CN107097144A - A grinding machine with no dead angle and continuous processing - Google Patents
A grinding machine with no dead angle and continuous processing Download PDFInfo
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- CN107097144A CN107097144A CN201710520584.9A CN201710520584A CN107097144A CN 107097144 A CN107097144 A CN 107097144A CN 201710520584 A CN201710520584 A CN 201710520584A CN 107097144 A CN107097144 A CN 107097144A
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- 230000007246 mechanism Effects 0.000 claims abstract description 148
- 230000005540 biological transmission Effects 0.000 claims abstract description 59
- 230000033001 locomotion Effects 0.000 claims abstract description 26
- 230000009467 reduction Effects 0.000 claims description 12
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 10
- 238000010586 diagram Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000005498 polishing Methods 0.000 description 3
- 230000007774 longterm Effects 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 239000003082 abrasive agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B35/00—Machines or devices designed for superfinishing surfaces on work, i.e. by means of abrading blocks reciprocating with high frequency
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/02—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
- B24B47/04—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by mechanical gearing only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/16—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces performing a reciprocating movement, e.g. during which the sense of rotation of the working-spindle is reversed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明公开了一种无死角不间断加工的磨床,包括机架,所述的升降机构和横向移动机构固定在机架上,所述的打磨机构对放置在工件固定机构上的零件进行物理打磨,所述的打磨机构包括滑座、旋转壳体、壳体转动驱动装置、磨片驱动装置以及若干个打磨片,所述的打磨片安装于旋转壳体表面,所述旋转壳体的两端转动安装于所述的滑座上,所述壳体转动驱动装置安装在旋转壳体的一端,所述磨片驱动装置与打磨片并驱动打磨片实现高频直线往复运动;本发明能够调整打磨片的角度,实现无死角打磨;通过蜗轮蜗杆传动机构带动工件放置台的旋转,相对于齿轮齿条传动机构来说,本发明能够实现五个放置台的同向不间断旋转。
The present invention discloses a grinding machine with no-dead-angle and uninterrupted processing, comprising a frame, a lifting mechanism and a lateral moving mechanism fixed on the frame, and a grinding mechanism physically grinding parts placed on a workpiece fixing mechanism, and the grinding mechanism comprising a slide seat, a rotating shell, a shell rotation driving device, a grinding sheet driving device and a plurality of grinding sheets, wherein the grinding sheet is mounted on the surface of the rotating shell, and both ends of the rotating shell are rotatably mounted on the slide seat, and the shell rotation driving device is mounted on one end of the rotating shell, and the grinding sheet driving device drives the grinding sheet to realize high-frequency linear reciprocating motion together with the grinding sheet; the present invention can adjust the angle of the grinding sheet to realize no-dead-angle grinding; the rotation of the workpiece placement table is driven by a worm gear transmission mechanism, and relative to a gear rack transmission mechanism, the present invention can realize the same-direction uninterrupted rotation of five placement tables.
Description
技术领域technical field
本发明涉及机床技术领域,尤其是一种无死角不间断加工的磨床。The invention relates to the technical field of machine tools, in particular to a grinding machine for continuous processing without dead ends.
背景技术Background technique
现有工业产品的加工,如金属或非金属的雕刻、直径小于3mm的钻孔、金属手机壳表面的打磨抛光等等,一般采用五轴机床进行加工,现有五轴机床包括机架、X轴滑台、Y轴滑台、Z轴升降台、A轴转台以及C轴摆臂;所述A轴转台安装在X轴滑台上,A轴转台通过X轴滑台的作用在X轴方向平移;所述X轴滑台安装在Y轴滑台上,X轴滑台通过Y轴滑台的作用在Y轴方向上平移,所述Y轴滑台固定安装在所述的机架上;所述C轴摆臂安装在Z轴升降台上,C轴摆臂通过Z轴升降台的作用在Z轴方向上下运动;所述A轴转台包括多个同时转动的转动主轴,且每一个转动主轴的顶端均固定着用于吸附工件的工件放置台;所述C轴摆臂包括摆臂固定架、摆臂本体以及至少与转动主轴数量相同的加工装置,所述摆臂本体的两端转动安装于所述的摆臂固定架上,所述加工装置安装于摆臂本体上,多个加工装置用于同时对多个工件进行加工”;The processing of existing industrial products, such as metal or non-metallic engraving, drilling with a diameter of less than 3mm, grinding and polishing of the surface of metal mobile phone cases, etc., is generally processed by five-axis machine tools. The existing five-axis machine tools include racks, X Axis slide table, Y-axis slide table, Z-axis lifting table, A-axis turntable and C-axis swing arm; the A-axis turntable is installed on the X-axis slide table, and the A-axis turntable acts in the X-axis direction through the action of the X-axis slide table Translation: the X-axis slide table is installed on the Y-axis slide table, the X-axis slide table translates in the Y-axis direction through the action of the Y-axis slide table, and the Y-axis slide table is fixedly installed on the frame; The C-axis swing arm is installed on the Z-axis lift platform, and the C-axis swing arm moves up and down in the Z-axis direction through the action of the Z-axis lift platform; the A-axis turntable includes a plurality of rotating spindles that rotate simultaneously, and each rotates The top of the main shaft is fixed with a workpiece placement table for absorbing workpieces; the C-axis swing arm includes a swing arm fixing frame, a swing arm body and at least the same number of processing devices as the rotating main shaft, and the two ends of the swing arm body are rotated and installed On the swing arm fixing frame, the processing device is installed on the swing arm body, and multiple processing devices are used to process multiple workpieces at the same time";
因此在上述专利中仅能够实现C轴摆臂上的打磨片的上下前后移动,另外其工件放置台通过齿轮齿条带动旋转,只能单向旋转,旋转过程会出现间断。Therefore, in the above-mentioned patent, only the up and down movement of the polishing sheet on the C-axis swing arm can be realized, and the workpiece placement table is driven to rotate by the rack and pinion in addition, and can only rotate in one direction, and there will be interruptions in the rotation process.
