CN107053348A - Laboratory multifunctional accurate sizing saw machine and its application method - Google Patents
Laboratory multifunctional accurate sizing saw machine and its application method Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B5/00—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
- B27B5/29—Details; Component parts; Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/143—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis
- B26D1/15—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with vertical cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/38—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with means operable by the moving work to initiate the cutting action
- B26D5/40—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with means operable by the moving work to initiate the cutting action including a metering device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B5/00—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
- B27B5/16—Saw benches
- B27B5/22—Saw benches with non-feedable circular saw blade
- B27B5/222—Saw benches with non-feedable circular saw blade the saw blade being arranged underneath the work-table; Guiding arrangements for the work-table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G19/00—Safety guards or devices specially adapted for wood saws; Auxiliary devices facilitating proper operation of wood saws
- B27G19/02—Safety guards or devices specially adapted for wood saws; Auxiliary devices facilitating proper operation of wood saws for circular saws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G3/00—Arrangements for removing bark-zones, chips, waste, or dust, specially designed for use in connection with wood-working machine or in wood-working plants
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forests & Forestry (AREA)
- Wood Science & Technology (AREA)
- Sawing (AREA)
Abstract
实验室多功能精密推台锯及其使用方法,涉及推台锯及其使用方法。解决现有推台锯无法满足尺寸的快速测量、精确切割以及安全性的问题。实验室多功能精密推台锯由工作台、靠尺、旋转螺母、第一固定架、卡扣扳手、导向螺杆、第一固定块、固定杆、电子显示卡尺、第二固定块、第二固定架、刀锯外壳、气动压紧装置、第三固定架、导向螺母、第三固定架及推台锯箱体组成。方法:一、首先在板材上画出预切割的轮廓;二、将板材一侧轮廓线与圆锯片相重合铺放;三、打开气动压紧装置,然后搬开卡扣扳手,使靠尺沿导向螺杆移动至板材边缘处,然后转动导向螺母使靠尺紧密贴合板材;四、调节圆锯片的转速;五、推动工作台使其沿滑动槽移动对板材进行切割。
The utility model relates to a laboratory multifunctional precision sliding table saw and a using method thereof, relating to a sliding table saw and a using method thereof. It solves the problem that the existing sliding table saw cannot meet the requirements of fast measurement, precise cutting and safety of the size. The laboratory multifunctional precision sliding table saw consists of a workbench, a ruler, a rotating nut, a first fixing frame, a buckle wrench, a guide screw, a first fixing block, a fixing rod, an electronic display caliper, a second fixing block, and a second fixing It consists of a frame, a knife saw casing, a pneumatic pressing device, a third fixed frame, a guide nut, a third fixed frame and a sliding table saw box. Method: 1. First draw the pre-cut outline on the board; 2. Lay the contour line on one side of the board coincident with the circular saw blade; Move along the guide screw to the edge of the plate, and then turn the guide nut to make the ruler closely fit the plate; 4. Adjust the speed of the circular saw blade; 5. Push the worktable to move along the sliding groove to cut the plate.
Description
技术领域technical field
本发明涉及推台锯及其使用方法。The present invention relates to a sliding table saw and method of use thereof.
背景技术Background technique
推台锯是一种切割工具,它一般由机架、固定工作台、滑动工作台和锯片机构组成,在使用时通常是把样品放于滑动工作台上,推向转动的锯片机构从而实现切割作业。Sliding table saw is a kind of cutting tool, which is generally composed of frame, fixed table, sliding table and saw blade mechanism. When in use, the sample is usually placed on the sliding table and pushed to the rotating saw blade mechanism to Realize the cutting operation.
然而由于靠板不适、固定不牢等原因,样品在切割过程中容易发生位移,影响切割精度,切割精度仅为±4mm,废品率大,另一方面,操作者往往是通过手直接推动样品进行切割,而推台锯的锯片均是直接裸露在外面,在样品切割过程中很容易将操作者的手割伤,造成安全事故的发生。However, due to reasons such as unsuitable backing and loose fixation, the sample is prone to displacement during the cutting process, which affects the cutting accuracy. The cutting accuracy is only ±4mm, and the scrap rate is high. On the other hand, the operator often directly pushes the sample by hand. Cutting, while the saw blades of the sliding table saw are directly exposed outside, it is easy to cut the operator's hand during the sample cutting process, resulting in safety accidents.
实验室型推台锯相比于传统的推台锯样品的适用性更强,不仅适用于木制品的切割也可适用于塑料制品、木塑制品的切割,除此之外,实验室型推台锯对于切割精度,操作安全性及操作简易性等方面有着更高的要求,目前市面上的推台锯无法很好的解决这些问题。Compared with the traditional table saw, the laboratory table saw has stronger applicability. It is not only suitable for cutting wood products, but also for cutting plastic products and wood-plastic products. In addition, the laboratory table saw Table saws have higher requirements for cutting accuracy, operational safety, and ease of operation. Currently, the sliding table saws on the market cannot solve these problems well.
发明内容Contents of the invention
本发明是要解决现有推台锯无法满足尺寸的快速测量、精确切割以及安全性的问题,从而提供了实验室多功能精密推台锯及其使用方法。The invention aims to solve the problems that the existing sliding table saw cannot satisfy the problems of fast measurement, precise cutting and safety of the size, and thus provides a laboratory multifunctional precision sliding table saw and a use method thereof.
实验室多功能精密推台锯由工作台、靠尺、旋转螺母、第一固定架、卡扣扳手、导向螺杆、第一固定块、固定杆、电子显示卡尺、第二固定块、第二固定架、刀锯外壳、气动压紧装置、第三固定架、导向螺母、第三固定架及推台锯箱体组成;The laboratory multifunctional precision sliding table saw consists of a workbench, a ruler, a rotating nut, a first fixing frame, a buckle wrench, a guide screw, a first fixing block, a fixing rod, an electronic display caliper, a second fixing block, and a second fixing Frame, knife and saw shell, pneumatic pressing device, third fixed frame, guide nut, third fixed frame and sliding table saw box;
工作台上表面设有固定杆,固定杆上固定设有第二固定架,固定杆上滑动设有第一固定架,第二固定架及第一固定架的左侧设有电子显示卡尺;There is a fixed rod on the upper surface of the workbench, a second fixed frame is fixed on the fixed rod, a first fixed frame slides on the fixed rod, and an electronic display caliper is provided on the left side of the second fixed frame and the first fixed frame;
且电子显示卡尺位于工作台一侧边缘,所述的电子显示卡尺由量尺固定端、尺身、电子显示器及紧固螺钉组成,量尺固定端设置在尺身一端,尺身上设有电子显示器,且电子显示器与尺身滑动连接并通过紧固螺钉固定;量尺固定端通过第一固定块与第一固定架螺栓连接,电子显示器通过第二固定块与第二固定架螺栓连接;And the electronic display caliper is located at the edge of one side of the workbench. The electronic display caliper is composed of a fixed end of the measuring ruler, a ruler body, an electronic display and a fastening screw. The fixed end of the measuring ruler is arranged at one end of the ruler body, and the ruler body is provided with an electronic display , and the electronic display is slidably connected to the ruler body and fixed by fastening screws; the fixed end of the measuring ruler is connected to the first fixed frame by bolts through the first fixed block, and the electronic display is connected to the second fixed frame by bolts through the second fixed block;
固定杆的一侧设有导向螺杆,且导向螺杆与固定杆水平设置,导向螺杆的一端固定设有导向螺母,导向螺杆的另一端穿过第一固定架,置于第二固定架内部,且导向螺杆通过第三固定架工作台上表面螺栓固定;One side of the fixed rod is provided with a guide screw, and the guide screw and the fixed rod are arranged horizontally, one end of the guide screw is fixed with a guide nut, and the other end of the guide screw passes through the first fixed frame and is placed inside the second fixed frame, and The lead screw is fixed by bolts on the upper surface of the workbench of the third fixing frame;
工作台上表面设有滑动槽,滑动槽的长度方向与导向螺杆的长度方向相垂直,且刀锯外壳位于滑动槽的上方;所述的滑动槽下方设有锯屑存储室;The upper surface of the workbench is provided with a sliding groove, the length direction of the sliding groove is perpendicular to the length direction of the guide screw, and the knife and saw casing is located above the sliding groove; a sawdust storage room is arranged below the sliding groove;
