导向滑板还包括两个弧形的弯曲段,所述弯曲段一端与所述曲面相连,另一端与所述架体相连。On the basis of the above technical solution, the guide slide is U-shaped, and the guide slide also includes two arc-shaped curved sections, one end of which is connected to the curved surface, and the other end is connected to the frame .
在上述技术方案的基础上,所述导向滑板内侧和架体外侧之间设有多个加固肋板。On the basis of the above technical solution, a plurality of reinforcing ribs are provided between the inner side of the guide slide and the outer side of the frame body.
在上述技术方案的基础上,所述高压软管和压浆管之间设有圆钢,所述圆钢和压浆管相连。On the basis of the above technical solution, a round steel is provided between the high-pressure hose and the grouting pipe, and the round steel is connected to the grouting pipe.
在上述技术方案的基础上,两个所述压浆管架节段的压浆管之间还设有一限位钢筋,所述限位钢筋设于所述高压软管旁。On the basis of the above technical solution, a limiting steel bar is further provided between the grouting pipes of the two grouting pipe frame segments, and the limiting steel bar is arranged beside the high-pressure hose.
在上述技术方案的基础上,两个所述架体连接处设有一连接件,所述连接件和架体的侧边焊接。On the basis of the above technical solution, a connecting piece is provided at the junction of the two frames, and the connecting piece is welded to the side of the frame.
在上述技术方案的基础上,其余相邻的压浆管架节段的压浆管为一体成型,其余相邻的压浆管架节段的架体连接处设有连接板,所述连接板螺栓连接所述架体。On the basis of the above technical scheme, the grouting pipes of the remaining adjacent grouting pipe frame segments are integrally formed, and the frame joints of the remaining adjacent grouting pipe frame segments are provided with connecting plates, and the connecting plates Bolts are used to connect the frame body.
本发明还提供了一种压浆管架的布设方法,包括如下步骤:预制压浆管架节段,在钢管桩内逐节下放压浆管架节段,连接相邻的两个架体,并用高压软管连通位于混凝土表面上方附近的相邻两个所述压浆管架节段的压浆管。The present invention also provides a method for laying the grouting pipe rack, which includes the following steps: prefabricating the grouting pipe rack segments, lowering the grouting pipe rack segments one by one in the steel pipe pile, and connecting two adjacent racks , and connect the grouting pipes of two adjacent segments of the grouting pipe rack located near the concrete surface with a high-pressure hose.
在上述技术方案的基础上,将位于混凝土表面上方附近的相邻两个架体连接处设置连接件,其余相邻架体连接处设置连接板,所述连接板螺栓连接相邻两个架体。On the basis of the above technical scheme, a connecting piece is provided at the junction of two adjacent frames near the top of the concrete surface, and a connecting plate is provided at the junction of the remaining adjacent frames, and the connecting plate is bolted to connect the adjacent two frames. .
与现有技术相比,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
(1)本发明位于混凝土表面附近的两个压浆管架节段的压浆管通过高压软管连通,在拆卸时,只需给位于混凝土上方的压浆管架节段施加向上的作用力,即可使位于混凝土表面附近的两个压浆管架间相连的高压软管断裂,无需人工切割,施工效率高,节省人力物力,安全可靠。(1) In the present invention, the grouting pipes of the two grouting pipe frame sections near the concrete surface are connected through high-pressure hoses. When disassembling, it is only necessary to apply an upward force to the grouting pipe frame section above the concrete , which can break the high-pressure hose connected between the two grouting pipe racks near the concrete surface, without manual cutting, high construction efficiency, saving manpower and material resources, and is safe and reliable.
(2)本发明压浆管架还设有多个导向滑板,减小了压浆管架和钢管桩内壁的摩擦力,便于下放压浆管架。(2) The grouting pipe frame of the present invention is also provided with a plurality of guide slides, which reduces the friction between the grouting pipe frame and the inner wall of the steel pipe pile, and facilitates the lowering of the grouting pipe frame.
(3)本发明高压软管旁还设有限位钢筋,可以防止高压软管扭曲变形,避免压浆渗漏。(3) Limiting steel bars are also provided beside the high-pressure hose of the present invention, which can prevent the high-pressure hose from twisting and deforming, and avoid grout leakage.
附图说明Description of drawings
图1为本发明实施例中压浆管架在混凝土表面附近的主视图;Fig. 1 is the front view of grouting pipe support near the concrete surface in the embodiment of the present invention;
图2为图1中A处的放大图;Fig. 2 is the enlarged view of place A in Fig. 1;
图3为本发明实施例中位于混凝土表面上方压浆管架示意图;Fig. 3 is a schematic diagram of a grouting pipe rack located above the concrete surface in an embodiment of the present invention;
图4为本发明实施例中压浆管架的俯视图。Fig. 4 is a top view of the grouting pipe frame in the embodiment of the present invention.
