CN107060275B - A modular elevator shaft construction technology - Google Patents
A modular elevator shaft construction technology Download PDFInfo
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- CN107060275B CN107060275B CN201710384600.6A CN201710384600A CN107060275B CN 107060275 B CN107060275 B CN 107060275B CN 201710384600 A CN201710384600 A CN 201710384600A CN 107060275 B CN107060275 B CN 107060275B
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F17/00—Vertical ducts; Channels, e.g. for drainage
- E04F17/005—Lift shafts
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
- E02D27/32—Foundations for special purposes
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- E—FIXED CONSTRUCTIONS
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- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
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Abstract
Description
【技术领域】【Technical field】
本发明涉及电梯井道,尤其是一种模块化电梯井道施工工艺。The invention relates to an elevator shaft, in particular to a modular elevator shaft construction process.
【背景技术】【Background technique】
随着人们对居住环境的要求越来越高,包括出行便利,而我国目前已经进入人口老龄化阶段,但是建于上世纪八九十年代楼房,一般不少高于7层的住宅且未安装电梯,为此,严重影响人们便利出行,特别是老年人,所述既有建筑加建电梯问题越来越引起民众的关注,成为一个亟待解决的社会问题。传统的既有建筑增设电梯主要是采用现场施工的砖混结构和钢结构作为电梯井道,土建施工完毕后再安装电梯设备,采用该传统加建方法,其存在施工周期长、现场混乱、噪声大而干扰居民正常生活的缺陷,且破坏了既有建筑周遭环境,甚至还会给居民带来安全隐患。As people's requirements for the living environment are getting higher and higher, including travel convenience, and my country has entered the stage of population aging, but the buildings were built in the 1980s and 1990s, and generally many residential buildings higher than 7 floors are not installed. Elevators, for this reason, seriously affect the convenience of people's travel, especially for the elderly. The above-mentioned problem of adding elevators to existing buildings has attracted more and more people's attention and has become a social problem that needs to be solved urgently. The traditional addition of elevators to existing buildings mainly uses on-site construction of brick-concrete structures and steel structures as elevator shafts. After civil construction is completed, elevator equipment is installed. Using this traditional addition method has the disadvantages of long construction period, site confusion and loud noise. The defects that interfere with the normal life of residents, destroy the surrounding environment of the existing buildings, and even bring security risks to the residents.
本发明即针对现有技术的不足而研究提出。The present invention is researched and proposed for the deficiencies of the prior art.
【发明内容】[Content of the invention]
本发明要解决的技术问题是提供本一种模块化电梯井道施工工艺,包括构建电梯井道基础,连接模块化电梯井道单体,固定模块化电梯井道单体和架设钢结构连廊,其中混凝土沉箱、模块化电梯井道单体和钢结构连廊采用现场外预制,且模块化电梯井道单体和钢结构连廊交替吊装连接,两模块化电梯井道单体之间对接后通过缀板焊接固定,采用本发明对既有建筑进行加建电梯井道具有施工方便、对接快速及节约成本的特点,有效缩短了施工周期,避免了传统施工扰民及环境破坏严重的现象,另外,钢结构连廊替代了传统脚手架的作用,并解决了脚手架拆装费时费力费人工的问题,而且具有安全保障。The technical problem to be solved by the present invention is to provide a modular elevator shaft construction process, which includes building an elevator shaft foundation, connecting the modular elevator shaft monomers, fixing the modular elevator shaft monomers, and erecting a steel structure corridor, wherein the concrete caisson . The modular elevator shaft monomer and the steel structure corridor are prefabricated off-site, and the modular elevator shaft monomer and the steel structure corridor are alternately hoisted and connected. The use of the present invention to add elevator shafts to existing buildings has the characteristics of convenient construction, fast connection and cost saving, effectively shortens the construction period, and avoids the phenomenon of traditional construction disturbing residents and serious environmental damage. In addition, the steel structure corridor replaces the The function of traditional scaffolding, and solves the problem of time-consuming, labor-intensive and labor-intensive disassembly and assembly of scaffolding, and has safety guarantee.
