CN107119375A - A kind of production technology of bright and beautiful day silk class product - Google Patents

A kind of production technology of bright and beautiful day silk class product Download PDF

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Publication number
CN107119375A
CN107119375A CN201710449701.7A CN201710449701A CN107119375A CN 107119375 A CN107119375 A CN 107119375A CN 201710449701 A CN201710449701 A CN 201710449701A CN 107119375 A CN107119375 A CN 107119375A
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fabric
weft yarn
bright
speed
silk
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CN107119375B (en
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瞿建新
马顺彬
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Jieyang xinlifeng Textile Co., Ltd
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Nantong Textile Vocational Technology College
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D9/00Open-work fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/285Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acid amides or imides
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/327Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof
    • D06M15/333Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof of vinyl acetate; Polyvinylalcohol
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02Natural fibres, other than mineral fibres
    • D06M2101/04Vegetal fibres
    • D06M2101/06Vegetal fibres cellulosic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/34Polyamides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/20Cellulose-derived artificial fibres
    • D10B2201/22Cellulose-derived artificial fibres made from cellulose solutions
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides

Abstract

The invention discloses a kind of production technology of bright and beautiful day silk class product, comprise the following steps:Raw material selection-warping-slurry silk-and axle-leasing-are gaited denting-weaving.Warp thread uses chinlon filament in the present invention, and weft yarn uses tencel, and the fabric woven has the gloss of tencel, bafta it is comfortable, have the advantages that nylon fabric is wear-resisting, conformality again.

Description

A kind of production technology of bright and beautiful day silk class product
Technical field
The invention belongs to fabric knitting field, and in particular to a kind of production technology of bright and beautiful day silk class product.
Background technology
Bright and beautiful day silk class product is to make organizine with chinlon filament, and tencel is weft yarn, and the series of products of formation, such product is special Point is frivolous, ventilative, absorbing sweat, and bright-colored, soft, good stability of the dimension, possesses the gloss of natural fiber, cotton is knitted Soft, comfortable, the conformality of synthetic fibers, the drapability of thing, can be washed, quick-drying, and variety variations are more, and it is fast to be adapted to modern times rhythm, Fashion feature.Bright and beautiful tencel series of products, are mainly used as Women's Suits, or outdoor activity clothes, can give people comfortable, noble, generous Sensation.
The content of the invention
Goal of the invention:In order to solve the deficiencies in the prior art, the invention provides a kind of production of bright and beautiful day silk class product Technique.
Technical scheme:A kind of production technology of bright and beautiful day silk class product, comprises the following steps:Raw material selection-warping-slurry Silk-and axle-leasing-is gaited denting-weaving;Concrete operations are as follows:
In the raw material selection:From 70D chinlon filament as organizine, be used as weft yarn, fabric from 9.7tex tencels United organization is organized as, the basic organization of simple setup action fabric is selected, mixes mock leno weave, then mix 2/1 twill-weave;
In the warping:From high speed beam warper, speed of beaming is 350m/min, N75D chinlon filaments during warping Tension force starts to want monofilament tension detecting instrument to detect monofilament tension force before warping in 12cn, according to additional of testing result configuration Power, additional tension needs zone configuration;Warp beam is 6 axles with the number of axle, every axle warping radical 1100;
