CN107064148A - A middle plane detection mechanism of automobile sheet metal - Google Patents
A middle plane detection mechanism of automobile sheet metal Download PDFInfo
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- CN107064148A CN107064148A CN201710378597.7A CN201710378597A CN107064148A CN 107064148 A CN107064148 A CN 107064148A CN 201710378597 A CN201710378597 A CN 201710378597A CN 107064148 A CN107064148 A CN 107064148A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
- G01N2021/0106—General arrangement of respective parts
- G01N2021/0112—Apparatus in one mechanical, optical or electronic block
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Abstract
Description
技术领域:Technical field:
本发明涉及汽车零部件加工检测技术领域,更具体的说涉及一种汽车钣金中部平面检测机构。The invention relates to the technical field of processing and detection of automobile parts, and more specifically relates to a detection mechanism for the middle plane of an automobile sheet metal.
背景技术:Background technique:
现有的汽车部件中如一些钣金部件中,其检测时需要整个旋转检测,现有的方式均是人工翻转部件进行检测,效果并不理想,效率低。Existing auto parts, such as some sheet metal parts, need to be inspected by the entire rotation. The existing methods are to manually flip the parts for inspection, which is not ideal and inefficient.
而且检测时,现有的工业相机一般上下位置调节是人工调节,效率低。Moreover, during detection, the vertical position adjustment of existing industrial cameras is generally manual adjustment, which is inefficient.
发明内容:Invention content:
本发明的目的是克服现有技术的不足,提供一种汽车钣金中部平面检测机构,它可以将工件夹持固定并自动翻转,方便检测,同时,其工业相机可以自动上下调节,从而实现自动快速检测,其效果好,效率高。The purpose of the present invention is to overcome the deficiencies of the prior art, and to provide a detection mechanism for the middle plane of automobile sheet metal, which can clamp and fix the workpiece and turn it over automatically to facilitate detection. At the same time, its industrial camera can be automatically adjusted up and down, thereby realizing automatic Fast detection, good effect and high efficiency.
本发明解决所述技术问题的方案是:The scheme that the present invention solves described technical problem is:
一种汽车钣金中部平面检测机构,包括机架,所述机架的顶板的两侧顶面固定有竖直板,机架的顶板的两侧固定有支撑板,上支撑板固定在两个支撑板的顶面上,上支撑板的中部具有贯穿通孔,上支撑板的中部底面铰接有旋转螺套,旋转螺套的底端固定有旋转齿轮,上支撑板的顶面固定有升降电机,升降电机的输出轴穿过上支撑板并固定有驱动齿轮,驱动齿轮与旋转齿轮相啮合,升降螺杆螺接在旋转螺套中,升降螺杆的顶端伸出贯穿通孔,升降螺杆的底端伸出旋转齿轮的中部通孔并固定有上连接板,上连接板的底面固定有工业相机;An automobile sheet metal middle plane detection mechanism, comprising a frame, vertical plates are fixed on both sides of the top plate of the frame, support plates are fixed on both sides of the top plate of the frame, and the upper support plate is fixed on two On the top surface of the support plate, the middle part of the upper support plate has a through hole, the bottom surface of the middle part of the upper support plate is hinged with a rotating screw sleeve, the bottom end of the rotating screw sleeve is fixed with a rotating gear, and the top surface of the upper support plate is fixed with a lifting motor. , the output shaft of the lifting motor passes through the upper support plate and is fixed with a driving gear. The driving gear meshes with the rotating gear. The middle through hole of the rotating gear is protruded and the upper connecting plate is fixed, and the bottom surface of the upper connecting plate is fixed with an industrial camera;
两个竖直板之间的机架的顶板的顶面固定有导向槽体,导向槽体的顶面中部具有滑槽;The top surface of the top plate of the frame between the two vertical plates is fixed with a guide groove body, and the middle part of the top surface of the guide groove body has a chute;