为解决上述技术问题,本发明一种模块化电梯井道施工工艺,包括如下步骤:In order to solve the above-mentioned technical problems, a modular elevator shaft construction process of the present invention comprises the following steps:
A、构建电梯井道基础:在电梯井道施工现场根据设计要求先后进行浇筑桩柱和承台,所述桩柱内的配筋延伸至承台上,并与承台内的配筋连接,所述承台内的配筋部分伸出其上表面;接着,将事先完成预制的混凝土沉箱与承台上表面预留的配筋连接固定,再次浇筑混凝土将承台及混凝土沉箱固定为一体,且在所述混凝土沉箱上预设有地脚螺栓;A. Construction of elevator shaft foundation: The piles and caps are poured successively at the elevator shaft construction site according to the design requirements. The reinforcement in the pile extends to the cap and is connected with the reinforcement in the cap. The said The reinforcement part in the bearing platform protrudes from its upper surface; then, the prefabricated concrete caisson is connected and fixed with the reinforcement reserved on the upper surface of the bearing platform, and concrete is poured again to fix the bearing platform and the concrete caisson as a whole. An anchor bolt is preset on the concrete caisson;
B、连接模块化电梯井道单体:吊装事先完成预制的模块化电梯井道单体,通过混凝土沉箱之地脚螺栓与模块化电梯井道单体下端连接固定,两模块化电梯井道单体之间通过芯柱导向对接,使得两对接模块化电梯井道单体上端之槽钢与另一模块化电梯井道单体下端之槽钢扣合;B. Connecting the modular elevator shaft monomer: hoisting the prefabricated modular elevator shaft monomer, connecting and fixing the lower end of the modular elevator shaft monomer through concrete caisson anchor bolts, and connecting the two modular elevator hoistway monomers through The core column guides butt joint, so that the channel steel at the upper end of the two butt-jointed modular elevator hoistway units is fastened with the channel steel at the lower end of the other modular elevator hoistway unit;
C、固定模块化电梯井道单体,相邻两模块化电梯井道单体之间的槽钢沿周向侧面通过缀板焊接固定;C. Fix the modular elevator shaft monomer, and the channel steel between the adjacent two modular elevator hoistway monomers is welded and fixed along the circumferential side by the trim plate;
D、架设钢结构连廊,对完成对接的模块化电梯井道单体与建筑物之间架设钢结构连廊,并固定,接着交替地吊装并连接安装模块化电梯井道单体与架设钢结构连廊。D. Erection of steel structure corridors, erecting steel structure corridors between the docked modular elevator shaft monomer and the building, and fixing, and then alternately hoisting and connecting the modular elevator shaft monomer and erecting the steel structure connection gallery.
所述模块化电梯井道单体包括由钢制的竖向方通围成的中空的井道单元,两相邻所述竖向方通上端之间以及下端之间固定连接有槽钢,且所述井道单元上、下端的槽钢的凹槽背向设置,所述井道单元侧面中部且位于相邻两竖向方通之间固定设有横向方通。The modular elevator hoistway unit includes a hollow hoistway unit surrounded by steel vertical channels, channel steels are fixedly connected between the upper ends and the lower ends of two adjacent vertical channels, and the The grooves of the channel steel at the upper and lower ends of the hoistway unit are arranged in the opposite direction, and a lateral square channel is fixed in the middle of the side surface of the hoistway unit and located between two adjacent vertical channels.
所述井道单元一侧面且位于槽钢与横向方通对角端之间固定设有斜撑,所述井道单元相对的另一侧面上且位于两竖向方通之间固定设有梁架。Diagonal braces are fixed on one side of the hoistway unit and located between the channel steel and the diagonal ends of the lateral square passages, and a beam frame is fixed on the opposite side of the hoistway unit and located between the two vertical square passages.
所述井道单元一侧面设有两斜撑,且两所述斜撑相互交叉设置。Two diagonal braces are arranged on one side of the hoistway unit, and the two diagonal braces are arranged to cross each other.
所述梁架包括上梁和下梁,所述上梁和下梁分别位于横向方通上下两侧,且所述上梁与横向方通之间和下梁与槽钢之间沿竖向设有竖梁。The beam frame includes an upper beam and a lower beam, the upper beam and the lower beam are respectively located on the upper and lower sides of the lateral square pass, and the upper beam and the lateral square pass and between the lower beam and the channel steel are arranged vertically. There are vertical beams.
