CN107127208A - Inclined conveying system of a vehicle-mounted integrated soil remediation device - Google Patents
Inclined conveying system of a vehicle-mounted integrated soil remediation device Download PDFInfo
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- CN107127208A CN107127208A CN201710343492.8A CN201710343492A CN107127208A CN 107127208 A CN107127208 A CN 107127208A CN 201710343492 A CN201710343492 A CN 201710343492A CN 107127208 A CN107127208 A CN 107127208A
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- 239000002689 soil Substances 0.000 title claims abstract description 52
- 238000005067 remediation Methods 0.000 title claims abstract description 33
- 239000000463 material Substances 0.000 claims abstract description 7
- 238000005452 bending Methods 0.000 claims abstract 3
- 238000012544 monitoring process Methods 0.000 claims description 5
- 230000006698 induction Effects 0.000 claims 9
- 238000005266 casting Methods 0.000 claims 2
- 241001417527 Pempheridae Species 0.000 claims 1
- 238000005096 rolling process Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 11
- 230000010354 integration Effects 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 description 4
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 238000003900 soil pollution Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09C—RECLAMATION OF CONTAMINATED SOIL
- B09C1/00—Reclamation of contaminated soil
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09C—RECLAMATION OF CONTAMINATED SOIL
- B09C1/00—Reclamation of contaminated soil
- B09C1/02—Extraction using liquids, e.g. washing, leaching, flotation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G41/00—Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Soil Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- Soil Working Implements (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种车载集成式土壤修复装置,特别是一种车载集成式土壤修复装置的上料土壤输送装置。The invention relates to a vehicle-mounted integrated soil restoration device, in particular to a loading soil conveying device of the vehicle-mounted integrated soil restoration device.
背景技术Background technique
目前,我国土壤污染问题十分突出,由此带来的环境问题越来越引起国家的重视。与此同时,各种用来处理土壤的技术研究及设备开发迅速发展。土壤修复技术主要包括生物修复、物理修复、化学修复及其联合修复技术在内的污染土壤修复技术,与这些技术相对应的土壤修复设备多种多样,但基本都处于单设备分置式布置,其输送系统基本是随设备固定在特定场合进行工作,无法较好的满足土壤污染治理。At present, the problem of soil pollution in our country is very prominent, and the resulting environmental problems have attracted more and more attention from the country. At the same time, various technological researches and equipment developments for treating soil are developing rapidly. Soil remediation technologies mainly include contaminated soil remediation technologies including biological remediation, physical remediation, chemical remediation and their joint remediation technologies. There are various soil remediation equipments corresponding to these technologies, but they are basically arranged in a single-equipment separate arrangement. The conveying system is basically fixed in a specific place along with the equipment to work, which cannot better meet the requirements of soil pollution control.
为了提高土壤修复处理的效率及应急能力,申请人提出了《一种车载集成式土壤淋洗修复装置》(专利申请号ZL201610027966.3),该修复装置将与土壤修复的所有设备,包括车载输送系统、筛选破碎模块、土壤修复模块及能源供应模块均集成在一台运输车的车箱内,将土壤修复时的输送系统、筛选破碎、土壤修复及能源供应等功能集成在一个平台上,形成了一套高度集成、独立完整的土壤修复设备,可以根据需要,随时开赴到需要进行土壤修复的场地。该修复装置包括了上料土壤输送带,要求上料土壤输送带不仅要将污染土壤输送到土壤修复装置中;而且要方便与车载的其他设备衔接并能方便地集成在车箱内。In order to improve the efficiency and emergency capability of soil remediation treatment, the applicant proposed "A Vehicle-mounted Integrated Soil Washing and Repairing Device" (patent application number ZL201610027966.3), which will be integrated with all equipment for soil remediation, including vehicle-mounted transportation The system, screening and crushing module, soil remediation module and energy supply module are all integrated in the compartment of a transport vehicle, and the functions of the conveying system, screening and crushing, soil remediation and energy supply during soil remediation are integrated on one platform, forming a A set of highly integrated, independent and complete soil remediation equipment can be dispatched to the site where soil remediation is required at any time as needed. The remediation device includes a feeding soil conveyor belt, which is required not only to transport the contaminated soil to the soil remediation device, but also to facilitate connection with other vehicle-mounted equipment and be easily integrated in the vehicle compartment.
现有上料土壤输送带基本上是随设备固定在特定场合进行工作的,且多为水平输送方式。由于本发明涉及的土壤修复装置是新的发明创造,且土壤修复装置的内部空间受车箱容积的限制,没有现成的上料土壤输送带可用,需要设计与该修复装置相配套的上料土壤输送带。The existing feeding soil conveyor belt is basically fixed on a specific occasion with the equipment to work, and most of them are horizontal conveying methods. Since the soil remediation device involved in the present invention is a new invention, and the internal space of the soil remediation device is limited by the volume of the carriage, there is no ready-made feeding soil conveyor belt available, and it is necessary to design a feeding soil conveyor that matches the remediation device bring.