第一固定架的右侧设有卡扣扳手,卡扣扳手的右侧设有第三固定架,所述的卡扣扳手由卡件、螺栓、弹簧、扳手、柱体、第一连接杆及第二连接杆组成,卡件的一端设有卡扣,卡件的另一端设有弹簧,卡件的上部设有卡槽,卡槽内设有横置的柱体,柱体的高度方向与卡件的长度方向相垂直,且柱体上设有穿出卡槽的第一连接杆,第一连接杆的上端设有扳手,柱体的侧端设有第二连接杆,第二连接杆通过螺栓与第一固定架的外部侧面相铰接;The right side of the first fixed frame is provided with a snap wrench, and the right side of the snap wrench is provided with a third fixed frame, and the described snap wrench is composed of clips, bolts, springs, wrenches, cylinders, first connecting rods and Composed of the second connecting rod, one end of the card is provided with a buckle, the other end of the card is provided with a spring, the upper part of the card is provided with a card slot, and a horizontal column is arranged in the card slot, and the height direction of the column is in line with the The length directions of the clips are perpendicular, and the cylinder is provided with a first connecting rod that passes through the card slot. A wrench is provided at the upper end of the first connecting rod, and a second connecting rod is provided at the side end of the cylinder. The second connecting rod Hinged with the outer side of the first fixed frame by bolts;
卡件设有卡扣的一端穿过第一固定架,且卡扣与导向螺杆螺纹配合,卡件设有弹簧的一端穿过第三固定架,且弹簧与第三固定架侧壁相固定;One end of the clip provided with a buckle passes through the first fixing frame, and the clip is threadedly matched with the lead screw, and one end of the clip provided with a spring passes through the third fixing frame, and the spring is fixed to the side wall of the third fixing frame;
第三固定架的右侧通过旋转螺母与靠尺的一端相铰接,且靠尺的长度方向与导向螺杆的长度方向相垂直,且靠尺位于滑动槽的一侧;The right side of the third fixed frame is hinged with one end of the ruler through the rotating nut, and the length direction of the ruler is perpendicular to the length direction of the lead screw, and the ruler is positioned at one side of the sliding groove;
工作台下方设有推台锯箱体,且工作台与推台锯箱体为滑动连接,推台锯箱体的圆锯片位于滑动槽的中心线上;所述的推台锯箱体内部设有无级变速系统;所述的刀锯外壳一端向下穿出滑动槽,并固定在推台锯箱体内部,且靠尺靠近圆锯片的一边与尺身上0刻度为同一条水平线;There is a table saw box under the workbench, and the workbench and the table saw box are slidingly connected, and the circular saw blade of the table saw box is located on the center line of the sliding groove; the inside of the table saw box is Equipped with a stepless speed change system; one end of the knife and saw housing passes through the slide groove downwards and is fixed inside the sliding table saw box, and the side of the ruler close to the circular saw blade is on the same horizontal line as the 0 scale on the ruler body;
滑动槽的另一侧设有气动压紧装置,所述的气动压紧装置由压紧片、传动杆、铰支座、螺栓、液压杆、气缸、进气阀、出气阀、压紧杆及传动块组成;气缸固定于工作台下表面,气缸上的液压杆向上穿出工作台,并与传动块的后端面通过螺栓固定,传动块的左右两侧与铰支座通过螺栓相铰接,传动块的前端面设有传动杆并通过螺栓固定,传动杆上设有压紧杆并通过螺栓固定,压紧杆下端螺纹连接设有压紧片;所述的气缸上设有进气阀及出气阀。The other side of the sliding groove is provided with a pneumatic compression device, which consists of a compression piece, a transmission rod, a hinge support, a bolt, a hydraulic rod, a cylinder, an air inlet valve, an air outlet valve, a compression rod and The transmission block is composed of; the cylinder is fixed on the lower surface of the workbench, the hydraulic rod on the cylinder passes through the workbench upwards, and is fixed with the rear end surface of the transmission block by bolts, the left and right sides of the transmission block are hinged with the hinge support through bolts, and the transmission The front end of the block is provided with a transmission rod and fixed by bolts, the transmission rod is provided with a compression rod and fixed by bolts, and the lower end of the compression rod is threadedly connected with a compression piece; the cylinder is provided with an air inlet valve and an air outlet. valve.
实验室多功能精密推台锯的使用方法是按以下步骤进行的:The method of using the laboratory multifunctional precision sliding table saw is carried out according to the following steps:
一、首先在板材上画出预切割的轮廓,保证轮廓线距离板材边缘距离为2cm~3cm;1. First draw the pre-cut outline on the plate, and ensure that the distance between the outline and the edge of the plate is 2cm to 3cm;
二、打开实验室多功能精密推台锯总电闸开关,待电源指示灯亮后,将板材一侧轮廓线与圆锯片相重合铺放;2. Turn on the main switch of the laboratory multifunctional precision sliding table saw. After the power indicator light is on, lay the contour line on one side of the board coincident with the circular saw blade;
三、打开气动压紧装置的启动按钮,使压紧片压紧板材一端,然后搬开卡扣扳手,使靠尺沿导向螺杆移动至板材边缘处,然后转动导向螺母使靠尺紧密贴合板材;3. Turn on the start button of the pneumatic compression device, make the compression piece press one end of the sheet, then remove the snap wrench, move the ruler along the guide screw to the edge of the sheet, and then turn the guide nut to make the ruler closely fit the sheet ;
四、打开推台锯箱体的启动按钮,调节圆锯片的转速;4. Turn on the start button of the table saw box and adjust the speed of the circular saw blade;
五、推动工作台使其沿滑动槽移动对板材进行切割,切割完成后,先按下推台锯箱体的关闭按钮,然后使工作台恢复到初始位置,随后关闭气动压紧装置的启动按钮,使压紧片脱离板材,最后清理工作台上的锯屑使其落入锯屑存储室中,即完成实验室多功能精密推台锯的使用的方法。5. Push the workbench to move along the sliding groove to cut the plate. After the cutting is completed, first press the close button of the table saw box, then restore the workbench to its original position, and then turn off the start button of the pneumatic pressing device , so that the pressing sheet is separated from the plate, and finally the sawdust on the workbench is cleaned to fall into the sawdust storage room, that is, the method of using the multifunctional precision sliding table saw in the laboratory is completed.
实验室多功能精密推台锯的使用方法是按以下步骤进行的:The method of using the laboratory multifunctional precision sliding table saw is carried out according to the following steps:
一、首先在板材上画出一条直线,保证直线距离板材边缘距离为2cm~3cm;1. First draw a straight line on the board, and ensure that the distance between the straight line and the edge of the board is 2cm to 3cm;
二、打开实验室多功能精密推台锯总电闸开关,待电源指示灯亮后,将板材画出的直线与圆锯片相重合铺放;2. Turn on the main switch of the laboratory multi-function precision sliding table saw. After the power indicator light is on, lay the straight line drawn on the plate coincident with the circular saw blade;
三、打开气动压紧装置的启动按钮,使压紧片压紧板材一端,然后搬开卡扣扳手,使靠尺沿导向螺杆移动至板材边缘处,然后转动导向螺母使靠尺紧密贴合板材;3. Turn on the start button of the pneumatic compression device, make the compression piece press one end of the sheet, then remove the snap wrench, move the ruler along the guide screw to the edge of the sheet, and then turn the guide nut to make the ruler closely fit the sheet ;
四、打开推台锯箱体的启动按钮,调节圆锯片的转速;4. Turn on the start button of the table saw box and adjust the speed of the circular saw blade;
五、推动工作台使其沿滑动槽移动对板材进行切割,切割完成后,先按下推台锯箱体的关闭按钮,然后使工作台恢复到初始位置,随后关闭气动压紧装置的启动按钮,使压紧片脱离板材,最后清理工作台上的锯屑使其落入锯屑存储室中,得到预切割后的板材;5. Push the workbench to move along the sliding groove to cut the plate. After the cutting is completed, first press the close button of the table saw box, then restore the workbench to its original position, and then turn off the start button of the pneumatic pressing device , so that the pressing sheet is separated from the plate, and finally the sawdust on the workbench is cleaned to fall into the sawdust storage room to obtain the pre-cut plate;
六、调节靠尺的位置,使得电子显示器上显示预切割的距离,将预切割后的板材一边紧密贴合靠尺,打开气动压紧装置的启动按钮,使压紧片压紧板材一端,最后重复步骤四至五,即完成实验室多功能精密推台锯的使用的方法。Sixth, adjust the position of the ruler, so that the pre-cut distance is displayed on the electronic display, and one side of the pre-cut sheet is closely attached to the ruler, and the start button of the pneumatic compression device is turned on, so that the compression piece is pressed against one end of the sheet, and finally Repeat steps four to five to complete the method for using the laboratory multifunctional precision sliding table saw.