发明内容Contents of the invention
本发明旨在提供一种能够调整打磨片的角度,实现无死角打磨,能够实现放置台的同向不间断旋转、无死角不间断加工的磨床。The present invention aims to provide a grinding machine capable of adjusting the angle of the grinding sheet to achieve grinding without dead angles, uninterrupted rotation of the placing table in the same direction, and uninterrupted processing without dead angles.
为实现上述目的,本发明提供如下技术方案:一种无死角不间断加工的磨床,包括机架、升降机构、打磨机构、横向移动机构和工件固定机构,所述的升降机构和横向移动机构固定在机架上,所述的升降机构驱动打磨机构相对于工件固定机构上下移动,所述的横向移动机构驱动工件固定机构相对于打磨机构前后移动,所述的工件固定机构实现零件360°的转动,所述的打磨机构对放置在工件固定机构上的零件进行物理打磨,所述的打磨机构包括滑座、旋转壳体、壳体转动驱动装置、磨片驱动装置以及若干个打磨片,所述的打磨片安装于旋转壳体表面,所述旋转壳体的两端转动安装于所述的滑座上,所述壳体转动驱动装置安装在旋转壳体的一端,并用于驱动旋转壳体转动实现旋转壳体的角度调整;所述磨片驱动装置与打磨片并驱动打磨片实现高频直线往复运动。In order to achieve the above object, the present invention provides the following technical solutions: a grinding machine for continuous processing without dead ends, including a frame, a lifting mechanism, a grinding mechanism, a lateral movement mechanism and a workpiece fixing mechanism, the lifting mechanism and the lateral movement mechanism are fixed On the frame, the lifting mechanism drives the grinding mechanism to move up and down relative to the workpiece fixing mechanism, the lateral movement mechanism drives the workpiece fixing mechanism to move back and forth relative to the grinding mechanism, and the workpiece fixing mechanism realizes 360° rotation of parts , the grinding mechanism physically grinds the parts placed on the workpiece fixing mechanism, and the grinding mechanism includes a sliding seat, a rotating housing, a driving device for rotating the housing, a driving device for grinding discs, and several grinding discs. The grinding sheet is installed on the surface of the rotating shell, and the two ends of the rotating shell are rotatably mounted on the sliding seat, and the shell rotation driving device is installed on one end of the rotating shell, and is used to drive the rotating shell to rotate The angle adjustment of the rotating shell is realized; the grinding disc driving device and the grinding disc drive the grinding disc to realize high-frequency linear reciprocating motion.
作为本发明的进一步方案:所述的磨片驱动装置包括打磨片转动电、主传动轴、减速箱和凸轮机构,所述的打磨片转动电机输出轴与主传动轴连接,所述的减速箱与主传动轴连接,所述的凸轮机构通过连接轴与减速箱连接,所述的打磨片与凸轮机构连接。As a further solution of the present invention: the grinding disc driving device includes a grinding disc rotation motor, a main drive shaft, a reduction box and a cam mechanism, the output shaft of the grinding disc rotation motor is connected with the main transmission shaft, and the reduction gear box It is connected with the main drive shaft, the cam mechanism is connected with the reduction box through the connecting shaft, and the grinding sheet is connected with the cam mechanism.
作为本发明的进一步方案:所述的凸轮机构包括主动盘、传动凸轮和从动盘,主动盘的中心固定在连接轴上,主动盘中心连接传动凸轮的中心,传动凸轮的偏心孔通过转轴连接从动盘,从动盘固定连接打磨片。As a further solution of the present invention: the cam mechanism includes a driving disc, a transmission cam and a driven disc, the center of the driving disc is fixed on the connecting shaft, the center of the driving disc is connected to the center of the transmission cam, and the eccentric hole of the transmission cam is connected through the rotating shaft The driven disc is fixedly connected with the grinding sheet.