In the slurry silk:Silk machine is starched from KSH400 types, formula of size is as follows:PAM polyacrylamide slurry 65kg, PVA205MB 25kg, antistatic additive SN 3kg, JFC 2kg;Starching silk technological parameter is:Starch silk speed 190m/min, the rate of sizing 8%~8.5%, regain is 3.5%, 40-45 DEG C of slurry groove temperature, and compregnate mode is the single pressure of single leaching;
Single single pressure technique of leaching:Polyamide fibre initial modulus is low, during sizing under tension, easily elongation, sizing technique because This will reduce the elongation of organizine as far as possible from the single pressure technique of single leaching;
Regain:The regain of polyamide fibre is 4.5%, during sizing, controls the regain of organizine 3.5% or so;
In the weaving:From the GA718 type air-jet looms system of knitting, loom speed is 520r/min, and opening time is 320 °, Warp tension is 900N, 90 ° of weft yarn beginning flying angle, 220 ° of weft yarn angle of arrival, and gear yarn pin release time is 75 °, and main jet pressure is 0.22Mpa, the auxiliary power of spraying 0.27Mpa, main jet jet time are 65 ° -160 °, auxiliary spray jet time:8 groups of pilot jets, jet The beginning and the end time is followed successively by 65 ° -125 °, 80 ° -140 °, 95 ° -155 °, 110 ° -170 °, 125 ° -185 °, 140 ° -200 °, 155 ° - 230 °, 170 °-heald level time, auxiliary spray gauge is 60mm, and the weft yarn release number of turns is 5 circles;
The release time of gear yarn pin is rotating speed and weft yarn beginning the flying angle decision according to loom, can be counted according to loom rotating speed Calculate every 1ms looms and turn over 3 °, the magnetic valve reaction time of picking motion is 5ms, and weft yarn will enter shed open on time at 90 °, must 5ms must be shifted to an earlier date, that is, to shift to an earlier date 15 ° or so, the instruction of release weft yarn is sent, i.e., at 75 ° or so, send the finger for discharging weft yarn Order;
Whiff pressure:Using 8 groups of pilot jets, every group 4, the spacing of every auxiliary spray is 60mm, main jet pressure is 0.22Mpa, the auxiliary power of spraying 0.27Mpa;
Gentle breeze:Gentle breeze pressure is 0.07Mpa;
The workshop temperature of production is 23 DEG C -30 DEG C, and humidity is 70%-75%.
It is used as optimization:The fabric specification of the fabric:Fabric breadth be 150cm, fabric averagely through it is close be 440/10cm, Fabric filling density is 380/10cm, and total quantity of warps 6600 is organized as united organization, wherein having 3 a branch of open-works and 2/1 left side Tiltedly, a circulation of gaiting is 222, is entered per reed 3, to strengthen open-work effect, using the method for empty reed, and it is 30 often to spend the sky number of teeth Tooth.
It is used as optimization:The trimmed size of the fabric is:Through close:440/10cm, filling density:380/10cm, finished product width It is wide:150cm, dyeing and finishing width shrinkage:5%, the long shrinkage of dyeing and finishing:9.1%, weave width shrinkage:3.2%, captain's shrinkage under greig:8%.
It is used as optimization:In described and axle:From KB30 warp rebeaming machines, and axle speed is 50m/min, polyamide fibre major axis workshop Ultrasonic ultrasonic delay line memory is configured, increases the relative humidity in workshop.
It is used as optimization:In the leasing:From TC-700F-95 type splitting machines, leasing speed control divides in 60/min To ensure that organizine is straight during strand, it is impossible to have oblique pull phenomenon.
The production technology of bright and beautiful day silk class product according to claim 1, it is characterised in that:The denting of gaiting In:Using space draft, plain weave is through proparea, comprehensive using 1-2 pages, and mock leno weave is through middle area, twill comprehensive using 1-4 pages Tissue is through back zone, comprehensive using 5-7 page, and a circulation of gaiting is 222, and 1-2 pages comprehensive each to circulate each 67,3-7 pages it is comprehensive respectively 14 yarns;Circulation of gaiting is:(1.2.1.2) * 6, (1.3.1.2.4.2) * 8, (1.2.1.2) * 6, (5.6.7) * 8, (1.2.1.2) * 6, (1.3.1.2.4.2) * 6, (1.2.1.2) * 6, (5.6.7) * 6.
Beneficial effect:Warp thread uses chinlon filament in the present invention, and weft yarn uses tencel, and the fabric woven has the light of tencel Pool, bafta it is comfortable, have the advantages that nylon fabric is wear-resisting, conformality again.
