CN107069508B - Auxiliary tool for replacing post insulator of isolating switch under 110kV - Google Patents
Auxiliary tool for replacing post insulator of isolating switch under 110kV Download PDFInfo
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- CN107069508B CN107069508B CN201710406545.6A CN201710406545A CN107069508B CN 107069508 B CN107069508 B CN 107069508B CN 201710406545 A CN201710406545 A CN 201710406545A CN 107069508 B CN107069508 B CN 107069508B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02B—BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
- H02B3/00—Apparatus specially adapted for the manufacture, assembly, or maintenance of boards or switchgear
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Abstract
Description
技术领域technical field
本发明涉及一种110kV及以下隔离开关支柱绝缘子更换辅助工具,属于电力应用领域。The invention relates to an auxiliary tool for replacing post insulators of 110kV and below isolating switches, which belongs to the field of electric power applications.
背景技术Background technique
目前,更换66kV及110kV隔离开关支柱绝缘子多依赖于搭建检修平台或使用抱杆。检修平台搭建费时费力,且更换作业地点时极不方便,效率低下。使用抱杆时,易倾倒砸伤人或设备,且有触碰带电设备的危险。国内外多使用微型吊车,但费用昂贵、操作复杂,人员需持证上岗,且不能满足现有停电方式及紧凑型现场需要。At present, the replacement of post insulators of 66kV and 110kV disconnectors mostly depends on building maintenance platforms or using poles. It is time-consuming and labor-intensive to build the maintenance platform, and it is extremely inconvenient and inefficient when changing the job site. When using the holding pole, it is easy to fall over and hurt people or equipment, and there is a danger of touching live equipment. Miniature cranes are often used at home and abroad, but they are expensive and complicated to operate, and personnel need to be certified to work, and they cannot meet the needs of existing power outage methods and compact sites.
发明内容Contents of the invention
针对上述问题,本发明提供一种110kV及以下隔离开关支柱绝缘子更换辅助工具,解决了目前现场作业使用抱杆或搭建检修平台产生的不安全以及效率低下的问题。In view of the above problems, the present invention provides an auxiliary tool for replacing post insulators of 110kV and below isolating switches, which solves the problems of unsafety and low efficiency caused by using poles or building maintenance platforms in current field operations.
110kV及以下隔离开关支柱绝缘子更换辅助工具,包括底座、吊臂、立杆和绳索,所述的立杆的底部与底座相连,立杆的顶部与吊臂相连;吊臂下部的立杆上设有定位销,吊臂的两端均设有定滑轮,其中的一个定滑轮通过绳索与动滑轮吊钩相连,绳索的一端绕过两个定滑轮和一个动滑轮并固定在吊臂上端的U型环上,绳索的另一端由人力控制。Auxiliary tools for replacing post insulators of 110kV and below isolating switches, including bases, booms, poles and ropes, the bottom of the pole is connected to the base, the top of the pole is connected to the boom; There are positioning pins, fixed pulleys are installed at both ends of the boom, one of the fixed pulleys is connected to the movable pulley hook through a rope, and one end of the rope is passed around two fixed pulleys and a movable pulley and fixed on the U-shaped ring at the upper end of the boom , the other end of the rope is controlled by manpower.
其中,所述的底座包括横杆、竖杆和由连板组成的U型结构,横杆为穿过U型结构的螺纹横杆,通过旋转方式将底座固定在槽钢上,并起到支撑作用;竖杆用来调节横杆的旋转进出。Wherein, the base includes a cross bar, a vertical bar and a U-shaped structure composed of connecting plates, the cross bar is a threaded cross bar passing through the U-shaped structure, and the base is fixed on the channel steel by rotation, and plays a supporting role Function; the vertical bar is used to adjust the rotation of the horizontal bar in and out.
其中,所述的吊臂与立杆拆卸式连接,立杆为空心圆柱体结构,吊臂下端为小于立杆内径的实心杆,在实心杆与立杆的衔接部分装设轴承,轴承内部与实心杆过盈配合,轴承的外径与立杆的外径相同。Wherein, the boom is detachably connected to the vertical rod, the vertical rod is a hollow cylinder structure, the lower end of the boom is a solid rod smaller than the inner diameter of the vertical rod, and a bearing is installed at the connecting part of the solid rod and the vertical rod. The solid rod has an interference fit, and the outer diameter of the bearing is the same as the outer diameter of the vertical rod.
其中,所述的定位销为螺纹杆,定位销通过螺母与立杆连接,通过立杆两侧定位销旋转顶死,实现吊臂的固定。Wherein, the locating pin is a threaded rod, the locating pin is connected to the vertical rod through a nut, and the positioning pins on both sides of the vertical rod are rotated to push against it, so as to realize the fixing of the boom.
其中,所述的动滑轮设置在动滑轮吊钩内部,动滑轮通过绳索与定滑轮相连,动滑轮吊钩与支柱绝缘子相连。Wherein, the movable pulley is arranged inside the movable pulley hook, the movable pulley is connected with the fixed pulley through a rope, and the movable pulley hook is connected with the post insulator.