作为本发明的进一步方案:所述的工件固定机构包括固定机构箱体、传动箱体、旋转传动机构和工件放置台,固定机构箱体的底部安装在滑枕上,滑枕的底部安装在机架的滑轨上,滑枕连接横向移动机构,固定机构箱体内设有传动箱体,传动箱体内设有若干个旋转传动机构,工件放置台设于旋转传动机构顶端并随着旋转传动机构转动,可以实现零件360°的转动,实现打磨片对工件进行机械物理打磨。As a further solution of the present invention: the workpiece fixing mechanism includes a fixing mechanism box, a transmission box, a rotary transmission mechanism and a workpiece placement table, the bottom of the fixing mechanism box is installed on the ram, and the bottom of the ram is installed on the frame On the slide rail, the ram is connected to the lateral movement mechanism, the fixed mechanism box is equipped with a transmission box, and the transmission box is equipped with several rotation transmission mechanisms, and the workpiece placement table is set on the top of the rotation transmission mechanism The rotation can realize the 360° rotation of the part, and realize the mechanical and physical grinding of the workpiece by the grinding sheet.
作为本发明的进一步方案:所述的旋转传动机构包括放置台旋转轴、蜗轮和蜗杆,放置台旋转轴的底部连接蜗轮,蜗轮与蜗杆啮合,相邻两旋转传动机构的蜗杆之间通过连接轴承连接,传动箱体一端的蜗杆通过联轴器连接工件旋转电机的输出轴。As a further solution of the present invention: the rotary transmission mechanism includes a rotating shaft of a placing table, a worm wheel and a worm screw, the bottom of the rotating shaft of the placing table is connected to the worm wheel, the worm gear is engaged with the worm, and the worms of two adjacent rotating transmission mechanisms are connected by bearings Connection, the worm at one end of the transmission box is connected to the output shaft of the workpiece rotating motor through a coupling.
作为本发明的进一步方案:所述的放置台旋转轴中心设有通孔,放置台旋转轴的末端通过旋转接头连接真空管道,真空管道连接真空泵。通过连接真空泵进行抽真空,实现对于工件的稳固固定,现有机床的放置台旋转轴的末端通过各种油封与真空管道连接,放置台旋转轴仅实现180度旋转,而本发明放置台旋转轴实现度同向或反向旋转时,油封在长时间旋转过程中容易损坏,因此本发明采用旋转接头进行连接,延长旋转接头寿命,同时防止漏气影响工件吸附效果。As a further solution of the present invention: the center of the rotating shaft of the placing table is provided with a through hole, the end of the rotating shaft of the placing table is connected to a vacuum pipeline through a rotary joint, and the vacuum pipeline is connected to a vacuum pump. Vacuuming is carried out by connecting a vacuum pump to achieve stable fixation of the workpiece. The end of the rotating shaft of the placing table of the existing machine tool is connected to the vacuum pipeline through various oil seals. When rotating in the same direction or in the opposite direction, the oil seal is easily damaged during long-term rotation. Therefore, the invention uses a rotary joint for connection to prolong the life of the rotary joint and prevent air leakage from affecting the adsorption effect of the workpiece.
作为本发明的进一步方案:所述的滑座还包括一中间轴,所述中间轴用于连接所述的壳体转动驱动装置和主传动轴。As a further solution of the present invention: the sliding seat further includes an intermediate shaft, and the intermediate shaft is used to connect the casing rotation driving device and the main transmission shaft.
作为本发明的进一步方案:所述的中间轴通过轴承连接滑座。As a further solution of the present invention: the intermediate shaft is connected to the sliding seat through a bearing.
作为本发明的进一步方案:所述的主传动轴靠近打磨片转动电机的一端通过轴承连接滑座。As a further solution of the present invention: the end of the main transmission shaft close to the grinding sheet rotating motor is connected to the sliding seat through a bearing.
作为本发明的进一步方案:所述升降机构包括升降丝杆副和牵引机构,升降丝杆副连接升降丝杆电机,升降丝杆副的丝杆螺母连接旋转壳体,旋转壳体的后侧安装在机架上竖直设置的升降滑轨上,旋转壳体的顶部连接牵引机构的牵引带,牵引带绕过牵引滑轮后连接到牵引电机主轴上的牵引带盘上。As a further solution of the present invention: the lifting mechanism includes a lifting screw pair and a traction mechanism, the lifting screw pair is connected to the lifting screw motor, the screw nut of the lifting screw pair is connected to the rotating housing, and the rear side of the rotating housing is installed On the lifting slide rail vertically arranged on the frame, the top of the rotating housing is connected to the traction belt of the traction mechanism, and the traction belt is connected to the traction belt reel on the traction motor main shaft after walking around the traction pulley.
作为本发明的进一步方案:所述横向移动机构包括横向丝杆副,横向丝杆副的丝杆螺母连接滑枕。As a further solution of the present invention: the lateral movement mechanism includes a lateral screw pair, and a screw nut of the lateral screw pair is connected to a ram.
作为本发明的进一步方案:所述的减速箱为蜗轮蜗杆传动机构或锥齿轮传动机构。As a further solution of the present invention: the reduction box is a worm gear transmission mechanism or a bevel gear transmission mechanism.
作为本发明的进一步方案:该无死角不间断加工的磨床的外部设有机罩。As a further solution of the present invention: the outside of the grinding machine for continuous processing without dead ends is provided with a machine cover.