发明内容Contents of the invention
为解决现有技术存在的上述问题,本发明要设计一种既能将污染土壤输送到土壤修复装置中,又能适应车载小尺寸的要求、方便与车载的其他设备衔接并能方便地集成在车箱内的车载集成式土壤修复装置的倾角输送系统。In order to solve the above-mentioned problems existing in the prior art, the present invention is to design a device that can not only transport the contaminated soil to the soil remediation device, but also meet the requirements of the small size of the vehicle, facilitate the connection with other equipment on the vehicle, and can be easily integrated in the vehicle. Inclined conveying system of the vehicle-mounted integrated soil remediation device in the carriage.
为了实现上述目的,本发明的技术方案如下:一种车载集成式土壤修复装置的倾角输送系统,包括电动滚筒、皮带、改向轮组、上托辊、改向托辊、下托辊、缓冲托辊、改向滚筒、接料槽、抛料槽、机架和安装支架;所述的机架为弯折形机架,由上水平段、倾斜段和下水平段组成;机架固定在安装支架上,安装支架的下端固定在车体上;所述的机架的头部前方安装有电动滚筒、尾部后方安装有改向滚筒、上下两侧分别均匀安装多个上托辊和下托辊;所述的皮带环绕在电动滚筒、下托辊、改向滚筒和上托辊上,上侧皮带为输送皮带、下侧皮带为回程皮带;在上水平段与倾斜段折弯处,输送皮带的下方设置改向轮组、回程皮带的下方设置改向托辊;在下水平段与倾斜段折弯处,输送皮带的上方设置改向托辊、回程皮带的上方设置改向轮组;所述的电动滚筒前方设置抛料槽;所述的输送皮带下水平段的上方设置接料槽;所述的接料槽下方的输送皮带下侧设置缓冲托辊。In order to achieve the above object, the technical solution of the present invention is as follows: an inclination conveying system of a vehicle-mounted integrated soil remediation device, including a motorized drum, a belt, a reversing wheel set, an upper idler, a reversing idler, a lower idler, a buffer Roller, reversing drum, receiving trough, throwing trough, frame and mounting bracket; the frame is a bent frame, composed of an upper horizontal section, an inclined section and a lower horizontal section; the frame is fixed on On the installation bracket, the lower end of the installation bracket is fixed on the car body; the front of the head of the frame is equipped with an electric drum, the rear of the rear is equipped with a reversing roller, and a plurality of upper rollers and lower supports are evenly installed on the upper and lower sides. Roller; the belt is looped around the electric drum, the lower roller, the reversing roller and the upper roller, the upper belt is the conveyor belt, and the lower belt is the return belt; at the bend of the upper horizontal section and the inclined section, Set the redirecting pulleys below the belt, and the redirecting rollers below the return belt; at the bend between the lower horizontal section and the inclined section, set the redirecting rollers above the conveyor belt, and set the redirecting rollers above the return belt; A throwing trough is arranged in front of the electric drum; a receiving trough is arranged above the lower horizontal section of the conveying belt; a buffer idler roller is arranged on the lower side of the conveying belt below the conveying trough.
进一步地,所述的回程皮带下水平段上侧设置回程清扫器。Further, a return cleaner is provided on the upper side of the lower horizontal section of the return belt.
进一步地,所述的改向滚筒处设置速度监测开关。Further, a speed monitoring switch is set at the reversing roller.
进一步地,所述的改向滚筒通过滚筒支架安装在车体上,所述的电动滚筒位于土壤修复模块的入口处,并安装在机架上。Further, the reversing roller is installed on the vehicle body through a roller bracket, and the electric roller is located at the entrance of the soil remediation module and installed on the frame.
进一步地,所述的机架倾斜段与水平面之间的倾角为36-60度。Further, the inclination angle between the inclined section of the rack and the horizontal plane is 36-60 degrees.
进一步地,所述的改向轮组、改向托辊、上托辊、下托辊和缓冲托辊分别通过螺栓组安装在机架上。Further, the reversing wheel set, reversing idler roller, upper idler roller, lower idler roller and buffer idler roller are respectively installed on the machine frame through bolt groups.
进一步地,所述的电动滚筒通过内置减速机直接与电机连接。Further, the electric drum is directly connected to the motor through a built-in speed reducer.
