CN107096956B

CN107096956B - Full-automatic plate cutting device

Info

Publication number: CN107096956B
Application number: CN201710314624.4A
Authority: CN
Inventors: 宁建凯
Original assignee: Zhejiang Xindijun Furniture Co ltd
Current assignee: ZHEJIANG XINDIJUN FURNITURE Co.,Ltd.
Priority date: 2017-05-06
Filing date: 2017-05-06
Publication date: 2020-04-21
Anticipated expiration: 2037-05-06
Also published as: CN107096956A

Abstract

The invention discloses a full-automatic plate cutting device which comprises a workbench, wherein a fixed moving mechanism and a cutting mechanism are arranged on the upper surface of the workbench. The automatic cutting machine has the advantages that the automatic pushing, fixing and moving are realized, the cutting speed is high and accurate, the working efficiency is improved, the cut materials can be moved to a position suitable for carrying after cutting, the potential safety hazard is reduced, the economic loss is reduced, the manpower is well liberated, and the use is convenient.

Description

Full-automatic plate cutting device

Technical Field

The invention relates to the field of machining automation, in particular to a full-automatic plate cutting device.

Background

At present along with the continuous development of society, the improvement of people's quality of life, industrial production has had higher requirement to some materials, the plate is the indispensable material of machining, in order to satisfy the demand of mill, begin a large amount of production plates, when having reproduced the plate, according to the needs of difference, cut the plate, artifical cutting is wasted time and energy, work efficiency is slow, and the cutting is inaccurate, the defective goods appears, lead to economic loss, work fatigue can appear in long-time work, it is too near apart from cutting device during artifical unloading, there is the potential safety hazard, the manpower of liberation that can not be fine, in view of this point, the inventor carries out deep research to above-mentioned problem, it produces to have the present case.

Disclosure of Invention

The invention aims to solve the problems and designs a full-automatic plate cutting device.

The invention has the technical scheme that the full-automatic plate cutting device comprises a workbench, wherein a fixed moving mechanism and a cutting mechanism are arranged on the upper surface of the workbench, the fixed moving mechanism comprises a pair of first slide rails arranged on the upper surface of the workbench, a first electric trolley arranged on each first slide rail, a bearing plate arranged on the upper surface of the pair of first electric trolleys, first L-shaped mounting frames respectively arranged on the front and rear surfaces of the bearing plate, a first circular groove machined at the center of the lower surface of a cross beam of each first L-shaped mounting frame, a first driving piece arranged in each first circular groove and with a downward telescopic end, a pressing plate arranged on the telescopic end of each first driving piece, a first mounting block arranged on the side surface of the bearing plate, a second circular groove machined on the upper surface of the first mounting block, and a pushing cylinder arranged in the second circular groove and with an upward telescopic end, The setting is at the flexible layer board that serves of promotion jar, the setting is at No. one mouth type mounting bracket of layer board upper surface, the setting is lower surface and flexible end in No. one mouth type mounting bracket and is the driving piece No. two of horizontal direction, the setting is at the flexible push pedal of serving of driving piece No. two, the setting is equipped with the slide rail No. two on the workstation upper surface and is located slide rail one side a pair of No. two, set up a pair of No. two electronic dollies on No. two slide rails, the rectangle mounting panel of setting at a pair of No. two electronic dolly upper surfaces, set up a pair of No. two L shape mounting brackets at rectangle installation version side surface, processing is at No. three circular recess of No. two L shape mounting bracket crossbeam lower surfaces, the setting is in No. three circular recess and flexible end down No. three driving pieces and the L shape clamp plate of setting on the flexible end.