The specific advantage of the present invention is as follows:(1) during bright and beautiful Tencel fabric production, the Silk Road passage of preceding working procedure is unimpeded, nothing Hair defect;(2) chinlon filament easily extends, during technological design, be with " low speed, small tension receiving coil, guarantor's elasticity " for main technological measure; (3) tencel wet modulus is big, and little breakage during the high humidity of workshop, workshop humidity wants control bigger than normal;(4) it is to prevent broadwise from breaking during wefting insertion Head, by shortening auxiliary spray spacing, reduces whiff pressure, reduces the series of process measures such as speed, ensured weaving process just Often carry out.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Embodiment
The technical scheme in the embodiment of the present invention will be clearly and completely described below, so that the technology of this area Personnel can be better understood from advantages and features of the invention, so as to make apparent boundary to protection scope of the present invention It is fixed.Embodiment described in the invention is only a part of embodiment of the invention, rather than whole embodiments, based on the present invention In embodiment, the every other implementation that those of ordinary skill in the art are obtained on the premise of creative work is not made Example, belongs to the scope of protection of the invention.
Embodiment
As shown in figure 1,
1. the design of product:
The design of bright and beautiful tencel series of products:(1) it is used as organizine from 70D chinlon filament.Chinlon filament thin product, tool The characteristics of having frivolous, soft, elegant, elastic recovery rate is high, and anti-wear performance is good, and the limbs that ready-made clothes is adapted to people are moved, and is leisure fortune The material of dynamic or business wear is preferred, and preferably washes quick-drying;(2) 9.7tex tencels are selected, weft yarn is used as.Tencel is a kind of regenerated fiber Cellulose fiber, possesses comfortableness, the feel of silk of bafta, and bright-colored, and the drapability of fabric is splendid, and washing shrinkage is low, Good stability of the dimension.Tencel high grade cotton yarn, with preferable single thread force, it is adaptable to the exploitation of zephyr;(3) fabric tissue is United organization, selects the basic organization of simple setup action fabric, mixes mock leno weave, summer dress is relatively felt nice and cool, then is mixed 2/1 twill-weave, fabric face has a longitudinal stripe effect, and lines seems succinct, exquisiteness, and gloss is soft, with plain, generous Style, the innervation with lines, suitably makees spring and summer women's dress.In order to strengthen the effect of open-work, the method for employing sky reed.
The fabric specification of fabric:Fabric breadth is 150cm, fabric averagely through it is close be 440/10cm, fabric filling density is 380 Root/10cm, fabric pegging plan is as shown in Figure 1.Total quantity of warps 6600, is organized as united organization, wherein have 3 a branch of open-works and 2/1 left side tiltedly, 3 is worn per dent and is entered the most properly, and a circulation of gaiting is 222, to strengthen open-work effect, using the side of empty reed Method, it is 30 teeth often to spend the sky number of teeth.
2. production essentials:Raw material selection-warping-slurry silk-and axle-leasing-are gaited denting-weaving.
Cheese is directly bought in factory.
The warping:
From Japanese Tianjin field coltfoal TW-N high speed beam warpers, the type warping machine linear velocity is 80-800m/min, bobbin cradle Maximum capacity 1200.
Speed of beaming is 350m/min.During warping, the toggle speed of warping machine is slow, and toggle speed is fast, due to Polyamide Yarns Initial modulus it is low, chinlon filament easily extends, and is creased easily under fabric after machine.Warping speed is also unsuitable fast, and speed of beaming is fast, Fluctuation is big, and broken end can increase, and plait yarn can also increase.To ensure that warp beam coiling surface is plain, determine that speed of beaming exists 350m/min or so.
Tension in Warping:Tension in Warping configuration should using small tension receiving coil, subtract stretch guarantor bullet as main purpose.N75D chinlon filaments during warping Tension force in 12cn.Tension in Warping size is strictly controlled during warping, bobbin cradle anterior-posterior length is longer, and additional tension will divide Area is configured, and starts to want monofilament tension detecting instrument to detect monofilament tension force before warping, additional tension is configured according to testing result.