所述井道单元侧面嵌设有玻璃幕墙。A glass curtain wall is embedded on the side of the well unit.
所述芯柱上段部呈棱锥台结构以用于导向连接,所述芯柱下段部则呈棱柱结构,连接时,所述芯柱下段部固定于模块化电梯井道单体上端,当两模块化电梯井道单体对接时,所述芯柱上段部则导向插入相应模块化电梯井道单体下端。The upper section of the core column has a pyramid structure for guiding connection, and the lower section of the core column has a prismatic structure. When connecting, the lower section of the core column is fixed to the upper end of the modular elevator shaft. When the elevator shaft units are butted, the upper section of the core column is guided and inserted into the lower end of the corresponding modular elevator shaft unit.
所述钢结构连廊通过螺栓与建筑楼层及模块化电梯井道单体固定连接,且所述钢结构连廊上表面铺设有防滑垫层。The steel structure corridor is fixedly connected with the building floor and the modular elevator shaft monomer through bolts, and the upper surface of the steel structure corridor is covered with a non-slip cushion.
与现有技术进行比较,本发明一种模块化电梯井道施工工艺,采用施工现场外预制模块化电梯井道单体、钢结构连廊和混凝土沉箱,运输至现场再行连接,同时连接钢结构连廊,减少了传统搭建脚手架工时,具有施工周期短、对接快速、安全可靠和成本低的特点,避免了传统施工扰民及环境破坏严重的现象。Compared with the prior art, the present invention is a modular elevator shaft construction process, which adopts the prefabricated modular elevator shaft monomer, steel structure corridor and concrete caisson outside the construction site, transported to the site and then connected, and at the same time, the steel structure connection is connected. It has the characteristics of short construction period, fast docking, safety and reliability and low cost, and avoids the phenomenon of traditional construction disturbing residents and serious environmental damage.
【附图说明】【Description of drawings】
下面结合附图对本发明的具体实施方式作进一步详细说明,其中:The specific embodiments of the present invention will be described in further detail below in conjunction with the accompanying drawings, wherein:
图1为本发明中模块化电梯井道的主视图;1 is a front view of a modular elevator shaft in the present invention;
图2为本发明中模块化电梯井道的右视图;Fig. 2 is the right side view of the modular elevator shaft in the present invention;
图3为本发明中两模块化电梯井道单体对接的主视图;3 is a front view of the docking of two modular elevator shaft monomers in the present invention;
图4为本发明中两模块化电梯井道单体对接的右视图;Fig. 4 is the right side view of the docking of two modular elevator shaft monomers in the present invention;
图5为本发明中两模块化电梯井道单体对接的左视图;Fig. 5 is the left side view of the docking of two modular elevator shaft monomers in the present invention;
图6为本发明中两模块化电梯井道单体对接的后视图;6 is a rear view of the butt joint of two modular elevator shafts in the present invention;
图7为本发明中两模块化电梯井道单体对接的俯视图;7 is a top view of the butt joint of two modular elevator shafts in the present invention;
图8为本发明中芯柱的主视图;Fig. 8 is the front view of the core column in the present invention;
图9为本发明中芯柱的俯视图;Fig. 9 is the top view of the core column in the present invention;
图10为本发明中基础结构的剖视图;Figure 10 is a cross-sectional view of the base structure in the present invention;
图11为本发明中基础结构的俯视图。Figure 11 is a top view of the base structure of the present invention.
