Gantry crawler type photo-thermal power station mirror cleaning vehicle
Technical field
The present invention relates to a kind of cleaning equipment technical field more particularly to one kind applied to photo-thermal power station mirror surface be suitble to it is soft
Gantry crawler type photo-thermal power station mirror cleaning vehicle of earth foundation Jing Chang and complicated condition of road surface operation operation.
Background technique
Solar light-heat power-generation is that luminous energy is changed into thermal energy, then passes through the skill of traditional thermodynamic cycle acting power generation again
Art.What solar light-heat power-generation generated is alternating current as traditional thermoelectricity, with conventional Power Generation Mode and existing power grid
Matching is more preferable, can directly surf the Internet.Therefore solar light-heat power-generation is most possible substitution coal fired power generation to undertake power grid basis
The environmentally protective energy of load.The stable solar light-heat power-generation of development cleaning green, is that China curbs environmental pollution, improves energy
Source structure, the desirable route for ensureing energy security.
Solar energy thermo-power station mirror assembly is the core component of entire electricity generation system, and keeps the cleaning of mirror surface
Degree is the critical issue that the long-term efficient operation of photo-thermal power station guarantees power station stable and high effective operation to greatest extent afterwards.Due to the sun
The energy photo-thermal power station mirror surface mostly installment work open field windy and dusty in the more dirt in the plateau of environment very severe, is easy to fall grey product
Dirt directly affects reflection and absorption to luminous energy.Therefore, it is necessary to often cleaning and dedusting be carried out to its surface, to keep reflecting
The cleannes of mirror surface, and then realize reflection to greatest extent and absorb luminous energy, guarantee the generating efficiency of photo-thermal power station.
Existing single for the Special cleaning vehicle type of solar energy reflection mirror surface both at home and abroad, manufacturer is few, and price is not
Phenanthrene seriously affects practical development needs, and mostly there is problems: 1, it is outstanding to install side additional using conventional groove tank water car-washing
It hangs cleaning device to restructure, car body left and right wheels wheelspan is narrow and whole height and shape width are very big.Due to photo-thermal
The uneven and unstability of out-of-flatness situation existing for the road of power station mirror surface fabricating yard and the pressure resistance of part weak soil basis, work
Swing and local wheel sinkage danger are seriously rocked in car body generation left and right when operation, and the cantilever for causing car body two sides to be installed up and down is clear
Cleaning device swings, and amplitude is larger, and the degree of injury increasing to cleaned mirror surface increases operation and required peace is cleaned in control
The difficulty of full spacing, also greatly increases vehicle mechanical structure, the design complexity of control system and manufacturing cost.Meanwhile it influencing
Operating rate is run with complete machine is reduced, finally seriously affects cleaning efficiency.2, with domestic and international solar light-heat power-generation technology
Development, the size of the mirror surface of actual use is increasing, and maximum mirror surface is to 178 square metres at present, due to existing cleaning
Defect on bassinet structure, higher and higher for the degree of difficulty of large-size mirror cleaning, cleaning efficiency and safety can not be protected
Card.3, existing cleaning vehicle mostly only has single bath cleaning function, not can be carried out high pressure air blowing drying, the mirror after cleaning
Face easily hangs up dust or sundries at once.When carrying out mirror cleaning work in cold winter, the mirror surface after flushing can be tied quickly
Ice is unable to satisfy cleannes requirement.For serious water shortage or winter severe cold time longer solar energy thermo-power station, if cannot
Mirror surface is cleaned before the deadline, power station operational efficiency can be seriously affected.
Defect of the existing technology how is solved, is that applicant has been devoted to study and want the project solved.
Summary of the invention
Of the existing technology in order to solve the problems, such as, the present invention provides a kind of suitable weak soil basis Jing Chang, complicated road like
Condition operation operation and integrate high pressure brush boiling water wash, gantry crawler type photo-thermal of three kinds of functions of high pressure air blowing and high-pressure dust-cleaning it is electric
Mirror cleaning of standing vehicle.