Compared with the yarn of cotton fiber, during Polyamide Yarns warping, it is necessary to pay special attention to it is following some:(1) N75D polyamide fibres are long Organizine is stretched as far as possible during silk warping, if organizine is not stretched, under fabric after machine, due to organizine retraction, easily rise fabric Wrinkle;(2) can not there are tamper, unimpeded, bright and clean, impulse- free robustness in the Silk Road passage.Once having foreign matter, meeting and chinlon filament in passage Friction, produces electrostatic, causes long filament fluffing broken end.(3) it is noted that preventing chinlon filament from bouncing back during doffing, adhesive tape will paste two Road, is separated by 1.5 meters, adhesive tape will be also secured on the disc of warp beam;(4) after warp beam is machined, with clean cotton Cover, prevented other fibers to be stained with chinlon filament, rubbed with it, produce electrostatic;(5) after warp beam is placed 48 hours again Starch silk.So warping when the electrostatic that produces can fully be discharged;(6) mixed batch, the organizine of different lot numbers, bullet are prevented during warping Property recoverability it is different, under fabric after machine, easily cause fabric locally corrugation.
Warp beam is 6 axles with the number of axle, every axle warping radical 1100
The slurry silk:
To improve the weaving performance of organizine, organizine wearability is improved, fluffing is prevented, end breakage rate is reduced, weaving efficiency is improved, Fabric defects is reduced, it is necessary to carry out starching to polyamide fibre length.Silk machine is starched from KSH400 types,
Chinlon filament all hydrophobic fibres, electrostatic is serious, easily loose, reverse, thus starching constantly want reinforcing fibre it Between obvolvent, with PAM polyacrylamide slurry sizings, and add the Partial Alcoholysis PVA 205MB of some low polymerization degrees.Close fine long The oil content of silk will be controlled 1% or so.Oil-containing can excessively have a strong impact on starch finishing effect.PAM polyacrylamide slurry 65kg, PVA205MB 25kg, antistatic additive SN 3kg, JFC 2kg.
Starching silk technological parameter is:Silk speed 190m/min is starched, the rate of sizing 8%~8.5%, regain is 3.5%, stock tank temperature 40-45 DEG C of degree, compregnate mode is the single pressure of single leaching.
Starch silk speed:The type starches silk machine sizing speed in 80-220m/min, 75D Polyamide Yarns slurry silk, and slurry silk speed is determined For 190m/min,
Slurry groove temperature:Chinlon filament is under hygrometric state, and easily elongation can make warp thread produce the fault similar to slubbing, directly Fabric appearance is had influence on, and it is very serious.Strict control must be made to slurry groove temperature.Preferably use low temperature starching, stock tank temperature Degree should be controlled at 45 DEG C~50 DEG C.
Single single pressure technique of leaching:Polyamide fibre initial modulus is low, during sizing under tension, easily elongation, sizing technique because This will reduce the elongation of organizine as far as possible from the single pressure technique of single leaching.
Regain:The regain of polyamide fibre is 4.5%, during sizing, controls the regain of organizine 3.5% or so.By When nylon fabric is produced, electrostatic is easily produced, workshop relative humidity wants the water in control bigger than normal, Polyamide Yarns meeting absorption air Part, regain can increase.
Described and axle:
From KB30 warp rebeaming machines.And axle speed is 50m/min, and the relative humidity of axle turning shop wants control bigger than normal, to reduce The generation of electrostatic, polyamide fibre major axis workshop can configure ultrasonic ultrasonic delay line memory, increase the relative humidity in workshop.
Because chinlon filament easily extends, and axle speed should not be big, and speed is big, and tension fluctuation is big during axle, can cause brocade The elongation that synthetic fibre silk is produced in simultaneously axle is different, causes beam winding out-of-flatness, and beam of a loom both sides produce rabbet shape, shadow when serious Ring the production of weaving process.
The leasing:
From TC-700F-95 type splitting machines.Leasing speed control will ensure that organizine is straight in 60/min, during leasing, no There can be oblique pull phenomenon.