与现有技术相比,本发明的有益效果是:该无死角不间断加工的磨床的打磨机构能够进行旋转,从而能够调整打磨片的角度,实现无死角打磨;通过蜗轮蜗杆传动机构带动工件放置台的旋转,相对于齿轮齿条传动机构来说,本发明能够实现五个放置台的同向不间断旋转,另外本发明设计了中空结构的放置台旋转轴,通过连接真空泵进行抽真空,实现对工件的稳固固定,值得大力推广。Compared with the prior art, the beneficial effect of the present invention is that: the grinding mechanism of the grinding machine without dead angle and continuous processing can be rotated, so that the angle of the grinding sheet can be adjusted to realize grinding without dead angle; The rotation of the table, compared with the rack and pinion transmission mechanism, the present invention can realize the uninterrupted rotation of the five placing tables in the same direction. In addition, the present invention designs a hollow structure of the rotating shaft of the placing table, which is vacuumed by connecting a vacuum pump to realize The firm fixation of the workpiece is worth vigorously promoting.
附图说明Description of drawings
图1为本发明一个实施例的无死角不间断加工的磨床整机示意图;Fig. 1 is a complete machine schematic diagram of a grinding machine without dead ends and uninterrupted processing according to an embodiment of the present invention;
图2为本发明一个实施例的无死角不间断加工的磨床结构示意图;Fig. 2 is a schematic view of the structure of a grinding machine for continuous processing without dead ends according to an embodiment of the present invention;
图3为本发明一个实施例的机架的结构示意图;Fig. 3 is the structural representation of the frame of an embodiment of the present invention;
图4为本发明一个实施例的机架的剖视图;Fig. 4 is the sectional view of the frame of an embodiment of the present invention;
图5为本发明一个实施例的打磨机构与滑座的整体示意图;Fig. 5 is an overall schematic diagram of a grinding mechanism and a sliding seat according to an embodiment of the present invention;
图6为本发明一个实施例的打磨机构与滑座的俯视图;Fig. 6 is a top view of a grinding mechanism and a sliding seat according to an embodiment of the present invention;
图7为本发明一个实施例的打磨机构与滑座的前视图;Fig. 7 is a front view of a grinding mechanism and a sliding seat according to an embodiment of the present invention;
图8为本发明一个实施例的打磨机构的整体示意图;Fig. 8 is an overall schematic diagram of a grinding mechanism according to an embodiment of the present invention;
图9为本发明一个实施例的打磨机构的内部结构示意图;Fig. 9 is a schematic diagram of the internal structure of a grinding mechanism according to an embodiment of the present invention;
图10为本发明一个实施例的无级调速电机的连接结构示意图;Fig. 10 is a schematic diagram of the connection structure of a stepless speed regulation motor according to an embodiment of the present invention;
图11为本发明一个实施例的凸轮机构的结构示意图;Fig. 11 is a structural schematic diagram of a cam mechanism according to an embodiment of the present invention;
图12为本发明一个实施例的凸轮机构的剖视图;Fig. 12 is a sectional view of a cam mechanism according to an embodiment of the present invention;
图13为本发明一个实施例的工件固定机构的整体示意图;Fig. 13 is an overall schematic diagram of a workpiece fixing mechanism according to an embodiment of the present invention;
图14为本发明一个实施例的工件固定机构的俯视图;Fig. 14 is a top view of a workpiece fixing mechanism according to an embodiment of the present invention;
图15为本发明一个实施例的传动箱体的结构示意图;Fig. 15 is a schematic structural view of a transmission case according to an embodiment of the present invention;
图16为本发明一个实施例的传动箱体的内部结构示意图。Fig. 16 is a schematic diagram of the internal structure of a transmission case according to an embodiment of the present invention.