To achieve the goals above, the technical solution adopted by the present invention is that: a kind of gantry crawler type photo-thermal power station mirror surface is clear
Carwash, comprising: gantry frame: being the installation load bearing component of all mechanisms, detachable solid by main girder frame, left frame and correct frame
It is formed after being connected calmly;Crawler belt operating mechanism: the straight line and turning operation of cleaning vehicle, including left pedrail mechanism, two right-hand track chiains are realized
Mechanism and steering synchronization mechanism;It the bottom of left pedrail mechanism and left frame cannot be in connection plane around its vertical axis after being fixedly linked
Line rotation;Two right-hand track chiain mechanisms can be rotated in connection plane around its vertical axis after being symmetrically fixed on the bottom of correct frame;Turn
It is fixedly linked to synchronization mechanism and two right-hand track chiain mechanisms;Left pedrail mechanism and Liang Zu right-hand track chiain mechanism are distributed in isosceles triangle;
Operating mechanism: being fixed on the top of gantry frame, the adjustment to the horizontal displacement of rolling brush mechanism, vertical displacement and tilt angle;
Rolling brush mechanism: being fixedly linked with operating mechanism, cleans under the drive and adjustment of operating mechanism to mirror surface;Wiper mechanism:
High-pressure washing and/or high pressure air blowing dedusting are carried out to mirror surface;Water tank and high-pressure washing, dust-removing including having caisson
Device;Control system: power source, control room and the position being fixed below main girder frame including being fixed on gantry frame pass
Sensor;Power source provides operation power for all mechanisms;Control room carries out whole control to cleaning vehicle;Position sensor detection dragon
Relative position between door frame, rolling brush mechanism and mirror surface.
Further to improve, main girder frame includes two girders and the trolley travelling track that is arranged at the top of two girders;
Left frame includes upper left beam, lower-left beam and two left branch legs;The both ends of upper left beam are detachably fixed with two girders respectively to be connected;
The top of two left branch legs is detachably fixed with two girders respectively to be connected, and bottom is detachably fixed phase with left pedrail mechanism respectively
Even;The both ends of lower-left beam are separately fixed at close to the position of two left branch leg bottoms;Correct frame includes upper right beam, bottom right beam and two
Right supporting leg;The both ends of upper right beam are detachably fixed with two girders respectively to be connected;The top of two right supporting legs respectively with two masters
Beam is detachably fixed connected, and bottom is detachably fixed with two right-hand track chiain mechanisms respectively to be connected;The both ends of bottom right beam are separately fixed at
Close to the position of two right supporting leg bottoms.
Further to improve, left pedrail mechanism includes left driving wheel, left redundant wheel, left bearing beam, left crawler belt, left support
Wheel group and left angle square board;Left driving wheel, left redundant wheel are connected by left bearing beam;Left crawler belt is set in left driving wheel and inside left
It helps on wheel;The two sides up and down that left support wheel group is fixed on left bearing beam are supported left crawler belt;Left angle square board respectively with a left side
Supporting leg and left bearing beam are fixedly linked, and left branch leg and left pedrail mechanism cannot turn in connection plane around its vertical axis after fixing
It is dynamic;Right-hand track chiain mechanism includes right driving wheel, right redundant wheel, right bearing beam, right-hand track chiain, right support wheel group, right angle square board and the right side
Rotation support;Right driving wheel, right redundant wheel are connected by right bearing beam;Right-hand track chiain is set in right driving wheel and right redundant wheel
On;The two sides up and down that right support wheel group is fixed on right bearing beam are supported right-hand track chiain;Right angle square board and right bearing beam
It is supported after being fixedly linked by right rotation and is fixedly linked with one of them right supporting leg;On right rotation supporting role lower right supporting leg and the right side
Pedrail mechanism is rotated in connection plane around 360 degree of its vertical axis.
Further to improve, turning to synchronization mechanism includes fixed plate and two connecting plates;The both ends of fixed plate are respectively with two
A connecting plate is hinged and connected;The other end of two fixed plates is fixedly linked with two right rotation supports respectively.
Further to improve, wiper mechanism includes water tank and the gas storage cylinder, the high-pressure hydraulic pump, high pressure gas that are arranged in water tank
Pump, automatic switch and switching valve;High-pressure washing, dust-removing device include water pipe, tracheae, several nozzles and bracket;Several sprays
Mouth is uniformly arranged on bracket;The front and rear sides of rolling brush mechanism are arranged in bracket;Nozzle is water, gas two-way nozzle;Nozzle passes through
Water pipe and tracheae are connected with high-pressure hydraulic pump and high-pressure pump respectively;Automatic switch is connected with high-pressure hydraulic pump with high-pressure pump respectively;
Switching valve is arranged between high-pressure hydraulic pump and nozzle and high-pressure pump and nozzle.
