CN107079666A - The continuous machine for picking fruits in high-altitude - Google Patents

The continuous machine for picking fruits in high-altitude Download PDF

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Publication number
CN107079666A
CN107079666A CN201710326392.4A CN201710326392A CN107079666A CN 107079666 A CN107079666 A CN 107079666A CN 201710326392 A CN201710326392 A CN 201710326392A CN 107079666 A CN107079666 A CN 107079666A
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China
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fruit
continuous machine
picking
picking fruits
fruits
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肖志成
陈力恒
蔡丰隆
廖家瑞
郭为忠
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Shanghai Jiao Tong University
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Shanghai Jiao Tong University
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Priority to CN201710326392.4A priority Critical patent/CN107079666A/en
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D46/00Picking of fruits, vegetables, hops, or the like; Devices for shaking trees or shrubs
    • A01D46/24Devices for picking apples or like fruit
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06MCOUNTING MECHANISMS; COUNTING OF OBJECTS NOT OTHERWISE PROVIDED FOR
    • G06M1/00Design features of general application
    • G06M1/27Design features of general application for representing the result of count in the form of electric signals, e.g. by sensing markings on the counter drum
    • G06M1/272Design features of general application for representing the result of count in the form of electric signals, e.g. by sensing markings on the counter drum using photoelectric means

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Harvesting Machines For Specific Crops (AREA)

Abstract

一种农业器具技术领域的高空连续摘果机,包括:储果车、升降机构、操作杆、刀具和网兜,其中:升降机构底部固定在储果车上,升降机构顶部设有球铰结构,操作杆通过球铰结构与升降机构相连,操作杆顶部设有刀具,操作杆底部设有控制手柄,刀具与控制手柄通过连接线连接,网兜顶部与刀具对应设置,网兜底部与储果车对应设置。本发明集摘取、收集和运输为一体,操作简便,省时省力;同时能够对摘取的水果进行计数,方便估算果实的平均重量,据此对一定区域内的果实品质进行评估。

A high-altitude continuous fruit picking machine in the technical field of agricultural appliances, comprising: a fruit storage cart, a lifting mechanism, an operating rod, knives and a net bag, wherein: the bottom of the lifting mechanism is fixed on the fruit storage cart, and the top of the lifting mechanism is provided with a spherical hinge structure. The rod is connected with the lifting mechanism through a spherical hinge structure. The top of the operating rod is equipped with a knife, and the bottom of the operating rod is equipped with a control handle. The knife and the control handle are connected through a connecting line. The invention integrates picking, collecting and transporting, and is easy to operate, saves time and effort; at the same time, it can count the picked fruits, conveniently estimate the average weight of the fruits, and evaluate the quality of the fruits in a certain area accordingly.

Description

高空连续摘果机High-altitude continuous fruit picking machine

技术领域technical field

本发明涉及的是一种农业器具领域的技术,具体是一种高空连续摘果机。The invention relates to a technique in the field of agricultural implements, in particular to a high-altitude continuous fruit picking machine.

背景技术Background technique

高空连续摘果机是辅助人采摘较高果树上水果的装置。商用的高空连续摘果机通常需要一人操作,能够方便地采集2-5米高果树上的水果,并且在采摘过程中不能损坏水果。但是现有的摘果机普遍存在操作困难、费力,采摘效率低,收集采下的水果不方便等问题。The high-altitude continuous fruit picking machine is a device that assists people in picking fruits on higher fruit trees. Commercial high-altitude continuous fruit picking machines usually require one person to operate, and can easily collect fruits on fruit trees with a height of 2-5 meters, and the fruits cannot be damaged during the picking process. However, existing fruit picking machines generally have problems such as difficult operation, laboriousness, low picking efficiency, and inconvenient collection of picked fruits.