所述竖直板的外侧壁上固定有夹持气缸,夹持气缸的推杆穿过竖直板并固定有推动板,推动板的底面固定有水平板,水平板的底面固定有永磁铁滑块,永磁铁滑块插套在滑槽中,永磁铁滑块与导向槽体相吸附;The outer wall of the vertical plate is fixed with a clamping cylinder, the push rod of the clamping cylinder passes through the vertical plate and is fixed with a push plate, the bottom surface of the push plate is fixed with a horizontal plate, and the bottom surface of the horizontal plate is fixed with a permanent magnet slider. block, the permanent magnet slider is inserted into the chute, and the permanent magnet slider is adsorbed to the guide groove body;
两个推动板的相对壁面上铰接有转动轴,转动轴上固定有转动齿轮,推动板的上部外侧壁上固定有旋转伺服电机,旋转伺服电机的输出轴穿过推动板并固定有驱动齿轮,驱动齿轮与转动齿轮相啮合;The opposite walls of the two push plates are hinged with rotating shafts, on which rotating gears are fixed, on the upper outer side wall of the pushing plates, a rotary servo motor is fixed, and the output shaft of the rotary servo motor passes through the pushing plates and is fixed with a driving gear. The driving gear meshes with the rotating gear;
所述两个转动轴的相对的一端上固定有夹持块,两个夹持块的相对底面具有插槽,工件的两端插套在对应的插槽中,工件夹持在两个夹持块之间,工业相机的摄像头竖直向下对着工件的中部顶面。The opposite ends of the two rotating shafts are fixed with clamping blocks, and the opposite bottom surfaces of the two clamping blocks have slots, and the two ends of the workpiece are inserted into the corresponding slots, and the workpiece is clamped between the two clamping blocks. Between the blocks, the camera head of the industrial camera is directed down to the middle top surface of the workpiece.
所述滑槽的底面上固定有自润滑层。A self-lubricating layer is fixed on the bottom surface of the chute.
所述竖直板的内侧壁上固定有限位套,限位套的另一端着力于推动板上,夹持气缸的推杆插套在限位套中。A limit sleeve is fixed on the inner side wall of the vertical plate, and the other end of the limit sleeve focuses on the push plate, and the push rod of the clamping cylinder is inserted into the limit sleeve.
所述限位套为弹性套体。The limiting sleeve is an elastic sleeve.
所述夹持块的内壁面上均固定有弹性保护层。An elastic protection layer is fixed on the inner wall surface of the clamping block.
所述上连接板的侧壁上固定有横向部,横向部的顶面上固定有竖直导向杆,竖直导向杆插套在上支撑板的顶面具有的导向通孔中。A transverse portion is fixed on the side wall of the upper connecting plate, a vertical guide rod is fixed on the top surface of the transverse portion, and the vertical guide rod is inserted into a guide through hole provided on the top surface of the upper support plate.
所述导向通孔中插套有导向套,导向套的外侧壁固定在导向通孔的内侧壁上,竖直导向杆插套在导向套中。A guide sleeve is inserted into the guide through hole, the outer side wall of the guide sleeve is fixed on the inner side wall of the guide through hole, and the vertical guide rod is inserted into the guide sleeve.
所述支撑板上具有侧通槽,夹持气缸插套在侧通槽中。There is a side channel on the support plate, and the clamping cylinder is inserted and sleeved in the side channel.
本发明的突出效果是:与现有技术相比,它可以将工件夹持固定并自动翻转,方便检测,同时,其工业相机可以自动上下调节,从而实现自动快速检测,其效果好,效率高。The outstanding effect of the present invention is: compared with the prior art, it can clamp and fix the workpiece and turn it over automatically, which is convenient for detection. At the same time, its industrial camera can be automatically adjusted up and down, so as to realize automatic rapid detection, with good effect and high efficiency. .
附图说明:Description of drawings:
图1是本发明的结构示意图。Fig. 1 is a schematic structural view of the present invention.