标注说明:1.打磨机构;2.工件固定机构;3. 旋转壳体;4.打磨片;5.主传动轴;6.主动盘;7.传动凸轮;8.从动盘;9. 打磨片转动电机;10.中间轴;11. 壳体转动驱动装置;12.固定机构箱体;13.传动箱体;14.放置台旋转轴;15.蜗轮;16.蜗杆;17.工件旋转电机;18.工件放置台;19.旋转接头;20.连接轴承;101.滑座;102.滑枕。Note: 1. Grinding mechanism; 2. Workpiece fixing mechanism; 3. Rotating shell; 4. Grinding plate; 5. Main drive shaft; 6. Drive disc; 7. Drive cam; 8. Driven disc; 9. Grinding piece rotating motor; 10. intermediate shaft; 11. shell rotating drive device; 12. fixed mechanism box; 13. transmission box; 14. placing table rotating shaft; 15. worm gear; ;18. Workpiece placement table; 19. Rotary joint; 20. Connecting bearing; 101. Sliding seat; 102. Ram.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-16,本发明实施例中,一种无死角不间断加工的磨床,包括机架、升降机构、打磨机构1、横向移动机构和工件固定机构2,所述的升降机构和横向移动机构固定在机架上,所述的升降机构驱动打磨机构1相对于工件固定机构2上下移动,所述的横向移动机构驱动工件固定机构2相对于打磨机构1前后移动,所述的工件固定机构2实现零件360°的转动,所述的打磨机构1对放置在工件固定机构2上的零件进行物理打磨,所述的打磨机构1包括滑座101、旋转壳体3、壳体转动驱动装置、磨片驱动装置以及若干个打磨片4,本实施例中,所述的滑座为U形臂, 所述的打磨片4安装于旋转壳体3表面,旋转壳体3的截面可以为正方形或六边形或其他多边形,根据所需要打磨工序/步骤要求选择旋转壳体3,所述旋转壳体3的两端可转动地安装于所述的滑座101上,所述壳体转动驱动装置11安装在旋转壳体3的一端,并用于驱动旋转壳体转动实现旋转壳体3的角度调整;所述磨片驱动装置与打磨片4连接,并驱动打磨片4实现高频直线往复运动。Please refer to Fig. 1-16, in the embodiment of the present invention, a grinding machine for continuous processing without dead ends includes a frame, a lifting mechanism, a grinding mechanism 1, a lateral moving mechanism and a workpiece fixing mechanism 2, and the lifting mechanism and the horizontal The moving mechanism is fixed on the frame, the lifting mechanism drives the grinding mechanism 1 to move up and down relative to the workpiece fixing mechanism 2, the described lateral movement mechanism drives the workpiece fixing mechanism 2 to move back and forth relative to the grinding mechanism 1, and the workpiece fixing The mechanism 2 realizes the 360° rotation of the parts. The grinding mechanism 1 physically grinds the parts placed on the workpiece fixing mechanism 2. The grinding mechanism 1 includes a sliding seat 101, a rotating housing 3, and a housing rotation driving device. , grinding disc driving device and several grinding discs 4, in the present embodiment, the described sliding seat is a U-shaped arm, and the described grinding disc 4 is installed on the surface of the rotating housing 3, and the cross section of the rotating housing 3 can be a square Or hexagonal or other polygonal, select the rotating housing 3 according to the required grinding process/step requirements, the two ends of the rotating housing 3 are rotatably mounted on the sliding seat 101, and the housing rotates to drive The device 11 is installed at one end of the rotating housing 3, and is used to drive the rotating housing to rotate to realize the angle adjustment of the rotating housing 3; the grinding disc driving device is connected with the grinding disc 4, and drives the grinding disc 4 to realize high-frequency linear reciprocating motion .
作为本发明的进一步方案:所述的磨片驱动装置包括打磨片转动电机9、主传动轴5、减速箱和凸轮机构,所述的打磨片转动电机9的输出轴与主传动轴5连接,所述的减速箱与主传动轴5连接,所述的凸轮机构通过连接轴与减速箱连接,所述的打磨片4与凸轮机构连接。As a further solution of the present invention: the grinding disc driving device includes a grinding disc rotating motor 9, a main transmission shaft 5, a reduction box and a cam mechanism, and the output shaft of the grinding disc rotating motor 9 is connected with the main transmission shaft 5, The reduction box is connected with the main transmission shaft 5, the cam mechanism is connected with the reduction box through a connecting shaft, and the grinding sheet 4 is connected with the cam mechanism.
作为本发明的进一步方案:所述的凸轮机构包括主动盘6、传动凸轮7和从动盘8,主动盘6的中心固定在连接轴上,主动盘6中心连接传动凸轮7的中心,传动凸轮7的偏心孔通过转轴连接从动盘8,从动盘8固定连接打磨片4。现有技术中,实现直线往复运动的方式很多,如液压伺服作动器、直线电机、伺服电动缸、曲柄滑块机构等等,其次打磨时有水和磨料进入这些执行机构,容易导致其锈蚀和损坏,因此,本发明采用凸轮机构的原理,把旋转运动转换成直线运动,实现小负载做功,可以完成各种手机金属打磨抛光和拉丝工艺,同时现有设备采用磨盘进行打磨,打磨面较小,对大面积表面打磨效果不佳。As a further solution of the present invention: the cam mechanism includes a driving disc 6, a transmission cam 7 and a driven disc 8, the center of the driving disc 6 is fixed on the connecting shaft, the center of the driving disc 6 is connected to the center of the transmission cam 7, and the transmission cam The eccentric hole of 7 is connected with driven disk 8 by rotating shaft, and driven disk 8 is fixedly connected with grinding sheet 4. In the prior art, there are many ways to achieve linear reciprocating motion, such as hydraulic servo actuators, linear motors, servo electric cylinders, crank slider mechanisms, etc. Secondly, water and abrasives enter these actuators during grinding, which can easily lead to corrosion and damage, therefore, the present invention adopts the principle of cam mechanism to convert the rotary motion into linear motion, realize small load work, and can complete various mobile phone metal polishing and wire drawing processes. At the same time, the existing equipment uses a grinding disc for grinding, and the grinding surface Small, poor sanding effect on large surfaces.