Further to improve, power source is internal combustion engine or high-energy battery group;Power source is fixed on right supporting leg close to bottom
Position;Control room is fixed on the lower section of girder;PLC controller, display screen, electric-linked and control button are equipped in control room
Group;Control room is additionally provided with the observation window for facilitating observation external environment;Being additionally provided with outside control room facilitates operator to enter control room
Inclined ladder.
Further to improve, operating mechanism includes horizontal displacement mechanism, guide frame, elevating mechanism and adjusting angle mechanism;Water
Flat displacement mechanism includes trolley, wheel, driving device and fixed frame;Wheel is fixed on the bottom of trolley, driving device and vehicle
Wheel provides driving force to wheel after being connected;Wheel operates in trolley travelling track;Fixed frame is fixed on the lower section of trolley;It leads
The lower section of fixed frame is set in by connecting rod to frame;Rolling brush mechanism is fixed on the lower section of guide frame;Elevating mechanism one
End is fixed on girder, and the other end is fixedly linked with guide frame;Adjusting angle mechanism one end is fixed on guide frame, the other end with
Rolling brush mechanism is fixedly linked.
Further to improve, rolling brush mechanism includes rotating device and round brush ontology;Round brush ontology rolls mandrel, ABS by steel
Roller core, soft nylon brush thread composition;Rotating device is fixedly linked with steel rolling mandrel;ABS roller core is set on steel rolling mandrel;
Soft nylon brush thread is set in ABS roller core and puts on.
After the technical program, the safe and efficient cleaning to solar energy thermo-power station mirror surface, complete machine structure letter are realized
List, convenient operation and control, shake damage mitigate, run smoothly efficiently, turning is flexible and convenient, place unevenness and bearing capacity are wanted
It asks not high and space utilization rate is high, there is high pressure brush boiling water to wash, three kinds of combinations of high pressure air blowing and high-pressure dust-cleaning, meet not
Demand under the conditions of.
Detailed description of the invention
Fig. 1 is the schematic view of the front view of gantry crawler type photo-thermal power station mirror cleaning vehicle;
Fig. 2 is the left view structural representation of gantry crawler type photo-thermal power station mirror cleaning vehicle;
Fig. 3 is the right side structural representation of gantry crawler type photo-thermal power station mirror cleaning vehicle;
Fig. 4 is the overlooking structure diagram of gantry crawler type photo-thermal power station mirror cleaning vehicle;
Wherein: 1, main girder frame, 2, left frame, 3, correct frame, 4, trolley travelling track, 5, upper left beam, 6, lower-left beam, 7,
Left branch leg, 8, left pedrail mechanism, 9, upper right beam, 10, bottom right beam, 11, right supporting leg, 12, right-hand track chiain mechanism, 13, steering synchronous machine
Structure, 14, horizontal displacement mechanism, 15, guide frame, 16, elevating mechanism, 17, adjusting angle mechanism, 18, rolling brush mechanism, 19, cleaning machine
Structure, 20, control system, 21, mirror surface, 81, left driving wheel, 82, left redundant wheel, 83, left bearing beam, 84, left crawler belt, 85, a left side
Support wheel group, 86, left angle square board, 121, right driving wheel, 122, right redundant wheel, 123, right bearing beam, 124, right-hand track chiain, 125,
Right support wheel group, 126, right angle square board, 127, right rotation support, 131, fixed plate, 132, connecting plate, 141, trolley, 142, vehicle
Wheel, 143, driving device, 144, fixed frame, 151, connecting rod, 181, rotating device, 182, round brush ontology, 191, water tank,
192, high-pressure washing, dust-removing device, 201, power source, 202, control room, 203, position sensor, 204, inclined ladder, 1921
Nozzle, 1922, bracket.
Specific embodiment
Technical solution of the present invention is further elaborated With reference to embodiment:
As shown in Figures 1 to 4, a kind of gantry crawler type photo-thermal power station mirror cleaning vehicle, comprising: gantry frame, crawler belt fortune
Row mechanism, operating mechanism, rolling brush mechanism, wiper mechanism and control system.