实验室多功能精密推台锯的使用方法是按以下步骤进行的:The method of using the laboratory multifunctional precision sliding table saw is carried out according to the following steps:
一、首先在板材上画出预切割的轮廓,保证轮廓线距离板材边缘距离为2cm~3cm;1. First draw the pre-cut outline on the plate, and ensure that the distance between the outline and the edge of the plate is 2cm to 3cm;
二、打开实验室多功能精密推台锯总电闸开关,待电源指示灯亮后,将靠尺沿旋转螺母转动离开工作台,然后将板材一侧轮廓线与圆锯片相重合铺放;2. Turn on the main switch of the laboratory multifunctional precision sliding table saw. After the power indicator light is on, turn the ruler along the rotating nut to leave the workbench, and then lay the contour line on one side of the board coincident with the circular saw blade;
三、打开气动压紧装置的启动按钮,使压紧片压紧板材一端;3. Open the start button of the pneumatic compression device to make the compression piece compress one end of the plate;
四、打开推台锯箱体的启动按钮,调节圆锯片的转速;4. Turn on the start button of the table saw box and adjust the speed of the circular saw blade;
五、推动工作台使其沿滑动槽移动对板材进行切割,切割完成后,先按下推台锯箱体的关闭按钮,然后使工作台回复到初始位置,随后关闭气动压紧装置的启动按钮,使压紧片脱离板材,最后清理工作台上的锯屑使其落入锯屑存储室中,即完成实验室多功能精密推台锯的使用的方法。5. Push the workbench to move along the sliding groove to cut the plate. After the cutting is completed, first press the close button of the table saw box, then return the workbench to the initial position, and then close the start button of the pneumatic pressing device , so that the pressing sheet is separated from the plate, and finally the sawdust on the workbench is cleaned to fall into the sawdust storage room, that is, the method of using the multifunctional precision sliding table saw in the laboratory is completed.
本发明的优点:本发明通过电子显示卡尺、气动压紧装置、可调节靠尺装置大大简化了操作步骤,相比小型实验室型切割机提高了切割效率40%左右,并过全平台移动方式提高了安全系数。Advantages of the present invention: the present invention greatly simplifies the operation steps through the electronic display caliper, pneumatic pressing device, and adjustable ruler device, and improves the cutting efficiency by about 40% compared with the small laboratory cutting machine, and adopts the whole platform moving mode Improve the safety factor.
1、整个工作台即为滑动台,当样品固定好之后,圆锯片不动,推动整个工作台即可完成切割,本发明的滑动槽不会延伸至工作台外,避免圆锯片的过分外伸,这两点设计不同于传统的半滑动台设计,进一步提高了操作安全性。1. The entire worktable is a sliding table. After the sample is fixed, the circular saw blade does not move, and the cutting can be completed by pushing the entire workbench. The sliding groove of the present invention will not extend to the outside of the workbench, avoiding the excessive use of the circular saw blade. Overhanging, these two points of design are different from the traditional semi-sliding table design, which further improves the operating safety.
2、样品的固定由靠尺和气动压紧装置完成,样品一侧紧贴靠尺,然后按下气动压紧装置控制按钮即可固定好样品实行切割。气动压紧装置自动化固定,简化操作步骤,提高固定效果,同时,不用靠手按固定,提高安全性。2. The fixing of the sample is completed by the ruler and the pneumatic compression device. One side of the sample is close to the ruler, and then the control button of the pneumatic compression device is pressed to fix the sample for cutting. The pneumatic clamping device is automatically fixed, which simplifies the operation steps and improves the fixing effect. At the same time, it does not need to be fixed by hand, which improves the safety.
3、样品的大小,可通过靠尺进行精准调节,先是通过卡扣扳手在导向螺杆上进行大距离粗调节,然后通过旋转导向螺母实现精准调节,当样品过大时,可通过旋转螺母把靠尺旋转离开工作台,靠气动压紧装置压紧加工。靠尺的灵活设计体现了人性化、合理化,只要样品尺寸在合理范围之内都可通过靠尺进行调节。3. The size of the sample can be precisely adjusted by the ruler. Firstly, a large-distance coarse adjustment is made on the guide screw with a snap-on wrench, and then the precise adjustment is realized by rotating the guide nut. When the sample is too large, the guide screw can be adjusted by rotating the nut. The ruler rotates away from the worktable, and is compressed and processed by a pneumatic compression device. The flexible design of the ruler embodies humanization and rationalization, as long as the sample size is within a reasonable range, it can be adjusted by the ruler.
4、工作台一边固定有电子显示卡尺,电子显示器上显示的值为尺身靠近圆锯片的一边到圆锯片的距离,这种一体化设计简便操作步骤,相比小型实验室型切割机提高切割精度60%左右,提升操作效率。4. An electronic display caliper is fixed on one side of the workbench, and the value displayed on the electronic display is the distance from the side of the ruler close to the circular saw blade to the circular saw blade. This integrated design is easy to operate, compared with small laboratory cutting machines Improve the cutting accuracy by about 60%, and improve the operating efficiency.
5、在圆锯片上盖有刀锯外壳,可以防止锯屑的飞溅,在滑动槽下设计有锯屑存储室,方便快捷的储存锯屑。5. The circular saw blade is covered with a saw case to prevent sawdust from splashing, and a sawdust storage room is designed under the sliding groove for convenient and quick storage of sawdust.
6、在推台锯箱体内部存在无级变速系统,当要切割木制品这种韧性相对大的材料时时可以调节为高转速实现快速切割,当要切割塑料这种脆性相对较大的材料时可调节为低转速防止脆性断裂,根据不同样品的性质对转速进行调节,实现精准切割。6. There is a stepless speed change system inside the sliding table saw box. When cutting wood products such as relatively tough materials, it can be adjusted to high speed to achieve fast cutting. When cutting plastics, such relatively brittle materials It can be adjusted to a low speed to prevent brittle fracture, and the speed can be adjusted according to the properties of different samples to achieve precise cutting.
附图说明Description of drawings
图1为本发明实验室多功能精密推台锯的结构示意图;Fig. 1 is the structural representation of the laboratory multifunctional precision table saw of the present invention;
图2为本发明气动压紧装置的结构示意图;Fig. 2 is the structural representation of pneumatic compression device of the present invention;
图3为本发明卡扣扳手的结构示意图。Fig. 3 is a structural schematic diagram of the buckle wrench of the present invention.
