CN107150092A - A kind of processing technology of belt pulley - Google Patents
A kind of processing technology of belt pulley Download PDFInfo
- Publication number
- CN107150092A CN107150092A CN201710598580.2A CN201710598580A CN107150092A CN 107150092 A CN107150092 A CN 107150092A CN 201710598580 A CN201710598580 A CN 201710598580A CN 107150092 A CN107150092 A CN 107150092A
- Authority
- CN
- China
- Prior art keywords
- flange
- belt pulley
- processing technology
- embryo material
- stretched
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005516 engineering process Methods 0.000 title claims abstract description 23
- 210000001161 mammalian embryo Anatomy 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 14
- 238000004080 punching Methods 0.000 claims abstract description 9
- 238000009966 trimming Methods 0.000 claims abstract description 8
- 239000002699 waste material Substances 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 5
- 238000005266 casting Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/26—Making other particular articles wheels or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
Abstract
The present invention relates to a kind of processing technology, belong to cold punching technology field, and in particular to a kind of processing technology of belt pulley, comprise the following steps：（1）Blanking；（2）Pre-punched hole；（3）The first step is stretched；（4）Second step is stretched；（5）Integer；（6）Trimming：Redundance excision in embryo material outward flange is reached into required size；（7）Flange；（8）Whole R angles；（9）Enlarging；（10）Bulging；（11）Punching.The present invention has advantages below compared with prior art：The precision of belt pulley is ensure that, stock utilization is improved, production efficiency is high, and product quality is light, and balance is good, without Balance Treatment.
Description
Technical field
The present invention relates to a kind of processing technology, and in particular to a kind of processing technology of belt pulley, belongs to cold punching technology neck
Domain.
Background technology
Belt pulley is a kind of important mechanical transmission part, and it is widely used in the various of automobile, agricultural machinery and light and textile industries
In machine driving.The conventional fabrication processes of belt pulley are that blank is made using casting technique, then it is machined be made, tradition system
The shortcoming for making technique is that serious waste material, low production efficiency, Product Precision are low, and the belt pulley produced is low because of precision, need to enter
Row Balance Treatment.
The content of the invention
It is an object of the invention to overcome the shortcoming of traditional handicraft and realize lightweight, so as to provide a kind of new processing work
Skill, ensure that the precision of belt pulley, improve stock utilization, and production efficiency is high, and product quality is light, and balance is good, without flat
Weighing apparatus processing.
Technique according to the invention scheme, the processing technology of the belt pulley, comprises the following steps：
（1）Blanking：By roller flatteningl roller levelling and diameter needed for striking out and thickness circular blank；
（2）Pre-punched hole：To step（1）Circular embryo material center carry out pre-punched hole；
（3）The first step is stretched：By step（2）It is drawn into the middle part of middle embryo material to side bowl-shape；
（4）Second step is stretched：By step（3）In the side wall of bowl-shape embryo material further stretch, make it perpendicular to bottom surface；
（5）Integer：Fillet outside stretched portion is shaped to right angle, inner bottom surface fillet shaping bevel；
（6）Trimming：Redundance excision in embryo material outward flange is reached into required size；
（7）Flange：By step（6）Embryo material outward flange through trimming is to step（2）Middle draw direction translates into vertical straight flange；
（8）Whole R angles：By step（7）Middle flange radius integer size needed for；
（9）Enlarging：Part on flange is forced radially to expand using mould；
（10）Bulging：Ensure that flange is central raised, shrink flanging upper shed；
（11）Punching：To step（2）In pre-punched hole be outwards further punched circular waste material, the hole of diameter needed for obtaining.
Further, the processing technology of the belt pulley is cold punching technology.
Further, the step（7）In, the height of flange is higher than step（2）The height of middle stretching.
Further, the step（8）In, the height of flange is slightly above step（2）Middle stretched portion internal depth.
Further, the step（10）In, flange upper shed is consistent with diameter at flange.
The present invention has advantages below compared with prior art：The precision of belt pulley is ensure that, stock utilization is improved,
Production efficiency is high, and product quality is light, and balance is good, without Balance Treatment.
Brief description of the drawings
Fig. 1 is each step machining sketch chart of the invention.
Fig. 2 is each step correspondence side view in Fig. 1.
Description of reference numerals：1- blankings, 2- pre-punched holes, the stretching of the 3- first steps, the stretching of 4- second steps, 5- integers, 6- trimmings,
The whole R angles of 7- flange, 8-, 9- enlargings, 10- bulgings, 11- punchings.
Embodiment
With reference to specific accompanying drawing, the invention will be further described.