作为本发明的进一步方案:所述的工件固定机构2包括固定机构箱体12、传动箱体13、旋转传动机构和工件放置台18,固定机构箱体12的底部安装在滑枕102上,滑枕102的底部安装在机架的滑轨上,滑枕102连接横向移动机构,固定机构箱体12内设有传动箱体13,传动箱体13内设有若干个旋转传动机构,工件放置台18设于旋转传动机构顶端并随着旋转传动机构转动,可以实现零件360°的转动,工件放置台18在360°的转动同时,打磨片4实现高频直线往复运动,实现打磨片4对工件进行机械物理打磨。本实施例中工件固定机构设有五个工件放置台18和五个旋转传动机构,根据所需要加工零件进行个性化设置。As a further solution of the present invention: the workpiece fixing mechanism 2 includes a fixing mechanism casing 12, a transmission casing 13, a rotary transmission mechanism and a workpiece placement table 18, and the bottom of the fixing mechanism casing 12 is installed on the ram 102, and the sliding The bottom of the pillow 102 is installed on the slide rail of the frame, the ram 102 is connected to the lateral movement mechanism, the fixed mechanism box 12 is provided with a transmission box 13, and the transmission box 13 is provided with several rotary transmission mechanisms, and the workpiece placement table 18 is located at the top of the rotary transmission mechanism and rotates with the rotary transmission mechanism, which can realize the rotation of the parts by 360°, while the workpiece placement table 18 rotates by 360°, the grinding sheet 4 realizes high-frequency linear reciprocating motion, and realizes that the grinding sheet 4 is paired with the workpiece Carry out mechanical physical grinding. In this embodiment, the workpiece fixing mechanism is provided with five workpiece placement platforms 18 and five rotating transmission mechanisms, which are individually set according to the parts to be processed.
作为本发明的进一步方案:所述的旋转传动机构包括放置台旋转轴14、蜗轮15和蜗杆16,放置台旋转轴14的底部连接蜗轮15,蜗轮15与蜗杆16啮合,相邻两旋转传动机构的蜗杆16之间通过连接轴承20连接,传动箱体13一端的蜗杆16通过联轴器连接工件旋转电机17的输出轴。传动箱体13内设有五个旋转传动机构,工件旋转电机17驱动蜗杆16顺时针旋转,蜗杆16带动蜗轮15顺时针旋转,蜗轮15带动放置台旋转轴14同向旋转,工件放置台18随着放置台旋转轴14进行360度旋转,当工件旋转电机17启动时,五个旋转传动机构可同时同向(顺时针或逆时针)旋转。As a further solution of the present invention: the rotary transmission mechanism includes a placement table rotation shaft 14, a worm wheel 15 and a worm screw 16, the bottom of the placement table rotation shaft 14 is connected to the worm wheel 15, and the worm wheel 15 is engaged with the worm screw 16, and two adjacent rotation transmission mechanisms The worms 16 are connected by connecting bearings 20, and the worm 16 at one end of the transmission box 13 is connected to the output shaft of the workpiece rotating motor 17 through a coupling. The transmission box body 13 is provided with five rotating transmission mechanisms. The workpiece rotating motor 17 drives the worm 16 to rotate clockwise. The worm 16 drives the worm wheel 15 to rotate clockwise. The rotating shaft 14 of the placing table rotates 360 degrees. When the workpiece rotating motor 17 starts, the five rotating transmission mechanisms can rotate in the same direction (clockwise or counterclockwise) at the same time.
作为本发明的进一步方案:所述的放置台旋转轴14中心设有通孔,放置台旋转轴14的末端通过旋转接头19连接真空管道,真空管道连接真空泵。通过连接真空泵进行抽真空,实现对于工件的稳固固定,现有机床的放置台旋转轴14的末端通过各种油封与真空管道连接,放置台旋转轴14仅实现180度旋转,而本发明放置台旋转轴14实现度同向或反向旋转时,油封在长时间旋转过程中容易损坏,因此本发明采用旋转接头19进行连接,延长旋转接头19寿命,同时防止漏气影响工件吸附效果。As a further solution of the present invention: the center of the rotating shaft 14 of the placing table is provided with a through hole, and the end of the rotating shaft 14 of the placing table is connected to a vacuum pipeline through a rotary joint 19, and the vacuum pipeline is connected to a vacuum pump. Vacuuming is carried out by connecting a vacuum pump to realize stable fixation of the workpiece. The end of the rotating shaft 14 of the placing table of the existing machine tool is connected to the vacuum pipeline through various oil seals, and the rotating shaft 14 of the placing table only realizes 180 degree rotation, while the placing table of the present invention When the rotary shaft 14 rotates in the same direction or in the opposite direction, the oil seal is easily damaged during long-term rotation. Therefore, the present invention uses a rotary joint 19 for connection, prolongs the life of the rotary joint 19, and prevents air leakage from affecting the adsorption effect of the workpiece.
作为本发明的进一步方案:所述的滑座101还包括一中间轴10,所述中间轴10用于连接所述的壳体转动驱动装置和主传动轴5。As a further solution of the present invention: the sliding seat 101 further includes an intermediate shaft 10 for connecting the housing rotation driving device and the main transmission shaft 5 .
作为本发明的进一步方案:所述的中间轴10通过轴承连接滑座101。As a further solution of the present invention: the intermediate shaft 10 is connected to the sliding seat 101 through a bearing.