具体实施方式detailed description
具体实施方式一:结合图1至3,本实施方式是实验室多功能精密推台锯由工作台1、靠尺2、旋转螺母3、第一固定架4、卡扣扳手5、导向螺杆6、第一固定块7、固定杆8、电子显示卡尺9、第二固定块10、第二固定架11、刀锯外壳12、气动压紧装置15、第三固定架16、导向螺母17、第三固定架18及推台锯箱体组成;Specific implementation mode 1: In combination with Figures 1 to 3, this implementation mode is a laboratory multifunctional precision sliding table saw consisting of a workbench 1, a ruler 2, a rotating nut 3, a first fixing frame 4, a buckle wrench 5, and a guide screw 6 , the first fixed block 7, the fixed rod 8, the electronic display caliper 9, the second fixed block 10, the second fixed frame 11, the saw shell 12, the pneumatic pressing device 15, the third fixed frame 16, the guide nut 17, the third The fixed frame 18 and the sliding table saw box are composed;
工作台1上表面设有固定杆8,固定杆8上固定设有第二固定架11,固定杆8上滑动设有第一固定架4,第二固定架11及第一固定架4的左侧设有电子显示卡尺9;The workbench 1 upper surface is provided with fixed rod 8, is fixedly provided with the second fixed mount 11 on the fixed rod 8, is provided with the first fixed mount 4 slidingly on the fixed rod 8, the left side of the second fixed mount 11 and the first fixed mount 4 There is an electronic display caliper 9 on the side;
且电子显示卡尺9位于工作台1一侧边缘,所述的电子显示卡尺9由量尺固定端9-1、尺身9-2、电子显示器9-3及紧固螺钉9-4组成,量尺固定端9-1设置在尺身9-2一端,尺身9-2上设有电子显示器9-3,且电子显示器9-3与尺身9-2滑动连接并通过紧固螺钉9-4固定;量尺固定端9-1通过第一固定块7与第一固定架4螺栓连接,电子显示器9-3通过第二固定块10与第二固定架11螺栓连接;And electronic display caliper 9 is positioned at workbench 1 side edge, and described electronic display caliper 9 is made up of ruler fixed end 9-1, ruler body 9-2, electronic display 9-3 and fastening screw 9-4, measures The ruler fixed end 9-1 is arranged on one end of the ruler body 9-2, and the ruler body 9-2 is provided with an electronic display 9-3, and the electronic display 9-3 is slidably connected with the ruler body 9-2 and passed through the fastening screw 9-2. 4. Fixed; the fixed end 9-1 of the measuring scale is connected with the first fixed frame 4 by bolts through the first fixed block 7, and the electronic display 9-3 is connected with the second fixed frame 11 by bolts through the second fixed block 10;
固定杆8的一侧设有导向螺杆6,且导向螺杆6与固定杆8水平设置,导向螺杆6的一端固定设有导向螺母17,导向螺杆6的另一端穿过第一固定架4,置于第二固定架11内部,且导向螺杆6通过第三固定架16与工作台1上表面螺栓固定;One side of fixed rod 8 is provided with lead screw rod 6, and lead screw rod 6 is arranged horizontally with fixed rod 8, and one end of lead screw rod 6 is fixedly provided with guide nut 17, and the other end of lead screw rod 6 passes through first fixed mount 4, places Inside the second fixing frame 11, and the lead screw 6 is bolted to the upper surface of the workbench 1 through the third fixing frame 16;
工作台1上表面设有滑动槽14,滑动槽14的长度方向与导向螺杆6的长度方向相垂直,且刀锯外壳12位于滑动槽14的上方;所述的滑动槽14下方设有锯屑存储室;The upper surface of the workbench 1 is provided with a sliding groove 14, the length direction of the sliding groove 14 is perpendicular to the length direction of the lead screw 6, and the knife and saw casing 12 is located above the sliding groove 14; the sawdust storage is arranged below the sliding groove 14 room;
第一固定架4的右侧设有卡扣扳手5,卡扣扳手5的右侧设有第三固定架18,所述的卡扣扳手5由卡件5-1、螺栓5-2、弹簧5-3、扳手5-4、柱体5-7、第一连接杆5-8及第二连接杆5-9组成,卡件5-1的一端设有卡扣5-5,卡件5-1的另一端设有弹簧5-3,卡件5-1的上部设有卡槽5-6,卡槽5-6内设有横置的柱体5-7,柱体5-7的高度方向与卡件5-1的长度方向相垂直,且柱体5-7上设有穿出卡槽5-6的第一连接杆5-8,第一连接杆5-8的上端设有扳手5-4,柱体5-7的侧端设有第二连接杆5-9,第二连接杆5-9通过螺栓5-2与第一固定架4的外部侧面相铰接;The right side of the first fixed mount 4 is provided with a snap wrench 5, and the right side of the snap wrench 5 is provided with a third fixed mount 18. The snap wrench 5 is composed of a clip 5-1, a bolt 5-2, a spring 5-3, wrench 5-4, cylinder 5-7, first connecting rod 5-8 and second connecting rod 5-9, one end of clip 5-1 is provided with buckle 5-5, clip 5 The other end of -1 is provided with spring 5-3, and the top of clip 5-1 is provided with draw-in groove 5-6, and draw-in groove 5-6 is provided with horizontal cylinder 5-7, and the cylinder 5-7 The height direction is perpendicular to the length direction of the clip 5-1, and the cylinder 5-7 is provided with a first connecting rod 5-8 passing through the card slot 5-6, and the upper end of the first connecting rod 5-8 is provided with The wrench 5-4, the side end of the column 5-7 is provided with a second connecting rod 5-9, and the second connecting rod 5-9 is hinged with the outer side of the first fixed frame 4 through the bolt 5-2;
卡件5-1设有卡扣5-5的一端穿过第一固定架4,且卡扣5-5与导向螺杆6螺纹配合,卡件5-1设有弹簧5-3的一端穿过第三固定架18,且弹簧5-3与第三固定架18侧壁相固定;One end of the clip 5-1 provided with the buckle 5-5 passes through the first fixed frame 4, and the clip 5-5 is threadedly engaged with the lead screw 6, and one end of the clip 5-1 provided with the spring 5-3 passes through The third fixed mount 18, and the spring 5-3 is fixed with the side wall of the third fixed mount 18;
第三固定架18的右侧通过旋转螺母3与靠尺2的一端相铰接,且靠尺2的长度方向与导向螺杆6的长度方向相垂直,且靠尺2位于滑动槽14的一侧;The right side of the third fixed mount 18 is hinged with one end of the ruler 2 by the rotating nut 3, and the length direction of the ruler 2 is perpendicular to the length direction of the lead screw 6, and the ruler 2 is positioned at one side of the sliding groove 14;
工作台1下方设有推台锯箱体,且工作台1与推台锯箱体为滑动连接,推台锯箱体的圆锯片13位于滑动槽14的中心线上;所述的推台锯箱体内部设有无级变速系统;所述的刀锯外壳12一端向下穿出滑动槽14,并固定在推台锯箱体内部,且靠尺2靠近圆锯片13的一边与尺身9-2上0刻度为同一条水平线;A sliding table saw box is provided below the workbench 1, and the workbench 1 and the table saw box are slidingly connected, and the circular saw blade 13 of the table saw box is located on the center line of the sliding groove 14; There is a stepless speed change system inside the saw box; one end of the knife and saw casing 12 passes through the sliding groove 14 downwards, and is fixed inside the sliding table saw box, and the side of the ruler 2 close to the circular saw blade 13 and the ruler body The 0 scale on 9-2 is the same horizontal line;
滑动槽14的另一侧设有气动压紧装置15,所述的气动压紧装置15由压紧片15-1、传动杆15-2、铰支座15-3、螺栓15-4、液压杆15-5、气缸15-6、进气阀15-7、出气阀15-8、压紧杆15-9及传动块15-10组成;气缸15-6固定于工作台1下表面,气缸15-6上的液压杆15-5向上穿出工作台1,并与传动块15-10的后端面通过螺栓15-4固定,传动块15-10的左右两侧与铰支座15-3通过螺栓相铰接,传动块15-10的前端面设有传动杆15-2并通过螺栓固定,传动杆15-2上设有压紧杆15-9并通过螺栓固定,压紧杆15-9下端螺纹连接设有压紧片15-1;所述的气缸15-6上设有进气阀15-7及出气阀15-8。The other side of the sliding groove 14 is provided with a pneumatic compression device 15, and the pneumatic compression device 15 is composed of a compression piece 15-1, a transmission rod 15-2, a hinge support 15-3, a bolt 15-4, a hydraulic Rod 15-5, cylinder 15-6, inlet valve 15-7, outlet valve 15-8, compression rod 15-9 and transmission block 15-10; cylinder 15-6 is fixed on the lower surface of workbench 1, and cylinder The hydraulic rod 15-5 on the 15-6 passes through the workbench 1 upwards, and is fixed with the rear end face of the transmission block 15-10 by the bolt 15-4, and the left and right sides of the transmission block 15-10 are connected with the hinge support 15-3 Hinged by bolts, the front end of transmission block 15-10 is provided with transmission rod 15-2 and is fixed by bolts, and transmission rod 15-2 is provided with compression rod 15-9 and is fixed by bolts, compression rod 15-9 The lower end is threadedly connected with a compression piece 15-1; the air cylinder 15-6 is provided with an air inlet valve 15-7 and an air outlet valve 15-8.