发明内容Contents of the invention

本发明针对现有技术结构较为复杂且对较重或较大水果的收取过程没有良好的控制,容易导致采摘过程中水果的坠落摔坏等缺陷,提出了一种高空连续摘果机,在果柄剪断后水果下落的过程中,可以直接继续下一个水果的采摘,不需要停下等待收集完成;同时能够对摘取的水果进行计数,方便估算果实的平均重量,据此对一定区域内的果实品质进行评估。Aiming at the defects of the prior art that the structure is relatively complex and the harvesting process of heavier or larger fruits is not well controlled, and it is easy to cause the fruit to fall and break during the picking process, a high-altitude continuous fruit picking machine is proposed. In the process of fruit falling after cutting, you can directly continue picking the next fruit without stopping to wait for the collection to be completed; at the same time, you can count the picked fruits, which is convenient for estimating the average weight of the fruit, and based on this, the fruit in a certain area quality is assessed.

本发明是通过以下技术方案实现的,The present invention is achieved through the following technical solutions,

本发明包括:储果车、升降机构、操作杆、刀具、计数器和网兜,其中:升降机构底部固定在储果车上,升降机构顶部设有球铰结构,操作杆通过球铰结构与升降机构相连,操作杆顶部设有刀具和计数器,操作杆底部设有控制手柄,刀具与控制手柄通过连接线连接,网兜顶部与刀具对应设置,网兜底部与储果车对应设置。The invention includes: a fruit storage car, a lifting mechanism, an operating rod, a knife, a counter and a net pocket, wherein: the bottom of the lifting mechanism is fixed on the fruit storage car, the top of the lifting mechanism is provided with a ball hinge structure, and the operating rod passes through the ball hinge structure and the lifting mechanism. Connected, the top of the operating rod is provided with a knife and a counter, the bottom of the operating rod is provided with a control handle, the knife and the control handle are connected by a connecting line, the top of the net pocket is set correspondingly to the knife, and the bottom of the net pocket is set correspondingly to the fruit storage cart.

所述的升降机构包括:支架、齿条、台面顶板和电机,其中:支架固定在储果车上,支架内对称设置有两根齿条,两根齿条顶部与台面顶板固定连接,台面顶板上固定有球铰支座,球铰支座内设有球铰,电机输出端设有齿轮,齿轮与齿条啮合。The lifting mechanism includes: a bracket, a rack, a table top and a motor, wherein: the bracket is fixed on the fruit storage cart, and two racks are symmetrically arranged in the bracket, and the tops of the two racks are fixedly connected with the table top, and the table top A spherical hinge support is fixed on the top, a spherical hinge is arranged in the spherical hinge support, and a gear is arranged at the output end of the motor, and the gear meshes with the rack.

所述的网兜采用柔性材料,包括:网面、中部缓冲面和底部缓冲面,其中:网面围成柱形,网面内设置有若干中部缓冲面和一个底部缓冲面;The net bag is made of flexible material, including: a mesh surface, a middle buffer surface and a bottom buffer surface, wherein: the mesh surface is surrounded by a column shape, and several middle buffer surfaces and a bottom buffer surface are arranged in the mesh surface;

所述的中部缓冲面设有椭圆形开口,椭圆形开口边缘至网面之间设有若干开口缝;The middle buffer surface is provided with an elliptical opening, and several opening seams are provided between the edge of the elliptical opening and the mesh surface;

所述的底部缓冲面为半圆形开口。The bottom buffer surface is a semicircular opening.

所述的刀具包括:基座、双定刀片、单动刀片和转轴,其中:基座固定在连接件一端,基座上固定有上下设置的双定刀片和转轴,单动刀片与连接件另一端固定连接,并与转轴转动连接,双定刀片与单动刀片的刀刃对应设置。The cutter includes: a base, a double fixed blade, a single-action blade and a rotating shaft, wherein: the base is fixed at one end of the connecting piece, and the base is fixed with a double fixed blade and a rotating shaft arranged up and down, and the single-moving blade and the connecting piece are separately One end is fixedly connected and rotatably connected with the rotating shaft, and the blades of the double-fixed blades and the single-moving blades are set correspondingly.

所述的计数器包括:光电传感器、单片机和显示屏,其中:单片机与光电传感器相连对水果采摘数量进行计数,单片机与显示屏相连输出计数数据。The counter includes: a photoelectric sensor, a single-chip microcomputer and a display screen, wherein the single-chip microcomputer is connected with the photoelectric sensor to count the number of fruit picking, and the single-chip microcomputer is connected with the display screen to output counting data.