作为本发明的进一步方案:所述的主传动轴5靠近打磨片转动电机9的一端通过轴承连接滑座101。As a further solution of the present invention: the end of the main transmission shaft 5 close to the grinding sheet rotating motor 9 is connected to the sliding seat 101 through a bearing.
作为本发明的进一步方案:升降机构包括升降丝杆副103和牵引机构,升降丝杆副103连接升降丝杆电机,升降丝杆副103的丝杆螺母连接打磨壳体3,打磨壳体3的后侧安装在机架100上竖直设置的升降滑轨上,打磨壳体3的顶部连接牵引机构的牵引带104,牵引带104绕过牵引滑轮后连接到牵引电机主轴上的牵引带盘上。As a further solution of the present invention: the lifting mechanism includes a lifting screw pair 103 and a traction mechanism, the lifting screw pair 103 is connected to the lifting screw motor, the screw nut of the lifting screw pair 103 is connected to the grinding shell 3, and the grinding shell 3 The rear side is installed on the lifting slide rail vertically arranged on the frame 100, the top of the grinding housing 3 is connected to the traction belt 104 of the traction mechanism, and the traction belt 104 is connected to the traction belt reel on the traction motor main shaft after bypassing the traction pulley .
作为本发明的进一步方案:横向移动机构包括横向丝杆副105,横向丝杆副105的丝杆螺母连接滑枕102。As a further solution of the present invention: the lateral movement mechanism includes a lateral screw pair 105 , and the screw nut of the lateral screw pair 105 is connected to the ram 102 .
作为本发明的进一步方案:减速箱为蜗轮蜗杆传动机构或锥齿轮传动机构等。As a further solution of the present invention: the reduction box is a worm gear transmission mechanism or a bevel gear transmission mechanism or the like.
作为本发明的进一步方案:该无死角不间断加工的磨床的外部设有机罩200。As a further solution of the present invention: a machine cover 200 is provided outside the grinding machine for continuous processing without dead ends.
本实施例中,打磨片转动电机9或磨片驱动装置或工件旋转电机17为电机,进一步的,所述的电机为变频电机,但需要说明的是,所述驱动装置还可以为其他的结构,例如伺服电机、直线电机、无级调速电机等,另外,电机由控制器控制,实现多轴联动控制。因此,本发明解决了打磨机构和工件固定机构同步的一致性的问题。In this embodiment, the grinding sheet rotating motor 9 or the grinding sheet driving device or the workpiece rotating motor 17 is a motor. Further, the motor is a variable frequency motor, but it should be noted that the driving device can also be of other structures , such as servo motors, linear motors, stepless speed regulation motors, etc. In addition, the motors are controlled by a controller to realize multi-axis linkage control. Therefore, the present invention solves the problem of consistent synchronization of the grinding mechanism and the workpiece fixing mechanism.
本发明的结构特点及其工作原理:工作时,零件分别真空吸附在工件固定机构上,零件随工件固定机构不停同向旋转,升降机构和横向移动机构分别带动滑座101升降和滑枕102的平移,进一步带动打磨机构1的升降和工件固定机构2的平移;The structural characteristics and working principle of the present invention: when working, the parts are respectively vacuum-adsorbed on the workpiece fixing mechanism, and the parts rotate in the same direction with the workpiece fixing mechanism, and the lifting mechanism and the lateral moving mechanism respectively drive the sliding seat 101 to lift and the ram 102 The translation further drives the lifting of the grinding mechanism 1 and the translation of the workpiece fixing mechanism 2;
对于打磨机构1,打磨片转动电机9带动主传动轴5转动,通过交错轴传动机构带动凸轮机构,通过凸轮机构带动四面的打磨片4不间断的高频往复直线运动,对零件水平表面进行打磨,零件水平表面打磨完后,壳体转动驱动装置11通过中间轴10带动整个打磨机构1进行旋转,调整打磨片4的角度,对零件四侧边和边角进行打磨,实现无死角打磨;打磨片完成一道工序后,旋转壳体旋转,旋转壳体相邻一面的打磨片完成第二道工序,如此累推,可实现一次装夹五个相同工件连续完成多道工序的效果。For the grinding mechanism 1, the grinding piece rotation motor 9 drives the main transmission shaft 5 to rotate, drives the cam mechanism through the cross-axis transmission mechanism, and drives the four-sided grinding piece 4 to perform uninterrupted high-frequency reciprocating linear motion through the cam mechanism to polish the horizontal surface of the part After the horizontal surface of the part is polished, the housing rotation drive device 11 drives the entire grinding mechanism 1 to rotate through the intermediate shaft 10, adjusts the angle of the grinding sheet 4, and grinds the four sides and corners of the part to achieve grinding without dead ends; After one process is completed, the rotating shell rotates, and the grinding plate on the adjacent side of the rotating shell completes the second process. In this way, five identical workpieces can be clamped at one time to complete multiple processes continuously.