本具体实施方式的优点:本具体实施方式通过电子显示卡尺9、气动压紧装置15、可调节靠尺2装置大大简化了操作步骤,相比小型实验室型切割机提高了切割效率40%左右,并过全平台移动方式提高了安全系数。The advantages of this specific embodiment: this specific embodiment greatly simplifies the operation steps through the electronic display caliper 9, the pneumatic pressing device 15, and the adjustable ruler 2 device, and improves the cutting efficiency by about 40% compared with the small laboratory cutting machine , and improved the safety factor through the whole platform mobile mode.
1、整个工作台1即为滑动台,当样品固定好之后,圆锯片13不动,推动整个工作台1即可完成切割,本发明的滑动槽14不会延伸至工作台外,避免圆锯片13的过分外伸,这两点设计不同于传统的半滑动台设计,进一步提高了操作安全性。1. The entire workbench 1 is a sliding table. After the sample is fixed, the circular saw blade 13 does not move, and the cutting can be completed by pushing the entire workbench 1. The sliding groove 14 of the present invention will not extend to the outside of the workbench, avoiding circular saw blade 13. The excessive extension of the saw blade 13 is different from the traditional semi-sliding table design, which further improves the operational safety.
2、样品的固定由靠尺2和气动压紧装置15完成,样品一侧紧贴靠尺2,然后按下气动压紧装置15控制按钮即可固定好样品实行切割。气动压紧装置15自动化固定,简化操作步骤,提高固定效果,同时,不用靠手按固定,提高安全性。2. The sample is fixed by the ruler 2 and the pneumatic compression device 15. One side of the sample is close to the ruler 2, and then the control button of the pneumatic compression device 15 is pressed to fix the sample for cutting. The pneumatic pressing device 15 is automatically fixed, which simplifies the operation steps and improves the fixing effect. At the same time, it does not need to be fixed by hand, which improves safety.
3、样品的大小,可通过靠尺2进行精准调节,先是通过卡扣扳手5在导向螺杆6上进行大距离粗调节,然后通过旋转导向螺母17实现精准调节,当样品过大时,可通过旋转螺母3把靠尺2旋转离开工作台1,靠气动压紧装置15压紧加工。靠尺2的灵活设计体现了人性化、合理化,只要样品尺寸在合理范围之内都可通过靠尺2进行调节。3. The size of the sample can be precisely adjusted by the ruler 2. First, the large-distance coarse adjustment is performed on the guide screw 6 through the snap wrench 5, and then the precise adjustment is realized by rotating the guide nut 17. When the sample is too large, it can be adjusted by The rotating nut 3 rotates the ruler 2 away from the workbench 1, and presses the pneumatic pressing device 15 for processing. The flexible design of the ruler 2 embodies humanization and rationalization, as long as the sample size is within a reasonable range, it can be adjusted by the ruler 2.
4、工作台1一边固定有电子显示卡尺9,电子显示器9-3上显示的值为尺身9-2靠近圆锯片13的一边到圆锯片13的距离,这种一体化设计简便操作步骤,相比小型实验室型切割机提高切割精度60%左右,提升操作效率。4. An electronic display caliper 9 is fixed on one side of the workbench 1, and the value displayed on the electronic display 9-3 is the distance from the side of the ruler body 9-2 close to the circular saw blade 13 to the circular saw blade 13. This integrated design is easy to operate Steps, compared with the small laboratory cutting machine, the cutting accuracy is improved by about 60%, and the operation efficiency is improved.
5、在圆锯片13上盖有刀锯外壳12,可以防止锯屑的飞溅,在滑动槽14下设计有锯屑存储室,方便快捷的储存锯屑。5. A saw case 12 is covered on the circular saw blade 13 to prevent sawdust from splashing. A sawdust storage room is designed under the sliding groove 14 for convenient and quick storage of sawdust.
6、在推台锯箱体19内部存在无级变速系统,当要切割木制品这种韧性相对大的材料时时可以调节为高转速实现快速切割,当要切割塑料这种脆性相对较大的材料时可调节为低转速防止脆性断裂,根据不同样品的性质对转速进行调节,实现精准切割。6. There is a stepless speed change system inside the sliding table saw box 19. When cutting relatively tough materials such as wood products, it can be adjusted to high speed to achieve fast cutting. When cutting relatively brittle materials such as plastics It can be adjusted to a low speed to prevent brittle fracture, and the speed can be adjusted according to the properties of different samples to achieve precise cutting.
具体实施方式二:本实施方式与具体实施方式一的不同点在于:所述的电子显示卡尺9为电子游标卡尺。其它与具体实施方式一相同。Embodiment 2: The difference between this embodiment and Embodiment 1 is that the electronic display caliper 9 is an electronic vernier caliper. Others are the same as in the first embodiment.
具体实施方式三:本实施方式与具体实施方式一或二之一的不同点在于:所述的工作台1内部设有配重锤。其它与具体实施方式一或二相同。Embodiment 3: The difference between this embodiment and Embodiment 1 or 2 is that a counterweight is provided inside the workbench 1 . Others are the same as in the first or second embodiment.
本具体实施方式的优点:在工作台1内部存在配重锤,每次推离工作台1后,可实现工作台1的自动复原。这种自动化设计进一步体现了设计的合理性。The advantage of this specific embodiment: there is a counterweight inside the workbench 1 , and the workbench 1 can be automatically restored after being pushed away from the workbench 1 each time. This automatic design further reflects the rationality of the design.
具体实施方式四:本实施方式与具体实施方式一至三之一的不同点在于:所述的压紧片15-1位于工作台1上方1cm处。其它与具体实施方式一至三相同。Embodiment 4: The difference between this embodiment and Embodiments 1 to 3 is that the pressing piece 15 - 1 is located 1 cm above the workbench 1 . Others are the same as the specific embodiments 1 to 3.
具体实施方式五:本实施方式是实验室多功能精密推台锯的使用方法是按以下步骤进行的:Specific implementation mode five: This implementation mode is the use method of the laboratory multifunctional precision sliding table saw, which is carried out according to the following steps:
一、首先在板材上画出预切割的轮廓,保证轮廓线距离板材边缘距离为2cm~3cm;1. First draw the pre-cut outline on the plate, and ensure that the distance between the outline and the edge of the plate is 2cm to 3cm;
二、打开实验室多功能精密推台锯总电闸开关,待电源指示灯亮后,将板材一侧轮廓线与圆锯片13相重合铺放;2. Turn on the main switch of the laboratory multifunctional precision sliding table saw. After the power indicator light is on, lay the contour line on one side of the board and the circular saw blade 13;
三、打开气动压紧装置15的启动按钮,使压紧片15-1压紧板材一端,然后搬开卡扣扳手5,使靠尺2沿导向螺杆6移动至板材边缘处,然后转动导向螺母17使靠尺2紧密贴合板材;3. Turn on the start button of the pneumatic compression device 15, make the compression piece 15-1 press one end of the plate, then remove the buckle wrench 5, move the ruler 2 to the edge of the plate along the guide screw 6, and then turn the guide nut 17 Make the ruler 2 closely fit the plate;
四、打开推台锯箱体的启动按钮,调节圆锯片13的转速;4. Turn on the start button of the table saw box and adjust the speed of the circular saw blade 13;
五、推动工作台1使其沿滑动槽14移动对板材进行切割,切割完成后,先按下推台锯箱体的关闭按钮,然后使工作台1恢复到初始位置,随后关闭气动压紧装置15的启动按钮,使压紧片15-1脱离板材,最后清理工作台1上的锯屑使其落入锯屑存储室中,即完成实验室多功能精密推台锯的使用的方法。5. Push the workbench 1 to move along the sliding groove 14 to cut the plate. After the cutting is completed, press the close button of the table saw box first, then restore the workbench 1 to its original position, and then close the pneumatic pressing device 15, the pressing piece 15-1 is separated from the plate, and finally the sawdust on the workbench 1 is cleaned to make it fall into the sawdust storage room, which is the method for completing the use of the laboratory multifunctional precision sliding table saw.