技术效果technical effect

与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

1)在移动式平台的基础上安装了兼具支撑功能的升降机构,同时结合球铰结构,实现了对操作杆上升下降、在水平面内旋转和在铅垂面内旋转三个自由度的控制,可以采摘2-5米高度范围内的水果;1) On the basis of the mobile platform, a lifting mechanism with both supporting functions is installed, and combined with the ball joint structure, it realizes the control of the three degrees of freedom of the operating rod up and down, rotation in the horizontal plane and rotation in the vertical plane , can pick fruits within the height range of 2-5 meters;

2)双定刀片和单动刀片的设计使果柄不易弯折,便于剪断,同时不会对树枝造成损伤;2) The design of double fixed blades and single-action blades makes the fruit handle not easy to bend, easy to cut, and will not cause damage to the branches;

3)通过计数器记下采摘的水果数量,方便估算果实的平均重量,从而定量地评价水果的优劣,为果园的栽培提供参考;3) Use the counter to record the number of picked fruits to facilitate the estimation of the average weight of the fruit, thereby quantitatively evaluating the quality of the fruit and providing reference for the cultivation of the orchard;

4)结构简单、制造容易,能够在保障劳动者人身安全的基础上提高生产效率,节省人力成本,提高经济效益。4) The structure is simple and easy to manufacture, which can improve production efficiency on the basis of ensuring the personal safety of laborers, save labor costs and improve economic benefits.

附图说明Description of drawings

图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;

图2为本发明中网兜的结构示意图;Fig. 2 is the structural representation of net pocket among the present invention;

图3为本发明中刀具的结构示意图;Fig. 3 is the structural representation of cutter among the present invention;

图4为本发明中操作杆的结构示意图;Fig. 4 is the structural representation of operating lever among the present invention;

图5为本发明中计数器的结构示意图;Fig. 5 is the structural representation of counter among the present invention;

图中:储果车1、支架2、电机3、齿轮4、齿条5、台面顶板6、球铰支座7、球铰8、操作杆9、刀具10、网兜11、计数器12、连接件13、伸缩杆91、连接线92、控制手柄93、升降按钮94、基座101、双定刀片102、单动刀片103、转轴104、网面111、中部缓冲面112、底部缓冲面113、光电传感器121、外壳122、显示屏123。In the figure: fruit storage cart 1, bracket 2, motor 3, gear 4, rack 5, table top plate 6, ball hinge support 7, ball hinge 8, operating rod 9, cutter 10, net pocket 11, counter 12, connector 13. Telescopic rod 91, connecting wire 92, control handle 93, lifting button 94, base 101, double fixed blade 102, single-action blade 103, rotating shaft 104, mesh surface 111, middle buffer surface 112, bottom buffer surface 113, photoelectric A sensor 121 , a housing 122 , and a display screen 123 .

具体实施方式detailed description

下面对本发明的实施例作详细说明,本实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。The embodiments of the present invention are described in detail below. This embodiment is implemented on the premise of the technical solution of the present invention, and detailed implementation methods and specific operating procedures are provided, but the protection scope of the present invention is not limited to the following implementation example.

实施例1Example 1

如图1和图4所示,本实施例包括:储果车1、升降机构、操作杆9、刀具10和网兜11,其中:升降机构底部固定在储果车1上,升降机构顶部设有球铰支座7,球铰支座7内设有球铰8,操作杆9通过球铰8与升降机构相连,操作杆9顶部设有刀具10,操作杆9底部设有控制手柄93,刀具10与控制手柄93通过连接线92连接,网兜11顶部与刀具10对应设置,网兜11底部与储果车1对应设置。As shown in Fig. 1 and Fig. 4, present embodiment comprises: storage fruit trolley 1, lifting mechanism, operating rod 9, cutter 10 and net pocket 11, wherein: the bottom of lifting mechanism is fixed on the fruit storage trolley 1, and the top of lifting mechanism is provided with Ball hinge bearing 7, ball hinge bearing 7 is provided with ball hinge 8, operating lever 9 is connected with lifting mechanism through spherical hinge 8, and operating lever 9 top is provided with cutter 10, and operating lever 9 bottom is provided with control handle 93, and cutter 10 is connected with control handle 93 by connecting wire 92, and net pocket 11 tops are set correspondingly with cutter 10, and net pocket 11 bottoms are set correspondingly with fruit storage cart 1.