【具体实施方式】【Detailed ways】
下面结合附图对本发明的实施方式作详细说明。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
本发明一种模块化电梯井道施工工艺,如图1和图2所示,为采用本发明施工工艺的模块化电梯井道,即采用模块化电梯井道单体连接形成,模块化电梯井道单体实行现场外预制,既提高了现场施工效率,又最大限度地减小场地空间,包括如下步骤:A modular elevator hoistway construction process of the present invention, as shown in Figures 1 and 2, is a modular elevator hoistway using the construction process of the present invention, that is, the modular elevator hoistway monomers are connected to form, and the modular elevator hoistway monomers are implemented. Off-site prefabrication not only improves on-site construction efficiency, but also minimizes site space, including the following steps:
A、构建电梯井道基础:在电梯井道施工现场根据设计要求先后进行浇筑桩柱15和承台16,所述桩柱15内的配筋延伸至承台16上,并与承台16内的配筋连接,所述承台16内的配筋部分伸出其上表面;接着,将事先完成预制的混凝土沉箱17与承台16上表面预留的配筋连接固定,再次浇筑混凝土将承台16及混凝土沉箱17固定为一体,且在所述混凝土沉箱17上预设有地脚螺栓;A. Construction of elevator shaft foundation: The
B、连接模块化电梯井道单体:吊装事先完成预制的模块化电梯井道单体,通过混凝土沉箱17之地脚螺栓与模块化电梯井道单体下端连接固定,两模块化电梯井道单体之间通过芯柱12导向对接,使得两对接模块化电梯井道单体上端之槽钢3与另一模块化电梯井道单体下端之槽钢3扣合;B. Connecting the modular elevator shaft monomer: hoisting the prefabricated modular elevator shaft monomer, and connecting and fixing the lower end of the modular elevator shaft monomer through the
C、固定模块化电梯井道单体,相邻两模块化电梯井道单体之间的槽钢3沿周向侧面通过缀板11焊接固定;C. The modular elevator shaft monomer is fixed, and the
D、架设钢结构连廊13,对完成对接的模块化电梯井道单体与建筑物之间架设钢结构连廊13,并固定,接着交替地吊装并连接安装模块化电梯井道单体与架设钢结构连廊13。D. Erection of steel
所述模块化电梯井道单体包括由钢制的竖向方通2围成的中空的井道单元1,两相邻所述竖向方通2上端之间以及下端之间固定连接有槽钢3,且所述井道单元1上、下端的槽钢3的凹槽背向设置,所述井道单元1侧面中部且位于相邻两竖向方通2之间固定设有横向方通4。The modular elevator hoistway unit includes a
为了加强井道单元1的连接强度,如图4所示,在所述井道单元1一侧面且位于槽钢3与横向方通4对角端之间固定设有斜撑6,所述井道单元1相对的另一侧面上且位于两竖向方通2之间固定设有梁架5。如图5所示,所述梁架5包括上梁7和下梁8,所述上梁7和下梁8分别位于横向方通4上下两侧,且所述上梁7与横向方通4之间和下梁8与槽钢3之间沿竖向设有竖梁9。In order to strengthen the connection strength of the
为了改善与平衡井道单元1的受力状况,所述井道单元1一侧面设有两斜撑6,且两所述斜撑6相互交叉设置。In order to improve and balance the stress condition of the
为了提高安装效率,所述井道单元1侧面嵌设有玻璃幕墙10,为此,可在施工现场外即形成模块化生产,具有设计结构简单,施工方便、对接快速及节约成本的特点。In order to improve the installation efficiency, the
所述芯柱12上段部呈棱锥台结构以用于导向连接,所述芯柱12下段部则呈棱柱结构,连接时,所述芯柱12下段部固定于模块化电梯井道单体上端,当两模块化电梯井道单体对接时,所述芯柱12上段部则导向插入相应模块化电梯井道单体下端。The upper section of the
所述钢结构连廊13通过螺栓与建筑楼层及模块化电梯井道单体固定连接,且所述钢结构连廊13上表面铺设有防滑垫层14。在吊装井道单元1时,已架设的钢结构连廊13则可以当脚手架使用,故减少了搭建脚手架的时间,降低了人工成本。另外,通过钢结构连廊13与建筑楼层固定连接,进一步加强已对接的模块化电梯井道单体及整个电梯井道的连接强度,确保使用安全可靠。The
如图10和图11所示,现场施工时,基础部分的桩柱15和承台16现场浇筑,而混凝土沉箱17则如模块化电梯井道单体在施工现场外预制,将混凝土沉箱17搬运至于承台16连接固定后,即可吊装各个模块化电梯井道单体和钢结构连廊13相应固定连接。因此,本发明一种模块化电梯井道,具有施工周期短、对接快速和成本低的特点,避免了传统施工扰民及环境破坏严重的现象。As shown in Figures 10 and 11, during the on-site construction, the
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