本具体实施方式通过卡扣扳手5可实现粗调节,靠尺2在导向螺杆6上定向移动;In this specific embodiment, the coarse adjustment can be realized by the buckle wrench 5, and the ruler 2 moves directionally on the lead screw rod 6;
本具体实施方式当锯屑存满后可抽出清理;In this specific embodiment, when the sawdust is full, it can be taken out and cleaned;
本具体实施方式当进气阀15-7开始充气时,气缸15-6内的活塞推着液压杆15-5上升,进而液压杆15-5推动传动块15-10的一端上升,由于铰支座15-3固定不动,此时以铰支座15-3为支点,连接液压杆15-5的一端上升,连接传动杆15-2的一端下降,从而带动压紧片15-1下降。In this specific embodiment, when the intake valve 15-7 starts to inflate, the piston in the cylinder 15-6 pushes the hydraulic rod 15-5 to rise, and then the hydraulic rod 15-5 pushes one end of the transmission block 15-10 to rise. Seat 15-3 is fixed, and this moment with hinged bearing 15-3 as fulcrum, the end that connects hydraulic rod 15-5 rises, and the end that connects transmission rod 15-2 descends, thereby drives compression piece 15-1 to descend.
初始卡扣5-5在弹簧5-3的作用力下卡在导向螺杆6上,当向后搬动卡扣扳手5时,以螺栓5-2为支点向弹簧5-3方向旋转,进而压缩弹簧5-3,带动卡扣5-5脱离导向螺杆6。The initial buckle 5-5 is stuck on the guide screw 6 under the force of the spring 5-3. When the buckle wrench 5 is moved backward, the bolt 5-2 is used as the fulcrum to rotate in the direction of the spring 5-3, and then compressed The spring 5-3 drives the buckle 5-5 to break away from the lead screw 6.
本具体实施方式的优点:本具体实施方式通过电子显示卡尺9、气动压紧装置15、可调节靠尺2装置大大简化了操作步骤,相比小型实验室型切割机提高了切割效率40%左右,并过全平台移动方式提高了安全系数。The advantages of this specific embodiment: this specific embodiment greatly simplifies the operation steps through the electronic display caliper 9, the pneumatic pressing device 15, and the adjustable ruler 2 device, and improves the cutting efficiency by about 40% compared with the small laboratory cutting machine , and improved the safety factor through the whole platform mobile mode.
1、整个工作台1即为滑动台,当样品固定好之后,圆锯片13不动,推动整个工作台1即可完成切割,本发明的滑动槽14不会延伸至工作台外,避免圆锯片13的过分外伸,这两点设计不同于传统的半滑动台设计,进一步提高了操作安全性。1. The entire workbench 1 is a sliding table. After the sample is fixed, the circular saw blade 13 does not move, and the cutting can be completed by pushing the entire workbench 1. The sliding groove 14 of the present invention will not extend to the outside of the workbench, avoiding circular saw blade 13. The excessive extension of the saw blade 13 is different from the traditional semi-sliding table design, which further improves the operational safety.
2、样品的固定由靠尺2和气动压紧装置15完成,样品一侧紧贴靠尺2,然后按下气动压紧装置15控制按钮即可固定好样品实行切割。气动压紧装置15自动化固定,简化操作步骤,提高固定效果,同时,不用靠手按固定,提高安全性。2. The sample is fixed by the ruler 2 and the pneumatic compression device 15. One side of the sample is close to the ruler 2, and then the control button of the pneumatic compression device 15 is pressed to fix the sample for cutting. The pneumatic pressing device 15 is automatically fixed, which simplifies the operation steps and improves the fixing effect. At the same time, it does not need to be fixed by hand, which improves safety.
3、样品的大小,可通过靠尺2进行精准调节,先是通过卡扣扳手5在导向螺杆6上进行大距离粗调节,然后通过旋转导向螺母17实现精准调节,当样品过大时,可通过旋转螺母3把靠尺2旋转离开工作台1,靠气动压紧装置15压紧加工。靠尺2的灵活设计体现了人性化、合理化,只要样品尺寸在合理范围之内都可通过靠尺2进行调节。3. The size of the sample can be precisely adjusted by the ruler 2. First, the large-distance coarse adjustment is performed on the guide screw 6 through the snap wrench 5, and then the precise adjustment is realized by rotating the guide nut 17. When the sample is too large, it can be adjusted by The rotating nut 3 rotates the ruler 2 away from the workbench 1, and presses the pneumatic pressing device 15 for processing. The flexible design of the ruler 2 embodies humanization and rationalization, as long as the sample size is within a reasonable range, it can be adjusted by the ruler 2.
4、工作台1一边固定有电子显示卡尺9,电子显示器9-3上显示的值为尺身9-2靠近圆锯片13的一边到圆锯片13的距离,这种一体化设计简便操作步骤,相比小型实验室型切割机提高切割精度60%左右,提升操作效率。4. An electronic display caliper 9 is fixed on one side of the workbench 1, and the value displayed on the electronic display 9-3 is the distance from the side of the ruler body 9-2 close to the circular saw blade 13 to the circular saw blade 13. This integrated design is easy to operate Steps, compared with the small laboratory cutting machine, the cutting accuracy is improved by about 60%, and the operation efficiency is improved.
5、在圆锯片13上盖有刀锯外壳12,可以防止锯屑的飞溅,在滑动槽14下设计有锯屑存储室,方便快捷的储存锯屑。5. A saw case 12 is covered on the circular saw blade 13 to prevent sawdust from splashing. A sawdust storage room is designed under the sliding groove 14 for convenient and quick storage of sawdust.
6、在推台锯箱体19内部存在无级变速系统,当要切割木制品这种韧性相对大的材料时时可以调节为高转速实现快速切割,当要切割塑料这种脆性相对较大的材料时可调节为低转速防止脆性断裂,根据不同样品的性质对转速进行调节,实现精准切割。6. There is a stepless speed change system inside the sliding table saw box 19. When cutting relatively tough materials such as wood products, it can be adjusted to high speed to achieve fast cutting. When cutting relatively brittle materials such as plastics It can be adjusted to a low speed to prevent brittle fracture, and the speed can be adjusted according to the properties of different samples to achieve precise cutting.