进一步地,所述的接料槽位于破碎机下方。Further, the receiving chute is located below the crusher.
进一步地,所述的机架与安装支架通过螺栓连接,安装支架与车体通过螺栓连接。Further, the frame is connected to the installation bracket by bolts, and the installation bracket is connected to the vehicle body by bolts.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明将皮带、托辊、机架等通过螺栓等安装组立在一起,形成为一个整体,再将此整体通过螺栓固定安装在车体上,如此可方便实现拆装,也方便了车载集成和运输。1. In the present invention, belts, rollers, racks, etc. are installed and assembled together by bolts to form a whole, and then the whole is fixed and installed on the car body by bolts, so that disassembly and assembly can be realized conveniently, and it is also convenient In-vehicle integration and transport.
2、本发明的尾部接料槽与破碎机出料口相对接、头部的抛料槽与土壤修复装置的入口对接,能够实现车载土壤修复装置的土壤输送。2. The feed chute at the tail of the present invention is connected to the discharge port of the crusher, and the throwing chute at the head is connected to the inlet of the soil remediation device, which can realize the soil transportation of the vehicle-mounted soil remediation device.
3、本发明根据输送待处理土壤用量选用合理的带宽,减小安装空间尺寸,所有支架均为型钢焊接而成,结构简单,模块化安装,质量轻,安装方便。3. The present invention selects a reasonable bandwidth according to the amount of soil to be treated to reduce the size of the installation space. All supports are welded by section steel, with simple structure, modular installation, light weight and easy installation.
4、本发明中的各个零件均为标准件设计,方便维护更换。4. Each part in the present invention is designed as a standard part, which is convenient for maintenance and replacement.
5、本发明中的回程清扫器可实时清理皮带上的粘料,防止皮带的磨损,提高皮带运行寿命。5. The return cleaning device in the present invention can clean the sticky material on the belt in real time, prevent the wear of the belt, and improve the service life of the belt.
6、本发明中的速度监测开关可实时监测滚筒的运行转速,防止运行失速发生事故,保证设备安全可靠运行。6. The speed monitoring switch in the present invention can monitor the running speed of the drum in real time, prevent accidents caused by running stalls, and ensure safe and reliable operation of the equipment.
7、本发明中的接料槽与抛料槽可将土壤完全转载至皮带及淋洗搅拌机中,无洒料,无扬尘,起到很好的环保作用。7. The material receiving trough and throwing trough in the present invention can completely transfer the soil to the belt and the washing mixer without spilling material or raising dust, which plays a very good role in environmental protection.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2为本发明在车体上的安装位置示意图。Fig. 2 is a schematic diagram of the installation position of the present invention on the vehicle body.
图中:1、电动滚筒,2、皮带,3、改向轮组,4、上托辊,5、改向托辊,6、下托辊,7、缓冲托辊,8、回程清扫器,9、改向滚筒,10、速度监测开关,11、接料槽,12、抛料槽,13、机架,14、安装支架,15、土壤修复模块,16、破碎机,17、车体。In the figure: 1. Electric drum, 2. Belt, 3. Reversing wheel set, 4. Upper idler, 5. Reversing idler, 6. Lower idler, 7. Buffer idler, 8. Return cleaner, 9. Reversing drum, 10. Speed monitoring switch, 11. Receiving chute, 12. Throwing chute, 13. Rack, 14. Mounting bracket, 15. Soil remediation module, 16. Crusher, 17. Vehicle body.