Cutting mechanism is by setting up the portal frame on the workstation upper surface and be located between a pair of slide rail and No. two slide rails, set up No. three slide rails on the relative wall of portal frame two landing legs respectively, set up No. three electronic dollies on every No. three slide rails, the rectangle support plate of setting between a pair of No. three electronic dollies, set up No. four slide rails at rectangle support plate lower surface, set up No. four electronic dollies on No. four slide rails, set up No. two mouth type mounting brackets at No. four electronic dolly lower surfaces, set up in No. two mouth type mounting brackets lower surfaces and drive end be No. four driving pieces of horizontal direction and set up the common constitution of plate cutting blade on No. four driving piece drive ends.

And each first driving piece and each third driving piece are linear motors.

The pushing cylinder is a hydraulic cylinder.

The driving piece No. four is a rotating motor.

And a sponge layer is arranged on the upper surface of the abutment.

The lower surface of each pressing plate is provided with a connecting plate, and the lower surface of each connecting plate is provided with an anti-skid layer.

The side surface of the push plate is provided with a second connecting plate, and the side surface of the second connecting plate is provided with an elastic protective layer.

The second driving piece is an electric push rod.

The lower surface of the workbench is provided with two pairs of cushion blocks, and the lower surface of each cushion block is provided with a rubber block.

According to the full-automatic plate cutting device manufactured by the technical scheme, the device is automatically pushed, fixed and moved, the cutting speed is high and accurate, the working efficiency is improved, the cut materials can be moved to a position suitable for carrying after cutting, the potential safety hazard is reduced, the economic loss is reduced, the manpower is well liberated, and the use is convenient.

Drawings

Fig. 1 is a schematic structural view of a full-automatic plate cutting device according to the present invention;

fig. 2 is a side view of a fully automatic plate cutting apparatus according to the present invention;

fig. 3 is a plan view of a fully automatic plate cutting apparatus according to the present invention;

FIG. 4 is a partially enlarged view of the cooperation of the elastic protection layer, the push plate and the second connecting plate in the full-automatic plate cutting device according to the present invention;

in the figure, 1, a workbench; 2. a first slide rail; 3. a first electric trolley; 4. a carrier plate; 5. a first L-shaped mounting bracket; 6. a driving member I; 7. pressing a plate; 8. a first mounting block; 9. a pushing cylinder; 10. a support plate; 11. a first mouth-shaped mounting rack; 12. a second driving member; 13. pushing the plate; 14. a second sliding rail; 15. a second electric trolley; 16. a rectangular mounting plate; 17. an L-shaped pressing plate; 18. a second L-shaped mounting bracket; 19. a driving member III; 20. a gantry frame; 21. a third sliding rail; 22. a third electric trolley; 23. a rectangular carrier plate; 24. a fourth sliding rail; 25. a fourth electric trolley; 26. a second mouth-shaped mounting rack; 27. a driving member No. four; 28. a plate cutting blade; 29. building a platform; 30. a sponge layer; 31. a first connecting plate; 32. an anti-slip layer; 33. an elastic protective layer; 34. a second connecting plate; 35. cushion blocks; 36. a rubber block.