具体实施方式六:本实施方式是实验室多功能精密推台锯的使用方法是按以下步骤进行的:Specific implementation method six: This implementation method is the use method of the laboratory multifunctional precision sliding table saw, which is carried out according to the following steps:
一、首先在板材上画出一条直线,保证直线距离板材边缘距离为2cm~3cm;1. First draw a straight line on the board, and ensure that the distance between the straight line and the edge of the board is 2cm to 3cm;
二、打开实验室多功能精密推台锯总电闸开关,待电源指示灯亮后,将板材画出的直线与圆锯片13相重合铺放;2. Turn on the main switch of the laboratory multifunctional precision sliding table saw. After the power indicator light is on, lay the straight line drawn on the plate and the circular saw blade 13;
三、打开气动压紧装置15的启动按钮,使压紧片15-1压紧板材一端,然后搬开卡扣扳手5,使靠尺2沿导向螺杆6移动至板材边缘处,然后转动导向螺母17使靠尺2紧密贴合板材;3. Turn on the start button of the pneumatic compression device 15, make the compression piece 15-1 press one end of the plate, then remove the buckle wrench 5, move the ruler 2 to the edge of the plate along the guide screw 6, and then turn the guide nut 17 Make the ruler 2 closely fit the plate;
四、打开推台锯箱体的启动按钮,调节圆锯片13的转速;4. Turn on the start button of the table saw box and adjust the speed of the circular saw blade 13;
五、推动工作台1使其沿滑动槽14移动对板材进行切割,切割完成后,先按下推台锯箱体的关闭按钮,然后使工作台1恢复到初始位置,随后关闭气动压紧装置15的启动按钮,使压紧片15-1脱离板材,最后清理工作台1上的锯屑使其落入锯屑存储室中,得到预切割后的板材;5. Push the workbench 1 to move along the sliding groove 14 to cut the plate. After the cutting is completed, press the close button of the table saw box first, then restore the workbench 1 to its original position, and then close the pneumatic pressing device 15, the pressing piece 15-1 is separated from the plate, and finally the sawdust on the workbench 1 is cleaned to fall into the sawdust storage room to obtain the pre-cut plate;
六、调节靠尺2的位置,使得电子显示器9-3上显示预切割的距离,将预切割后的板材一边紧密贴合靠尺,打开气动压紧装置15的启动按钮,使压紧片15-1压紧板材一端,最后重复步骤四至五,即完成实验室多功能精密推台锯的使用的方法。6. Adjust the position of the ruler 2 so that the pre-cut distance is displayed on the electronic display 9-3, and one side of the pre-cut plate is closely attached to the ruler, and the start button of the pneumatic pressing device 15 is opened to make the pressing piece 15 -1 Compress one end of the plate, and finally repeat steps 4 to 5 to complete the method of using the multifunctional precision sliding table saw in the laboratory.
具体实施方式七:本实施方式是实验室多功能精密推台锯的使用方法是按以下步骤进行的:Specific implementation mode 7: This implementation mode is the use method of the laboratory multifunctional precision sliding table saw, which is carried out according to the following steps:
一、首先在板材上画出预切割的轮廓,保证轮廓线距离板材边缘距离为2cm~3cm;1. First draw the pre-cut outline on the plate, and ensure that the distance between the outline and the edge of the plate is 2cm to 3cm;
二、打开实验室多功能精密推台锯总电闸开关,待电源指示灯亮后,将靠尺2沿旋转螺母3转动离开工作台1,然后将板材一侧轮廓线与圆锯片13相重合铺放;2. Turn on the main switch of the laboratory multifunctional precision sliding table saw. After the power indicator light is on, turn the ruler 2 along the rotating nut 3 to leave the workbench 1, and then overlap the contour line on one side of the board with the circular saw blade 13. put;
三、打开气动压紧装置15的启动按钮,使压紧片15-1压紧板材一端;3. Open the start button of the pneumatic compression device 15, so that the compression piece 15-1 compresses one end of the plate;
四、打开推台锯箱体的启动按钮,调节圆锯片13的转速;4. Turn on the start button of the table saw box and adjust the speed of the circular saw blade 13;
五、推动工作台1使其沿滑动槽14移动对板材进行切割,切割完成后,先按下推台锯箱体的关闭按钮,然后使工作台1回复到初始位置,随后关闭气动压紧装置15的启动按钮,使压紧片15-1脱离板材,最后清理工作台1上的锯屑使其落入锯屑存储室中,即完成实验室多功能精密推台锯的使用的方法。5. Push the workbench 1 to move along the sliding groove 14 to cut the plate. After the cutting is completed, first press the close button of the table saw box, and then return the workbench 1 to the initial position, and then close the pneumatic pressing device 15, the pressing piece 15-1 is separated from the plate, and finally the sawdust on the workbench 1 is cleaned to make it fall into the sawdust storage room, which is the method for completing the use of the laboratory multifunctional precision sliding table saw.
采用以下实施例验证本发明的有益效果:Adopt the following examples to verify the beneficial effects of the present invention:
实施例一:Embodiment one:
结合图1至3,本实施例实验室多功能精密推台锯由工作台1、靠尺2、旋转螺母3、第一固定架4、卡扣扳手5、导向螺杆6、第一固定块7、固定杆8、电子显示卡尺9、第二固定块10、第二固定架11、刀锯外壳12、气动压紧装置15、第三固定架16、导向螺母17、第三固定架18及推台锯箱体组成;Combining Figures 1 to 3, the laboratory multifunctional precision sliding table saw in this embodiment consists of a workbench 1, a ruler 2, a rotating nut 3, a first fixing frame 4, a buckle wrench 5, a guide screw 6, and a first fixing block 7 , fixed rod 8, electronic display caliper 9, second fixed block 10, second fixed frame 11, knife and saw shell 12, pneumatic pressing device 15, third fixed frame 16, guide nut 17, third fixed frame 18 and push platform Saw box composition;
工作台1上表面设有固定杆8,固定杆8上固定设有第二固定架11,固定杆8上滑动设有第一固定架4,第二固定架11及第一固定架4的左侧设有电子显示卡尺9;The workbench 1 upper surface is provided with fixed rod 8, is fixedly provided with the second fixed mount 11 on the fixed rod 8, is provided with the first fixed mount 4 slidingly on the fixed rod 8, the left side of the second fixed mount 11 and the first fixed mount 4 There is an electronic display caliper 9 on the side;
且电子显示卡尺9位于工作台1一侧边缘,所述的电子显示卡尺9由量尺固定端9-1、尺身9-2、电子显示器9-3及紧固螺钉9-4组成,量尺固定端9-1设置在尺身9-2一端,尺身9-2上设有电子显示器9-3,且电子显示器9-3与尺身9-2滑动连接并通过紧固螺钉9-4固定;量尺固定端9-1通过第一固定块7与第一固定架4螺栓连接,电子显示器9-3通过第二固定块10与第二固定架11螺栓连接;And electronic display caliper 9 is positioned at workbench 1 side edge, and described electronic display caliper 9 is made up of ruler fixed end 9-1, ruler body 9-2, electronic display 9-3 and fastening screw 9-4, measures The ruler fixed end 9-1 is arranged on one end of the ruler body 9-2, and the ruler body 9-2 is provided with an electronic display 9-3, and the electronic display 9-3 is slidably connected with the ruler body 9-2 and passed through the fastening screw 9-2. 4. Fixed; the fixed end 9-1 of the measuring scale is connected with the first fixed frame 4 by bolts through the first fixed block 7, and the electronic display 9-3 is connected with the second fixed frame 11 by bolts through the second fixed block 10;
固定杆8的一侧设有导向螺杆6,且导向螺杆6与固定杆8水平设置,导向螺杆6的一端固定设有导向螺母17,导向螺杆6的另一端穿过第一固定架4,置于第二固定架11内部,且导向螺杆6通过第三固定架16与工作台1上表面螺栓固定;One side of fixed rod 8 is provided with lead screw rod 6, and lead screw rod 6 is arranged horizontally with fixed rod 8, and one end of lead screw rod 6 is fixedly provided with guide nut 17, and the other end of lead screw rod 6 passes through first fixed mount 4, places Inside the second fixing frame 11, and the lead screw 6 is bolted to the upper surface of the workbench 1 through the third fixing frame 16;