图中:1-压浆管架节段,11-架体,12-压浆管,13-导向滑板,131-曲面,132-弯曲段,133-加固肋板,2-高压软管,3-圆钢,4-限位钢筋,5a-连接件,5b-连接板。In the figure: 1- grouting pipe frame section, 11- frame body, 12- grouting pipe, 13- guide slide, 131- curved surface, 132- bending section, 133- reinforcement rib, 2- high pressure hose, 3 -round steel, 4-limiting reinforcement, 5a-connector, 5b-connecting plate.
具体实施方式detailed description
以下结合附图及实施例对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments.
参见图1和图2所示,本发明实施例提供一种钢管桩用的压浆管架,压浆管架包括多个相连的压浆管架节段1,每个压浆管架节段1均包括一架体11,架体11上设有若干压浆管12,其中两个相邻的压浆管架节段1的压浆管12之间设有一高压软管2,高压软管2连通这两个压浆管架节段1的压浆管12,且这两个压浆管架节段1的架体11相连。Referring to Fig. 1 and Fig. 2, an embodiment of the present invention provides a grouting pipe frame for steel pipe piles. The grouting pipe frame includes a plurality of connected grouting pipe frame segments 1, and each grouting pipe frame segment Each section 1 includes a frame body 11, on which a number of grouting pipes 12 are arranged, wherein a high-pressure hose 2 is arranged between the grouting pipes 12 of two adjacent grouting pipe frame sections 1, and the high-pressure soft The pipe 2 communicates with the grouting pipes 12 of the two grouting pipe frame segments 1 , and the frames 11 of the two grouting pipe frame segments 1 are connected.
高压软管2和压浆管12之间设有圆钢3,圆钢3和压浆管12相连。这两个压浆管架节段1的压浆管12之间还设有一限位钢筋4,限位钢筋4设于高压软管2旁。限位钢筋4和这两个压浆管12焊接,可以防止高压软管2扭曲变形,避免压浆渗漏。A round steel 3 is arranged between the high-pressure hose 2 and the grouting pipe 12, and the round steel 3 is connected with the grouting pipe 12. A limiting steel bar 4 is also provided between the grouting pipes 12 of the two grouting pipe frame segments 1 , and the limiting steel bar 4 is arranged beside the high-pressure hose 2 . The limiting steel bar 4 is welded to the two grouting pipes 12, which can prevent the high-pressure hose 2 from twisting and deforming, and avoid grouting leakage.
这两个压浆管架节段1连接处设有一连接件5a,连接件5a和架体11的侧边焊接。本实施例中连接件5a为钢管。A connecting piece 5 a is provided at the joint of the two grouting pipe frame segments 1 , and the connecting piece 5 a is welded to the side of the frame body 11 . In this embodiment, the connecting piece 5a is a steel pipe.
参见图3所示,其余相邻的压浆管架节段1的压浆管12为一体成型,其余相邻的压浆管架节段1的架体11连接处设有连接板5b,连接板5b螺栓连接架体11。Referring to Fig. 3, the grouting pipes 12 of the remaining adjacent grouting pipe frame segments 1 are integrally formed, and the joints of the frame bodies 11 of the remaining adjacent grouting pipe frame segments 1 are provided with connecting plates 5b, connecting The plate 5b is bolted to the frame body 11 .
压浆管架节段1还包括多个与压浆管12同向设置的导向滑板13,导向滑板13设于架体11外侧,导向滑板13具有与钢管桩内壁贴合的曲面131,导向滑板13的两端分别连接架体11的两端。The grouting pipe frame segment 1 also includes a plurality of guide slides 13 arranged in the same direction as the grouting pipe 12. The guide slides 13 are arranged outside the frame body 11. The guide slides 13 have a curved surface 131 that fits the inner wall of the steel pipe pile. Two ends of the slide plate 13 are respectively connected to two ends of the frame body 11 .
导向滑板13为U型状,导向滑板13还包括两个弧形的弯曲段132,弯曲段132一端与曲面131相连,另一端与架体11相连。导向滑板13内侧和架体11外侧之间设有多个加固肋板133。导向滑板13减小了压浆管架和钢管桩内壁的摩擦力,便于下放压浆管架。The guide slide 13 is U-shaped, and the guide slide 13 also includes two arc-shaped curved sections 132 . One end of the curved section 132 is connected to the curved surface 131 , and the other end is connected to the frame body 11 . A plurality of reinforcement ribs 133 are provided between the inner side of the guide slide 13 and the outer side of the frame body 11 . The guide slide 13 reduces the friction between the grouting pipe frame and the inner wall of the steel pipe pile, and is convenient for lowering the grouting pipe frame.
参见图4所示,架体11为长方体状,架体11由多个槽钢拼接而成。架体11的四个角处设置导向滑板13,曲面131贴合在钢管桩内壁。Referring to Fig. 4, the frame body 11 is in the shape of a cuboid, and the frame body 11 is spliced by a plurality of channel steels. Guide slides 13 are provided at the four corners of the frame body 11, and the curved surface 131 is attached to the inner wall of the steel pipe pile.