与现有技术相比,本发明的优点效果如下:体积小、重量轻、方便携带、适用性强,可适用于紧凑型现场及各类停电方式;可牢固固定于任意尺寸的刀闸构架上;可旋转吊臂结合定位销,使吊点选择更加合理;应用滑轮组,实际拉力理论值只为被吊物重量的1/4,且人力拉绳站位更加随意;操作简便,无需培训即可使用。Compared with the prior art, the advantages and effects of the present invention are as follows: small size, light weight, easy to carry, strong applicability, applicable to compact sites and various power failure methods; can be firmly fixed on the knife gate frame of any size ; The rotatable boom combined with the positioning pin makes the selection of the lifting point more reasonable; the application of the pulley block, the actual theoretical value of the pulling force is only 1/4 of the weight of the object to be lifted, and the position of the human pull rope is more random; the operation is simple and no training is required use.
附图说明Description of drawings
图1为本发明110kV及以下隔离开关支柱绝缘子更换辅助工具的整体结构图。Fig. 1 is an overall structural diagram of the auxiliary tool for replacing post insulators of disconnectors of 110kV and below according to the present invention.
图2为本发明110kV及以下隔离开关支柱绝缘子更换辅助工具的吊臂的结构图。Fig. 2 is a structural diagram of the boom of the auxiliary tool for replacing post insulators of 110kV and below isolating switches of the present invention.
图3为本发明110kV及以下隔离开关支柱绝缘子更换辅助工具的底座的结构图。Fig. 3 is a structural diagram of the base of the auxiliary tool for replacing post insulators of 110kV and below isolating switches of the present invention.
图中:1、底座;2、吊臂;3、定滑轮;4、动滑轮吊钩;5、定位销;6、立杆;7、绳索;8、实心杆;9、横杆;10、竖杆;11、连板;12、轴承。In the figure: 1, base; 2, boom; 3, fixed pulley; 4, movable pulley hook; 5, positioning pin; 6, vertical rod; 7, rope; 8, solid rod; Rod; 11, connecting plate; 12, bearing.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明做出详细的说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例Example
如图1-3所示,110kV及以下隔离开关支柱绝缘子更换辅助工具,包括底座1、吊臂2、立杆6和绳索7,立杆6的底部与底座1相连,立杆6的顶部与吊臂2相连;吊臂2下部的立杆1上设有定位销5,定位销5为螺纹杆,定位销5通过螺母与立杆6连接,通过立杆6两侧定位销5旋转顶死吊臂2,实现吊臂2的固定;吊臂2的两端均设有定滑轮3,其中的一个定滑轮3通过绳索7与动滑轮吊钩4相连,绳索7的一端绕过两个定滑轮3和一个动滑轮并固定在吊臂2上端的U型环上,动滑轮设置在动滑轮吊钩4内部,动滑轮通过绳索7与定滑轮3相连,动滑轮吊钩4与支柱绝缘子相连;绳索7的另一端由人力控制。As shown in Figure 1-3, the auxiliary tool for replacing the pillar insulators of 110kV and below disconnectors includes a base 1, a boom 2, a pole 6 and a rope 7. The bottom of the pole 6 is connected to the base 1, and the top of the pole 6 is connected to the base 1. The boom 2 is connected; the vertical rod 1 at the bottom of the boom 2 is provided with a positioning pin 5, the positioning pin 5 is a threaded rod, the positioning pin 5 is connected with the vertical rod 6 through a nut, and the positioning pin 5 on both sides of the vertical rod 6 is rotated to push it up The boom 2 is used to fix the boom 2; both ends of the boom 2 are equipped with fixed pulleys 3, and one of the fixed pulleys 3 is connected with the movable pulley hook 4 through a rope 7, and one end of the rope 7 bypasses the two fixed pulleys 3 and a movable pulley are fixed on the U-shaped ring at the upper end of the boom 2, the movable pulley is arranged inside the movable pulley hook 4, the movable pulley is connected with the fixed pulley 3 through the rope 7, and the movable pulley hook 4 is connected with the pillar insulator; the other end of the rope 7 controlled by humans.