工作台1上表面设有滑动槽14,滑动槽14的长度方向与导向螺杆6的长度方向相垂直,且刀锯外壳12位于滑动槽14的上方;所述的滑动槽14下方设有锯屑存储室;The upper surface of the workbench 1 is provided with a sliding groove 14, the length direction of the sliding groove 14 is perpendicular to the length direction of the lead screw 6, and the knife and saw casing 12 is located above the sliding groove 14; the sawdust storage is arranged below the sliding groove 14 room;
第一固定架4的右侧设有卡扣扳手5,卡扣扳手5的右侧设有第三固定架18,所述的卡扣扳手5由卡件5-1、螺栓5-2、弹簧5-3、扳手5-4、柱体5-7、第一连接杆5-8及第二连接杆5-9组成,卡件5-1的一端设有卡扣5-5,卡件5-1的另一端设有弹簧5-3,卡件5-1的上部设有卡槽5-6,卡槽5-6内设有横置的柱体5-7,柱体5-7的高度方向与卡件5-1的长度方向相垂直,且柱体5-7上设有穿出卡槽5-6的第一连接杆5-8,第一连接杆5-8的上端设有扳手5-4,柱体5-7的侧端设有第二连接杆5-9,第二连接杆5-9通过螺栓5-2与第一固定架4的外部侧面相铰接;The right side of the first fixed mount 4 is provided with a snap wrench 5, and the right side of the snap wrench 5 is provided with a third fixed mount 18. The snap wrench 5 is composed of a clip 5-1, a bolt 5-2, a spring 5-3, wrench 5-4, cylinder 5-7, first connecting rod 5-8 and second connecting rod 5-9, one end of clip 5-1 is provided with buckle 5-5, clip 5 The other end of -1 is provided with spring 5-3, and the top of clip 5-1 is provided with draw-in groove 5-6, and draw-in groove 5-6 is provided with horizontal cylinder 5-7, and the cylinder 5-7 The height direction is perpendicular to the length direction of the clip 5-1, and the cylinder 5-7 is provided with a first connecting rod 5-8 passing through the card slot 5-6, and the upper end of the first connecting rod 5-8 is provided with The wrench 5-4, the side end of the column 5-7 is provided with a second connecting rod 5-9, and the second connecting rod 5-9 is hinged with the outer side of the first fixed frame 4 through the bolt 5-2;
卡件5-1设有卡扣5-5的一端穿过第一固定架4,且卡扣5-5与导向螺杆6螺纹配合,卡件5-1设有弹簧5-3的一端穿过第三固定架18,且弹簧5-3与第三固定架18侧壁相固定;One end of the clip 5-1 provided with the buckle 5-5 passes through the first fixed frame 4, and the clip 5-5 is threadedly engaged with the lead screw 6, and one end of the clip 5-1 provided with the spring 5-3 passes through The third fixed mount 18, and the spring 5-3 is fixed with the side wall of the third fixed mount 18;
第三固定架18的右侧通过旋转螺母3与靠尺2的一端相铰接,且靠尺2的长度方向与导向螺杆6的长度方向相垂直,且靠尺2位于滑动槽14的一侧;The right side of the third fixed mount 18 is hinged with one end of the ruler 2 by the rotating nut 3, and the length direction of the ruler 2 is perpendicular to the length direction of the lead screw 6, and the ruler 2 is positioned at one side of the sliding groove 14;
工作台1下方设有推台锯箱体,且工作台1与推台锯箱体为滑动连接,推台锯箱体的圆锯片13位于滑动槽14的中心线上;所述的推台锯箱体内部设有无级变速系统;所述的刀锯外壳12一端向下穿出滑动槽14,并固定在推台锯箱体内部,且靠尺2靠近圆锯片13的一边与尺身9-2上0刻度为同一条水平线;A sliding table saw box is provided below the workbench 1, and the workbench 1 and the table saw box are slidingly connected, and the circular saw blade 13 of the table saw box is located on the center line of the sliding groove 14; There is a stepless speed change system inside the saw box; one end of the knife and saw casing 12 passes through the sliding groove 14 downwards, and is fixed inside the sliding table saw box, and the side of the ruler 2 close to the circular saw blade 13 and the ruler body The 0 scale on 9-2 is the same horizontal line;
滑动槽14的另一侧设有气动压紧装置15,所述的气动压紧装置15由压紧片15-1、传动杆15-2、铰支座15-3、螺栓15-4、液压杆15-5、气缸15-6、进气阀15-7、出气阀15-8、压紧杆15-9及传动块15-10组成;气缸15-6固定于工作台1下表面,气缸15-6上的液压杆15-5向上穿出工作台1,并与传动块15-10的后端面通过螺栓15-4固定,传动块15-10的左右两侧与铰支座15-3通过螺栓相铰接,传动块15-10的前端面设有传动杆15-2并通过螺栓固定,传动杆15-2上设有压紧杆15-9并通过螺栓固定,压紧杆15-9下端螺纹连接设有压紧片15-1;所述的气缸15-6上设有进气阀15-7及出气阀15-8。The other side of the sliding groove 14 is provided with a pneumatic compression device 15, and the pneumatic compression device 15 is composed of a compression piece 15-1, a transmission rod 15-2, a hinge support 15-3, a bolt 15-4, a hydraulic Rod 15-5, cylinder 15-6, inlet valve 15-7, outlet valve 15-8, compression rod 15-9 and transmission block 15-10; cylinder 15-6 is fixed on the lower surface of workbench 1, and cylinder The hydraulic rod 15-5 on the 15-6 passes through the workbench 1 upwards, and is fixed with the rear end face of the transmission block 15-10 by the bolt 15-4, and the left and right sides of the transmission block 15-10 are connected with the hinge support 15-3 Hinged by bolts, the front end of transmission block 15-10 is provided with transmission rod 15-2 and is fixed by bolts, and transmission rod 15-2 is provided with compression rod 15-9 and is fixed by bolts, compression rod 15-9 The lower end is threadedly connected with a compression piece 15-1; the air cylinder 15-6 is provided with an air inlet valve 15-7 and an air outlet valve 15-8.
上述实验室多功能精密推台锯的使用方法是按以下步骤进行的:The method of using the above-mentioned laboratory multifunctional precision sliding table saw is carried out according to the following steps:
一、首先在板材上画出预切割的轮廓165mm×100mm,保证轮廓线距离板材边缘距离为3cm;1. First draw a pre-cut outline of 165mm×100mm on the plate, and ensure that the distance between the outline and the edge of the plate is 3cm;
二、打开实验室多功能精密推台锯总电闸开关,待电源指示灯亮后,将板材一侧轮廓线与圆锯片13相重合铺放;2. Turn on the main switch of the laboratory multifunctional precision sliding table saw. After the power indicator light is on, lay the contour line on one side of the board and the circular saw blade 13;
三、打开气动压紧装置15的启动按钮,使压紧片15-1压紧板材一端,然后搬开卡扣扳手5,使靠尺2沿导向螺杆6移动至板材边缘处,然后转动导向螺母17使靠尺2紧密贴合板材;3. Turn on the start button of the pneumatic compression device 15, make the compression piece 15-1 press one end of the plate, then remove the buckle wrench 5, move the ruler 2 to the edge of the plate along the guide screw 6, and then turn the guide nut 17 Make the ruler 2 closely fit the plate;
四、打开推台锯箱体的启动按钮,调节圆锯片13的转速;4. Turn on the start button of the table saw box and adjust the speed of the circular saw blade 13;
五、推动工作台1使其沿滑动槽14移动对板材进行切割,切割完成后,先按下推台锯箱体的关闭按钮,然后使工作台1恢复到初始位置,随后关闭气动压紧装置15的启动按钮,使压紧片15-1脱离板材,最后清理工作台1上的锯屑使其落入锯屑存储室中,即完成实验室多功能精密推台锯的使用的方法。5. Push the workbench 1 to move along the sliding groove 14 to cut the plate. After the cutting is completed, press the close button of the table saw box first, then restore the workbench 1 to its original position, and then close the pneumatic pressing device 15, the pressing piece 15-1 is separated from the plate, and finally the sawdust on the workbench 1 is cleaned to make it fall into the sawdust storage room, which is the method for completing the use of the laboratory multifunctional precision sliding table saw.
对预切割的轮廓165mm×100mm各边按上述方法依次切割,相比小型实验室型切割机提高了切割效率40%,并过全平台移动方式提高了安全系数,相比小型实验室型切割机提高切割精度60%。Cut each side of the pre-cut contour 165mm×100mm sequentially according to the above method, which improves the cutting efficiency by 40% compared with the small laboratory cutting machine, and improves the safety factor by moving the whole platform. Compared with the small laboratory cutting machine Improve cutting accuracy by 60%.
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| CN108818756A (en) * | 2018-06-28 | 2018-11-16 | 李子轩 | A kind of push type board cutting device for building |
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