具体实施方式:detailed description:
实施例,见如图1所示,一种汽车钣金中部平面检测机构,包括机架10,所述机架10的顶板的两侧顶面固定有竖直板11,机架10的顶板的两侧固定有支撑板20,上支撑板21固定在两个支撑板20的顶面上,上支撑板21的中部具有贯穿通孔22,上支撑板21的中部底面铰接有旋转螺套23,旋转螺套23的底端固定有旋转齿轮24,上支撑板21的顶面固定有升降电机25,升降电机25的输出轴穿过上支撑板21并固定有驱动齿轮251,驱动齿轮251与旋转齿轮24相啮合,升降螺杆26螺接在旋转螺套23中,升降螺杆26的顶端伸出贯穿通孔22,升降螺杆26的底端伸出旋转齿轮24的中部通孔并固定有上连接板27,上连接板27的底面固定有工业相机28;升降螺杆26的的顶端插套在上支撑板21的顶面固定有防护套3中。Embodiment, see as shown in Figure 1, a kind of middle part plane detection mechanism of automobile sheet metal, comprises frame 10, and the top surface of both sides of the top plate of described frame 10 is fixed with vertical plate 11, and the top plate of frame 10 Support plates 20 are fixed on both sides, and the upper support plate 21 is fixed on the top surfaces of the two support plates 20. The middle part of the upper support plate 21 has a through hole 22, and the middle bottom surface of the upper support plate 21 is hinged with a rotary screw sleeve 23. The bottom end of the rotary screw sleeve 23 is fixed with a rotary gear 24, and the top surface of the upper support plate 21 is fixed with a lifting motor 25, and the output shaft of the lifting motor 25 passes through the upper support plate 21 and is fixed with a driving gear 251, which is connected to the rotating shaft. The gears 24 are meshed, and the lifting screw 26 is screwed in the rotating screw sleeve 23. The top of the lifting screw 26 extends through the through hole 22, and the bottom end of the lifting screw 26 extends out of the middle through hole of the rotating gear 24 and is fixed with an upper connecting plate. 27, an industrial camera 28 is fixed on the bottom surface of the upper connecting plate 27;
两个竖直板11之间的机架10的顶板的顶面固定有导向槽体12,导向槽体12的顶面中部具有滑槽121;The top surface of the top plate of the frame 10 between the two vertical plates 11 is fixed with a guide groove body 12, and the middle part of the top surface of the guide groove body 12 has a chute 121;
所述竖直板11的外侧壁上固定有夹持气缸13,夹持气缸13的推杆穿过竖直板11并固定有推动板14,推动板14的底面固定有水平板15,水平板15的底面固定有永磁铁滑块151,永磁铁滑块151插套在滑槽121中,永磁铁滑块151与导向槽体12相吸附;Clamping cylinder 13 is fixed on the outer wall of described vertical plate 11, and the push rod of clamping cylinder 13 passes vertical plate 11 and is fixed with pushing plate 14, and the bottom surface of pushing plate 14 is fixed with horizontal plate 15, and horizontal plate The bottom surface of 15 is fixed with permanent magnet slide block 151, and permanent magnet slide block 151 is inserted in the chute 121, and permanent magnet slide block 151 is adsorbed with guide groove body 12;
两个推动板14的相对壁面上铰接有转动轴141,转动轴141上固定有转动齿轮142,推动板14的上部外侧壁上固定有旋转伺服电机16,旋转伺服电机16的输出轴穿过推动板14并固定有驱动齿轮161,驱动齿轮161与转动齿轮142相啮合;The opposite walls of the two push plates 14 are hinged with rotating shafts 141, the rotating shafts 141 are fixed with rotating gears 142, the upper outer side walls of the pushing plates 14 are fixed with a rotary servo motor 16, and the output shaft of the rotary servo motor 16 passes through the push Plate 14 is also fixed with driving gear 161, and driving gear 161 is meshed with rotating gear 142;
所述两个转动轴141的相对的一端上固定有夹持块17,两个夹持块17的相对底面具有插槽171,工件1的两端插套在对应的插槽171中,工件1夹持在两个夹持块17之间,工业相机28的摄像头竖直向下对着工件1的中部顶面。The opposite ends of the two rotating shafts 141 are fixed with clamping blocks 17, and the opposite bottom surfaces of the two clamping blocks 17 have slots 171, and the two ends of the workpiece 1 are inserted into the corresponding slots 171, and the workpiece 1 Clamped between the two clamping blocks 17 , the camera head of the industrial camera 28 faces the middle top surface of the workpiece 1 vertically downward.
进一步的说,所述滑槽121的底面上固定有自润滑层122。Furthermore, a self-lubricating layer 122 is fixed on the bottom surface of the chute 121 .
进一步的说,所述竖直板11的内侧壁上固定有限位套2,限位套2的另一端着力于推动板14上,夹持气缸13的推杆插套在限位套2中。Furthermore, the inner wall of the vertical plate 11 is fixed with a limit sleeve 2 , the other end of the limit sleeve 2 is applied to the push plate 14 , and the push rod holding the cylinder 13 is inserted into the limit sleeve 2 .
进一步的说,所述限位套2为弹性套体。Furthermore, the limiting sleeve 2 is an elastic sleeve.
进一步的说,所述夹持块17的内壁面上均固定有弹性保护层173。Furthermore, an elastic protection layer 173 is fixed on the inner wall surface of the clamping block 17 .