The denting of gaiting:
Using space draft, plain weave is through proparea, comprehensive using 1-2 pages, and mock leno weave is through middle area, comprehensive using 1-4 pages, Twill-weave is through back zone, comprehensive using 5-7 pages, and a circulation of gaiting is 222, and 1-2 pages comprehensive each to circulate each 67,3-7 pages Comprehensive each 14 yarns.Circulation of gaiting is:(1.2.1.2) * 6, (1.3.1.2.4.2) * 8, (1.2.1.2) * 6, (5.6.7) * 8, (1.2.1.2) * 6, (1.3.1.2.4.2) * 6, (1.2.1.2) * 6, (5.6.7) * 6.
The weaving:
From the GA718 type air-jet looms system of knitting.
Loom speed:Loom speed 520r/min, loom speed is difficult soon, because chinlon filament easily extends, upper machine Power is advisable with small, but tension force is small, and shed open is difficult clearly.To ensure that shed open is clear, loom speed can not be fast.While loom speed Slowly, moreover it is possible to the generation of minimizing electrostatic.
Opening time is 320 °.Using type dobby shedding mechanism, opening time should be relatively using the opening time evening one during shedding cam A bit, opening time selects 320 degree.
Warp tension:In the case where meeting technological requirement, to prevent the elongation of chinlon filament, tension force is advisable with small. Power control is in 900N or so, and warp tension is big, and chinlon filament elongation is big, and under fabric after machine, elastic recovery is variant, makes cloth cover office Portion wrinkles, and warp tension also should not be small again, and it is clear that the small opening of tension force is difficult.
Weft insertion technique parameter:90 ° of weft yarn beginning flying angle, 220 ° of weft yarn angle of arrival, gear yarn pin release time is 75 °, main jet Pressure is 0.22Mpa.The auxiliary power of spraying 0.27Mpa, main jet jet time is 65 ° -160 °, auxiliary spray jet time:8 groups of auxiliary sprays Mouth, jet the beginning and the end time is followed successively by 65 ° -125 °, 80 ° -140 °, 95 ° -155 °, 110 ° -170 °, 125 ° -185 °, 140 ° - 200 °, 155 ° -230 °, 170 °-heald level time, auxiliary spray gauge is 60mm, and the weft yarn release number of turns is 5 circles.
Weft yarn beginning flying angle:It is 90 ° to determine weft yarn beginning flying angle, and chinlon filament easily extends, and it is clear that opening is difficult, and weft yarn begins Flying angle should not be early, and weft yarn beginning flying angle is early, and star jump easily occurs in left side selvedge, and Stoppage can be higher;Weft yarn beginning flying angle Also should not be late again, in weft yarn beginning flying angle evening, in order to ensure weft yarn can fly to right side selvedge in time, it is necessary to increase whiff pressure, hold Weft breakage is easily caused, and causes Stoppage.
Weft yarn angle of arrival.It is 220 ° to determine weft yarn angle of arrival.The conventional weft yarn angle of arrival of the type air-jet loom is 230 °, this When fabric is produced, upper machine reed width is 155cm, and less, weft yarn has enough flight time to upper machine reed width, therefore can select more early Weft yarn angle of arrival.Weft yarn angle of arrival is early, and the star that can reduce right side selvedge jumps fault.
The release time of gear yarn pin is rotating speed and weft yarn beginning the flying angle decision according to loom.It can be counted according to loom rotating speed Calculate every 1ms looms and turn over 3 °, the magnetic valve reaction time of picking motion is 5ms, and weft yarn will enter shed open on time at 90 °, must 5ms must be shifted to an earlier date, that is, to shift to an earlier date 15 ° or so, the instruction of release weft yarn is sent, i.e., at 75 ° or so, send the finger for discharging weft yarn Order.