所述的升降机构包括:支架2、齿条5、台面顶板6和电机3,其中:支架2固定在储果车1上,支架2内对称设置有两根齿条5,两根齿条5顶部与台面顶板6固定连接,台面顶板6上固定有球铰支座7,电机3固定在支架2上,电机3输出端设有齿轮4,齿轮4与齿条5啮合。Described elevating mechanism comprises: support 2, tooth bar 5, table top plate 6 and motor 3, wherein: support 2 is fixed on the fruit storage cart 1, and support 2 is symmetrically provided with two tooth bars 5, two tooth bars 5 The top is fixedly connected with the top plate 6 of the table, the ball joint bearing 7 is fixed on the top plate 6 of the table, the motor 3 is fixed on the support 2, the output end of the motor 3 is provided with a gear 4, and the gear 4 meshes with the rack 5.

所述的球铰8设置在操作杆9重心附近,既能有效支撑操作杆9,又能兼顾整体重心,同时不占用储果车1太多面积,也给作为水果下落通道的网兜11留出空间。The spherical hinge 8 is arranged near the center of gravity of the operating rod 9, which can not only effectively support the operating rod 9, but also take into account the overall center of gravity. At the same time, it does not occupy too much area of the fruit storage cart 1, and also leaves room for the net pocket 11 as the fruit drop channel. space.

如图2所示,所述的网兜11采用柔性材料,包括:网面111、中部缓冲面112和底部缓冲面113,其中:网面111围成柱形,网面111内设置有若干中部缓冲面112和一个底部缓冲面113。As shown in Figure 2, the net bag 11 is made of flexible materials, including: a mesh surface 111, a middle buffer surface 112 and a bottom buffer surface 113, wherein: the mesh surface 111 is surrounded into a column shape, and several middle buffer surfaces are arranged in the mesh surface 111. surface 112 and a bottom buffer surface 113.

所述的中部缓冲面112设有椭圆形开口,椭圆形开口边缘至网面111之间设有若干开口缝,在水果滚落冲击时可以开合,以变换开口的大小,使得水果顺利滑落,又能起到缓冲作用;The middle buffer surface 112 is provided with an oval opening, and several openings are provided between the edge of the oval opening and the mesh surface 111, which can be opened and closed when the fruit rolls and impacts, so as to change the size of the opening, so that the fruit slides smoothly. can also act as a buffer;

优选地,所述的椭圆形开口设置在中部缓冲面112上的非对称位置。Preferably, the elliptical openings are arranged at asymmetric positions on the middle buffer surface 112 .

所述的底部缓冲面113为半圆形开口,与椭圆形开口错位设置,防止水果直接飞落而损坏。The bottom buffer surface 113 is a semicircular opening, which is misaligned with the oval opening, so as to prevent the fruit from falling directly and being damaged.

如图1和图4所示,所述的操作杆9包括:伸缩杆91、连接线92、控制手柄93和升降按钮94,其中:控制手柄93和升降按钮94设置在伸缩杆91下部,伸缩杆91顶部与计数器12固定连接,连接件13与计数器12固定连接,连接线92与连接件13相连。As shown in Figures 1 and 4, the operating rod 9 includes: a telescopic rod 91, a connecting wire 92, a control handle 93 and a lifting button 94, wherein: the control handle 93 and the lifting button 94 are arranged at the bottom of the telescopic rod 91, and the telescopic The top of the rod 91 is fixedly connected to the counter 12 , the connecting piece 13 is fixedly connected to the counter 12 , and the connecting line 92 is connected to the connecting piece 13 .

所述的连接线92优选设置在操作杆9内,也可用束线带固定在伸缩杆91外。The connecting wire 92 is preferably arranged in the operating rod 9, and can also be fixed outside the telescopic rod 91 with a cable tie.