As shown in Figure 1 and Figure 2：The processing technology of the belt pulley comprises the following steps：
（1）Blanking 1：By roller flatteningl roller levelling and diameter needed for striking out and thickness circular blank；
（2）Pre-punched hole 2：To step（1）Circular embryo material center carry out pre-punched hole；
（3）First step stretching 3：By step（2）It is drawn into the middle part of middle embryo material to side bowl-shape；
（4）Second step stretching 4：By step（3）In the side wall of bowl-shape embryo material further stretch, make it perpendicular to bottom surface；
（5）Integer 5：Fillet outside stretched portion is shaped to right angle, inner bottom surface fillet shaping bevel；
（6）Trimming 6：Redundance excision in embryo material outward flange is reached into required size；
（7）Flange 7：By step（6）Embryo material outward flange through trimming is to step（2）Middle draw direction translates into vertical straight flange；
（8）Whole R angles（I.e.：Full circle arc angle）8：By step（7）Middle flange radius integer size needed for；
（9）Enlarging 9：Part on flange is forced radially to expand using mould；
（10）Bulging 10：Ensure flange mid diameter, shrink flanging upper shed；
（11）Punching 11：To step（2）Middle pre-punched hole is outwards further punched circular waste material, the hole of diameter needed for obtaining.
Specifically, the processing technology of inventive belt wheel is cold punching technology；Step（7）In, the height of flange is higher than step
Suddenly（2）The height of middle stretching, facilitates the processing of whole R angles 8 and the grade of enlarging 9 to flange；Step（8）In, the height of flange is slightly above
Step（2）Middle stretched portion internal depth；Step（10）In, flange upper shed is consistent with diameter at flange.
Processing technology of the present invention uses enlarging 9, the process of bulging 10, and material is by two-way action of pulling stress, in the absence of compression,
And tension through-thickness is evenly distributed, therefore Instability wrinkling is difficult, resilience is small, surface quality is good, it is ensured that belt pulley
Precision, improve stock utilization, production efficiency is high, product quality is light, and balance is good, without Balance Treatment.
Claims (5)
1. a kind of processing technology of belt pulley, it is characterised in that comprise the following steps：
（1）Blanking：By roller flatteningl roller levelling and diameter needed for striking out and thickness circular blank；
（2）Pre-punched hole：To step（1）Circular embryo material center carry out pre-punched hole；
（3）The first step is stretched：By step（2）It is drawn into the middle part of middle embryo material to side bowl-shape；
（4）Second step is stretched：By step（3）In the side wall of bowl-shape embryo material further stretch, make it perpendicular to bottom surface；
（5）Integer：Fillet outside stretched portion is shaped to right angle, inner bottom surface fillet shaping bevel；
（6）Trimming：Redundance excision in embryo material outward flange is reached into required size；
（7）Flange：By step（6）Embryo material outward flange through trimming is to step（2）Middle draw direction translates into vertical straight flange；
（8）Whole R angles：By step（7）Middle flange radius integer size needed for；
（9）Enlarging：Part on flange is forced radially to expand using mould；
（10）Bulging：Ensure flange mid diameter, shrink flanging upper shed；
（11）Punching：To step（2）Middle pre-punched hole is outwards further punched circular waste material, the hole of diameter needed for obtaining.
2. the processing technology of belt pulley according to claim 1, it is characterised in that the processing technology of the belt pulley is cold
Sheet Metal Forming Technology.
3. the processing technology of belt pulley according to claim 1, it is characterised in that the step（7）In, the height of flange
Higher than step（2）The height of middle stretching.
4. the processing technology of belt pulley according to claim 1, it is characterised in that the step（8）In, the height of flange
Slightly above step（2）Middle stretched portion internal depth.