具体实施方式detailed description
下面结合附图对发明进行进一步地描述。如图1-2所示,一种车载集成式土壤修复装置的倾角输送系统,包括电动滚筒1、皮带2、改向轮组3、上托辊4、改向托辊5、下托辊6、缓冲托辊7、改向滚筒9、接料槽11、抛料槽12、机架13和安装支架14;所述的机架13为弯折形机架,由上水平段、倾斜段和下水平段组成;机架13固定在安装支架14上,安装支架14的下端固定在车体17上;所述的机架13的头部前方安装有电动滚筒1、尾部后方安装有改向滚筒9、上下两侧分别均匀安装多个上托辊4和下托辊6;所述的皮带2环绕在电动滚筒1、下托辊6、改向滚筒9和上托辊4上,上侧皮带2为输送皮带、下侧皮带2为回程皮带;在上水平段与倾斜段折弯处,输送皮带的下方设置改向轮组3、回程皮带的下方设置改向托辊5;在下水平段与倾斜段折弯处,输送皮带的上方设置改向托辊5、回程皮带的上方设置改向轮组3;所述的电动滚筒1前方设置抛料槽12;所述的输送皮带下水平段的上方设置接料槽11;所述的接料槽11下方的输送皮带下侧设置缓冲托辊7。The invention will be further described below in conjunction with the accompanying drawings. As shown in Figure 1-2, an inclination conveying system of a vehicle-mounted integrated soil remediation device includes a motorized drum 1, a belt 2, a steering wheel set 3, an upper roller 4, a steering roller 5, and a lower roller 6 , buffer roller 7, reversing drum 9, receiving chute 11, throwing chute 12, frame 13 and mounting bracket 14; described frame 13 is a bent shape frame, consisting of upper horizontal section, inclined section and Composed of the lower horizontal section; the frame 13 is fixed on the mounting bracket 14, and the lower end of the mounting bracket 14 is fixed on the car body 17; the front of the head of the frame 13 is equipped with a motorized drum 1, and the rear of the tail is equipped with a reversing drum 9. A plurality of upper rollers 4 and lower rollers 6 are evenly installed on the upper and lower sides; 2 is the conveyor belt, and the lower side belt 2 is the return belt; at the bend between the upper horizontal section and the inclined section, a reversing wheel set is provided below the conveyor belt 3, and a reversing idler roller 5 is provided below the return belt; At the bend of the inclined section, a reversing idler 5 is arranged above the conveyor belt, and a reversing wheel set 3 is arranged above the return belt; a throwing trough 12 is arranged in front of the electric drum 1; A receiving trough 11 is arranged above; a buffer roller 7 is arranged on the lower side of the conveyor belt below the receiving trough 11 .
进一步地,所述的回程皮带下水平段上侧设置回程清扫器8。Further, a return cleaner 8 is provided on the upper side of the lower horizontal section of the return belt.
进一步地,所述的改向滚筒9处设置速度监测开关10。Further, a speed monitoring switch 10 is provided at the redirection drum 9 .
进一步地,所述的改向滚筒9通过滚筒支架安装在车体17上,所述的电动滚筒1位于土壤修复模块15的入口处,并安装在机架13上。Further, the reversing drum 9 is installed on the car body 17 through a drum bracket, and the electric drum 1 is located at the entrance of the soil remediation module 15 and installed on the frame 13 .
进一步地,所述的机架13倾斜段与水平面之间的倾角为36-60度。Further, the inclination angle between the inclined section of the frame 13 and the horizontal plane is 36-60 degrees.
进一步地,所述的改向轮组3、改向托辊5、上托辊4、下托辊6和缓冲托辊7分别通过螺栓组安装在机架13上。Further, the deflection wheel set 3, deflection idler roller 5, upper idler roller 4, lower idler roller 6 and buffer idler roller 7 are installed on the frame 13 through bolt groups respectively.
进一步地,所述的电动滚筒1通过内置减速机直接与电机连接。Further, the electric drum 1 is directly connected with the motor through a built-in speed reducer.
进一步地,所述的接料槽11位于破碎机16下方。Further, the receiving chute 11 is located below the crusher 16 .
进一步地,所述的机架13与安装支架14通过螺栓连接,安装支架14与车体17通过螺栓连接。Further, the frame 13 is connected to the mounting bracket 14 by bolts, and the mounting bracket 14 is connected to the vehicle body 17 by bolts.
本发明不局限于本实施例,任何在本发明披露的技术范围内的等同构思或者改变,均列为本发明的保护范围。The present invention is not limited to this embodiment, and any equivalent ideas or changes within the technical scope disclosed in the present invention are listed in the protection scope of the present invention.
Claims (9)
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| CN201710343492.8A CN107127208A (en) | 2017-05-16 | 2017-05-16 | Inclined conveying system of a vehicle-mounted integrated soil remediation device |
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| CN201710343492.8A CN107127208A (en) | 2017-05-16 | 2017-05-16 | Inclined conveying system of a vehicle-mounted integrated soil remediation device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107597835A (en) * | 2017-10-08 | 2018-01-19 | 湖南匡楚科技有限公司 | A kind of contaminated soil remediation conveying equipment |
| CN107744873A (en) * | 2017-09-29 | 2018-03-02 | 程刚 | A screening and crushing module of a large-capacity vehicle-mounted integrated soil remediation device |
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| CN206779144U (en) * | 2017-05-16 | 2017-12-22 | 程刚 | Inclined conveying system of a vehicle-mounted integrated soil remediation device |
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| CN107744873A (en) * | 2017-09-29 | 2018-03-02 | 程刚 | A screening and crushing module of a large-capacity vehicle-mounted integrated soil remediation device |
| CN107597835A (en) * | 2017-10-08 | 2018-01-19 | 湖南匡楚科技有限公司 | A kind of contaminated soil remediation conveying equipment |
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Application publication date: 20170905 |