如图1和图3所示,所述的刀具10包括:基座101、双定刀片102、单动刀片103和转轴104,其中:基座101固定在连接件13一端,基座101上固定有上下设置的双定刀片102和转轴104,单动刀片103与连接件13另一端固定连接,并与转轴104转动连接,双定刀片102与单动刀片103的刀刃对应设置。As shown in Fig. 1 and Fig. 3, described cutter 10 comprises: base 101, double fixed blade 102, single-action blade 103 and rotating shaft 104, wherein: base 101 is fixed on one end of connector 13, and base 101 is fixed on There are double fixed blades 102 and rotating shaft 104 arranged up and down, and the single-action blade 103 is fixedly connected with the other end of the connector 13, and is rotatably connected with the rotating shaft 104.

所述的各刀片均设有弧形刀刃,同时双定刀片102使果柄不易折弯,便于剪断。Each of the blades is provided with an arc-shaped blade, and the double fixed blades 102 make the fruit handle difficult to bend, which is convenient for cutting.

如图5所示,所述的计数器12包括:光电传感器121、显示屏123、单片机和外壳122,其中:设置在外壳122内的单片机与光电传感器121相连对水果采摘数量进行计数,单片机与显示屏123相连输出计数数据;由于水果下落过程中经过光电传感器121正前方,显著遮挡传感器感光面,影响传感器所采集的光强数据,因此可以准确判定水果被采集;阶段性的采摘动作结束后,对储果车1内水果进行称重,计算所摘水果的平均重量。水果的平均重量是反应水果优劣的重要指标之一,因此可以为评价水果级别、改良水果的栽培方案提供参考。As shown in Figure 5, described counter 12 comprises: photoelectric sensor 121, display screen 123, single-chip microcomputer and shell 122, wherein: the single-chip microcomputer that is arranged on the shell 122 is connected with photoelectric sensor 121 and counts the fruit picking quantity, single-chip microcomputer and display The screen 123 is connected to output the counting data; since the fruit passes through the photoelectric sensor 121 in front of it during the falling process, it significantly blocks the sensor photosensitive surface and affects the light intensity data collected by the sensor, so it can be accurately determined that the fruit is collected; after the staged picking action ends, Weigh the fruits in the fruit storage cart 1, and calculate the average weight of the picked fruits. The average weight of the fruit is one of the important indicators to reflect the quality of the fruit, so it can provide a reference for evaluating the fruit grade and improving the cultivation plan of the fruit.

所述的储果车1根据具体的应用环境,可以是农用三轮车或普通的手推车等。The fruit storage cart 1 can be an agricultural tricycle or a common trolley according to the specific application environment.

本发明实施例在工作时,操作者站在储果车1前,一手手持控制手柄93控制操作杆9的方向,另一手控制升降机构的升降高度或通过升降按钮94控制操作杆9长度,通过操作杆9将刀具10移动到需要剪断的果柄处,按动控制手柄93即可剪下水果;水果落入网兜11前触发计数器12,显示屏123更新计数;水果落在网兜11内,经网兜11缓冲减速,落入储果车1上的收集筐中,收集起来,完成采摘、收集和计数;In the embodiment of the present invention, when working, the operator stands in front of the fruit storage cart 1, holds the control handle 93 in one hand to control the direction of the operating rod 9, and controls the lifting height of the lifting mechanism with the other hand or controls the length of the operating rod 9 through the lifting button 94. Operating rod 9 moves cutter 10 to the fruit handle that needs to be cut off, and the fruit can be cut off by pressing the control handle 93; before the fruit falls into the net bag 11, the counter 12 is triggered, and the display screen 123 updates the count; The net bag 11 buffers and decelerates, falls into the collection basket on the fruit storage cart 1, collects it, and completes picking, collecting and counting;

在果柄剪断后水果下落的过程中,操作者可以继续下一个水果的采摘,不需要停下等待收集完成。In the process of fruit falling after the stem is cut off, the operator can continue to pick the next fruit without stopping to wait for the collection to be completed.