5. the processing technology of belt pulley according to claim 1, it is characterised in that the step（10）In, opened on flange
Mouth is consistent with diameter at flange.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710598580.2A CN107150092A (en) | 2017-07-21 | 2017-07-21 | A kind of processing technology of belt pulley |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710598580.2A CN107150092A (en) | 2017-07-21 | 2017-07-21 | A kind of processing technology of belt pulley |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107150092A true CN107150092A (en) | 2017-09-12 |
Family
ID=59797154
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710598580.2A Pending CN107150092A (en) | 2017-07-21 | 2017-07-21 | A kind of processing technology of belt pulley |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107150092A (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109500228A (en) * | 2018-11-28 | 2019-03-22 | 杭州德意电器股份有限公司 | A kind of lubricating cup molding machine of kitchen ventilator |
| CN109955036A (en) * | 2017-12-25 | 2019-07-02 | 丹阳市延陵镇度越五金厂 | A kind of manufacturing process of floor-cleaning machine cuffs |
| CN110586756A (en) * | 2019-09-05 | 2019-12-20 | 太原理工大学 | Hot stamping forming process for preparing vehicle driving pulley execution cylinder |
| CN112496160A (en) * | 2020-10-30 | 2021-03-16 | 保隆(安徽)汽车配件有限公司 | Manufacturing method of tail pipe decorative frame body |
| CN112496159A (en) * | 2020-10-30 | 2021-03-16 | 保隆(安徽)汽车配件有限公司 | Manufacturing device for tail pipe decoration frame body |
| CN114042807A (en) * | 2021-10-28 | 2022-02-15 | 福建威而特旋压科技有限公司 | High-precision sheet metal belt pulley machining process, belt pulley and machining system |
| CN116871429A (en) * | 2023-07-25 | 2023-10-13 | 南通福乐达汽车配件有限公司 | Forming process of automobile crank pulley with unequal wall thickness |
| CN116984484A (en) * | 2023-08-04 | 2023-11-03 | 江苏中捷精工科技股份有限公司 | Air spring shell forming process |
| CN117000897A (en) * | 2023-08-17 | 2023-11-07 | 台州市通益机械设备有限公司 | Method for making bowl-shaped packaging containers using metal sheets |
| CN117415626A (en) * | 2023-12-05 | 2024-01-19 | 江苏中捷精工科技股份有限公司 | New energy vehicle chassis bushing processing technology |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5174025A (en) * | 1990-09-01 | 1992-12-29 | Nippon Densan Corporation | Method of manufacturing a hub for a spindle motor |
| CN1099678A (en) * | 1993-08-30 | 1995-03-08 | 株式会社金光 | Menufacture of metallic plate rotating unit |
| US20030200657A1 (en) * | 2002-04-25 | 2003-10-30 | Halla Climate Control Corporation | Method and device for forming pulley |
| CN2633463Y (en) * | 2003-07-07 | 2004-08-18 | 中国重型汽车集团有限公司 | Steel pipe drum making machine |
| CN1721097A (en) * | 2005-05-24 | 2006-01-18 | 刁义元 | Steel plate roller hot-pressing process |
| CN103386594A (en) * | 2013-08-05 | 2013-11-13 | 湖北欧福思汽车零部件有限公司 | Automobile air-conditioning compressor belt wheel and production method thereof |
| CN104084486A (en) * | 2014-07-21 | 2014-10-08 | 福建威而特汽车动力部件有限公司 | Technology for machining high-precision metal plate belt wheel |
-
2017
- 2017-07-21 CN CN201710598580.2A patent/CN107150092A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5174025A (en) * | 1990-09-01 | 1992-12-29 | Nippon Densan Corporation | Method of manufacturing a hub for a spindle motor |
| CN1099678A (en) * | 1993-08-30 | 1995-03-08 | 株式会社金光 | Menufacture of metallic plate rotating unit |
| US20030200657A1 (en) * | 2002-04-25 | 2003-10-30 | Halla Climate Control Corporation | Method and device for forming pulley |
| CN2633463Y (en) * | 2003-07-07 | 2004-08-18 | 中国重型汽车集团有限公司 | Steel pipe drum making machine |
| CN1721097A (en) * | 2005-05-24 | 2006-01-18 | 刁义元 | Steel plate roller hot-pressing process |
| CN103386594A (en) * | 2013-08-05 | 2013-11-13 | 湖北欧福思汽车零部件有限公司 | Automobile air-conditioning compressor belt wheel and production method thereof |
| CN104084486A (en) * | 2014-07-21 | 2014-10-08 | 福建威而特汽车动力部件有限公司 | Technology for machining high-precision metal plate belt wheel |
Non-Patent Citations (1)
| Title |
|---|
| 胡建国: "平皮带轮的冲压工艺及模具设计", 《模具技术》 * |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109955036A (en) * | 2017-12-25 | 2019-07-02 | 丹阳市延陵镇度越五金厂 | A kind of manufacturing process of floor-cleaning machine cuffs |
| CN109500228A (en) * | 2018-11-28 | 2019-03-22 | 杭州德意电器股份有限公司 | A kind of lubricating cup molding machine of kitchen ventilator |