Detailed Description

The invention is described in detail below with reference to the accompanying drawings, and as shown in fig. 1-4, a full-automatic plate cutting device comprises a workbench 1, wherein a fixed moving mechanism and a cutting mechanism are arranged on the upper surface of the workbench 1, the fixed moving mechanism comprises a pair of first slide rails 2 arranged on the upper surface of the workbench 1, a first electric trolley 3 arranged on each first slide rail 2, a bearing plate 4 arranged on the upper surface of the pair of first electric trolleys 3, first L-shaped mounting frames 5 respectively arranged on the front and rear surfaces of the bearing plate 4, a first circular groove processed at the center of the lower surface of a cross beam of each first L-shaped mounting frame 5, a first driving part 6 arranged in each first circular groove and with a downward telescopic end, a pressing plate 7 arranged on the telescopic end of each first driving part 6, a first mounting block 8 arranged on the side surface of the bearing plate 4, a second circular groove processed on the upper surface of the first mounting block 8, a second circular groove processed on the upper surface of the, A pushing cylinder 9 arranged in the second round groove and with the upward telescopic end, a supporting plate 10 arranged on the telescopic end of the pushing cylinder 9, a first mouth-shaped mounting frame 11 arranged on the upper surface of the supporting plate 10, a second driving piece 12 arranged on the inner lower surface of the first mouth-shaped mounting frame 11 and with the horizontal telescopic end, a push plate 13 arranged on the telescopic end of the second driving piece 12, a second sliding rail 14 arranged on the upper surface of the workbench 1 and positioned on one side of the first sliding rail 2, the device comprises a pair of second electric trolleys 15 arranged on a second sliding rail 14, a rectangular mounting plate 16 arranged on the upper surface of the pair of second electric trolleys 15, a pair of second L-shaped mounting frames 18 arranged on the side surface of a rectangular mounting plate 17, third circular grooves machined in the lower surface of a cross beam of each second L-shaped mounting frame 18, third driving pieces 19 arranged in the third circular grooves and with downward telescopic ends, and L-shaped pressing plates 17 arranged on the telescopic ends of the third driving pieces 19; the cutting mechanism is composed of a portal frame 20 which is arranged on the upper surface of the workbench 1 and is positioned between a pair of first slide rails 2 and a pair of second slide rails 14, third slide rails 21 which are respectively arranged on opposite wall surfaces of two support legs of the portal frame 20, a third electric trolley 22 arranged on each third slide rail 21, a rectangular carrier plate 23 arranged between the pair of third electric trolleys 22, a fourth slide rail 24 arranged on the lower surface of the rectangular carrier plate 23, a fourth electric trolley 25 arranged on the fourth slide rail 24, a second mouth-shaped mounting frame 26 arranged on the lower surface of the fourth electric trolley 25, a fourth driving piece 27 which is arranged on the inner lower surface of the second mouth-shaped mounting frame 26 and has a horizontal driving end, and a plate cutting blade 28 arranged on the driving end of the fourth driving piece 27; each first driving piece 6 and each third driving piece 19 are linear motors; the pushing cylinder 9 is a hydraulic cylinder; the fourth driving piece 27 is a rotating motor; a platform 29 is arranged on the upper surface of the workbench 1 and between the pair of first sliding rails 2, and a sponge layer 30 is arranged on the upper surface of the platform 29; the lower surface of each pressing plate 7 is provided with a first connecting plate 31, and the lower surface of each first connecting plate 31 is provided with an anti-skid layer 32; a second connecting plate 34 is arranged on the side surface of the push plate 33, and an elastic protective layer 33 is arranged on the side surface of the second connecting plate 34; the second driving piece 12 is an electric push rod; two pairs of cushion blocks 35 are arranged on the lower surface of the workbench 1, and a rubber block 36 is arranged on the lower surface of each cushion block 35.

The characteristic of this embodiment is that, the pushing cylinder 9 pushes the second driving member 12 installed on the lower surface in the first mounting rack 11 on the upper surface of the supporting plate 10 to rise, and stop when rising to a proper position, after rising, the second driving member 12 installed on the lower surface in the first mounting rack 11 drives the pushing plate 13 to move to the plate and stop after making a part of it under the pair of L-shaped pressing plates 17 through the sponge layer 30 on the abutment 29, the abutment 29 plays a supporting role, at the same time, the third driving member 19 installed on the pair of second L-shaped mounting racks 18 on the rectangular mounting rack 16 on the pair of second electric trolleys drives the L-shaped pressing plates 17 thereon to descend to realize the pressing and fixing, after finishing the placing, the first driving member 6 installed on the pair of first L-shaped mounting racks 5 on the bearing plate 4 all drives the pressing plates 7 thereon to move downwards to realize the pressing and fixing, the third electric trolley 22 drives the fourth electric trolley 25 arranged on the fourth slide rail 24 on the rectangular carrier plate 23 to ascend and descend through the third slide rail 21 to realize the adjustment of the distance between the third electric trolley and the plate and the supply of the cutting pressure during cutting, the fourth electric trolley 25 drives the fourth driving piece 27 arranged on the inner lower surface of the second square mounting frame 26 to horizontally move to realize the adjustment of the general degree during cutting, the fourth driving piece 27 drives the plate cutting blade 28 on the fourth electric trolley to rotate to achieve the cutting function, after the cutting is finished, the pair of second electric trolleys 15 drives the cut plate on the second electric trolley to horizontally move through the second slide rail 14, when the second electric trolleys move to a proper position, the second electric trolleys stop, and each L-shaped pressing plate 17 loosens to replace manpower, the second electric trolleys automatically push, fix and move, the cutting speed is high and accurate, the working efficiency is improved, after the cutting is finished, the cut materials are, the potential safety hazard is reduced, the economic loss is reduced, the manpower is well liberated, and the use is convenient.