Whiff pressure:Weft yarn is 9.7tex tencel, and yarn count is thinner, and strongly than relatively low, whiff pressure can not be big, to subtract Few weft breakage, and do not influence weft yarn to reach in time, we used 8 groups of pilot jets, every group 4, between every auxiliary spray Away from no more than 60mm, auxiliary spray spacing is small, can reduce the pressure of jet.It is final to determine that main jet pressure is 0.22Mpa, the auxiliary power of spraying 0.27Mpa。
Gentle breeze:Because yarn count is thinner, ensuring that weft yarn can stretch, it is micro- under conditions of will not being bounced back from main burner Wind pressure is advisable with small.It is 0.07Mpa to determine gentle breeze pressure.
To avoid temperature is low from causing that lousiness is more, the opening low problem of unclear, weaving efficiency, workshop moisture temperature should control strictly System, suitable temperature is 23 DEG C -30 DEG C or so, and humidity is 70%-75%.Tencel is a kind of high-wet-modulus fibre, workshop humidity Greatly, tencel little breakage, while workshop relative humidity is big, chinlon filament is not likely to produce electrostatic.
3. article specification
Through close:440/10cm filling densities:380/10cm, Fabric width:150cm, dyeing and finishing width shrinkage:5%, the contracting of dyeing and finishing length Rate:9.1%, weave width shrinkage:3.2%, captain's shrinkage under greig:8%.
The Gao Zhimi fabrics of bright and beautiful tencel in the present invention, it is soft smooth, it is comfortable and easy to wear, it is well-pressed wrinkle resistant.Its product is added Value is high, but production difficulty is larger:(1) fabric of highly dense frivolous bright and beautiful tencel series, will be with low speed, small tension receiving coil, guarantor in technique Extend for basic principle;(2) it is noted that the unwinding tension of each axle is consistent and during axle, warp rebeaming machine toggle speed is slow, prevents Power is mutated, and causes unexpected elongation;(3) Polyamide Yarns elastic recovery rate is high, to prevent Polyamide Yarns from shrinking or extending in production process, draw Fabric is played locally to wrinkle;(4) during bright and beautiful tencel series of products production, workshop humidity wants control bigger than normal, to reduce Polyamide Yarns electrostatic Produce the broken end with tencel;(5), be with low-pressure, close setting technique, to reduce Stoppage during pneumatic picking;(6) tencel is fine Dimension rigidity is big, and fabric should not be folded, and to be used the packaged form of reel, be prevented folding line.Arranged by above series of technique Apply, solve the technical barrier run into bright and beautiful tencel series of products production, ensured being smoothed out for production.

Claims (6)

1. a kind of production technology of bright and beautiful day silk class product, it is characterised in that:Comprise the following steps:Raw material selection-warping-slurry Silk-and axle-leasing-is gaited denting-weaving;Concrete operations are as follows:
In the raw material selection:From 70D chinlon filament as organizine, be used as weft yarn, fabric tissue from 9.7tex tencels For united organization, the basic organization of simple setup action fabric is selected, mock leno weave is mixed, then mix 2/1 twill-weave;
In the warping:From high speed beam warper, speed of beaming is 350m/min, the tension force of N75D chinlon filaments during warping Control starts to want monofilament tension detecting instrument to detect monofilament tension force before warping in 12cn, and additional tension is configured according to testing result, attached Plus tension force needs zone configuration;Warp beam is 6 axles with the number of axle, every axle warping radical 1100;
In the slurry silk:Silk machine is starched from KSH400 types, formula of size is as follows:PAM polyacrylamide slurries 65kg, PVA205MB 25kg, antistatic additive SN 3kg, JFC 2kg;Starching silk technological parameter is:Slurry silk speed 190m/min, the rate of sizing 8%~8.5%, Regain is 3.5%, 40-45 DEG C of slurry groove temperature, and compregnate mode is the single pressure of single leaching;