Gantry frame: being the installation load bearing component of all mechanisms, detachable by main girder frame 1, left frame 2 and correct frame 3
It is formed after being fixedly linked;The detachable mode being fixedly linked is using flanged joint.Main girder frame includes two girders and setting
Trolley travelling track 4 at the top of two girders;Left frame includes upper left beam 5, lower-left beam 6 and two left branch legs 7;Upper left beam
Both ends are detachably fixed with two girders respectively to be connected;The top of two left branch legs is detachably fixed phase with two girders respectively
Even, bottom is detachably fixed with left pedrail mechanism 8 respectively to be connected;The both ends of lower-left beam are separately fixed at close to two left branch leg bottoms
Position;Correct frame 3 includes upper right beam 9, bottom right beam 10 and two right supporting legs 11;It the both ends of upper right beam respectively can with two girders
Disassembly is fixedly linked;The top of two right supporting legs is detachably fixed with two girders respectively to be connected, bottom respectively with two right-hand track chiains
Mechanism 12 is detachably fixed connected;The both ends of bottom right beam are separately fixed at close to the position of two right supporting leg bottoms.
Crawler belt operating mechanism: the straight line and turning operation of cleaning vehicle are realized.Including left pedrail mechanism 8, two right-hand track chiain mechanisms
12 and turn to synchronization mechanism 13;It the bottom of left pedrail mechanism and left frame cannot be in connection plane around its vertical axis after being fixedly linked
Line rotation;Two right-hand track chiain mechanisms can be rotated in connection plane around its vertical axis after being symmetrically fixed on the bottom of correct frame.Turn
It is fixedly linked to synchronization mechanism and two right-hand track chiain mechanisms.Left pedrail mechanism and Liang Zu right-hand track chiain mechanism are distributed in isosceles triangle.
Specially left pedrail mechanism 8 includes left driving wheel 81, left redundant wheel 82, left bearing beam 83, left crawler belt 84, left support wheel group 85
With left angle square board 86;Left driving wheel, left redundant wheel are connected by left bearing beam;Left crawler belt is set in left driving wheel and left redundant
On wheel;The two sides up and down that left support wheel group is fixed on left bearing beam are supported left crawler belt;Left angle square board respectively with left branch
Leg and left bearing beam are fixedly linked, and left branch leg and left pedrail mechanism cannot turn in connection plane around its vertical axis after fixing
It is dynamic;Right-hand track chiain mechanism 12 includes right driving wheel 121, right redundant wheel 122, right bearing beam 123, right-hand track chiain 124, right support wheel group
125, right angle square board 126 and right rotation support 127;Right driving wheel, right redundant wheel are connected by right bearing beam;Right-hand track chiain is arranged
On right driving wheel and right redundant wheel;The two sides up and down that right support wheel group is fixed on right bearing beam are supported right-hand track chiain;
Right angle square board is supported by right rotation after being fixedly linked with right bearing beam and is fixedly linked with one of them right supporting leg;In right rotation
Supporting role lower right supporting leg and right-hand track chiain mechanism are rotated in connection plane around 360 degree of its vertical axis.Synchronization mechanism 13 is turned to wrap
Include fixed plate 131 and two connecting plates 132;The both ends of fixed plate are hinged and connected with two connecting plates respectively;Two fixed plates
The other end is fixedly linked with two right rotation supports respectively.
Operating mechanism: being fixed on the top of gantry frame, the horizontal displacement, vertical displacement and inclination angle to rolling brush mechanism 18
The adjustment of degree;Operating mechanism includes horizontal displacement mechanism 14, guide frame 15, elevating mechanism 16 and adjusting angle mechanism 17;Horizontal position
Telephone-moving structure includes trolley 141, wheel 142, driving device 143 and fixed frame 144;Wheel is fixed on the bottom of trolley, driving
Device provides driving force to wheel after being connected with wheel;Wheel operates in trolley travelling track 4;Fixed frame is fixed on trolley
Lower section;Guide frame is set in the lower section of fixed frame by connecting rod 151;Rolling brush mechanism is fixed under guide frame 15
Side;Elevating mechanism one end is fixed on girder, and the other end is fixedly linked with guide frame;Adjusting angle mechanism one end is fixed on guide housing
On frame, the other end is fixedly linked with rolling brush mechanism.