In this embodiment, a programmable series controller and 6 motor drivers, 1 relay, and a controller of MAM-200 as an example are installed at the idle position of the device, and the output end of the controller of this type is connected with the input ends of 6 motor drivers, 1 relay, one electric trolley, two electric trolleys, three electric trolleys, and four electric trolleys through wires, respectively, and the person in the art connects 6 motor drivers with the terminals of a driving part, and connects 1 relay with the solenoid valve of the pushing cylinder through wires. After the controller is programmed, the working sequence of each electric device can be completely controlled, and the specific working principle is as follows, when in use, a plate is inserted into the upper part of the bearing plate 4 from the upper part of the push plate 33 to be placed, the push cylinder 9 pushes the second driving piece 12 arranged on the inner lower surface of the first square mounting rack 11 on the upper surface of the supporting plate 10 to ascend, and stops when ascending to a proper position, after the ascending is finished, the second driving piece 12 arranged on the inner lower surface of the first square mounting rack 11 drives the push plate 13 to push the plate to move, and the sponge layer 30 on the abutment 29 enables a part of the plate to be positioned below the pair of L-shaped pressing plates 17 and stop, the abutment 29 plays a supporting role, and simultaneously the third driving piece 19 arranged on the pair of second L-shaped mounting racks 18 on the rectangular mounting plates 16 on the pair of second electric trolleys drives the L-shaped pressing, after the cutting is finished, the first driving piece 6 arranged on the one-to-one L-shaped mounting rack 5 on the bearing plate 4 drives the pressing plate 7 on the first driving piece to move downwards to realize pressing and fixing, the third electric trolley 22 drives the fourth electric trolley 25 arranged on the fourth slide rail 24 on the rectangular bearing plate 23 to ascend and descend through the third slide rail 21 to realize adjustment of the distance between the cutting plate and the cutting pressure during cutting, the fourth electric trolley 25 drives the fourth driving piece 27 arranged on the inner lower surface of the second square-shaped mounting rack 26 to move horizontally to realize general adjustment during cutting, the fourth driving piece 27 drives the plate cutting blade 28 on the fourth electric trolley to rotate to achieve the cutting function, after the cutting is finished, the two-to-two electric trolley 15 drives the cut plate on the second electric trolley to move horizontally through the second slide rail 14, when the second electric trolley moves to a proper position, the second electric trolley stops, and each L-shaped pressing plate 17, the staff of being convenient for takes out, take out the back that finishes, a pair of electronic dolly 15 No. two get back to original position, every clamp plate is lax, a pair of electronic dolly 3 drives the device horizontal motion on it through a slide rail 2 No. one, stop when moving suitable position, and the promotion of plate is realized to driving piece 12 promotion push pedal No. two, it stops to promote to the plate partly to be located a pair of L shape clamp plate 17 and transfer the back, it is fixed once more, during the secondary cutting, repeat above-mentioned step can, install the effect that the block rubber 36 on the cushion 35 of workstation 1 lower surface plays the support, can be steady prevent on the ground of unevenness, can not make the device slope.