进一步的说,所述上连接板27的侧壁上固定有横向部271,横向部271的顶面上固定有竖直导向杆272,竖直导向杆272插套在上支撑板21的顶面具有的导向通孔211中。Further speaking, a horizontal part 271 is fixed on the side wall of the upper connecting plate 27, and a vertical guide rod 272 is fixed on the top surface of the horizontal part 271, and the vertical guide rod 272 is inserted and sleeved on the top surface of the upper support plate 21. It has a guide through hole 211 .
进一步的说,所述导向通孔211中插套有导向套212,导向套212的外侧壁固定在导向通孔211的内侧壁上,竖直导向杆272插套在导向套212中。Furthermore, a guide sleeve 212 is inserted into the guide through hole 211 , the outer wall of the guide sleeve 212 is fixed on the inner wall of the guide through hole 211 , and the vertical guide rod 272 is inserted into the guide sleeve 212 .
进一步的说,所述支撑板20上具有侧通槽,夹持气缸13插套在侧通槽中。Furthermore, the support plate 20 has a side channel, and the clamping cylinder 13 is inserted into the side channel.
本实施例中,通过夹持气缸13的推杆推动,使得工件1夹持在两个夹持块17之间,通过旋转伺服电机16运行,实现工件1的旋转,同时,通过升降电机25运行,可以自动调节工业相机28的上升和下降,从而实现工业相机28对工件1的中部处的360°的检测,其无需人工旋转和人工调节工业相机28的升降,其效率高,效果好。In this embodiment, the workpiece 1 is clamped between the two clamping blocks 17 by pushing the push rod of the clamping cylinder 13, and the rotation of the workpiece 1 is realized through the operation of the rotating servo motor 16. , can automatically adjust the rise and fall of the industrial camera 28, thereby realizing the 360° detection of the industrial camera 28 to the middle of the workpiece 1, which does not need manual rotation and manual adjustment of the industrial camera 28's rise and fall, and has high efficiency and good effect.
最后,以上实施方式仅用于说明本发明,而并非对本发明的限制,有关技术领域的普通技术人员,在不脱离本发明的精神和范围的情况下,还可以做出各种变化和变型,因此所有等同的技术方案也属于本发明的范畴,本发明的专利保护范围应由权利要求限定。Finally, the above embodiments are only used to illustrate the present invention, rather than to limit the present invention. Those of ordinary skill in the relevant technical fields can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, all equivalent technical solutions also belong to the category of the present invention, and the scope of patent protection of the present invention should be defined by the claims.
Claims (8)
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| CN109084707A (en) * | 2018-07-21 | 2018-12-25 | 东莞市联洲知识产权运营管理有限公司 | Horizontal plane infrared photoelectric detection mechanism with adjustable height |
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| CN109605156A (en) * | 2018-11-19 | 2019-04-12 | 郑丽娟 | A kind of metal plate surface defect detection instrument |
| CN111044526A (en) * | 2019-12-31 | 2020-04-21 | 上海爱仕达机器人有限公司 | Pan surface defect detection device |
| CN112345361A (en) * | 2020-12-16 | 2021-02-09 | 南京青晓日科技有限公司 | Block part compression resistance test machine |
| CN115219510A (en) * | 2021-04-15 | 2022-10-21 | 由田新技股份有限公司 | Overturning device, overturning method, detection equipment and detection method |
| CN115219510B (en) * | 2021-04-15 | 2025-09-26 | 由田新技股份有限公司 | Flipping device, flipping method, detection equipment and detection method |
| CN114234823A (en) * | 2022-02-23 | 2022-03-25 | 季华实验室 | Intelligent visual detection device for automobile die insert |
| CN114234823B (en) * | 2022-02-23 | 2022-05-10 | 季华实验室 | Intelligent visual inspection device for automobile mold inserts |
| CN114235843A (en) * | 2022-02-25 | 2022-03-25 | 深圳市赛元微电子有限公司 | Defect detection device and method for semiconductor chip |
| CN115265359A (en) * | 2022-06-23 | 2022-11-01 | 宿州捷创模具有限公司 | Checking fixture for automobile sheet metal acceptance |
| CN119238144A (en) * | 2024-12-04 | 2025-01-03 | 北京卓翼智能科技有限公司 | A reversible fixture for machining process |
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Application publication date: 20170818 |