本发明通过上述的结构,打磨片高频直线往复运动对工件进行机械物理打磨,旋转壳体可以0至360度旋转,任意角度连续加工,改变了传统的气动或电动旋转磨片对工件进行机械物理打磨的打磨方式;所述的旋转壳体为长方体结构或六柱体结构或任意多边体结构,在每个面上装打磨片,可同时对五个同样的工件进行打磨抛光和拉丝,每一面打磨片完成一道打磨工序,故可以实现多道工序的连续完成,生产效率和产品品质都大大提升;另外,本发明的结构紧凑,容易做防水,润滑也容易实现,可靠耐用;由此处打磨工艺负载小,与其它直线往复运动机构相比,具有明显的优势,振动小,速度快,噪声小,使用寿命长;对于工件固定机构2,旋转电机带动五个蜗轮蜗杆传动机构,从而带动五个放置台旋转轴14以及放置台旋转轴14上设置的工件放置台18的旋转,相对于齿轮齿条传动机构来说,本发明能够实现五个放置台的同向不间断360度旋转,配合打磨机构的高频往复直线运动磨片对零件表面进行物理做功打磨、出力大、效果极佳。特别的,本发明设计了中空结构的放置台旋转轴14,通过连接真空泵进行抽真空,实现对于工件的稳固固定。The present invention adopts the above-mentioned structure, and the high-frequency linear reciprocating motion of the grinding piece performs mechanical and physical grinding on the workpiece, and the rotating shell can rotate from 0 to 360 degrees, and can be processed continuously at any angle, which changes the traditional pneumatic or electric rotating grinding piece to mechanically and physically grind the workpiece. The grinding method of physical grinding; the rotating shell is a rectangular parallelepiped structure or a hexagonal structure or any polygonal structure, and each surface is equipped with a grinding sheet, which can simultaneously polish and brush five identical workpieces. The grinding sheet completes one grinding process, so it can realize the continuous completion of multiple processes, and the production efficiency and product quality are greatly improved; in addition, the structure of the present invention is compact, easy to make waterproof, easy to achieve lubrication, reliable and durable; grinding here The process load is small, and compared with other linear reciprocating motion mechanisms, it has obvious advantages, such as small vibration, fast speed, low noise, and long service life; for the workpiece fixing mechanism 2, the rotating motor drives five worm gears. The rotation of the workpiece placement table 18 provided on the first placement table rotation shaft 14 and the placement table rotation shaft 14, with respect to the rack and pinion transmission mechanism, the present invention can realize the uninterrupted 360-degree rotation of five placement tables in the same direction. The high-frequency reciprocating linear motion grinding disc of the grinding mechanism performs physical work and grinding on the surface of the part, with large output and excellent effect. In particular, the present invention designs the rotating shaft 14 of the placement table with a hollow structure, which is vacuumed by connecting with a vacuum pump to achieve stable fixation of the workpiece.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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| CN201710520584.9A Pending CN107097144A (en) | 2017-06-30 | 2017-06-30 | A grinding machine with no dead angle and continuous processing |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107971930A (en) * | 2017-12-23 | 2018-05-01 | 安徽诺布特科技有限公司 | Intelligent numerical control grinding machine |
| CN108161709A (en) * | 2018-02-01 | 2018-06-15 | 深圳市德治鑫自动化设备有限公司 | A kind of wheeled bloom milling apparatus |
| CN109623584A (en) * | 2018-12-19 | 2019-04-16 | 东莞市春草研磨科技有限公司 | Five-shaft numerical control abrasive belt grinding machine |
| WO2020238304A1 (en) * | 2019-05-29 | 2020-12-03 | 南京灵雀智能制造有限公司 | Internal curved-surface polishing machine and working method thereof |
| CN112454143A (en) * | 2020-11-25 | 2021-03-09 | 安徽申禾智能科技有限公司 | Hardware machining and polishing device and using method thereof |
| CN119304665A (en) * | 2024-12-19 | 2025-01-14 | 杭州迅臣科技有限公司 | Five-axis CNC machine tools |
-
2017
- 2017-06-30 CN CN201710520584.9A patent/CN107097144A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107971930A (en) * | 2017-12-23 | 2018-05-01 | 安徽诺布特科技有限公司 | Intelligent numerical control grinding machine |
| CN108161709A (en) * | 2018-02-01 | 2018-06-15 | 深圳市德治鑫自动化设备有限公司 | A kind of wheeled bloom milling apparatus |
| CN109623584A (en) * | 2018-12-19 | 2019-04-16 | 东莞市春草研磨科技有限公司 | Five-shaft numerical control abrasive belt grinding machine |
| CN109623584B (en) * | 2018-12-19 | 2024-04-26 | 东莞市春草研磨科技有限公司 | Five-axis numerical control abrasive belt grinding machine |
| WO2020238304A1 (en) * | 2019-05-29 | 2020-12-03 | 南京灵雀智能制造有限公司 | Internal curved-surface polishing machine and working method thereof |
| CN112454143A (en) * | 2020-11-25 | 2021-03-09 | 安徽申禾智能科技有限公司 | Hardware machining and polishing device and using method thereof |
| CN119304665A (en) * | 2024-12-19 | 2025-01-14 | 杭州迅臣科技有限公司 | Five-axis CNC machine tools |
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