底座1包括横杆9、竖杆10和由连板11组成的U型结构,横杆9为穿过U型结构的螺纹横杆,通过旋转方式将底座1固定在槽钢上,并起到支撑作用;竖杆10用来调节横杆9的旋转进出。吊臂2与立杆6拆卸式连接,立杆6为空心圆柱体结构,吊臂2下端为小于立杆6内径的实心杆8,实心杆8可插入立杆6中,在实心杆8与立杆6的衔接部分装设轴承12,轴承12内部与实心杆8过盈配合,轴承12的外径与立杆6的外径相同,当实心杆8插入立杆6后,轴承12放置在立杆6的顶端;使用时只需人工旋转吊臂2,便可实现角度的调整。The base 1 includes a cross bar 9, a vertical bar 10 and a U-shaped structure composed of a connecting plate 11. The cross bar 9 is a threaded cross bar passing through the U-shaped structure. The base 1 is fixed on the channel steel by rotation, and plays a role Support function; the vertical bar 10 is used to adjust the rotation of the cross bar 9 in and out. The boom 2 is detachably connected with the vertical rod 6, the vertical rod 6 is a hollow cylinder structure, the lower end of the boom 2 is a solid rod 8 smaller than the inner diameter of the vertical rod 6, the solid rod 8 can be inserted into the vertical rod 6, and the solid rod 8 and the The connecting part of the vertical rod 6 is equipped with a bearing 12, the inside of the bearing 12 is interference fit with the solid rod 8, the outer diameter of the bearing 12 is the same as that of the vertical rod 6, when the solid rod 8 is inserted into the vertical rod 6, the bearing 12 is placed on the The top of the vertical rod 6; only need to manually rotate the boom 2 during use, and the adjustment of the angle can be realized.
辅助工具全长1.6m,重13kg,主要包括底座1、可旋转吊臂2、定滑轮3、动滑轮吊钩4、定位销5、立杆6和绳索7,底座1由5块宽140mm、厚6mm的连板11组成,可牢固固定在任意尺寸刀闸构架上。使用时,首先将可旋转吊臂2插入立杆6的上部,再将辅助工具底座1固定在刀闸构架上,然后将支柱绝缘子用绑绳挂在辅助工具动滑轮吊钩4上,通过可旋转吊臂2确认最佳吊点,然后旋转定位销5使吊臂2固定,利用绳索7和滑轮组拓展工作面、减轻人力,从而安全高效的完成更换工作。The auxiliary tool has a total length of 1.6m and a weight of 13kg. It mainly includes a base 1, a rotatable boom 2, a fixed pulley 3, a movable pulley hook 4, a positioning pin 5, a pole 6 and a rope 7. The base 1 consists of 5 pieces with a width of 140mm and a thickness of The connecting plate 11 of 6mm can be firmly fixed on the knife gate frame of any size. When in use, first insert the rotatable boom 2 into the upper part of the pole 6, then fix the auxiliary tool base 1 on the knife gate frame, then hang the post insulator on the auxiliary tool movable pulley hook 4 with a rope, and pass the rotatable The boom 2 confirms the best lifting point, then rotates the positioning pin 5 to fix the boom 2, and uses the rope 7 and the pulley block to expand the working surface and reduce manpower, thereby completing the replacement work safely and efficiently.
本发明于2016月8月制作完毕,在抚顺供电公司秋检作业期间,累计更换66kVGW5-72.5型隔离开关11组。未使用该工具前,完成一组该型号刀闸更换需4人3工时,使用该工具仅需3人1工时即可完成。单组更换节省时间2工时,人工支出从300元降至75元,效率提高400%,人工支出降至25%。今后,抚顺供电公司陆续对该型号隔离开关支柱绝缘子进行更换,将大大节省时间及人工成本。The invention was completed in August 2016. During the autumn inspection operation of Fushun Power Supply Company, 11 groups of 66kVGW5-72.5 type disconnectors were replaced in total. Before using this tool, it takes 4 people and 3 man-hours to complete a set of knife switch replacement of this type, but it only takes 3 people and 1 man-hour to complete it with this tool. A single group replacement saves 2 man-hours of time, the labor cost is reduced from 300 yuan to 75 yuan, the efficiency is increased by 400%, and the labor cost is reduced to 25%. In the future, Fushun Power Supply Company will continue to replace the post insulators of this type of isolating switch, which will greatly save time and labor costs.
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CN107069508B true CN107069508B (en) | 2023-08-15 |
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CN109244945B (en) * | 2018-11-29 | 2024-04-02 | 国网安徽省电力有限公司滁州供电公司 | Special insulating hanger for equipotential replacement of tension-resistant single-piece insulator |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN200957229Y (en) * | 2006-09-30 | 2007-10-10 | 崔秀贞 | Portable stand for infusion apparatus |
CN104444907A (en) * | 2014-09-28 | 2015-03-25 | 常州工学院 | Simple heavy stuff carrying and feeding trolley |
CN205772947U (en) * | 2016-07-20 | 2016-12-07 | 国网辽宁省电力有限公司技能培训中心 | Disconnecting switch hanging apparatus |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN200957229Y (en) * | 2006-09-30 | 2007-10-10 | 崔秀贞 | Portable stand for infusion apparatus |
CN104444907A (en) * | 2014-09-28 | 2015-03-25 | 常州工学院 | Simple heavy stuff carrying and feeding trolley |
CN205772947U (en) * | 2016-07-20 | 2016-12-07 | 国网辽宁省电力有限公司技能培训中心 | Disconnecting switch hanging apparatus |
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