Example 2; the sponge layer in the device can be replaced by the rubber protective layer, and the same effect can be achieved even if the rest structure is unchanged.

The technical solutions described above only represent the preferred technical solutions of the present invention, and some possible modifications to some parts of the technical solutions by those skilled in the art all represent the principles of the present invention, and fall within the protection scope of the present invention.

Claims

1. The utility model provides a full-automatic plate cutting device, includes workstation (1), a serial communication port, workstation (1) upper surface is equipped with fixed moving mechanism and cutting mechanism, fixed moving mechanism is by a pair of slide rail (2) of setting at workstation (1) upper surface, set up electronic dolly (3) on every slide rail (2), set up loading board (4) at a pair of electronic dolly (3) upper surface, set up L shape mounting bracket (5) on loading board (4) front and back surface respectively, process circular recess of a central department in every L shape mounting bracket (5) crossbeam lower surface, set up in every circular recess and flexible end decurrent driving piece (6), set up at the flexible clamp plate (7) of serving of every driving piece (6), set up installation piece (8) in loading board (4) side surface, Processing No. two circular recesses at installation piece (8) upper surface No. two, set up in No. two circular recesses and flexible end ascending push cylinder (9), set up layer board (10) on push cylinder (9) flexible end, set up No. one mouth type mounting bracket (11) at layer board (10) upper surface, set up in No. two driving piece (12) that a mouthful type mounting bracket (11) inner lower surface and flexible end are the horizontal direction, set up push pedal (13) on No. two driving piece (12) flexible end, set up and be located a pair of slide rail (2) one side and be equipped with No. two slide rail (14) at workstation (1) upper surface, a pair of No. two electronic dolly (15) of setting on No. two slide rail (14), set up rectangle mounting panel (16) on a pair of No. two electronic dolly (15) upper surface, set up a pair of No. two L shape mounting bracket (18) at rectangle mounting panel (16) side surface, The cutting mechanism comprises a three-number circular groove, a three-number driving piece (19) and an L-shaped pressing plate (17), wherein the three-number circular groove is formed in the lower surface of a beam of each two-number L-shaped mounting frame (18), the three-number driving piece (19) is arranged in each three-number circular groove, the telescopic end of each three-number driving piece (19) faces downwards, the L-shaped pressing plate (17) is arranged on the telescopic end of each three-number driving piece (19), the cutting mechanism comprises a portal frame (20) which is arranged on the upper surface of a workbench (1) and positioned between a pair of one-number sliding rails (2) and a second-number sliding rail (14), three-number sliding rails (21) which are respectively arranged on the opposite wall surfaces of two legs of the portal frame (20), three-number electric trolleys (22) arranged on each three-number sliding rail (21), a rectangular carrier plate (23) arranged between a pair of three-number electric trolleys (22), a four, The device comprises a second square-shaped mounting frame (26) arranged on the lower surface of a fourth electric trolley (25), a fourth driving piece (27) arranged in the second square-shaped mounting frame (26) and provided with a horizontal driving end and a plate cutting blade (28) arranged on the driving end of the fourth driving piece (27), wherein each first driving piece (6) and each third driving piece (19) are linear motors, a pushing cylinder (9) is a hydraulic cylinder, the fourth driving piece (27) is a rotating motor, a platform (29) is arranged on the upper surface of a workbench (1) and positioned between a pair of first sliding rails (2), a sponge layer (30) is arranged on the upper surface of the platform (29), a first connecting plate (31) is arranged on the lower surface of each pressing plate (7), an anti-skid layer (32) is arranged on the lower surface of each first connecting plate (31), a second connecting plate (34) is arranged on the side surface of a pushing plate (13), no. two connecting plate (34) side surface is equipped with elastic protection layer (33), No. two driving piece (12) are electric putter, workstation (1) lower surface is equipped with two pairs of cushion (35), every cushion (35) lower surface all is equipped with rubber block (36).