本发明还提供一种压浆管架的布设方法,包括如下步骤:预制压浆管架节段1,在钢管桩内逐节下放压浆管架节段1,连接相邻的两个架体11,并用高压软管2连通位于混凝土表面上方附近的相邻两个压浆管架节段1的压浆管12。The present invention also provides a grouting pipe frame laying method, including the following steps: prefabricating the grouting pipe frame segment 1, lowering the grouting pipe frame segment 1 section by section in the steel pipe pile, and connecting two adjacent frames body 11, and connect the grouting pipes 12 of two adjacent grouting pipe frame segments 1 located near the top of the concrete surface with a high-pressure hose 2.
本实施例的压浆管架的布设方法中,将位于混凝土上方附近的两个压浆管架节段1的两个架体11连接处设置连接件5a,连接件5a和架体11的侧边焊接。将其余位于混凝土上方的相邻压浆管架节段1的两个架体11连接处设置连接板5b,连接板5b螺栓连接其余相邻两个架体11。In the laying method of the grouting pipe frame of the present embodiment, a connecting piece 5a is provided at the junction of the two frame bodies 11 of the two grouting pipe frame segments 1 near the top of the concrete, and the side of the connecting piece 5a and the frame body 11 Edge welding. A connecting plate 5b is provided at the junction of the other two frame bodies 11 of the adjacent grouting pipe frame segment 1 above the concrete, and the connecting plate 5b is bolted to connect the remaining two adjacent frame bodies 11 .
在需要拆卸压浆管架时,对位于混凝土上方的压浆管架节段1向上施加一定的作用力,由于限位钢筋4和高压软管2可以承受的作用下较小,限位钢筋4会从压浆管12之间脱离,高压软管2断开,即可将位于混凝土表面上方附近的两个压浆管架节段1和混凝土内的压浆管架节段1断开,再将拆卸下来的多个压浆管架节段1进行分解,逐节拆除相邻两个架体11之间的连接螺栓,从而完成压浆管架多阶段的拆卸,并将拆卸的多个单独的压浆管架节段1倒用到其他钢管桩内,重复利用压浆管架,节省资源,节约成本。When it is necessary to disassemble the grouting pipe frame, a certain force is applied upward to the grouting pipe frame segment 1 located above the concrete. Since the limiting steel bar 4 and the high-pressure hose 2 can bear less action, the limiting steel bar 4 will be separated from the grouting pipes 12, and the high-pressure hose 2 is disconnected, so that the two grouting pipe frame segments 1 near the top of the concrete surface and the grouting pipe frame segment 1 in the concrete are disconnected, and then Decompose the disassembled multiple grouting pipe frame segments 1, and remove the connecting bolts between two adjacent frame bodies 11 section by section, thereby completing the multi-stage disassembly of the grouting pipe frame, and disassembled multiple individual The grouting pipe frame segment 1 is used in other steel pipe piles, and the grouting pipe frame is reused, saving resources and cost.
本发明位于混凝土表面上方附近的两个压浆管架节段1的压浆管通过高压软管连通,在拆卸时,只需给位于混凝土表面上方的压浆管架节段1施加向上的作用力,即可使位于混凝土表面上方附近的两个压浆管架间相连的高压软管断裂,无需人工切割,施工效率高,节省人力物力,安全可靠。In the present invention, the grouting pipes of the two grouting pipe frame segments 1 located near the top of the concrete surface are connected through high-pressure hoses. When disassembling, only the grouting pipe frame segment 1 located above the concrete surface needs to be exerted an upward action It can break the high-pressure hose connected between the two grouting pipe racks near the top of the concrete surface without manual cutting. The construction efficiency is high, manpower and material resources are saved, and it is safe and reliable.
本发明不局限于上述实施方式,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围之内。本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。The present invention is not limited to the above-mentioned embodiments. For those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications are also considered protection of the present invention. within range. The content not described in detail in this specification belongs to the prior art known to those skilled in the art.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108411902A (en) * | 2018-02-08 | 2018-08-17 | 中铁大桥局集团有限公司 | A kind of steel-pipe pile pile base grouting compliance test result method |
| CN110725560A (en) * | 2019-10-17 | 2020-01-24 | 北京金河水务建设集团有限公司 | Grouting machine with heat preservation device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108411902A (en) * | 2018-02-08 | 2018-08-17 | 中铁大桥局集团有限公司 | A kind of steel-pipe pile pile base grouting compliance test result method |
| CN110725560A (en) * | 2019-10-17 | 2020-01-24 | 北京金河水务建设集团有限公司 | Grouting machine with heat preservation device |
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| Publication number | Publication date |
|---|---|
| CN107152026B (en) | 2019-02-22 |
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