在升降装置的电机3停止工作时,其静止力矩会阻止升降平台下落,相当于为操纵杆9提供了一个支点。此时,操作者只需提供少量支撑力以及操纵杆9在水平方向的旋转力矩;而需提供的支撑力仅为操作杆重量的20%,降低了操作者的工作强度。When the motor 3 of the lifting device stops working, its static moment will prevent the lifting platform from falling, which is equivalent to providing a fulcrum for the joystick 9 . At this time, the operator only needs to provide a small amount of support force and the horizontal rotation moment of the joystick 9; and the support force to be provided is only 20% of the weight of the joystick, which reduces the work intensity of the operator.

对一棵树冠达到4m的果树,以果实数量60颗为例,本实施例装置需要一个人操作20分钟,绕外围一圈移动12次可采摘完毕;而依靠果农和梯子进行人工采摘,一般需要两人配合操作1小时,移动24次。故本实施例装置能够节省83%的劳动力和67%的采摘时间,降低劳动力成本,提高采摘效率。For a fruit tree with a canopy of 4m, taking 60 fruits as an example, the device in this embodiment needs one person to operate for 20 minutes, and it can be picked by moving around the periphery for 12 times; Two people cooperate to operate for 1 hour and move 24 times. Therefore, the device of this embodiment can save 83% of labor and 67% of picking time, reduce labor costs, and improve picking efficiency.

Claims (7)

1. a kind of continuous machine for picking fruits in high-altitude, it is characterised in that including:Fruit car, elevating mechanism, action bars, cutter and the string bag are stored up, its In:Elevating mechanism bottom is fixed on storage fruit car, spherical hinge structure is provided with the top of elevating mechanism, action bars is by spherical hinge structure with rising Descending mechanism is connected, and cutter is provided with the top of action bars, and action bars bottom is provided with joystick, and cutter passes through connecting line with joystick It is correspondingly arranged at the top of connection, the string bag with cutter, string bag bottom is correspondingly arranged with storage fruit car;The string bag is made of flexible material, Specifically include:Wire side, middle part buffering suface and bottom buffering suface, wherein:Wire side surround be provided with cylindricality, wire side some middle parts delay Impulse face and a bottom buffering suface.
2. the continuous machine for picking fruits in high-altitude according to claim 1, it is characterized in that, described elevating mechanism includes:Support, tooth Bar, table top top plate and motor, wherein:Support is fixed on storage fruit car, and two toothed racks, two toothed rack tops are symmetrically arranged with support Portion is fixedly connected with table top top plate, is fixed with table top top plate in ball hinged support, ball hinged support and is provided with ball pivot, and motor output end is set There are gear, wheel and rack engagement.
3. the continuous machine for picking fruits in high-altitude according to claim 1, it is characterized in that, described middle part buffering suface is opened provided with ellipse Mouthful, elliptical openings edge between wire side be provided with some open seams.
4. the continuous machine for picking fruits in high-altitude according to claim 3, it is characterized in that, described bottom buffering suface is opened for semicircle Mouthful, position is shifted to install with elliptical openings.
5. the continuous machine for picking fruits in high-altitude according to claim 1, it is characterized in that, described cutter includes:Pedestal, double stationary knifes Piece, single action blade and rotating shaft, wherein:Pedestal be fixed on be fixed with connector one end, pedestal double ledger-plates setting up and down and Rotating shaft, single action blade is fixedly connected with the connector other end, and is connected with axis of rotation, the blade of double ledger-plates and single action blade It is correspondingly arranged.
6. the continuous machine for picking fruits in high-altitude according to claim 1, it is characterized in that, described counter includes:Photoelectric sensor, Single-chip microcomputer and display screen, wherein:Single-chip microcomputer is connected with photoelectric sensor to be counted to fruit picking quantity, single-chip microcomputer and display The connected output count data of screen.
7. the continuous machine for picking fruits in high-altitude according to claim 5, it is characterized in that, described double ledger-plates, single action blade are all provided with There is curved blade.
CN201710326392.4A 2017-05-10 2017-05-10 The continuous machine for picking fruits in high-altitude Pending CN107079666A (en)

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Application publication date: 20170822