| CN110586756A (en) * | 2019-09-05 | 2019-12-20 | 太原理工大学 | Hot stamping forming process for preparing vehicle driving pulley execution cylinder |
| CN110586756B (en) * | 2019-09-05 | 2021-03-30 | 太原理工大学 | Hot stamping forming process for preparing vehicle driving pulley execution cylinder |
| CN112496160B (en) * | 2020-10-30 | 2023-11-28 | 保隆(安徽)汽车配件有限公司 | Manufacturing method of tail pipe decorative frame |
| CN112496160A (en) * | 2020-10-30 | 2021-03-16 | 保隆(安徽)汽车配件有限公司 | Manufacturing method of tail pipe decorative frame body |
| CN112496159A (en) * | 2020-10-30 | 2021-03-16 | 保隆(安徽)汽车配件有限公司 | Manufacturing device for tail pipe decoration frame body |
| CN112496159B (en) * | 2020-10-30 | 2023-11-28 | 保隆(安徽)汽车配件有限公司 | Manufacturing device for tail pipe decoration frame body |
| CN114042807A (en) * | 2021-10-28 | 2022-02-15 | 福建威而特旋压科技有限公司 | High-precision sheet metal belt pulley machining process, belt pulley and machining system |
| CN114042807B (en) * | 2021-10-28 | 2024-03-01 | 福建威而特旋压科技有限公司 | High-precision sheet metal belt pulley machining process and belt pulley and machining system |
| CN116871429A (en) * | 2023-07-25 | 2023-10-13 | 南通福乐达汽车配件有限公司 | Forming process of automobile crank pulley with unequal wall thickness |
| CN116984484A (en) * | 2023-08-04 | 2023-11-03 | 江苏中捷精工科技股份有限公司 | Air spring shell forming process |
| CN117000897A (en) * | 2023-08-17 | 2023-11-07 | 台州市通益机械设备有限公司 | Method for making bowl-shaped packaging containers using metal sheets |
| CN117415626A (en) * | 2023-12-05 | 2024-01-19 | 江苏中捷精工科技股份有限公司 | New energy vehicle chassis bushing processing technology |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107150092A (en) | A kind of processing technology of belt pulley | |
| CN110802153B (en) | Deep drawing forming process for aluminum alloy deep paraboloid cylindrical part | |
| CN204074782U (en) | The device of external tooth in gear part can be extruded simultaneously | |
| CN102152089B (en) | Molding method of large-difference variable-diameter spinning pulley | |
| CN106001230A (en) | Forming technology of belt wheel for compound shock absorber | |
| CN108127052A (en) | High-yield double-action compound die cup punching machine and cup punching process thereof | |
| CN101323001A (en) | Multiple wedge-type belt pulley forming method | |
| CN101363532B (en) | Composite spinning belt sheave and method for manufacturing same | |
| CN101811167A (en) | Process for manufacturing spun pulley having composite structure | |
| CN114669683A (en) | Forming Technology and Forming Die of High-stretching Straight Wall Square Can | |
| CN202129366U (en) | Combination mould used for workpiece deep drawing | |
| CN205289431U (en) | Tensile part production and processing equipment of cylindric | |
| CN201227672Y (en) | Pneumatic composite mould for battle cap drawing | |
| CN101941034B (en) | Spin forming method of double-V groove belt pulley | |
| CN101954432B (en) | Spinning forming method of belt pulley with single V-shaped groove | |
| CN104889238B (en) | Deep drawn axle sleeve moulding process | |
| CN201621249U (en) | Multi-wedge flange thickening spinning belt pulley for an automobile engine water pump | |
| CN111390020A (en) | Novel process for mouth part with flanging stretching piece | |
| CN208644642U (en) | A kind of punching press tapping integrated device | |
| CN206253525U (en) | A kind of metal plate punching mould | |
| CN201093053Y (en) | Composite spinning belt roller | |
| CN106583545A (en) | Molding method of thickened hub multi-wedge wheel of automobile crankshaft | |
| CN204449027U (en) | Lock supports special continuous mold structure | |
| CN208935318U (en) | A kind of not isometrical single slot belt pulley of abnormity | |
| CN105215161A (en) | The processing method of a kind of monaural airtight nut height cover part |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: 214199 Liguo Industrial Park, Donggang Town, Xishan District, Wuxi City, Jiangsu Province Applicant after: Jiangsu ZOJE Seiko Polytron Technologies Inc Address before: 214199 Liguo Industrial Park, Donggang Town, Xishan District, Wuxi City, Jiangsu Province Applicant before: Wuxi Zhongjie Vibration Isolators Co., Ltd. |
|
| CB02 | Change of applicant information | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170912 |
|
| RJ01 | Rejection of invention patent application after publication |