Single single pressure technique of leaching:Polyamide fibre initial modulus is low, during sizing under tension, easily elongation, and therefore sizing technique will From the single pressure technique of single leaching, the elongation of organizine is reduced as far as possible;
Regain:The regain of polyamide fibre is 4.5%, during sizing, controls the regain of organizine 3.5% or so;
In the weaving:From the GA718 type air-jet looms system of knitting, loom speed is 520r/min, and opening time is 320 °, upper machine Tension force is 900N, 90 ° of weft yarn beginning flying angle, 220 ° of weft yarn angle of arrival, and gear yarn pin release time is 75 °, and main jet pressure is 0.22Mpa, the auxiliary power of spraying 0.27Mpa, main jet jet time are 65 ° -160 °, auxiliary spray jet time:8 groups of pilot jets, jet The beginning and the end time is followed successively by 65 ° -125 °, 80 ° -140 °, 95 ° -155 °, 110 ° -170 °, 125 ° -185 °, 140 ° -200 °, 155 ° - 230 °, 170 °-heald level time, auxiliary spray gauge is 60mm, and the weft yarn release number of turns is 5 circles;
The release time of gear yarn pin is rotating speed and weft yarn beginning the flying angle decision according to loom, can be calculated according to loom rotating speed 3 ° are turned over per 1ms looms, the magnetic valve reaction time of picking motion is 5ms, and weft yarn will enter shed open on time at 90 °, it is necessary to carry Preceding 5ms, that is, to shift to an earlier date 15 ° or so, the instruction of release weft yarn is sent, i.e., at 75 ° or so, sends the instruction for discharging weft yarn;
Whiff pressure:Using 8 groups of pilot jets, every group 4, the spacing of every auxiliary spray is 60mm, main jet pressure is 0.22Mpa, The auxiliary power of spraying 0.27Mpa;
Gentle breeze:Gentle breeze pressure is 0.07Mpa;
The workshop temperature of production is 23 DEG C -30 DEG C, and humidity is 70%-75%.
2. the production technology of bright and beautiful day silk class product according to claim 1, it is characterised in that:The fabric rule of the fabric Lattice:Fabric breadth is 150cm, fabric averagely through it is close be 440/10cm, fabric filling density is 380/10cm, total quantity of warps 6600 Root, is organized as united organization, wherein having 3 a branch of open-works and 2/1 left side tiltedly, a circulation of gaiting is 222, is entered per reed 3, to add Strong open-work effect, using the method for empty reed, it is 30 teeth often to spend the sky number of teeth.
3. the production technology of bright and beautiful day silk class product according to claim 1, it is characterised in that:The finished product rule of the fabric Lattice are:Through close:440/10cm, filling density:380/10cm, Fabric width:150cm, dyeing and finishing width shrinkage:5%, the contracting of dyeing and finishing length Rate:9.1%, weave width shrinkage:3.2%, captain's shrinkage under greig:8%.
4. the production technology of bright and beautiful day silk class product according to claim 1, it is characterised in that:In described and axle:From KB30 warp rebeaming machines, and axle speed is 50m/min, polyamide fibre major axis workshop configuration ultrasonic ultrasonic delay line memory increases the relative of workshop Humidity.
5. the production technology of bright and beautiful day silk class product according to claim 1, it is characterised in that:In the leasing:From TC-700F-95 type splitting machines, leasing speed control will ensure that organizine is straight in 60/min, during leasing, it is impossible to have oblique pull to show As.
6. the production technology of bright and beautiful day silk class product according to claim 1, it is characterised in that:In the denting of gaiting: Using space draft, plain weave is through proparea, comprehensive using 1-2 pages, and mock leno weave is through middle area, twill-weave comprehensive using 1-4 pages Back zone is through, comprehensive using 5-7 pages, a circulation of gaiting is 222, and 1-2 pages comprehensive each to circulate each 67,3-7 pages comprehensive each 14 Yarn;Circulation of gaiting is:(1.2.1.2) * 6, (1.3.1.2.4.2) * 8, (1.2.1.2) * 6, (5.6.7) * 8, (1.2.1.2) * 6, (1.3.1.2.4.2) * 6, (1.2.1.2) * 6, (5.6.7) * 6.
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