Rolling brush mechanism: being fixedly linked with operating mechanism, cleans under the drive and adjustment of operating mechanism to mirror surface.Rolling
Brush mechanism 18 includes rotating device 181 and round brush ontology 182;Round brush ontology rolls mandrel, ABS roller core, soft nylon bruss by steel
Silk composition;Rotating device is fixedly linked with steel rolling mandrel;ABS roller core is set on steel rolling mandrel;Soft nylon bruss silk braid
ABS roller core is located to put on.Rotating device is drive motor.
Wiper mechanism 19: high-pressure washing and/or high pressure air blowing dedusting are carried out to mirror surface;Water tank including having caisson
191 and high-pressure washing, dust-removing device 192;Wiper mechanism includes water tank and the gas storage cylinder, the high pressure water that are arranged in water tank
Pump, high-pressure pump, automatic switch and switching valve;High-pressure washing, dust-removing device include water pipe, tracheae, several nozzles 1921
With bracket 1922;Several nozzles are uniformly arranged on bracket;The front and rear sides of rolling brush mechanism are arranged in bracket;Nozzle is water, gas
Two-way nozzle;Nozzle is connected with high-pressure hydraulic pump and high-pressure pump respectively by water pipe and tracheae;Automatic switch respectively with high pressure water
Pump is connected with high-pressure pump;Switching valve is arranged between high-pressure hydraulic pump and nozzle and high-pressure pump and nozzle.
Control system 20: including be fixed on gantry frame power source 201, control room 202 and be fixed on main girder frame
The position sensor 203 of lower section;Power source provides operation power for all mechanisms;Control room carries out whole control to cleaning vehicle;
Position sensor detects the relative position between gantry frame, rolling brush mechanism and mirror surface 21.Power source is internal combustion engine or high energy electricity
Pond group;Power source is fixed on right supporting leg close to the position of bottom;Control room is fixed on the lower section of girder;PLC is equipped in control room
Controller, display screen, electric-linked and control button group;Control room is additionally provided with the observation window for facilitating observation external environment;Control
System outdoor is additionally provided with the inclined ladder 204 for facilitating operator to enter control room.
It above are only a preferred embodiment provided by the present invention, be clear for gantry crawler type photo-thermal power station mirror surface
The operating process of this embodiment of the present invention, is described below by the introduction of each structure of carwash and assembled relation again below.
Operating personnel, which enters to be arranged in by inclined ladder, high-order is installed on the having by man-machine work of left side leg structure side
In the operating room of Cheng Xue design, by observation window come observation window outside surrounding enviroment condition and viewing to be mounted on operation indoor aobvious
Display screen carries out real-time video monitoring to the operation conditions of cleaning vehicle, and operating personnel is cleaned by operating on electric-linked platform
The operation such as the linear running of vehicle and steering, makes gantry mechanism and brush roller structure of cleaning vehicle etc. across in the cleaned of matrix arrangements
Suitable position above the mirror surface assembly of power station.The phase of brush roller structure and cleaned power station mirror surface assembly is detected by position sensor
To position, the proper height of brush roller structure is adjusted by operating the elevating mechanism button of operating mechanism;Operate adjusting angle mechanism
Adjustment button brushes the relative distance of rolling with mirror surface to adjust, and rolls body construction and mirror surface operating distance energy to guarantee to brush
Full connected simultaneously cleans;The operation button of operation brush rolling rotating device makes brush rolling press rated speed and rotate;Operation washing dust-removing
Device button starts the cleaning of cleaning vehicle.After starting to operate normally cleaning, operating position sensing device button, into certainly
Dynamic detection adjustment operation cleaning state, realizes the adjust automatically and cleaning of cleaning vehicle.In job run work, quarter concern is taken
The relative position situation of brush rolling ontology and cleaned mirror surface, the operating condition of high-pressure washing dust-removing device, when necessary
It is adjusted in real time by the way that associated button is manually operated, realizes high-efficiency washing operation.
The present invention is not limited to above-mentioned preferred forms, anyone can show that other are various under the inspiration of the present invention
The product of form, however, make any variation in its shape or structure, it is all that there is skill identical or similar to the present application
Art scheme, is within the scope of the present invention.